E N E R G Y P A C E N G I N E E R I N G L T D.

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

FACTORY TEST REPORT OF 30/35 MVA , 132/11 KV POWER TRANSFORMER

Transformer Rating Sheet

Name of the Client : RAHIMAFROOZ POWER PLANT
Job Description : 30/35 MVA,132/11 KV , 3-phase, 50Hz
Power Transformer
Vector Group : YNd1
Connections : Three-Phase
Type of Tap Changer : ON-Load Tap Changer
Winding Designation : HV LV

Terminal Notation : A B C N a b c
Rated Capacity in MVA
ONAN : 30 30
ONAF : 35 35

Rated Voltage (in kV) : 132 11

Rated Current (in Ampere)
ONAN : 131.22 1574.59
ONAF : 153.08 1837.02
Basic Insulation level (in kV)
Line Terminals : LI-650, AC-275 LI-75, AC-28

Standard : BS-171/IEC-76
LV Voltage : 11000 Volts in all Tap Positions.

Serial No. : 30/35-4-0023/1700 0001

** ONAN : Oil Natural Air Natural.

** ONAF : Oil Natural Air Forced.

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

HV Voltages and Currents in different tap position

Currents in Ampere
Tap Position Voltage
30 MVA 35 MVA
1 145200 139.17 119.29
2 143550 140.77 120.66
3 141900 142.40 122.06
4 140250 144.08 123.50
5 138600 145.80 124.97
6 136950 147.55 126.47
7 135300 149.35 128.02
8 133650 151.20 129.60
9 132000 153.09 131.22
10 130350 155.02 132.88
11 128700 157.01 134.58
12 127050 159.05 136.33
13a 125400 161.14 138.12
13b 125400 161.14 138.12
13c 125400 161.14 138.12
14 123750 163.29 139.96
15 122100 165.50 141.86
16 120450 167.76 143.80
17 118800 170.09 145.80
18 117150 172.49 147.85
19 115500 174.95 149.96
20 113850 177.49 152.13
21 112200 180.10 154.37
22 110550 182.79 156.68
23 108900 185.56 159.05
24 107250 188.41 161.50
25 105600 191.36 164.02

** Principal Tap Position : 9

** Step Voltage 1.25% of 132000 Volt

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Measurement of Insulation Resistance

Test Voltage = 5kV

Mean Transformer Oil Temperature = 30ºC

Time Insulation Resistance (Mega Ohms)

(Seconds) HV – E LV – E HV – LV
15 625 700 1100

60 840 1510 2100

DAR = IR60 / IR15 1.34 2.15 1.9

Note : DAR = Di electric absorption Ratio

Insulation Resistance after 60 seconds
=
Insulation Resistance after 15 seconds

** Insulation Resistance measured by 5kV Electronic BM !4 Mega-ohm Meter,

manufactured by Megger Industries Ltd., England, Calibrated by Cali-Labs, Bhopal, India,
Calibration due on 28-08-2012.

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Measurement of Turn Ratio

Tap HT Voltage LT Calculative Measured Ratio

Position Voltage ratio
Phase A Phase B Phase C
1 145200 11000 7.621 7.615 7.611 7.620
2 143550 11000 7.534 7.529 7.528 7.529
3 141900 11000 7.447 7.442 7.441 7.443
4 140250 11000 7.361 7.354 7.356 7.359
5 138600 11000 7.274 7.268 7.268 7.271
6 136950 11000 7.188 7.180 7.182 7.187
7 135300 11000 7.101 7.094 7.096 7.097
8 133650 11000 7.014 7.008 7.009 7.013
9 132000 11000 6.928 6.921 6.922 6.927
10 130350 11000 6.841 6.833 6.837 6.840
11 128700 11000 6.754 6.748 6.750 6.752
12 127050 11000 6.668 6.661 6.664 6.667
13a 125400 11000 6.581 6.575 6.579 6.581
13b 125400 11000 6.581 6.575 6.579 6.581
13c 125400 11000 6.581 6.575 6.579 6.581
14 123750 11000 6.495 6.489 6.492 6.492
15 122100 11000 6.408 6.403 6.404 6.408
16 120450 11000 6.321 6.316 6.318 6.322
17 118800 11000 6.235 6.229 6.231 6.237
18 117150 11000 6.148 6.142 6.145 6.148
19 115500 11000 6.062 6.061 6.059 6.062
20 113850 11000 5.975 5.969 5.972 5.975
21 112200 11000 5.888 5.883 5.886 5.889
22 110550 11000 5.802 5.797 5.791 5.801
23 108900 11000 5.715 5.710 5.712 5.716
24 107250 11000 5.629 5.623 5.627 5.630
25 105600 11000 5.542 5.537 5.540 5.544

REMARKS: The Voltage Ratio between HT & LT Side of the Transformer for every Tap position is OK.
Polarity of the Transformer is OK.
The vector Group of the Transformer is YNd1.
** Turn Ratio is measured by Eltel Turn Ratio Meter (Model TRM 100.)
Manufactured by Eltel Industries, Bangalore, India , Calibrated by Cali-Labs, Bhopal, India,
Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Calibration due on 28-08-2012.

Measurement of Winding Resistance

Tap Position : 9

Temperature : 30 C
LT Side

a -b : 12.08 m ohms

b- c : 11.92 m ohms

c -a : 12.27 m ohms
Average : 12.09 m ohms

Average Phase resistance : 18.135 m ohms

Average Phase resistance (AT 75  C) : 21.199 m ohms

HT Side

A–N : 1.079 ohms

B–N : 1.078 ohms

C–N : 1.077 ohms

Average : 1.078 ohms

Average Phase resistance (AT 75  C) : 1.26 ohms

** Winding Resistance measured by Eltel TRWM-5 Digital Transformer Winding

Resistance Meter, manufactured by Eltel Industries, Bangalore, India.

** Calibrated by Cali-Labs, Bhopal, India, Calibration due on 28-08-2012.

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Measurement of
No-Load Loss and No-Load Current

Transformer is energized from LV side.

Test Frequency : 50 Hz
Tap Position : 9 [Principal Tap]

Watt meter Watt meter Watt meter

% of
Test Voltage No-Load Current Reading Reading Reading
Nominal Remarks
RMS (V) IO (A) (W1) (W2) (W3)
Voltage
( KW ) ( KW ) ( KW )
CT Ratio =3
Va-b =11000 Ia =2.35
100
Ib =2.42 5.2 4.2 18.3
PT Ratio =55
Vb-c=11000 Ic =2.94

No Load Loss = 27.7 KW

** No-Load Loss measured by Digital Power Analyzer WT-230, manufactured by

YOKOGAWA, Japan

** Digital Power Analyzer WT-230 Calibrated by Cali-Labs, Bhopal, India, Calibration due on 28-08-
2012.

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Measurement of Impedance Voltage and Load Loss

Test Voltage Frequency : 50 Hz
Reference base : 30 MVA under ONAN
HV Tap Position : 9 [Principal Tap]

Supply from LV Side with HV Side shorted at Principal Tap at Rated Current

Temperature : 30  C

Rated Applied
Applied Watt meter Watt meter Watt meter
Current Voltage Remarks
Current (A) Reading (W1) Reading (W2) Reading (W3)
(A) (V)
IA = 1135 VA-N = 623
CT Ratio= 300
IB = 1146 VB-N = 642
1574.6 35 31 38 PT Ratio=10
IC = 1137 VC-N = 615
IAVG =1139 VAVG = 627

At 30C

Load loss (KW) = ( 35+31+38 )*(1574.6/1139 )2 = 198.761

% Resistance = 0.662
% Reactance = 13.631

% Impedance = 13.648

Impedance Voltage = 627*1.732*1574.6/1139 V =1501.28

** Load Loss measured by Digital Power Analyzer WT-230, manufactured by

YOKOGAWA, Japan

** Digital Power Analyzer WT-230 Calibrated by Cali-Labs, Bhopal, India, Calibration due on 28-08-
2012 .

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Required Formula for various Calculation:

1) Load loss (At normal Temp) = (W1+W2+W3)

2) Temperature factor = (235 + 75) / (235 + tC)

3) % Impedance at normal temp. = Impedance Voltage * 100 / Rated Voltage

4) % Resistance at normal temp. = Load loss /10*Rated KVA

5) % Reactance = Sqrt (% Impedance at normal temp2 - % Resistance at normal temp2)

% Impedance at 75C = Sqrt (% Reactance2 +% Resistance at 75C2 )

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

CALCULATION OF LOAD LOSS & IMPEDENCE

FROM WINDING RESISTENCE ._______________

AT NORMAL TAP POSITION : 9 (30 MVA BASE)

HV I*I*R LOSS AT 30  C = 3*131.212*1.078 = 55.676 KW

LV I*I*R LOSS AT 30  C = 3*909.092*0.01835 = 45.521 KW

I*I*R LOSS AT 30  C = 55.676+45.521 = 101.197 KW.

MEASURED LOAD LOSS AT 30  C = 198.671 KW
STRAY LOSS AT 30  C = 198.671– 101.197 =97.474 KW.

I*I*R LOSS AT 75  C = 101.197 [(235+75)/(235+30)] = 118.299 KW

STRAY LOSS AT 75  C = 97.474 /[(235+75)/(235+30)] =83.382 KW.

LOAD LOSS AT 75  C = I*I*R LOSS AT 75  C + STRAY LOSS AT 75  C

= 201.681 KW.

LOAD LOSS AT 75  C (35 MVA Base) =201.681*(35/30)2 =274.51 KW

CALCULATION OF % IMPEDENCE:

% RESISTENCE AT 30  C = LOAD LOSS / (10*KVA) = 198671/(10*30000) = 0.662

% IMPEDENCE AT 30 C = (IMPEDENCE VOLTAGE / RATED VOLTAGE) * 100 = 13.648
% REACTANCE = SQRT. [(% IMPEDENCE AT 30  C )2 - (% RESISTENCE AT 30  C) 2 ] = 13.631
% RESISTENCE AT 75  C = LOAD LOSS AT 75  C/(10*KVA) = 201681 /(10*30000) = 0.672

% IMPEDENCE AT 75  C = SQRT.[( % REACTANCE )2 + (% RESISTENCE AT 75  C) 2 ] = 13.648

% IMPEDENCE AT 75  C (35 MVA Base) = 13.648*35/30 =15.922

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Vector Group Test

Terminals C and c joined together.

Voltage across the terminals VA-B = 401 V

VB-C = 401 V

VC-A= 398 V

Voltage measured across : Terminal B – a= 373 V

Terminal B – b = 373 V
Terminal A – a = 374 V
Terminal A – b= 407 V

As the terminal voltage across A-b > Voltage across All Other Terminals & B-b = A-a = B-a ,
The Vector Group Test is confirmed as YNd1.

** Voltage measured by HIOKI 3261 Digital Meter, manufactured by HIOKI, Japan , Calibrated by
Cali-Labs, Bhopal, India, Calibration due on 28-08-2012 .

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Power Frequency (Separate Source Voltage) Withstand Test

LV / HV + Earth : 22 kV at 50Hz
for 60 seconds

The Transformer withstood the test successfully.

** High voltage test is Performed by 500 kV High Voltage Transformer , manufactured by JIANGDU
SHENGHUA HIGH VOLTAGE ELECTRICAL EQUIPMENT CO., China , by Cali-Labs, Bhopal,
India, Calibration due on 28-08-2012.

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Combined Induced Over Voltage Withstand Test & Power frequency

withstand test

HV Tap Position :1

Applying 16.835 KV across a-b Terminal , Keeping B-C shorted & earthed @ 150 HZ
For 40 Sec

Ia = 3.56 Amp

Voltage measured in Terminal A = 275 KV

Applying 16.835 KV across b-c Terminal , Keeping C - A shorted @ 150 HZ For 40 Sec

Ib = 3.4 Amp
Voltage measured in Terminal B = 275 KV

Applying 16.835 KV across c - a Terminal , Keeping A -B shorted @ 150 HZ For 40 Sec

Ic = 3.51 Amp

Voltage measured in Terminal C = 275 KV

Remarks : The Transformer withstood the test successfully.

** All data of Induced Over Voltage Withstand test is measured by Digital Power Analyzer WT-230
manufactured by YOKOGAWA , Japan

** Digital Power Analyzer WT-230 Calibrated by Cali-Labs, Bhopal, India, Calibration

due on 28-08-2012.

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

TEST OF OLTC

OK
1. OPEERATION BY HANDLE …………………………………………… _____________

OK
2. RAISE OPERATION ……………………………………………………………….. _____________

OK
3. LOWER OPERATION ……………………………………………………………….. _____________

OK
4. STEP-BY-STEP OPERATION AT LOAD CONDITION …………………….. _____________

OK
5. TAP POSITION INDICATOR ……………………………………………….. _____________

OK
6. EARTHING POINT …………………………………………………………… _____________
OK
7. VISIUAL CHECK …………………………………………………………… _____________

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Measurement of Di Electric strength of Transformer Oil

Testing method : BS-148

Temperature : 30c

Electrode Gap Break Down Average Value

Sample No. REMARKS
( mm ) Voltage in KV in KV
2.5 60
01 2.5 60 60 Satisfactory
2.5 60

# Break down Voltage 32 KV is considered to be satisfactory.

Bellow this level oil is prescribed to be centrifuged.

** Di Electric strength of Transformer Oil is measured by FosterTM (Model OTS 60 AF )

Made in China, Calibrated by Cali-Labs, Bhopal, India, Calibration due on 28-08-2012.

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF
 E N E R G Y P A C E N G I N E E R I N G L T D.
R

ENERGYPAC
POWER TRANSFORMER TESTING LABORATORY FORM NO. : EELF /11
REF : EELF/TR-30/35 Dated : 30-09-11
REV : SL. NO: 30/35-4-0023/1700 0001

Summary of Test Results

Serial Measured
Particulars Units Remarks
No Value
01 Visual Inspection OK
02 Measurement of Insulation Mega-ohms
OK
Resistance
03 Measurement of Turn-ratio OK
04 Measurement of Winding OK
Resistance
05 No-load Loss KW 27.7 OK
06 Load Loss at Principal KW OK
Tap Position 9 ( 35 MVA 274.51
Base )
07 Impedance at Principal Tap % 15.922 OK
position 9 ( 35 MVA Base )
08 Vector Group Test YNd1 OK
09 Power Frequency Withstand Withstood
Test
10 Combined Induced Over Withstood
Voltage & Power
frequency Withstand
Test
11 Test of On Load Tap OK
Changer
12 Di-Electric strength kV Satisfactory
measurement of Transformer 60
Oil

Test Performed by Checked by

Sajal Rahman Azad Asim Kumar Bhakta

Assistant Engineer, (Testing) Manager ,(Testing), EELF

Prepared by : Witnessed by : Approved by :