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TESTING METHOD
Type of the
HPV95 + 95 (112 + 112 cc/rev specification)
Pump
Stamping on
the nameplate
Machine model
PC200-8 PC210-8 PC220-8 PC230-8 PC240-8 PC270-8
installing these
PC200LC-8 PC210LC-8 PC220LC-8 PC230LC-8 PC240LC-8 PC270LC-8
motors
Remarks
1
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INTRODUCTION
• This document is organized into the following parts
1. Test Method.......................................................................Pages 3 – 11
2. Test Hydraulic Circuit Diagrm ..........................................Pages 12
3. Performance and Standard Value Table..........................Pages 13 – 33
4. Names of Components and Related Dimension ............Pages 34 – 36
5. Schematic Diagram of Test Jig (Reference)....................No indication
• This document mainly provides the test method using the KHT75-3 hydraulic test stand or equiva-
lent.
• Applicable bench
1) Converted value test: Use the Komatsu general-purpose hydraulic test stand (KHT75-3) or its
equivalent.
2) Standard value test: Hydraulic test stand having the same performance as the production plant
hydraulic test stand.
★ Use Komatsu genuine engine oil EO10-CD or equivalent. Discoloration of oil during test is
managed for Class NAS10.
• Scope
This document is adopted for quality verification testing of the remanufactured main pump, HPV95
+ 95 (112 + 112 cc/rev specifications), which is installed on the following machine.
1) PC200 series-8
• PC200-8
• PC210-8
2) PC220 series-8
• PC220-8
• PC230-8
• PC240-8 (KUK Spec.)
• PC270-8
2
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1. Test Method
1-1) Since high pressure is produced during this HST pump test, great care should be taken when
selecting the equipment, device, test jigs and components. Also, great attention should be given
to the pump installation condition, the hydraulic circuit configuration, and the universal joint con-
nection.
200mAp-p
EPC current dither ←
120Hz
3
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absence of abnormality
Check for presence or
Items
Flow PQT control
LS control characteristics
Running-in
check characteristics
6.9{70} 19.6 29.4 34.3
Difference in
Minimum
Fine
H mode
H mode
S mode
L mode
STD con-
Test mode trol
← ← ←
flow
Method mode
Standard Q Q Q Q Q Q Q
Q Q Q Q Q Q Q Q Q
Conversion E E *Q × × × ×
★ Carry out the converted value test marked with an asterisk (*) to the extent that hydraulic set-
ting is allowed.
4
EEN00038-00 5/36
★ For information as to how to install the above devices, see Hydraulic Circuit Diagram (Appendix
Figure 1).
★ For equipment marked with (*), so you may select equivalents of any markes if they satisfy
their specification.
2) Jigs and components to be used: Have jigs and components listed in Table 1-5 ready.
Table 1-5 List of Test Jigs
★ The jigs are the same as those used for testing HPV95 + 95 pumps.
★ Piston pump discharge port (P1) must be provided with a port for introducing LS pressure, the
one for introducing pump pressure, the one for removing the differential pressure gauge, and
the one installing the safety valve.
3) In addition to those listed in Table 1-5, have components such as an adapter and hose ready, which
are required for configuring a test hydraulic circuit.
★ For information on manufacturing of jigs and components, see "Section 4 Names of Sections
and Related Dimensions."
4) Have a penetrant testing agent (e.g. developer such as color check) ready.
5
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1-7) Preparatory Steps for Test Fig. 7-1 Installation Condition of Pump
Perform the following steps prior to this test.
1) Installing hydraulic test stand (see Fig. 7-1)
Install the test stand so that the sample air
bleeder (PDa) turns up.
• Fig . 7-1
P Da: Air bleeder (used for air bleeding)
P D1 : Pump case drain port on the F side
6
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1) Running-in
Check for abnormality (pressure, vibration, Fig. 8-2 Detail of Maximum Flow Adjustment Section
sound, etc) and oil leakage while the pump is
running.
7
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ii) Adjust the minimum flow using the Fig. 8-3 Minimum Flow Adjustment Section
adjustment screw (Mb). (See Fig. 8-3.)
★ Since the minimum flow adjustment
section has been mounted with the
pre-adjusted PC valve assembly, be
sure to check the performance of PC
valve assembly (PQT performance)
after you make adjustments (see Fig.
8-4).
[Reference] L1 = 20.1 ± 0.1 mm
• 180° tighten of adjusting screw (Mb):
+11.8 l/min
• Fig. 8-1 – 8.4
Ma : Maximum flow adjustment
screw
Mb : Minimum flow adjustment Fig. 8-4 Detail of Minimum Flow Adjustment
screw Section
MPC: PC valve adjustment screw
1 : Cover
A : Locknut
8
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3) How to test and adjust PQT control charac- Fig. 8-6 P-Q-T Characteristics Chart and Dif-
teristics ference in Flow (EQ) Check
(1) Testing PQT control characteristics (see
Fig. 8-6)
Measure the flow caused by the pressure
fluctuation and check that the values plot
on PC characteristics chart (P-Q) and
torque characteristics chart (P-T) are
within the standard value.
★ See table 8-2 of test item
★ For more information on the PQT
control cha-racteristics (P-Q-T chart),
see "Table of Performance Standard
Values and Fig.1" in Section 3.
★ Measure PQT control characteristics
at both pressure rise and pressure
drop and, then, adopt the value at
Table 8-2 PQT Characteristics Test
pressure rise.
★ Close stop valve S1. Machine
model PC200 series-8 PC220 series-8
(2) Checking difference in flow of pump dis- Spec.
EPC cur- Chart EPC cur- Chart
charge amounts rent (mA) (OK/NG) rent (mA) (OK/NG)
Mode
★ Use H mode
Check that the difference in flow (EQ) H mode 440 x 440 x
between P 1f pump delivery (Qf) and P 1r S mode 490 Q 520 Q
pump delivery (Qr) under the same condi- L mode 630 x 630 Q
tions is below the predetermined value.
(See Fig. 8-6.)
★ Be sure to make this check to prevent
travel deviation when installed on an
actual machine.
★ Check this when testing PQT control
characteristics.
★ Predetermined pressure: P A1 = P A2
(same pressure)
EQ = Less than 7.3 l/min: When mak-
ing standard value test
• Both Q 1f > Q 1r and Q 1f < Q 1r are
acceptable.
9
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(3) How to adjust PC control characteristics Fig. 8-7 Details of PC Control Section
I) For locations of adjustment sections,
see Fig. 8-7.
★ Prior to adjustment, measure the
length between the alignment mark
and the screw head, L5.
[Reference] L5 assembly dimension
• PC200 series-8: L5=2.1 mm
• PC220 series-8: L5=3.3 mm
• Fig. 8-7
MPC: PC valve adjustmentscrew
Mb : Minimum flow adjustment screw
PC : PC valve assembly
B : Locknut
II) Make adjustments in the following
Fig. 8-8 Details of LS Characteristics Chart
order (See Fig. 8-7).
(i) Loosen lock nut B.
(ii) Adjust the PC control characteristics
using the adjustment plug (M PC).
1 To adjust the PC control character-
istics to a value below the stan-
dard → tighten theplug (turn cw)
2 To adjust the PC control character-
istics to a value above the stan-
dard → loosen the plug (turn ccw)
(iii) After adjustment, temporarily tighten
locknut B and measure the PC control
characteristics.
(iv) When the measured value is
within the standard value, fully Table 8-3 LS characteristics
tighten locknut B to the specified A: Normal mode B: Fine control mode
torque.
Machine
★ Locknut B: model PC200 series-8 PC220 series-8
27 – 34 Nm {28 – 3.5 kgm}
Spec. ELS current ELS current
4) How to test and adjust LS control characteristics (mA) (mA)
(1) Testing LS control characteristics (see Fig. 8-8) Chart Chart
(OK/ (OK/
Measure the flow caused by fluctuation in LS Control NG) NG)
pressure A B A B
differential pressure under a constant control (MPa{kg/cm })2
pump pressure and check that it is within the
*6.9 {70} 0 720 x 0 720 Q
LS control characteristics chart.
9.8 {100} 0 720 Q 0 720 Q
★ Use normal mode (A) and fine control
mode (B). 19.6 {200} 0 720 x 0 720 x
★ LS characteristics test see Table 8-3 29.4 {300} 0 720 x 0 720 x
★ For more information on the LS control 34.3 {350} 0 720 x 0 720 x
characteristics (LS), see "Performance
Standard Value Table - Fig. 2 and Fig. 3" in ★ EPC current (mA) = 440 mA (Common)
Section 3. * The same standard value is applied to
★ Adopt the value when LS differential pres- control pressure of 6.9 MPa{70 kg/cm2} and
9.8 MPa{100 kg/cm2}.
sure is reduced.
★ For the overall pump capacity (QT), add
the amount of drain at LS pressure port
(amount of oil flowing when stop valve S1
is open = Q3).
• Q T = Q1 + Q3 (l l/min)
★ Be sure to slowly open and close stop
valve S1.
10
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6) POST-TEST TASKS
To remove the sample and restore to the
original state, keep the following in mind.
1) Drain the residual oil out of the sample
and check the oil for a foreign substance.
2) Remove all the jigs installed for testing.
3) Seal off all ports with nylon plugs or the
like to prevent the ingress of dirt and
dust.
4) Record the test results on appropriate
report forms. (Retention period: 3 years)
11
Note 1) This circuit diagram shows the testing of HPV95 + 95 (112 + 112 cc/rev specifications) pump.
Note 2) The direction of rotation of the sample pump is counter clockwise as viewed from its input shaft.
Note 3) The gauge designations are as follows: 400K = 39.2 MPa {400kg/cm2}, 60K = 5.9 MPa {60kg/cm2}, 25K = 2.5 MPa {25kg/cm2}, and 4K = 0.4 MPa
{4kg/cm2}.
(Common to all machine)
Appendix Figure 1: Pump Test Basic Circuit Diagram
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All tests
Test Items
12
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13
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Test conditions
input shaft Conversion 1400rpm LS differential pressure (∆PLS) 0 MPa{kg/cm²}
Current
PC mode (Epcr) 460 mA PC mode selection pressure (Pmr) (0.99{10.1}) MPa{kg/cm²}
Part number 708-2L-00500 A 0 mA A 0 MPa{kg/cm²}
LS set LS set switching
Values at pressure (ELS) pressure
Applicable chart B 0 mA B 0 MPa{kg/cm²}
rise are applied
Others Hysterisis standard at pressure drop (reference): 1.96 MPa {20 kg/cm²}
P1f + P1r
2
P1 =
Pump discharge pressure
14
EEN00038-00 15/36
Test conditions
revolutions
of input Conversion 1500rpm LS differential pressure (∆PLS) See chart
Pump type HPV95+95 shaft
(Pump capacity) (112+112cc/rev) PC mode (Epcf) 440 mA PC mode selection pressure (Pmf) (0.8{8.2})MPa{kg/cm²}
PC mode (Epcr) 440 mA PC mode selection pressure (Pmr) (0.8{8.2})MPa{kg/cm²}
Current
Part number 708-2L-00500 A 0 mA LS set switching pressure A 0 MPa{kg/cm²}
LS set (ELS)
Applicable chart Values at pressure
rise are applied B 720mA (Psig) B (2.17{22.1}) MPa{kg/cm²}
1. A: Normal mode B: Fine control mode
2. The difference in the set pressure for pump pressure of 9.8 MPa {100 kg/cm²} and 34.3 MPa (350 kg/cm²) must be
Others within 0.3 MPa {3 kg/cm²} in terms of LS differential pressure.
3. Hysterisis standard (reference):
At 6.9 and 9.8 MPa {70 and 100 kg/cm²} : 0.25 MPa {2.5 kg/cm²} or less
∆PLS = P1 - PLS
LS differential pressure
15
EEN00038-00 16/36
Test conditions
revolutions
of input Conversion 1200rpm LS differential pressure (∆PLS) See chart
Pump type HPV95+95 shaft
(Pump capacity) (112+112cc/rev) PC mode (Epcf) 440 mA PC mode selection pressure (Pmf) (0.8{8.2})MPa{kg/cm²}
PC mode (Epcr) 440 mA PC mode selection pressure (Pmr) (0.8{8.2})MPa{kg/cm²}
Current
Part number 708-2L-00500 A 0 mA LS set switching pressure A 0 MPa{kg/cm²}
LS set (ELS)
Applicable chart Values at pressure
rise are applied B 720mA (Psig) B (2.17{22.1}) MPa{kg/cm²}
1. A: Normal mode B: Fine control mode
Others 2. Hysterisis standard (reference):
At 19.6 MPa {200 kg/cm²} : 0.29 MPa {3.0 kg/cm²} or less
∆PLS = P1 - PLS
LS differential pressure
16
EEN00038-00 17/36
Test conditions
(KUK Spec.) revolutions
PC270 series-8 of input Conversion 1300rpm LS differential pressure (∆PLS) 0 MPa{kg/cm²}
(#20001-) shaft
Pump type
HPV95+95 PC mode (Epcf) 520 mA PC mode selection pressure (Pmf) (1.1{11.4})MPa{kg/cm²}
(Pump capacity)
(112+112cc/rev) PC mode (Epcr) 520 mA PC mode selection pressure (Pmr) (1.1{14.4})MPa{kg/cm²}
Current
Part number 708-2L-00600 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable chart Values at pressure
rise are applied B 0 mA (Psig) B 0 MPa{kg/cm²}
Hysterisis standard (reference):
Others At 19.6 MPa {20 kg/cm²}
1 pump discharge flow rate QT
∆PLS = P1 - PLS
LS differential pressure
17
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Test conditions
serial number) revolutions
(KUK Spec.)
PC270 series-8 of input Conversion 1500rpm LS differential pressure (∆PLS) 0 MPa{kg/cm²}
(#20001-) shaft
Pump type HPV95+95 PC mode (Epcf) 630 mA PC mode selection pressure (Pmf) (1.7{17.0})MPa{kg/cm²}
(Pump capacity) (112+112cc/rev) PC mode (Epcr) 630 mA PC mode selection pressure (Pmr) (1.7{17.0})MPa{kg/cm²}
Current
Part number 708-2L-00600 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable chart Values at pressure
rise are applied B 0 mA (Psig) B 0 MPa{kg/cm²}
Hysterisis standard (reference):
Others At 1.96 MPa {20 kg/cm²}
P1f + P1r
2
P1 =
Pump discharge pressure
18
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Test conditions
serial number) (KUK Spec.) revolutions
PC270 series-8 of input Conversion 1100rpm LS differential pressure (∆PLS) See chart
(#20001-) shaft
Pump type HPV95+95 PC mode (Epcf) 440 mA PC mode selection pressure (Pmf) (0.8{8.2})MPa{kg/cm²}
(Pump capacity) (112+112cc/rev) PC mode (Epcr) 440 mA PC mode selection pressure (Pmr) (0.8{8.2})MPa{kg/cm²}
Current
Part number 708-2L-00500 A 0 mA LS set switching pressure A 0 MPa{kg/cm²}
LS set (ELS)
Applicable chart Values at pressure
rise are applied B 720mA (Psig) B (2.17{22.1}) MPa{kg/cm²}
1. A: Normal mode B: Fine control mode
Others 2. Hysterisis standard (reference):
At 19.6 MPa {200 kg/cm²} : 0.29 MPa {3.0 kg/cm²} or less
∆PLS = P1 - PLS
LS differential pressure
19
Test Items Running-in Pump flow check
Running-in at Maximum Minimum
Conditions and Sym- Unit Allowable 1 2 3 4 5 6 7 8 9 10 swash plate
Standard Value Items bols range flow with flow with
Category
angle no load no load
Rotational speed of Standard 1000 1500 2000 1000 1500 2000 ← ← ← ← 2000 2000 ←
M2 rpm ±10
input shaft Conversion 500 1000 1500 1000 1300 ← ← 1300 1500 ←
Right Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ←
hand hand
PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← 0 or 440 ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← 0 ←
Part No.: 708-2L-00500/00600
Pump discharge pres- Front P1f ±0.5 No- 2.94 9.8 13.7 19.6 25.5 29.4 37.3 14.7 1.96 4.9
← ←
sure Rear P1r {±5} load {30} {100} {140} {200} {260} {300} {380} {150} {20} {50}
PPM model: HPV95+95 piston pump
Test Conditions
EPC primary pressure PEPC ±0.1 ← ← ← ← ← ← ← ← ← ← ←
{±1} {32} {32}
(Reference) PC mode switching C Pmf (0.8) (0 or 0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← {0 or 8.2} ←
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← (0) ←
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← Closed Open
Operating time and number of min and num- Three times Twice or
— — 1 min ← ← ← ← ← ← ← ← ← ←
times ber of times or more more
Lower and Within
Standard — — — — — — — — — — — 222 – 226 24 – 28
Pump upper limits range
QT
delivery Within
Conversion Lower and l/min — — — — — — — — — — — 166 – 170 18 – 21
upper limits range
Difference in flow of F Standard — — — — — — — — — — — — —
∆Q Or less
and R discharge Conversion — — — — — — — — — — — — —
Standard Value
Refer- Pump absorp- Standard T Nm Or less — — — — — — — — — — — — —
ence tion torque {kgm}
(PC200/220 series-8 • Common [1/8])
Standard — — — — — — — — — — —
Pump delivery QT —
Conversion — — — — — — — — — — —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Table 1: Performance Standard Value Table
Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 20/36
— OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG — OK/NG
generation check
Determination ( Q )
20
PC220/230/240/270-8
Machine model: PC200/210-8
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure the difference in flow.
Allow-
Conditions and Sym- Unit able 1 2 3 *4 5 6 7 *8 9 10 11 12 13 14
Standard Value Items bols
Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion (1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←)
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00500
LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ←
Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard Value
Refer- Pump absorp- Standard T Nm Or less — (255) — — — (657) (689) — (704) (695) — (701) (701) (677)
ence tion torque {kgm} ({26.0}) ({67}) ({70.3}) ({71.8}) ({70.9}) ({71.5}) ({71.5}) ({69})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Table 2: Performance Standard Value Table
Measurement Value
(Reference) LS set switching {kg/cm²}
pressure C sig — — — — — — — — — — — — — — —
— — — — — — — — — — — — — (OK/NG) OK/NG
generation check
Determination
21
(Q)
Machine model: PC200/210-8
Test Items PQT characteristics (S mode) (2/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1400 ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00500
LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (0.99)
pressure C Pmr {10.1} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard Value
Refer- Pump absorp- Nm (270) (545) (589) (616) (621) (633) (630) (626) (630)
ence tion torque Standard T {kgm} Or less — ({27.5}) — — — ({55.6}) ({60.1}) ({62.8}) ({63.3}) — ({64.5}) ({64.2}) — ({63.8}) ({64.2})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Table 3: Performance Standard Value Table
Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
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— — — — — — — — — — — — — — (OK/NG) OK/NG
generation check
22
Determination ( Q)
Machine model: PC200/210-8
Test Items PQT characteristics (L mode) (3/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1500 ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00500
LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (1.72)
pressure C Pmr {17.5} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard Value
Refer- Pump absorp- Nm (218) (277) (328) (371) (400) (422) (442) (441) (413)
ence tion torque Standard T {kgm} Or less — ({22.2}) ({28.2}) ({33.4}) — ({37.8}) ({40.8}) — ({43}) — ({45.1}) — ({45}) — ({42.1})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Table 4: Performance Standard Value Table
Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
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— — — — — — — — — — — — — — — OK/NG
generation check
23
Determination ( Q)
Machine model: PC200/210-8
Test Items LS characteristics (1/4): P1=6.9 MPa{kg/cm²}
Conditions and Normal mode (A) Fine control mode (B)
Standard Value Items Sym- Unit Allowable
bols range Running-in 1 2 3 4 5 6 7 Running-in 1 2 3 4 5 6 7
Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1500 1500 ← ← ← ← ← ← 1500 1500 ← ← ← ← ← ←
Right Right
Direction of input shaft rotation — — — Right hand ← ← ← ← ← ← Right hand ← ← ← ← ← ←
hand hand
PC mode switching current EPC 440 440 ← ← ← ← ← ← 440 440 ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Part No.: 708-2L-00500/00600
Pump discharge pres- Front P1f ±0.5 9.8 9.8 9.8 9.8
sure {±5} {100} {100} ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {100} {100}
PPM model: HPV95+95 piston pump
LS differential pressure 0 ⇔ 2.94 1.57 1.67 1.77 1.86 1.96 1.45 0 ⇔ 1.47 0.49 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) ∆P {0 ⇔ 30} 0 {16} {17} {18} {19} {20} {25} {0 ⇔ 15} 0 {5} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}
Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.80 (0.80
pressure C Pmr {8.25}) ← ← ← ← ← ← ← {8.25}) ← ← ← ← ← ← ←
Standard Value
Checking LS MPa
(PC200/220 series-8 • Common [5/8])
Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
EEN00038-00 24/36
24
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1200 1200 ← ← ← ← ← ← ← ← 1200 1200 ← ← ← ← ← ←
Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00500
LS differential pressure 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) ∆P {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←
(2.17)
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{22.1}
Operating time and number of min and num- Three times Twice Three times Twice
times — ber of times
— or more or more ← ← ← ← ← ← ← ← or more or more ← ← ← ← ← ←
Standard Value
Checking LS Standard ∆PL
MPa Or less — — — — — — — — — — — — — — — — — —
differential pressure {kg/cm²}
Standard — —
Pump delivery QT —
Conversion — —
Table 6: Performance Standard Value Table
Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat — OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 25/36
generation check
Determination (
Machine model: PC200/210-8
Q)
25
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion (Not testable) — — — — — — — — — (Not testable) ← ← ← ← ← ← ←
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←
Part No.: 708-2L-00500
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) ∆P 0 0
{0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← {32} ← ← ← ← ← ← ←
±0.1
Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —
Standard — —
Pump delivery QT —
Conversion — — — — — — — — —
Table 7: Performance Standard Value Table
Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG ( ) — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 26/36
generation check
Determination (Q)
Machine model: PC200/210-8
26
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion (Not testable) — — — — — — — — — (Not testable) — — — — — — —
Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00500
LS differential pressure ∆P 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}
Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —
Standard — —
Pump delivery QT —
Conversion — — — — — — — — — — — — — — — — — —
Table 8: Performance Standard Value Table
Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 27/36
generation check
Machine model: PC200/210-8
Determination (Q)
27
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure thedifference in flow.
Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion (1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←) (←)
Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
Part No.: 708-2L-00600
LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ±0.1 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Test Conditions
{32}
{±1}
(Reference) PC mode switching C Pmf (0.8)
← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.2}
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of —
min and num-
— Twice ← ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times or more
Standard Lower and Within 222 – 220 – 218 – 217 – 217 – 193 – 172 – 158 – 152 – 132 – 115 – 110 – 103 – 97 – 88 –
Pump upper limits range (226) (226) (226) (226) (226) (226) (225) (210) (201) (180) (150) (145) (134) (126) (112)
QT
delivery and Within (133 (132 (130 (130 (130 (115 (103 (94 (91 (79 (69 (66 (61 (58
Conversion Lower
upper limits l/min range – 136) – 136) – 136) – 136) – 136) – 136) – 135) – 126)) – 121) – 108) – 95) – 87) – 81) – 76) —
Standard Value
Refer- Pump absorp- Nm (255) (769) (786) (792) (764) (758) (740.4)
Standard T Or less — — — — — — — —
ence tion torque {kgm} ({26.0}) ({78.4}) ({80.4}) ({80.8}) ({77.9}) ({77.3}) ({75.5})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Table 9: Performance Standard Value Table
Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 28/36
— — — — — — — — — — — — — — (OK/NG) OK/NG
generation check
Determination (Q)
Machine model: PC220/230-8
PC240/270-8
28
Test Items PQT characteristics (S mode) (2/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Category
range
Rotational speed of Standard 2000 1500 ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1300 ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00600
LS differential pressure
(∆P = P1 - PLS) ∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ←
Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (1.11)
← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {11.4}
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ←
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times more
Lower and Within 222 – 220 – 218 – 217 – 212 – 192 – 168 – 140 – 125 – 118 – 105 – 95 – 85 –
Standard 74 – (99)
Pump upper limits range (226) (226) (226) (226) (226) (226) (202) (178) (160) (145) (133) (120) (107)
QT
delivery and Within 144 143 141 141 138 124 109 91 81 76 68 61 55
Conversion Lower
upper limits l/min range – (147) – (147) – (147) – (147) – (147) – (147) – (132) – (116) – (104) – (95) – (87) – (78) – (70) —
∆Q Or less
and R discharge Conversion — — — — — — — — — — — — — —
Standard Value
Refer- Pump absorp- Nm (270) (575) (623) (655) (655) (667) (668) (659) (657)
Standard T Or less — — — — —
ence tion torque {kgm} ({27.5}) ({58.6}) ({63.5}) ({66.8}) ({66.8}) ({68}) ({68.1}) ({67.2}) ({67})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Table 10: Performance Standard Value Table
Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 29/36
— — — — — — — — — — — — — (OK/NG) —
generation check
Determination (
29
Machine model: PC220/230-8
PC240/270-8
Q)
Test Items PQT characteristics (L mode) (3/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1500 ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
Part No.: 708-2L-00600
LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ←
Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (1.67)
pressure C Pmr {17} ← ← ← ← ← ← ← ← ← ← ← ← ←
∆Q Or less
and R discharge Conversion — — — — — — — — — — — — — —
Standard Value
Refer- Pump absorp- Nm (157) (325) (394) (431) (453) (492) (502) (507) (502) (487)
Standard T {kgm} Or less — — — —
ence tion torque ({16}) ({33.1}) ({40.2}) ({43.9}) ({46.2}) ({50.2}) ({51.2}) ({51.7}) ({51.2}) ({49.7})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Table 11: Performance Standard Value Table
Measurement Value
(Reference) LS set switching {kg/cm²}
pressure C sig — — — — — — — — — — — — — — —
— — — — — — — — — — — — — (OK/NG) OK/NG
generation check
Determination (Q)
PC240/270-8
Machine model: PC220/230-8
30
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion 1100 1100 ← ← ← ← ← ← ← ← 1100 1100 ← ← ← ← ← ←
Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00600
Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←
Standard Value
Checking LS Standard ∆PL MPa Or less — — — — — — — — — — — — — — — — — —
differential pressure {kg/cm²}
Standard — —
Pump delivery QT —
Conversion — —
Table 12: Performance Standard Value Table
Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 31/36
generation check
Determination (Q)
Machine model: PC220/230-8
PC240/270-8
31
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion (Not testable) — — — — — — — — — (Not testable) — — — — — — —
Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00600
LS differential pressure ∆P 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}
Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —
Standard — —
Pump delivery QT —
Conversion — — — — — — — — — — — — — — — — — —
Table 13: Performance Standard Value Table
Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 32/36
generation check
Determination ( Q)
PC240/270-8
Machine model: PC220/230-8
32
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion (Not testable) — — — — — — — — — (Not testable) — — — — — — —
Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00600
LS differential pressure ∆P 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}
Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —
Standard — —
Pump delivery QT —
Conversion — — — — — — — — — — — — — — — — — —
Table 14: Performance Standard Value Table
Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 33/36
generation check
Determination (Q)
PC240/270-8
Machine model: PC220/230-8
33
EEN00038-00 34/36
P Da Air bleeder (used for bleeding air in the Closed — For bleeding air
pump case) (with plug)
P D1f Pump case drain port (front) Closed M24 × 1.5 Installation of pressure
gauge
P D2f Pump case drain port (front) Closed M24 × 1.5 With plug
P D2r Pump case drain port (rear) Connected M24 × 1.5 With plug (for bleeding air)
PT Plug (used for forced-feed lubrication) Connected M24 × 1.5 With plug
Front pump discharge pressure check- Installation of pressure
C P1f ing port Connected M10 × 1.25 gauge (with plug)
Rear pump discharge pressure checking Installation of pressure
C P1r port Connected M10 × 1.25 gauge (with plug)
C enf Control pressure checking port (front) Connected M10 × 1.25 Installation of pressure
gauge (with plug)
Installation of pressure
C enr Control pressure checking port (rear) Connected M10 × 1.25 gauge (with plug)
Installation of pressure
C LSf Load pressure checking port (front) Connected M10 × 1.25 gauge (with plug)
C LSr Load pressure checking port (rear) Connected M10 × 1.25 Installation of pressure
gauge (with plug)
Installation of pressure
C EPC EPC primary pressure checking port Connected M10 × 1.25 gauge (with plug)
PC mode switching pressure checking Installation of pressure
C Pmf port (front) Connected M10 × 1.25 gauge (with plug)
C Pmr PC mode switching pressure checking Connected M10 × 1.25 Installation of pressure
port (rear) gauge (with plug)
Installation of pressure
C sig LS set switching pressure checking port Connected M10 × 1.25 gauge (with plug)
34
EEN00038-00 35/36
2. Details of spline
35
EEN00038-00 36/36
Details of Discharge Poart (P1f and P1r) Details of Suction Port (PS)
36