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CT-2EA

kWh Meter
Operation and Instruction Manual

CT-2EA
88..8.8.8.8.
.. 8
CTR Avg Total Utility DG Idle ON Hrs R Y B
Bill MD Max
R kWAh

CAL

ac 3 Phase, 4 Wire kWh Meter

Scroll Scroll Prog


Up Down

HPL ELECTRIC & POWER PVT. LTD.


1/21, Atma Ram Mansion, Asaf Ali Road, New Delhi-110 002
GCPK62-CT-2EA-R4

Phone : 23234411, 23234811, 23236811; Fax : 23232639


E-Mail : hpl@hplindia.com; Website : www.hplindia.com
This document is not contractual, HPL ELECTRIC & POWER PVT. LTD. reserves the
right to modify features without prior notice in view of continued improvements.

HPL Electric & Power Pvt. Ltd.


CT-2EA CT-2EA

Contents

Preliminary Operations .......................................3

General Information ............................................3

Installation ...........................................................4

Operations ..........................................................6

Programming ......................................................8

RS 485 Communication ....................................11

Communication .................................................13

Demo Software .................................................16

Technical Specification .....................................17

Test Certificate ..................................................18

This instruction manual is applicable for the following models:


Sl. No. Type Model No.

1 CT-2EA NPAMCT2EA005

Note:
1. Please check the correct reference number as per the order.

Operation and Instruction Manual 2 Operation and Instruction Manual 19


CT-2EA CT-2EA

Caution !

This equipment must be mounted only by professionals. The manufacturer shall not
be held responsible for failure to comply with the instructions in this manual.

HPL ELECTRIC & POWER PVT. LTD.


Preliminary Operations
TEST CERTIFICATE
For personal and product safety, please read the contents of these operation
instructions carefully before connecting.
ITEM : LT ac, Three Phase, Four Wire, Panel Mounted Static
kWh Meter with LCD Display (96x96mm) Check the following after receipt of package:
a. The Packing is in good condition.
METER SL. No. : b. The Product has not been damaged during transit.
c. The Product reference number confirms to the order placed.
RATING : -/5A & -/1A, 3x240V, 50Hz.
d. Operating Instructions as given in the manual.
METER : 16000 Impulses per kWh for -/5A & -/1A
CONSTANT General Information
MODEL : CT-2EA
The CT-2EA is energy meter for measuring kWh for three phase four wire LV
Electrical Network.
The Meter tested as per IEC 62053-21 & has passed following tests at
This meter is provided with RS485 serial link (2 wires) with MODBUS protocol to
reference conditions:
communicate it with a PC or PLC.
TEST RESULT
Using three push buttons on the front panel and LCD display user can program the
01 No-Load Conditions Passed
CT Ratio which is password protected.
02 AC Voltage Test Passed
03 Insulation Resistance Test Passed Backlit display and three push buttons make it a truly user-friendly instrument.

04 Starting Test Passed Parameters Measured


05 Meter Accuracy Test Passed 1. Active Energy
CERTIFIED BY:
Signature:
Dated:

Operation and Instruction Manual 18 Operation and Instruction Manual 3


CT-2EA CT-2EA

Installation Technical Specifications


The CT-2EA is fitted on the panel by means of supplied four clips in a 96x96mm flush
mounted case. Enclosure:
Dimensions 96mm x 96mm x 86mm
1. Mechanical Environment : To install the device properly the cutout diagram Net Weight < 400 gms.
given below must be followed.
Front Panel:
Display Single Line 7 digit Backlit LCD Display

+0.8mm
Digit Height 10mm x 5mm
92mm -0.0mm
Protection Index IP 54 (Front Panel)

+0.8mm
-0.0mm
Inputs Current:
86mm
l Via Current Transformer From 5A to 6000A configurable

92mm
with primary in multiples of 5 for -/5A or from 1A to 1200A
CT-2EA configurable in multiples of 1 for -/1A meter
l Insulated secondary 5A / 1A (Programmable)

96mm
CAL l Current circuit burden < 0.25VA
ac 3 Phase, 4 Wire kWh Meter
l Overload without CT Ratio 7A

Scroll Scroll Prog


Up Down Inputs Voltage:
l Measurement range 50V AC to 300V AC (Phase to Neutral)
96mm
l Voltage circuit burden 0.1VA

2
! 1. Use 0.5 to 0.25 m cable for voltage terminal. Auxiliary Supply: 230V AC, ±30% , 50Hz
2
l Burden < 2.5VA
2. Use 2 to 6 mm cable for current terminal.

3. A shielded twisted pair cable for RS485 communication is Pulses Output:


recommended.
l Duration 100 msec
l Width 1Pulse=1kWh
2. Climatic Environment : For optimum operation, it is recommended to use
o o
this equipment between -10 C to +55 C with relative humidity between 20 to 95%.

Operation and Instruction Manual 4 Operation and Instruction Manual 17


CT-2EA CT-2EA

Demo Software 3. Connections:


3.1 Unbalanced Three Phase, four wire network :
1. Install the Setup file provided in the CD.
230V ± 30% ~
N
2. Go to program files & run. The following screen shall appear. P
N
P1 P2
L1 S1 S2
P1 P2
L2 S1 S2
P1 P2
L3 S1 S2
Fuse
REAR VIEW
0.5A +RX -RX

P A

N U
X RS 485

L1 S1
AUX. SUPPLY =
I1
230±30%, ac S2
L2
S1
L3 I2
N S2

S1
G I3
PULSE 1 PULSE S2

S
0/P = 1kWh

3. Select the device address of the CT-2EA for which the data is to be read
& the COM port to which it is connected.
4. Press 'Refresh'. All the data in the screen shall be updated. The following 3.2 Pulse Output :
data is available. The followings data is available on the screen.
a. Active Energy.
b. CT Ratio. (+) DC Supply (5V-24V)

c. Serial No. of CT2EA. External Resistance (For Supply use resistance of 6.8KΩ)

d. PC date & time during which data is read. Enlarged view


S
Out Put
of meter back
plate
G

Operation and Instruction Manual 16 Operation and Instruction Manual 5


CT-2EA CT-2EA

1. Pulse Output is Open Collector type. In the CRC 16, the first octet transmitted is LSB
2. External Resistance is to be used between DC Supply point 'S' & 'G' of pulse EXAMPLE : Development of CRC
output. CRC 16 FLAG
3. For 24V DC use an external resistance of 6.8KΩ. Initialize CRC register 1111 1111 1111 1111
4. The external resistance value will vary depending upon the external voltage of 1st character 0000 0010
(5-24V) being given by the user. 1111 1111 1111 1101
Movement 1 0111 1111 1111 1110 1
5. Minimum pulse width is 100msec.
Flag to 1, Polynome 1010 0000 0000 0001
6. 1 Pulse = 1kWh 1101 1111 1111 1111
Movement 2 0110 1111 1111 1111 1
Operations Flag to 1, Polynome 1010 0001
1100 1111 1111 1110
Movement 3 0110 0111 1111 1111 0
CT-2EA Flag to 0 Movement 4 0011 0011 1111 1111 1
R 101 1

2742.5
kW h 1001 0011 1111 1110
Movement 5 0100 1001 1111 1111 0
Movement 6 0010 0100 1111 1111 1
101 1
CAL 1000 0100 1111 1110
Movement 7 0100 0010 0111 1111 0
ac 3 Phase, 4 Wire kWh Meter 1. Scroll up key Movement 8 0010 0001 0011 1111 1
2. Scroll down key 101 1
3. Program/Enter key 1000 0001 0011 1110
4. Unit 2nd character 0000 0111
Scroll Scroll Prog 5. Values 1000 0001 0011 1001
Up Down
6. Reverse indication Movement 1 0100 0000 1001 1100 1
HPL ELECTRIC & POWER PVT. LTD. 101 1
Gurgaon, Haryana (INDIA) 1110 0000 1001 1101
Movement 2 0111 0000 0100 1110 1
Display Parameter 101 1
1101 0000 0100 1111
A. Auto Scroll Mode: Movement 3 0110 1000 0010 0111 1
Typical screen shot given below when meter is running. 101 1
1100 1000 0010 0110
CTR
Movement 4 0110 0100 0001 0011 0

0050-5 CT Ratio. Movement 5 0011 0010 0000 1001 1


101 1
1001 0010 0000 1000
Movement 6 0100 1001 0000 0100 0
Movement 7 0010 0100 1000 0010 0
Movement 8 0001 0010 0100 0001 0

5296. 7
kW h Cumulative Active Energy (kWh)
1.

Operation and Instruction Manual 6 Operation and Instruction Manual 15


CT-2EA CT-2EA

Guide to CRC 16 calculation B. Push Button Mode:


Press “p ” or “▼” to go in Push Button Mode. The parameter in this mode
can be viewed in following three ways.
Hex FFFF®
CRC 16
i. Scroll Mode: The parameter in this mode
will Auto Scroll one after the other (10 sec.
CRC 16 byte® approx.).
CRC 16
ii. Forward Fast Select Mode: Press “p ” to
move to next parameter immediately. Scroll Prog
Scroll
n=0 iii. Backward Fast Select Mode: Press “▼” to UP Down
move to previous parameter immediately.
MOVEMENT TO THE
RIGHT CRC 16 CTR

no CARRY OVER yes


1.
0050-5 CT Ratio.

5296. 7
Cumulative Active Energy
CRC 16 HEX A001® 2.
kWA h (kWh)
CRC 16

n=n+1 3. Display LCD Check and Version No. at POWER 'ON' :

88 .. 8.8.8.8.
.. 8
CTR Avg Total Utility DG Idle On Hrs R Y B
Bill MD Max
R kWAh
no n>7 yes LCD Segment Check.

NEXT BYTE

no MESSAGE TERMINATED yes U 14.XX Version No.

PROGRAMMING PARAMETERS
END Key Operation : In CT-2EA meter following parameters can be set using push
buttons.
= OR exclusive
1. CT Ratio
n = number of information bit
a. CT Primary (5 - 6000)
b. CT Secondary (1 - 5)
2. Slave Address (Range: 1-255)
Operation and Instruction Manual 14 Operation and Instruction Manual 7
CT-2EA CT-2EA

Programming: Communication
To access/view the programming mode: The MODBUS used by the CT-2EA involves a dialogue using a Master - Slave
structure. The mode of communication is the RTU (Remote Terminal Unit) using
Keys Instruction Display Comment hexadecimal characters of at least 8 bit.

Prog Press Once PS 0-- Enter programming mode Reading Parameters:


password.
Enter the password (default password is 123) to access the programming The Standard Reading Communication frame consists of
parameters:
Keys Instruction Display Comment Device Function Address Data CRC16
address Code
Scroll up Press Once PS 1-- Digit increment by 1.
Function Code 3: For Reading Maximum Word length is 20 words.
Scroll down Press Once PS 10- Moves one digit right.

Scroll up Press Twice PS 12- Digit increment by 2.


Table of values for communication
No. of
Scroll down Press Once PS 120 Moves one digit right. S. No.
No. of
information Parameter Unit
Address
words (hex)
bytes
Scroll up Press Thrice PS 123 Digit increment by 3. 1 2 4 Active Energy KWh/10 00C4
Only Read 2 1 2 CT Ratio 00D4
Prog Press Once PS 123 Enter programming mode. 3 2 4 Serial No. 00D6

By entering the correct password, you will enter into the programming mode. The typical
screen shots of programming parameter are shown below: Following examples have been given using WINBUS32 S/w.
Example 1: If the Active energy in CT-2EA = 43.0kWh then user get the following
Keys Instruction Display Comment
response from CT-2EA.
CTR CT Primary and Secondary
Prog Press Once 0050-5 settings. Slave Function Number Data CRC CRC
address address of bytes high low
0x05 0x03 0x04 0x00 0x00 0x01 0xAE 0x3F 0xDF
Scroll Down Press Once sl 005 Slave address.

Example 2: If the CT Ratio in CT-2EA = 1200 (6000/5) then user get the following
Scroll down Press Once u 14.XX Version Number response from CT-2EA(Data in Hex Values):
Slave Function Number Data CRC CRC
Scroll down Press Once To exit from programming mode address address of bytes high low
0x05 0x03 0x02 0x04 0xB0 0x4A 0xF0
1. Set CT Ratio
Example 3: If Serial No. is 12110047, user get the following response:
The default CT Ratio is 50/5. To change the CT Ratio, press the "Prog" key once to
Slave Function Number Data CRC CRC
enter into the programming mode. The CT secondary can be programmed as 5 or 1 address address of bytes high low
and the CT primary can be programmed from 5 to 6000 in multiples of 5 if the CT
0x05 0x03 0x04 0x00 0xB8 0xC8 0xDF 0x8F 0x3A
secondary is 5A and 1 to 1200 in multiples of 1 if the CT secondary is 1A.

Operation and Instruction Manual 8 Operation and Instruction Manual 13


CT-2EA CT-2EA

Connection Diagram Set Secondary


Keys Instruction Display Comment
CTR To enter CT ratio setting,
Prog Press Once 0050-5 CT Sec. start blinking.
CTR
Scroll up Press Once 0050-1 Secondary change to 1.

Press "Prog" button to confirm secondary and to set primary.


Rx+ Rx-
P A
U
N X
RS 485 Set Primary
Keys Instruction Display Comment
L1 AUX. SUPPLY = S1
L2 230 +- 30 %, ac I1 CTR

L3
S2 120W Prog Press Once 0----1 Set CT Primary.
S1
I2
N S2 CTR
S1
Scroll down Press Once 00---1 Moves cursor right.
1PULSE I3
G PULSE S2
0/P = CTR
S 1kWh Rx- Rx+ Scroll up Press Once 01---1 Digit increment by 1.

CTR
Scroll down Press Once 010--1 Moves cursor right.

CTR
Scroll down Press Once 0100-1 Moves cursor right.

Note: Serial Communication requires 120 W end-of-line resistance to be Prog Press Once To confirm setting.
connected on first and last device in RS485 MODBUS® network.
The End Of-Line resistance supplied with CT-2EA is to be connected between
Rx- and Rx+ as shown above.
2. Set Slave Address
RS485 configuration: The default slave address is 5. To change the slave address press the program key
Baud Rate : 9600 Bps once. The slave address can be set any value from 1 to 255.
Stop Bit : 1
Byte size : 8 Bit Keys Instruction Display Comment
Parity : None
sl 005 Previous slave address.

Prog Press Once sl 0-- Setting a new value.

Scroll up Press Once sl 1-- Digit increment by 1.

Scroll down Press Once sl 10- Moves cursor to right.

Operation and Instruction Manual 12 Operation and Instruction Manual 9


CT-2EA CT-2EA

Keys Instruction Display Comment RS 485 Communication


Function:
Scroll up Press twice sl 12- Digit increment by 2.
This model of CT-2EA with RS485 provides communication facility on RS485
Scroll down Press Once sl 120 Moves cursor to right.
MODBUS®. CT-2EA with RS485 works on a master slave configuration,
where the CT-2EA is the slave and the master can be computer / PLC etc.
Scroll up Press thrice sl 123 Digit increment by 3.

Slave Address setting The following are also supplied with this model:
Prog Press Once completed successfully.
2 numbers 120W End-Of-Line resistance.
(This includes one number extra supplied as spare.)
General Points:
3. Meter Software Version No.
For standard configuration, an Rs485 serial link 2 wire is used to connect up
Comment
to 255 meters with one Rs232 communication port on the master (computer/
Meter Software PLC etc.) over a distance of 1200 meters using MODBUS® protocol.
Prog Press Once u 14.XX Version Number

Typical Network Architecture


4. Exit from Programming Mode

Comment Computor
RS485/232
Exit from Programming Converter
Prog Press Once Mode
RS485

CT-2EA CT-2EA CT-2EA


88..8.8.8.8.
.. 8 88..8.8.8.8.
.. 8 88..8.8.8.8.
.. 8
CTR Avg Total Utility DG Idle ON Hrs R Y B CTR Avg Total Utility DG Idle ON Hrs R Y B

The Meter will exit from the programming mode by coming to exit and pressing the
CTR Avg Total Utility DG Idle ON Hrs R Y B Bill MD Max Bill MD Max
Bill MD Max R kWAh R kWAh
R kWAh

CAL CAL
CAL

button and if user don't press any button for 1 minute, it will automatically exit from ac 3 Phase, 4 Wire kWh Meter ac 3 Phase, 4 Wire kWh Meter ac 3 Phase, 4 Wire kWh Meter

programming mode. Scroll


Up
Scroll
Down
Prog
Scroll
Up
Scroll
Down
Prog Scroll
Up
Scroll
Down
Prog

Cables & RS485/232 converter, computer are not supplied with this CT-2EA.

Recommendation: Please use a shielded twisted pair cable for connection.


A repeater should be used if one intends to exceed the cable distance of 1200
meters.

Operation and Instruction Manual 10 Operation and Instruction Manual 11

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