MANOJ INFRA PVT LTD

DASTHAN PHATA, PANVEL

Customer Name : SARTHAK CONTRACTS PVT LTD

Project Name : LC IOCL TROMBAY, MUMBAI

1 DESIGN STIPULATIONS
a) Grade designation
b) Characteristic compressive strength of concrete at 28 days (f ck)
c) Type of cement
d) Maximum nominal size of aggregate
e) Minimum cement content (As Per IS 456: 2000)
f) Maximum water-cement ratio (As Per IS 456: 2000)
g) Workability for Pumping/Manual at Pouring point as per standard IS-4926 it shall be
h) Exposer condition (As Per IS 456: 2000)
i) Method of concrete placing
j) Degree of supervision (As per Table 1 of 10262:1982)
k) Type of aggregate
l) Grading of Fine aggregate (As per 383:1970)
m) Chemical admixture type (As per 9103:1999)
n) Tolerance factor (As Per IS 456: 2000)
o) Standard deviation for good control of speicified grade of concrete (s)(As per Table 1 of IS

2 TARGET MEAN STRENGTH

Target average 28 day compressive strength of concrete (f' ck)

For tolerance (risk factor) 1.65, the target mean strength of the specified characteristic cube strength (f' ck

3 SELECTION OF WATER CEMENT RATIO

Max. water-cement ratio for R.C.C Table 5 (as per IS:456-2000)
Based on experience water-cement ratio adopted

4 SELECTION OF WATER CONTENT

Based on trial with superplasticizer water content is adapted

5 CALCULATION OF CEMENT CONTENT

Water-cement ratio
Cementitious content =
From Table 5 of IS 456, minimum cement content for severe exposure condition is
400 Kg is greater than 300 Kg Hence, O.K
Flyash content of total cementitious material % is(As per 3812:2003)
GGBS content of total cementitious material % is(As per BS 6699-1992)
Cement Content (OPC)
Microsilica content of total cementitious material % is
6 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT
As Per Combined Grading Below

7 Sp Gravity of all Raw materials Water Absorbtion(%)

Cement 3.15 10mm 2.75 1.50
PFA 2.2 20mm 2.760 1.20
MICROSILICA 2.22 C/S 2.7 4.00
GGBS 2.9 R/S 2.68 2.80
Superplastizer 1.08 Water 1.0

8 COMBINED GRADING (Confirming to Table 5 of All in aggregate grading IS 383:1970)

SIZE % % % %
mm PASSING PASSING PASSING PASSING
Sieve R.Sand C.Sand 10MM 20MM
25 100.00 100.00 100.00 100.00
20 100.00 100.00 100.00 93.56
10 100.00 100.00 86.71 3.67
4.75 90.43 89.30 8.46 0.00
2.36 66.72 67.14 0.92 0.00
1.18 45.51 52.82 0.00 0.00
600 25.12 34.37 0.00 0.00
300 15.81 20.77 0.00 0.00
150 7.90 11.75 0.00 0.00
PAN 0.00 0.00 0.00 0.00
Content (%) 0.00% 45.00% 20.00% 35.00%
Percent passing

100
Combined Grading (C.A:F.A
80
60
40
20
0
0.1 1
Sieve size, mm
Upper limits Lower Limits

9 DESIGN CALCULATIONS (4.6 of 10262:2009)

Determination of Absolute Volume of Concrete /M3

a) Total Volume of Concrete : 1.00 M3

b) Volume Of Cement : mass of cement

X
sp gr of cement
⁼ 330
X
3.15
⁼ 0.105 M3

c) Volume Of GGBS : mass of GGBS

X
sp gr of GGBS
⁼ 0
X
2.9
⁼ 0.000 M3

d) Volume Of Flyash : mass of Flyash

X
sp gr of Flyash
⁼ 70
X
2.2
⁼ 0.03 M3
e) Volume Of Microsilica : mass of Microsilica
X
sp gr of Microsilica
⁼ 0
X
2.22
⁼ 0.00 M3

f) Volume Of Water : mass of Water

X
sp gr of Water
⁼ 160
X
1.0
⁼ 0.16 M3

g) Volume Of Superplasicizer : mass of Superplasicizer

X
Sp gr of Superplasicizer
⁼ 4.0
X
1.08

⁼ 0.0037 M3

h) Volume Of All in Aggregate : ⁼ [a-(b+c+d+e+f)]

⁼ 0.6997

i) Adopted 20mm in Mix : ⁼ Volume of All in AggregateX Sp gr of 20mmX % of 20mm i

⁼ 676 Kg
j) Adopted 10mm in Mix : ⁼ Volume of All in AggregateX Sp gr of 10mmX % of 10mm i
⁼ 385 Kg
k) Adopted C/sand in Mix : ⁼ Volume of All in AggregateX Sp gr of C/SX % of C/S in Com
⁼ 850 Kg
l) Adopted R/sand in Mix : ⁼ Volume of All in AggregateX Sp gr of R/SX % of R/S in Com
⁼ 0 Kg

10 THE MIX PROPORTION SUMMARY FOR ONE CUBIC METER OF CONCRETE

a) Cement ACC OPC 53
b) GGBS JSW
c) Flyash Ashtech
d) Microsilica Corniche
Fine Aggregate Content : R.Sand (Vaitarna)
e) C.Sand(Uran)
 Coarse Aggregate Content: 10MM (Uran)
f) 20MM (Uran)
g) Water Content WELL
h) Chemical Admixture Sigma PC 107
i) Total density of concrete

NOTE :-1. The above recommendations are based on the fine aggregates at saturated surface dry conditions and co
production, adjustments are required to be made for surface moisture in the fine aggregates and water absorption
2.The above Mix Design is on the basis o
required alteration in proportioning of material in case of source changes by keeping the requirements intact as pe

For MANOJ INFRA PVT LTD OFFICIAL STAMP

QA/QC INCHARGE
MANOJ INFRA PVT LTD
DASTHAN PHATA, PANVEL

T LTD Date : 16-Oct-17

AI Mix Code : M-25

M-25
25
OPC 53 Grade
20 mm
300 Kg
0.50
g point as per standard IS-4926 it shall be 125 +/- 25mm
Severe
Manually/Pumping
(As per Table 1 of 10262:1982) Good
Crushed Angular Aggregate
Zone II
Superplasticizer
1.65
cified grade of concrete (s)(As per Table 1 of IS 10262:1982) 4.0 MPa

(As Per IS 456: 2000) 31.60 MPa

the specified characteristic cube strength (f' ck=fck+t*s)

0.50
0.40

160 Kg/Cum
 0.40
400 Kg/Cum
300 Kg/Cum

17.50 70 Kg/Cum
0.00 0
330 Kg/Cum
0.00 0 Kg/Cum
 (Cntd……..)
FINE AGGREGATE CONTENT

gregate grading IS 383:1970)

COMBINED
COMBINED GRADING LOWERLIMIT UPPERLIMIT GRADING

GRADING GRADING GRADING

100 100
98 95 100 98
64 64
42 30 50 42
30 30
24 24
15 10 35 15
9 9
5 0 6 5

100%

Combined Grading (C.A:F.A)

1 10 100
Sieve size, mm
Lower Limits Actuals

oncrete /M3
 1
1000
1
1000

1
1000
1
1000

1
1000
1
1000
 1 (Cntd……..)
1000
1
1000

1
1000
1
1000

1
1000
1
1000

ll in AggregateX Sp gr of 20mmX % of 20mm in Combined grading

ll in AggregateX Sp gr of 10mmX % of 10mm in Combined grading

ll in AggregateX Sp gr of C/SX % of C/S in Combined grading

ll in AggregateX Sp gr of R/SX % of R/S in Combined grading

OF CONCRETE
330 Kg/m3
0 Kg/m3
70 Kg/m3
0 Kg/m3
0 Kg/m3
850 Kg/m3
 385 Kg/m3
676 Kg/m3
160 Kg/m3
4.00 Kg/m3
2475 Kg/m3

regates at saturated surface dry conditions and coarse aggregates are at air-dry conditions. At the time of concrete
sture in the fine aggregates and water absorption for coarse aggregates.
2.The above Mix Design is on the basis of our approved sources/suppliers of the material. The same may
changes by keeping the requirements intact as per IS 4926.Dosage of admixture will vary depend on weather condition.

OFFICIAL STAMP ACKNOWLEDGEMENT