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step 1: Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
step 5: Skin it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
step 7: Wire it up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
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http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
intro: Japanese lamp from recycled materials
A cheap but attractive paper "shoji" style lamp that uses mostly recycled parts and is easy to put together.
DISCLAIMER 1: The overall design (and possibly the whole idea) of this lamp was influenced by atarax's shoji lamp Instructable. The motif on the side was influenced by
Nick Falzone's superb Sangaku and Yuugou case mods. I did not steal either of their ideas.
DISCLAIMER 2: This is probably one of the safer non-computer Instructables I've written. However, hot glue is hot, scissors are pointy, bamboo can give nasty splinters
and this Instructable involves wiring a mains lightbulb socket. If you are unsure of how to do that safely, I disclaim all responsibility for electrical mishaps.
DISCLAIMER 3: Yes, I got the parts images from Google image search because I built this thing before taking the photos, and couldn't be bothered taking photos of a
light socket and corrugated cardboard. If I am using your image and you would rather I didn't, let me know and I'll replace it with one of my own.
Image Notes
1. The finished article. Ignore the gaps around the edges, I made mine in a rush.
step 1: Materials
You will need the following.
Tools:
Glue gun
Craft knives
Scissors
Diagonal/wire cutters or nail clippers
Materials:
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
1. Only one layer- the double-layer stuff they move furniture in is a lot tougher
Image Notes
1. Torpedo switch.
Image Notes
1. Replace with locally appropriate plug.
Image Notes
1. I used this sort, they aren't the most sturdy but you can cut them with nail
clippers and they bend nicely if you want a curvy design. Also they cost about a
penny each.
2. This sort would make a much stronger lamp.
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
1. Textured paper would be nice but it has to be thin enough to let light through-
tracing paper would be good, I used thin lined paper.
Cut two stick-like things (hereafter referred to as "sticks") to the height of your frame and two to the width of a side.
Glue another short stick to the free end of the long stick, then get as right-angley as possible and glue the remaining long stick between the two short sticks. (Image 2)
Image Notes
1. The surface is the side panel of my beige Viglen case- the metal is heat-
resistant and hard to glue stuff to, so makes a good glue gun table.
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
2. Glue.
3. In these photos I am actually making a square panel for the lid of the lamp but Image Notes
pretend this side is longer than the other one. 1. Try and get the angles to 90 degrees before finally gluing this joint up,
consistency will make your life easier later on.
2. Good nail clippers are good at cutting thin bamboo skewers, but watch out for
flying bits.
I was intending for the small rectangle in the middle of the motif to be square, but screwed up my measurements, and by complete chance it ended up having the same
aspect ratio as the side which actually looks much better. The exact lengths are unimportant but I will assume you have "short motif sticks" and "long motif sticks".
Measure one short motif stick length from one long side of the frame, at the top and bottom (Images 1 and 2). Glue a long motif stick to one of the points you just marked,
along the line connecting the two points. (Image 3)
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
1. I couldn't find a pen to mark with so used my Super Manly Bowie Knife instead.
2. Mark 1- glue here
3. Mark 2
4. Eventually one of the other length of stick will be glued here, hence the
measured gap.
5. The frame has been rotated 90 degrees from the previous picture
Image Notes
1. Hopefuly this is more helpful than confusing....
2. Mark 1
3. Mark 2
4. The first stick you glue in
5. Second mark 1
6. Second mark 2
7. Second stick to glue in
Repeat for the remaining sticks, gluing all the points they meet at. (Image 2)
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
Image Notes 1. Again, pretend it isn't square, for the moment...
1. Mark 1, glue again
2. Mark 2
3. Glue here after gluing at mark 1
4. It skins b'ars, it guts fish, it saws wood, it opens beer! Is there anything it doesn't
do?
step 5: Skin it
Now you should have a glued-up frame. Admire its spindly beauty.
Now grab a piece of paper and lay it on top of the frame. (You can turn the frame over if you are worried about the "handedness" of your motif, ie it doesn't have reflective
symmetry). Apply dabs of hot glue along one of the short sides of the frame to stick the paper to it. Work towards the other end, tacking the paper with dots of glue-
seams are unnecessary and get strands of glue everywhere unless you're very handy with a glue gun, and the paper isn't structural so enough to keep it held to the
frame is ok. (Image 1)
Once the glue is set, trim the paper along the edges of the frame, as neatly as you can because this will be on the outside of the lamp. (Images 2, 3)
Image Notes
1. This picture was pretty hard to take given I'm right handed and didn't use a
tripod :)
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
1. Nice and trimmed- the edges of this frame are on the outside so try to keep it
neat.
step 7: Wire it up
First, strip the outer insulation of your flex a few cm, and strip the individual wires' insulation about a cm (no more, the more you strip the higher the chance of a short. If
there is exposed copper outside the cable connectors you should trim the stripped conductor). Wire one end of the flex into the socket- a plastic batten socket is unlikely
to require an earth connection.
Strip the other end of the flex similarly and wire the plug. Check that an appropriate fuse is installed- you should only need a 1 Amp fuse for an 11W CFL, but higher
wattages (especially in 110V mains areas) will probably need a 3A fuse. If you have a 13A fuse replace it with a lower value.
Install the torpedo switch close to the socket end of the flex if you desire. You can now plug it in and perform a quick test to check all your electrical parts work- if it's
going to catch fire, better to do it while it isn't glued into a box made of paper and cardboard.
Cut a shallow groove from one edge of the base to roughly the centre, to accommodate the flex. Glue the batten socket into the middle of the base with the flex in the
groove.
Image Notes
1. Only one layer- the double-layer stuff they move furniture in is a lot tougher
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
1. Shallow groove for flex
2. Crazy European lightbulbs!
Image Notes
1. Glue along here- I didn't because I'm lazy so used a lot of sellotape and stuck
bits of skewer in at the corners.
2. Ratty-ass old armchair inherited with the house..
A few notes- the lamp is very light and not very strong, so don't put it somewhere it will get knocked around. With an 11W CFL it gives a soft glow that is ok to read by but
won't light up a whole room brightly.
Running for an hour with the lid on, the paper on the lid was slightly warm to the touch and the sides were room temperature so it's probably safe to leave on for long
periods, but if you are using an incandescent bulb I would suggest not using the lid.
The lamp is not at all fire safe- don't even think about using a naked flame or other combustion-based source of light in this rather than the lightbulb. Again I
accept no responsibility for what you do outside the scope of these instructions.
Image Notes
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
1. It's not this dim in real life, I underexposed this to show what the lamp looks
like to a human eye
Image Notes
1. The finished article, rather badly lit
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
1. Mmm, soft diffuse light
2. Hilariously rickety DIY cardboard shelves. Yep, I keep my soldering iron and
calculator on home-made cardboard shelves. Form an orderly queue, ladies.
Thanks to all of them for sharing their work and inspiring me to keep making projects!
Image Notes
1. cubester808 used translucent paper, so you can see the bulb inside the lamp-
this would go well with multiple lamps, or (if you were brave enough) a candle or
Image Notes oil lamp.
1. IcarusOne used balsa sticks, so his lamp came out a lot straighter than mine,
and added feet to give a little clearance underneath the lamp.
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Image Notes
1. Flying_carrot went with a triangular design that sits well in a corner of a room
for his lamp.
Image Notes
1. bobBooth took the geometry to the next level with this impressive icosahedron
lampshade using a similar construction technique.
Related Instructables
100 Ways to
Reduce Your Beautiful lamp The Popsicle
made from trash Lamp by Taga-
shoji-style table bamboo floor Lamps (guide) Impact by -- LITERALLY! Compact Cardboard
Brennn10 dagat
lamp by atarax lamp by atarax by fungus by j626no Fluorescentize Chairs 101 by
amungus Your House by wholman
Brennn10
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Customized Instructable T-shirts
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Comments
50 comments Add Comment view all 93 comments
Is there another instructable or external site you can refer me to for more info on wiring everything? I checked some of the other lamps people have done,
but I can't find any that have a full wiring tutorial including bulb socket, switch and plug. Thanks for any advice you might have. Props again for the awesome
work.
I'm totally on it- I can write up wiring the electricals for the next one I build, which might be soon because it's depressingly dark at this time of year.
(Discovered while trying to draw a stencil of a picture of the lamp on some wax paper so I could bleach a t-shirt with it... mm, instructo-incestual)
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
PKM says: Dec 8, 2008. 3:46 AM REPLY
Glad to hear it. As always I'd love to see pictures of the finished item if you wanted to upload some.
I don't have bamboo though...And actually, it's kinda big. I want to modify the design.
Go right ahead- see the last step, several people have made their own with different designs and they are all cool. A bag of a hundred skewers cost me
something like 99p, or you could use all sorts of other materials.
And just to let you all know... anyone that wants LED lights go for ebay! You can get quite a lot of them for really quite cheap!
Alternatively if you live in the UK, look in places like Wilkinsons- you can usually get strings of LED lights for around 2quid... they are usually star shaped or
whatever but often come with a small box attached so you can turn them on and off/control brightness etc... another alternative to think about might be
putting fairy lights inside because the bulbs are easily replaceable, they would provide different colours for a cool variation and are very, VERY cheap!Plus
with fairy lights you can usually program them using the little box (if there is one attached) so you wouldn't just have a lamp, you'd have a light show - Would
probably make a really nice night-light for a child actually
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
BobBooth says: Nov 21, 2008. 3:18 AM REPLY
This instructable inspired me to build a free-hanging icosahedron version; 15 cm sticks for the triangle edges worked out to a good size. The parchment
paper I had on hand wouldn't stick to the hot glue, so I went with regular A4 printer paper. 14 Watt CFL inside. Thanks, it was a lot of fun!
That's a question I wondered about while I was designing it, actually. If you wanted the frame to look really consistent you could build it all as one part
and add the paper skin inside when it was complete- that would be harder than my method but would give neater looking edges.
My edges don't quite meet up because the skewers I used bent a little- if you used stiffer bamboo chopsticks, for instance, the edges could probably be
much straighter and could be make to match up better. I'd be interested to know how it goes for you so I could possibly improve the design.
Congratulations!
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
skill3 says: Jun 8, 2008. 2:37 PM REPLY
By "baking paper" do you mean parchment paper? I think that would be brilliant, it's silicon impregnated, meant to bake on, translucent, even "fancy"
looking. It does have a bit of a sheen to it however, if you're concerned with the aesthetics.
The paper is A4, which has an aspect ratio of (root 2) to 1 (210 to 297mm as I remember), the skewers are 300mm and I wanted to waste as little as
possible, I wanted a nice aesthetic shape (possibly close to the golden ratio) and I wanted the small rectangle in the middle to be square.
As it turned out, I did my maths slightly wrong and the small rectangle in the middle is the same shape as the lamp, which looks way better than what I
intended to do. Long story short, it was a lot of guesswork and what looked right.
I'm planning another one, so perhaps the next will be taller and thinner.
I was actually thinking of how cool those could be outside but im not sure if you could use the same materials. Then my thought was to take one of
the top pieces and make it a solar cell. That way its good looking and uses less power.
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/
Etcetera says: May 29, 2008. 9:08 PM REPLY
Well, as the pound is about 2 times the US dollar, 10$. Might have altered a little in recent months, the dollar value so terribly unstable.
I got them from a fairly expensive small family-run store, though, so you might get them cheaper or you could always salvage them from broken
electrical stuff. I got a whole desk lamp that had all the parts you would need for this project (minus the bulb) for about £3 from Argos...
http://www.instructables.com/id/5-Japanese-lamp-from-recycled-materials/