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EEN00038-00 1/36

PPM REBUILD UNIT MANUAL

TESTING METHOD

Category Testing method for pumps

Type of the
HPV95 + 95 (112 + 112 cc/rev specification)
Pump

Stamping on
the nameplate

Part No. of the


708-2L-00500 708-2L-00600
pump

Machine model
PC200-8 PC210-8 PC220-8 PC230-8 PC240-8 PC270-8
installing these
PC200LC-8 PC210LC-8 PC220LC-8 PC230LC-8 PC240LC-8 PC270LC-8
motors

Serial No. of the


machines
#300001 – #60001 – #70001 – #20001 – KUK Spec. #20001 –
installing these
motors

Applications Main Pump


2006/06/ The first edition publication
Issuance
history

Remarks

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INTRODUCTION
• This document is organized into the following parts

1. Test Method.......................................................................Pages 3 – 11
2. Test Hydraulic Circuit Diagrm ..........................................Pages 12
3. Performance and Standard Value Table..........................Pages 13 – 33
4. Names of Components and Related Dimension ............Pages 34 – 36
5. Schematic Diagram of Test Jig (Reference)....................No indication

• This document mainly provides the test method using the KHT75-3 hydraulic test stand or equiva-
lent.

• Applicable bench
1) Converted value test: Use the Komatsu general-purpose hydraulic test stand (KHT75-3) or its
equivalent.
2) Standard value test: Hydraulic test stand having the same performance as the production plant
hydraulic test stand.
★ Use Komatsu genuine engine oil EO10-CD or equivalent. Discoloration of oil during test is
managed for Class NAS10.

• Scope
This document is adopted for quality verification testing of the remanufactured main pump, HPV95
+ 95 (112 + 112 cc/rev specifications), which is installed on the following machine.

1) PC200 series-8
• PC200-8
• PC210-8
2) PC220 series-8
• PC220-8
• PC230-8
• PC240-8 (KUK Spec.)
• PC270-8

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1. Test Method
1-1) Since high pressure is produced during this HST pump test, great care should be taken when
selecting the equipment, device, test jigs and components. Also, great attention should be given
to the pump installation condition, the hydraulic circuit configuration, and the universal joint con-
nection.

1-2) Test Specifications


See the following Table 1-1.
Table 1-1 List of Test Specifications

Pump type HPV95 + 95


Specifications
Standard Conversion

Piston pump capacity


13 – 112 ←
(cc/rev)

200mAp-p
EPC current dither ←
120Hz

Direction of rotation (input shaft) Right hand ←

Maximum revolution of input shaft


(rpm) 2000 1500

Maximum hydraulic pressure of pump 37.3 34.3


(MPa {kg/cm²}) {380} {350}

Pump suction pressure 0.98 ± 0.05


(MPa {kg/cm²}) ←
{1.0 ± 0.5}

Pump drain pressure 0.98 or less


(MPa {kg/cm²}) ←
{1.0}

EPC valve original pressure 3.1 ± 0.05


(MPa {kg/cm²}) ←
{32 ± 0.5}

Maximum (Minimum) flow (l/min) 226 168


(24) (15)

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1-3) Test Items


1) For test items and contents, see Table 1-2 below.
★ For converted value test, conduct tests as limited by the capacity of the KHT75-3 hydraulic test
stand.
★ The converted value test determines pass or fail after converting the results of measurements
into standard values.
★ The test standard values to be adopted are:
• Standard value test: Standard of performance standard value table
• Converted value test: Conversion of performance standard value table
Table 1-2 Test item Legend: Q Conduct, E Conduct, if possible, × Don’t test
Test Performance check

absence of abnormality
Check for presence or
Items
Flow PQT control
LS control characteristics
Running-in

check characteristics
6.9{70} 19.6 29.4 34.3
Difference in

9.8{100} {200} {300} {350}


Maximum

Minimum

Fine
H mode

H mode

S mode

L mode
STD con-
Test mode trol
← ← ←
flow

Method mode
Standard Q Q Q Q Q Q Q
Q Q Q Q Q Q Q Q Q
Conversion E E *Q × × × ×

★ Carry out the converted value test marked with an asterisk (*) to the extent that hydraulic set-
ting is allowed.

1-4) Test Basic Hydraulic Circuit Diagram


• See Appendix Figure 1 in "Section 3 Test Hydraulic Circuit Diagram".

1-5) Functions and Conditions of Sample Sections


• See Appendix Table 1 in "Section 4 Names of Sections and Related Dimensions."

1-6) Test Equipment, Device, and Jig


1) Equipment to be used: Have the equipment listed in Table 1-3 ready.
Table 1-3 Pressure Gauge and Device
★ For information as to how to install pressure gauges, see Test Hydraulic Circuit Diagram.
Part Number
Part Name Q’ty Specifications Measuring Points and Application
(or Manufacturer's Type)
799-101-5120 Gauge 6 0 – 39.2 MPa Pump discharge port (P1f, P1r)
{400 kg/cm²} Control pressure checking port
(Cenf, Cenr)
LS input port (PLS)
799-101-5130 Gauge 1 0 – 5.9 MPa EPC primary pressure sensing port
{60 kg/cm²} (CEPC)
799-101-5140 Gauge 3 0 – 2.5 MPa PC mode switching pressure sensing
{25 kg/cm²} port (C PC)
LS mode switching pressure sensing
port (C LS)
— Gauge 4 0 – 0.4 MPa Pump suction (PS) section
Forse-feed lubrication section (PT)
{4 kg/cm²} Pump drain port (P D1, P D2)

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Table 4 List of Devices (Continuation)


Part Number
Part Name Q’ty Specifications Measuring Points and Application
(or Manufacturer's Type)
799-401-2700 Differential 1 0 – 49.0 MPa Between pump discharge port (PP1) and LS
799-401-2810 pressure gauge {500 kg/cm²} input port (PLS)
Transformer 1 Power supply: Power supply for differential pressure gauge
unit 100VAC input,
12VDC output
799-610-1210 Controller 3 Dither signal gen- Adjusts the following dither signal.
sets erator 120 Hz • 200 mAp-p
• 799-552-3710 • Cable (1) 2-pole Econo-type
(Male)/L = 5m
• 799-610-1410 • Cable (4) 2-pole Econo-type
(female) +
DT (female) type
*799-608-2510 Transformer Power supply
unit 100VAC input,
24VDC output
*— Flowmeter 1 Working pressure: For measuring LS drain (Q3)
Flow display 1 34.3MPa{350kg/cm²}
Measuring flow:
0~100 l/min
*— Stop valve (S1) 1 Working pressure: For generating differential pressure at
34.3MPa{350kg/cm²} LS (S1)
or more
Maximum flow:
30(l/min) or more
*— Relief valve 2 Set pressure: For safety valve
37.3MPa{380kg/cm²}
or more
Maximum flow:
160(l/min) or more

★ For information as to how to install the above devices, see Hydraulic Circuit Diagram (Appendix
Figure 1).
★ For equipment marked with (*), so you may select equivalents of any markes if they satisfy
their specification.

2) Jigs and components to be used: Have jigs and components listed in Table 1-5 ready.
Table 1-5 List of Test Jigs

No. Part Number Part Name Q'ty Specifications and Application

1 799-404-2980 Plate 1 For installing pump

2 799-404-2970 Coupling 1 For connecting input shaft

3 799-404-2910 Adapter 1 1.6 mm diameter fixed throttle valve

★ The jigs are the same as those used for testing HPV95 + 95 pumps.
★ Piston pump discharge port (P1) must be provided with a port for introducing LS pressure, the
one for introducing pump pressure, the one for removing the differential pressure gauge, and
the one installing the safety valve.

3) In addition to those listed in Table 1-5, have components such as an adapter and hose ready, which
are required for configuring a test hydraulic circuit.
★ For information on manufacturing of jigs and components, see "Section 4 Names of Sections
and Related Dimensions."

4) Have a penetrant testing agent (e.g. developer such as color check) ready.

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1-7) Preparatory Steps for Test Fig. 7-1 Installation Condition of Pump
Perform the following steps prior to this test.
1) Installing hydraulic test stand (see Fig. 7-1)
Install the test stand so that the sample air
bleeder (PDa) turns up.
• Fig . 7-1
P Da: Air bleeder (used for air bleeding)
P D1 : Pump case drain port on the F side

2) Installing universal joint


Since the universal joint rotates rapidly,
install it in a level position when connecting,
and take action not to cause run-out. Protect
the coupling from becoming detached from
the shaft.
Fig. 7-2 Pump Hydraulic Circuit Diagram
3) Configuring test hydraulic circuit (see Appen-
dix Figure 1)
i) Configure as per test hydraulic circuit dia-
gram in the Appendix Figure 1.
★ For the main pump hydraulic circuit dia-
gram, see Fig. 7-2.
ii) Set up circuits for bleeding air and force-feed
lubrication on the rear pump. (See Fig. 7-3.)
★ Use drain port (P D2r) for air bleeding of
the rear pump. (See Fig. 7-3.)
• Set the drain discharge port higher
than the pump discharge port (P1r),
because the drain port tends to point
downward.
• Drain pressure: 0.98/MPa{1kg/cm2} or Fig. 7-3 R Pump Drain Hydraulic Circuit Diagram
less
★ Use the plug (PT) for forced-feed lubrica-
tion of therear pump. (See Fig. 7-4.)
• Flow of forced-feed lubrication: 40 (l/
min) or less
iii) Install pressure gauges on hydraulic detec-
tion ports.
★ For specifications of the pressure gauge
to be installed, see Appendix Figure 1.
★ For details of port and adjustment sec-
tions, see Appendix Table 1.

4) Filling the pump case with oil


Pour oil into the pump case (PS port), bleed
Fig. 7-4 Locations of R pump case drain plugs
the air (P Da, P D1f, and P D2r ports), and fill
the pump case with oil.
★ Be sure to perform this to prevent the
possibility of damage inside the pump.
★ Be sure to release air from the rear pump.
★ Tightening torque for air bleeder:
7.8 – 9.8 Nm {0.8 – 1 kgm}
★ PT port plug tightening torque:
58.8 – 78.4 Nm {6 – 8 kgm}

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5) Cleaning pump assembly Fig. 8-1 Maximum Flow Adjustment Section


Clean the pump assembly to check for oil
leakage and apply penetrant testing agent to
each of valve, plug and input shaft oil seal.

1-8) Verification Test and Adjustment Methods


★ Prior to conducting a test, check connec-
tions of piping (PA and PB ports), hose and
adapters.
★ For more information on conditions and
standard values during testing, see the
"Performance Standard Value Table" in Sec-
tion 3.

1) Running-in
Check for abnormality (pressure, vibration, Fig. 8-2 Detail of Maximum Flow Adjustment Section
sound, etc) and oil leakage while the pump is
running.

2) How to check and adjust maximum and min-


imum pump flow
(1) Check piston pumps P 1f and P 1r deliv-
ery for the maximum and minimum flow
under the predetermined conditions.
★ For the measurement of minimum
flow, add the amount of drain at LS
pressure port (amount of oil flowing
when the stop valve S1 is open = Q3).
• Q T = Q1 + Q3 (l/min)

(2) How to adjust pump flow


★ Before making adjustments, place
alignment mark.
i) Adjust the maximum flow using the
adjustment screw (Ma). (See Fig. 8-1.)
★ The maximum flow adjustment sec-
tion has been mounted to reference
dimensions when the pump was
assembled (see Fig. 8-2).
[Reference] L1 = 19.6 ± 0.1 mm
(Common)
• 180° tighten of adjusting screw
(Ma): -13.8 l/min

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ii) Adjust the minimum flow using the Fig. 8-3 Minimum Flow Adjustment Section
adjustment screw (Mb). (See Fig. 8-3.)
★ Since the minimum flow adjustment
section has been mounted with the
pre-adjusted PC valve assembly, be
sure to check the performance of PC
valve assembly (PQT performance)
after you make adjustments (see Fig.
8-4).
[Reference] L1 = 20.1 ± 0.1 mm
• 180° tighten of adjusting screw (Mb):
+11.8 l/min
• Fig. 8-1 – 8.4
Ma : Maximum flow adjustment
screw
Mb : Minimum flow adjustment Fig. 8-4 Detail of Minimum Flow Adjustment
screw Section
MPC: PC valve adjustment screw
1 : Cover
A : Locknut

(3) How to adjust maximum and minimum


flow (see Fig. 8-5)
★ Symbol enclosed in parenthesis indi-
cates the method of adjusting the
minimum flow.
★ Prior to adjustment, measure the
length between the alignment mark
and the screw head, L3 and L4.
i) Loosen the locknut A.
ii) Adjust the screw Ma (Mb).
iii) After adjustment, temporarily tighten Fig. 8-5 Details of Maximum and Minimum Flow
locknut A and measure the flow. Adjustment Sections
iv) When the measured value is within
the standard value, fully tighten lock-
nut A. (See Table 8-1.)
★ Lock nut A:
568 – 676 Nm {58 – 69 kgm}
• Fig. 8-5 – 8.6
Ma : Maximum flow adjustment
screw
Mb : Minimum flow adjustment
screw
MPC: PC valve adjustment screw
PC : PC valve assembly
1 : Cover
2 : Cover
Table 8-1 Procedure for Adjusting Maximum
A : Locknut
and Minimum Flow
Phenomenon Large Small
standard standard
Locations of flow flow
adjustment
Maximum flow adjustment Turn cw Turn ccw
screw (Ma)
Minimum flow adjustment Turn ccw Turn cw
screw (Mb)

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3) How to test and adjust PQT control charac- Fig. 8-6 P-Q-T Characteristics Chart and Dif-
teristics ference in Flow (EQ) Check
(1) Testing PQT control characteristics (see
Fig. 8-6)
Measure the flow caused by the pressure
fluctuation and check that the values plot
on PC characteristics chart (P-Q) and
torque characteristics chart (P-T) are
within the standard value.
★ See table 8-2 of test item
★ For more information on the PQT
control cha-racteristics (P-Q-T chart),
see "Table of Performance Standard
Values and Fig.1" in Section 3.
★ Measure PQT control characteristics
at both pressure rise and pressure
drop and, then, adopt the value at
Table 8-2 PQT Characteristics Test
pressure rise.
★ Close stop valve S1. Machine
model PC200 series-8 PC220 series-8
(2) Checking difference in flow of pump dis- Spec.
EPC cur- Chart EPC cur- Chart
charge amounts rent (mA) (OK/NG) rent (mA) (OK/NG)
Mode
★ Use H mode
Check that the difference in flow (EQ) H mode 440 x 440 x
between P 1f pump delivery (Qf) and P 1r S mode 490 Q 520 Q
pump delivery (Qr) under the same condi- L mode 630 x 630 Q
tions is below the predetermined value.
(See Fig. 8-6.)
★ Be sure to make this check to prevent
travel deviation when installed on an
actual machine.
★ Check this when testing PQT control
characteristics.
★ Predetermined pressure: P A1 = P A2
(same pressure)
EQ = Less than 7.3 l/min: When mak-
ing standard value test
• Both Q 1f > Q 1r and Q 1f < Q 1r are
acceptable.

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(3) How to adjust PC control characteristics Fig. 8-7 Details of PC Control Section
I) For locations of adjustment sections,
see Fig. 8-7.
★ Prior to adjustment, measure the
length between the alignment mark
and the screw head, L5.
[Reference] L5 assembly dimension
• PC200 series-8: L5=2.1 mm
• PC220 series-8: L5=3.3 mm

• Fig. 8-7
MPC: PC valve adjustmentscrew
Mb : Minimum flow adjustment screw
PC : PC valve assembly
B : Locknut
II) Make adjustments in the following
Fig. 8-8 Details of LS Characteristics Chart
order (See Fig. 8-7).
(i) Loosen lock nut B.
(ii) Adjust the PC control characteristics
using the adjustment plug (M PC).
1 To adjust the PC control character-
istics to a value below the stan-
dard → tighten theplug (turn cw)
2 To adjust the PC control character-
istics to a value above the stan-
dard → loosen the plug (turn ccw)
(iii) After adjustment, temporarily tighten
locknut B and measure the PC control
characteristics.
(iv) When the measured value is
within the standard value, fully Table 8-3 LS characteristics
tighten locknut B to the specified A: Normal mode B: Fine control mode
torque.
Machine
★ Locknut B: model PC200 series-8 PC220 series-8
27 – 34 Nm {28 – 3.5 kgm}
Spec. ELS current ELS current
4) How to test and adjust LS control characteristics (mA) (mA)
(1) Testing LS control characteristics (see Fig. 8-8) Chart Chart
(OK/ (OK/
Measure the flow caused by fluctuation in LS Control NG) NG)
pressure A B A B
differential pressure under a constant control (MPa{kg/cm })2
pump pressure and check that it is within the
*6.9 {70} 0 720 x 0 720 Q
LS control characteristics chart.
9.8 {100} 0 720 Q 0 720 Q
★ Use normal mode (A) and fine control
mode (B). 19.6 {200} 0 720 x 0 720 x
★ LS characteristics test see Table 8-3 29.4 {300} 0 720 x 0 720 x
★ For more information on the LS control 34.3 {350} 0 720 x 0 720 x
characteristics (LS), see "Performance
Standard Value Table - Fig. 2 and Fig. 3" in ★ EPC current (mA) = 440 mA (Common)
Section 3. * The same standard value is applied to
★ Adopt the value when LS differential pres- control pressure of 6.9 MPa{70 kg/cm2} and
9.8 MPa{100 kg/cm2}.
sure is reduced.
★ For the overall pump capacity (QT), add
the amount of drain at LS pressure port
(amount of oil flowing when stop valve S1
is open = Q3).
• Q T = Q1 + Q3 (l l/min)
★ Be sure to slowly open and close stop
valve S1.

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(2) How to adjust LS control characteristics Fig. 8-9 LS Adjustment Section


(see Figs. 8-9 and 8-10)
Make adjustments in the following order.
★ Prior to adjustment, measure the length,
L6. (See Fig. 8-10.)
[Reference] L6 assembly dimension
• PC200/220 series-8:
L6=9.3 mm (Common)
• Figs. 8-9 and 8-10
MLSf: LS adjustment plug on the front
pump
MLSr: LS adjustment plug on the rear
pump
C : Locknut
i) Loosen locknut C.
ii) Adjust the LS control characteristics Fig. 8-10 Details of LS Adjustment Section
using the adjustment screw (M LS).
(See Table 8-2.)
1 To adjust the LS control character-
istics to a pressure lower than the
standard, tighten the screw (turn
cw)
2 To adjust the LS control character-
istics to a pressure higher than
the standard, loosen the screw
(turn ccw).
iii) After adjustment, temporarily tighten
locknut C and measure the control
characteristics.
iv) When the measured value is within
the standard value, fully tighten lock-
nut C to the specified torque.
★ Locknut C: 49-68.6 Nm {5-7 kgm}
5) Checking for Abnormality
Check the following items for abnormality
during the test and after the test and deter-
mine pass/fail results.
(1) Oil leakage from the following sections
i) Input shaft oil seal
ii) Valve connections
iii) Plug connections
iv) End cap connections
(2) Abnormal sound, vibration, or tempera-
ture
(3) Other abnormalities

6) POST-TEST TASKS
To remove the sample and restore to the
original state, keep the following in mind.
1) Drain the residual oil out of the sample
and check the oil for a foreign substance.
2) Remove all the jigs installed for testing.
3) Seal off all ports with nylon plugs or the
like to prevent the ingress of dirt and
dust.
4) Record the test results on appropriate
report forms. (Retention period: 3 years)

11
Note 1) This circuit diagram shows the testing of HPV95 + 95 (112 + 112 cc/rev specifications) pump.
Note 2) The direction of rotation of the sample pump is counter clockwise as viewed from its input shaft.
Note 3) The gauge designations are as follows: 400K = 39.2 MPa {400kg/cm2}, 60K = 5.9 MPa {60kg/cm2}, 25K = 2.5 MPa {25kg/cm2}, and 4K = 0.4 MPa
{4kg/cm2}.
(Common to all machine)
Appendix Figure 1: Pump Test Basic Circuit Diagram
EEN00038-00 12/36

All tests
Test Items

12
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3. Performance Standard Value Table


1) This document contains the Table 3-1) Standard Value Table.
2) When conducting a test, select the applicable model from the following table.
3) PC200 series-8: PC200-8, PC210-8 (Common to 2 models).
PC220 series-8: PC220-8, PC230-8, PC240-8, PC270-8 (Common to 4 models).
4) Meaning of ( ) and [ ] in figures and standard value tables.
( ): Measure it as a reference value.
[ ]: Be sure to measure in order to calculate a standard value.

Table 3-1) List of Standard Value Tables

Chart and Standard PC200 PC220


Remarks
Value Table No. series-8 series-8

Fig. 1 PQT characteristics performance chart (S mode) Q —

LS characteristics chart ([normal, fine control mode], control


Fig. 2 Q Q
pressure: 9.8 MPa{100 kg/cm2}) [Common]

LS characteristics chart [normal, fine control mode] control


Fig. 3
pressure: 19.6 MPa{200 kg/cm2})
Q —

Fig. 4 PQT characteristics chart (S mode) — Q

Fig. 5 PQT characteristics chart (L mode) — Q

LS characteristics chart [normal, fine control mode] control


Fig. 6 — Q
pressure: 19.6 MPa{200 kg/cm2})

Table 1 [1/8] Running-in Q Q

Table 2 [2/8] PQT characteristics (H mode) Q —

Table 3 [3/8] PQT characteristics (S mode) Q —

Table 4 [4/8] PQT characteristics (L mode) Q —

LS characteristics ([normal and fine control modes] control


Table 5 [5/8]
pressure: 9.8 MPa{100 kg/cm2}) [Common]
Q Q

LS characteristics ([normal and fine control modes] control


Table 6 [6/8]
pressure: 19.6 MPa{200 kg/cm2})
Q —

LS characteristics ([normal and fine control modes] control


Table 7 [7/8]
pressure: 29.4 MPa{300 kg/cm2})
Q —

LS characteristics ([normal and fine control modes] control


Table 8 [8/8]
pressure: 34.3 MPa{350 kg/cm2})
Q —

Table 9 [2/8] PQT characteristics (H mode) — Q

Table 10 [3/8] PQT characteristics (S mode) — Q

Table 11 [4/8] PQT characteristics (L mode) — Q

LS characteristics ([normal and fine control modes] control


Table 12 [6/8]
pressure: 19.6 MPa{200 kg/cm2})
— Q

LS characteristics ([normal and fine control modes] control


Table 13 [7/8]
pressure: 29.4 MPa{300 kg/cm2})
— Q

LS characteristics ([normal and fine control modes] control


Table 14 [8/8]
pressure: 34.3 MPa{350 kg/cm2})
— Q

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Fig. 1 Pump Assembly Performance Specification Chart


(Standard Value: PC200 series-8)
Test item: PQT characteristics (S mode)
Model PC200-8 Direction of rotation
Right-handed
Pump pressures (P1f and P1r) See chart
(application serial (#300001–) rotation
number) PC210-8 Number of rev- Standard 2000rpm EPC primary pressure (P EPC) 3.14{32} MPa{kg/cm²}
(#60001–) olutions of

Test conditions
input shaft Conversion 1400rpm LS differential pressure (∆PLS) 0 MPa{kg/cm²}

PC mode (Epcf) 460 mA PC mode selection pressure (Pmf) (0.99{10.1}) MPa{kg/cm²}


Pump type HPV95+95
(Pump capacity) (112+112cc/rev)

Current
PC mode (Epcr) 460 mA PC mode selection pressure (Pmr) (0.99{10.1}) MPa{kg/cm²}
Part number 708-2L-00500 A 0 mA A 0 MPa{kg/cm²}
LS set LS set switching
Values at pressure (ELS) pressure
Applicable chart B 0 mA B 0 MPa{kg/cm²}
rise are applied

Others Hysterisis standard at pressure drop (reference): 1.96 MPa {20 kg/cm²}

Pump absorption torque T

P1f + P1r
2
P1 =
Pump discharge pressure

1 pump delivery flow rate QT

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Fig. 2 Pump Assembly Performance Specification Chart


(Standard Value: Common to all models)

PC200 series-8 Test item: LS (100K) characteristics


Model Right-handed Pump pressures (P1f and P1r)
(application (PC200/210-8) Direction of rotation 9.8{100} MPa{kg/cm²}
PC220 series-8 rotation
serial number)
(PC220/230/240/270-8) Number of Standard 2000rpm EPC primary pressure (P EPC) 3.14{32} MPa{kg/cm²}

Test conditions
revolutions
of input Conversion 1500rpm LS differential pressure (∆PLS) See chart
Pump type HPV95+95 shaft
(Pump capacity) (112+112cc/rev) PC mode (Epcf) 440 mA PC mode selection pressure (Pmf) (0.8{8.2})MPa{kg/cm²}
PC mode (Epcr) 440 mA PC mode selection pressure (Pmr) (0.8{8.2})MPa{kg/cm²}

Current
Part number 708-2L-00500 A 0 mA LS set switching pressure A 0 MPa{kg/cm²}
LS set (ELS)
Applicable chart Values at pressure
rise are applied B 720mA (Psig) B (2.17{22.1}) MPa{kg/cm²}
1. A: Normal mode B: Fine control mode
2. The difference in the set pressure for pump pressure of 9.8 MPa {100 kg/cm²} and 34.3 MPa (350 kg/cm²) must be
Others within 0.3 MPa {3 kg/cm²} in terms of LS differential pressure.
3. Hysterisis standard (reference):
At 6.9 and 9.8 MPa {70 and 100 kg/cm²} : 0.25 MPa {2.5 kg/cm²} or less

1 pump discharge flow rate QT

∆PLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

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Fig. 3 Pump Assembly Performance Specification Chart


(Standard Value: PC200 series-8)

PC200 series-8 Test item: LS (200K) characteristics


Model Right-handed Pump pressures (P1f and P1r)
(application (#300001-) Direction of rotation 19.6{200}MPa{kg/cm²}
PC220 series-8 rotation
serial number)
(#60001-) Number of Standard 2000rpm EPC primary pressure (P EPC) 3.14{32} MPa{kg/cm²}

Test conditions
revolutions
of input Conversion 1200rpm LS differential pressure (∆PLS) See chart
Pump type HPV95+95 shaft
(Pump capacity) (112+112cc/rev) PC mode (Epcf) 440 mA PC mode selection pressure (Pmf) (0.8{8.2})MPa{kg/cm²}
PC mode (Epcr) 440 mA PC mode selection pressure (Pmr) (0.8{8.2})MPa{kg/cm²}

Current
Part number 708-2L-00500 A 0 mA LS set switching pressure A 0 MPa{kg/cm²}
LS set (ELS)
Applicable chart Values at pressure
rise are applied B 720mA (Psig) B (2.17{22.1}) MPa{kg/cm²}
1. A: Normal mode B: Fine control mode
Others 2. Hysterisis standard (reference):
At 19.6 MPa {200 kg/cm²} : 0.29 MPa {3.0 kg/cm²} or less

1 pump discharge flow rate QT

∆PLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

16
EEN00038-00 17/36

Fig. 4 Pump Assembly Performance Specification Chart


(Standard Value: PC220 series-8)
PC220 series-8 Test item: PQT characteristics (S mode)
(#70001-) Right-handed
PC230 series-8 Direction of rotation rotation Pump pressures (P1f and P1r) See chart
Model (#20001-)
(application PC240 series-8 Number of Standard 2000rpm EPC primary pressure (P EPC) 3.14{32} MPa{kg/cm²}
serial number)

Test conditions
(KUK Spec.) revolutions
PC270 series-8 of input Conversion 1300rpm LS differential pressure (∆PLS) 0 MPa{kg/cm²}
(#20001-) shaft
Pump type
HPV95+95 PC mode (Epcf) 520 mA PC mode selection pressure (Pmf) (1.1{11.4})MPa{kg/cm²}
(Pump capacity)
(112+112cc/rev) PC mode (Epcr) 520 mA PC mode selection pressure (Pmr) (1.1{14.4})MPa{kg/cm²}

Current
Part number 708-2L-00600 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable chart Values at pressure
rise are applied B 0 mA (Psig) B 0 MPa{kg/cm²}
Hysterisis standard (reference):
Others At 19.6 MPa {20 kg/cm²}
1 pump discharge flow rate QT

∆PLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

17
EEN00038-00 18/36

Fig. 5 Pump Assembly Performance Specification Chart


(Standard Value: PC220 series-8)
PC220 series-8 Test item: PQT characteristics (L mode)
(#70001-) Right-handed
PC230 series-8 Direction of rotation rotation Pump pressures (P1f and P1r) See chart
Model
(application (#20001-)
PC240 series-8 Number of Standard 2000rpm EPC primary pressure (P EPC) 3.14{32} MPa{kg/cm²}

Test conditions
serial number) revolutions
(KUK Spec.)
PC270 series-8 of input Conversion 1500rpm LS differential pressure (∆PLS) 0 MPa{kg/cm²}
(#20001-) shaft
Pump type HPV95+95 PC mode (Epcf) 630 mA PC mode selection pressure (Pmf) (1.7{17.0})MPa{kg/cm²}
(Pump capacity) (112+112cc/rev) PC mode (Epcr) 630 mA PC mode selection pressure (Pmr) (1.7{17.0})MPa{kg/cm²}

Current
Part number 708-2L-00600 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable chart Values at pressure
rise are applied B 0 mA (Psig) B 0 MPa{kg/cm²}
Hysterisis standard (reference):
Others At 1.96 MPa {20 kg/cm²}

Pump absorption torque T

P1f + P1r
2
P1 =
Pump discharge pressure

1 pump discharge flow rate QT

18
EEN00038-00 19/36

Fig. 6 Pump Assembly Performance Specification Chart


(Standard Value: PC220 series-8)
PC220 series-8 Test item: LS characteristics
(#70001-) Right-handed Pump pressures (P1f and P1r)
PC230 series-8 Direction of rotation 19.6{200}MPa{kg/cm²}
Model rotation
(#20001-)
(application PC240 series-8 Number of Standard 2000rpm EPC primary pressure (P EPC) 3.14{32} MPa{kg/cm²}

Test conditions
serial number) (KUK Spec.) revolutions
PC270 series-8 of input Conversion 1100rpm LS differential pressure (∆PLS) See chart
(#20001-) shaft
Pump type HPV95+95 PC mode (Epcf) 440 mA PC mode selection pressure (Pmf) (0.8{8.2})MPa{kg/cm²}
(Pump capacity) (112+112cc/rev) PC mode (Epcr) 440 mA PC mode selection pressure (Pmr) (0.8{8.2})MPa{kg/cm²}

Current
Part number 708-2L-00500 A 0 mA LS set switching pressure A 0 MPa{kg/cm²}
LS set (ELS)
Applicable chart Values at pressure
rise are applied B 720mA (Psig) B (2.17{22.1}) MPa{kg/cm²}
1. A: Normal mode B: Fine control mode
Others 2. Hysterisis standard (reference):
At 19.6 MPa {200 kg/cm²} : 0.29 MPa {3.0 kg/cm²} or less

1 pump discharge flow rate QT

∆PLS = P1 - PLS
LS differential pressure

1 pump discharge flow rate QT

19
Test Items Running-in Pump flow check
Running-in at Maximum Minimum
Conditions and Sym- Unit Allowable 1 2 3 4 5 6 7 8 9 10 swash plate
Standard Value Items bols range flow with flow with

Category
angle no load no load
Rotational speed of Standard 1000 1500 2000 1000 1500 2000 ← ← ← ← 2000 2000 ←
M2 rpm ±10
input shaft Conversion 500 1000 1500 1000 1300 ← ← 1300 1500 ←
Right Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ←
hand hand
PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← 0 or 440 ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← 0 ←
Part No.: 708-2L-00500/00600

Pump discharge pres- Front P1f ±0.5 No- 2.94 9.8 13.7 19.6 25.5 29.4 37.3 14.7 1.96 4.9
← ←
sure Rear P1r {±5} load {30} {100} {140} {200} {260} {300} {380} {150} {20} {50}
PPM model: HPV95+95 piston pump

LS differential pressure 0 ⇔ 2.94 or more


∆P 0 ← ← ← ← ← ← ← ← ← {0 ⇔ 30 or 0 2.45 or more
(∆P = P1 - PLS) more} {25 or more}
MPa
{kg/cm²} 3.14 3.14

Test Conditions
EPC primary pressure PEPC ±0.1 ← ← ← ← ← ← ← ← ← ← ←
{±1} {32} {32}
(Reference) PC mode switching C Pmf (0.8) (0 or 0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← {0 or 8.2} ←
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← (0) ←
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← Closed Open
Operating time and number of min and num- Three times Twice or
— — 1 min ← ← ← ← ← ← ← ← ← ←
times ber of times or more more
Lower and Within
Standard — — — — — — — — — — — 222 – 226 24 – 28
Pump upper limits range
QT
delivery Within
Conversion Lower and l/min — — — — — — — — — — — 166 – 170 18 – 21
upper limits range
Difference in flow of F Standard — — — — — — — — — — — — —
∆Q Or less
and R discharge Conversion — — — — — — — — — — — — —

Standard Value
Refer- Pump absorp- Standard T Nm Or less — — — — — — — — — — — — —
ence tion torque {kgm}
(PC200/220 series-8 • Common [1/8])

Standard — — — — — — — — — — —
Pump delivery QT —
Conversion — — — — — — — — — — —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Table 1: Performance Standard Value Table

Difference in flow of F Standard — — — — — — — — — — — — —


∆Q —
and R discharge Conversion — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — — — — — — — — — — — ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — — — — — — — — — — — — —
(Reference) PC mode switching C Pm — — — — — — — — — — — — — —
pressure MPa

Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 20/36

— OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG OK/NG — OK/NG
generation check
Determination ( Q )

20
PC220/230/240/270-8
Machine model: PC200/210-8
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure the difference in flow.
Allow-
Conditions and Sym- Unit able 1 2 3 *4 5 6 7 *8 9 10 11 12 13 14
Standard Value Items bols

Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion (1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←)
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00500

PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 4.51 9.8 11.6 13.7 16.7 19.6 21.6 22.5 26.5 29.4 29.4 34.3 37.2
No-load
sure Rear P1r {±5} {46} {100} {120} {140} {170} {200} {220} {230} {270} {300} {320} {350} {380}
PPM model: HPV95+95 piston pump

LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ←

Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ←


Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times more
Lower and Within 222 – 220 – 218 – 217 – 213 – 192 – 168 – 154 – 146 – 116 – 102 – 94 – 84 – 73 –
Standard
Pump upper limits range (226) (226) (226) (226) (226) (215) (200) (187) (179) (149) (136) (123) (115) (102)
QT
delivery Within (133 – (132 – (130 – (130 – (127 – (115 – (100 – (92 – (87 – (69 – (61 – (56 – (50 –
Conversion Lower and l/min —
upper limits range 136) 136) 136) 136) 136) 129) 120) 113) 108) 90) 82) 74) 69)
Difference in flow of F Standard — — — 7.3 — — — 7.3 — — — — — —
(PC200 series-8 • [2/8])

and R discharge ∆Q Or less


Conversion — — — 4.3 — — — (4.3) — — — — — —

Standard Value
Refer- Pump absorp- Standard T Nm Or less — (255) — — — (657) (689) — (704) (695) — (701) (701) (677)
ence tion torque {kgm} ({26.0}) ({67}) ({70.3}) ({71.8}) ({70.9}) ({71.5}) ({71.5}) ({69})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Table 2: Performance Standard Value Table

Difference in flow of F Standard — — — — — — — — — — — —


∆Q —
and R discharge Conversion — — — — — — ( ) — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) — ( ) ( ) — ( ) ( ) ( )
(Reference) PC mode switching
C Pm — ( ) — — — — — — — — — — — — —
pressure MPa

Measurement Value
(Reference) LS set switching {kg/cm²}
pressure C sig — — — — — — — — — — — — — — —

Oil leakage, abnormal noise, and heat


EEN00038-00 21/36

— — — — — — — — — — — — — (OK/NG) OK/NG
generation check
Determination

21
(Q)
Machine model: PC200/210-8
Test Items PQT characteristics (S mode) (2/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1400 ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00500

PC mode switching current EPC 490 ← ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 4.9 6.9 8.8 11.8 13.7 16.7 19.6 23.5 24.5 26.5 29.4 34.3 35.3 37.2
No-load
sure Rear P1r {±5} {50} {70} {100} {120} {140} {170} {200} {240} {250} {270} {300} {350} {360} {380}
PPM model: HPV95+95 piston pump

LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (0.99)
pressure C Pmr {10.1} ← ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←


Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of —
min and num-
— Twice ← ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times or more
Lower and Within 222 – 220 – 219 – 217 – 204 – 189 – 167 – 145 – 115 – 108 – 101 – 89 – 71 – 67 – 59 –
Standard upper limits range (226) (226) (226) (226) (226) (220) (200) (180) (149) (144) (136) (124) (103) (99) (94)
Pump
QT
delivery Within 155 – 154 – 153 – 151 – 142 – 132 – 116 – 101 – 80 – 75 70 62 49 41
Conversion Lower and l/min —
upper limits range (159) (159) (159) (159) (159) (156) (140) (126) (105) – (101) – (96) – (87) – (73) – (70)
Difference in flow of F Standard — — — — — — — — — — — — — — —
(PC200 series-8 • [3/8])

and R discharge ∆Q Or less


Conversion — — — — — — — — — — — — — — —

Standard Value
Refer- Pump absorp- Nm (270) (545) (589) (616) (621) (633) (630) (626) (630)
ence tion torque Standard T {kgm} Or less — ({27.5}) — — — ({55.6}) ({60.1}) ({62.8}) ({63.3}) — ({64.5}) ({64.2}) — ({63.8}) ({64.2})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Table 3: Performance Standard Value Table

Difference in flow of F Standard — — — — — — — — — — — — — — —


∆Q —
and R discharge Conversion — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) ( ) ( ) — ( ) ( ) — ( ) ( )
(Reference) PC mode switching
C Pm — ( ) — — — — — — — — — — — — — —
pressure MPa

Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 22/36

— — — — — — — — — — — — — — (OK/NG) OK/NG
generation check

22
Determination ( Q)
Machine model: PC200/210-8
Test Items PQT characteristics (L mode) (3/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1500 ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00500

PC mode switching current EPC 630 ← ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 4.9 7.8 11.5 12.7 14.7 18.1 19.6 22.1 24.5 27.0 29.4 31.9 34.3 37.2
No-load
sure Rear P1r {±5} {50} {80} {117} {130} {150} {185} {200} {225} {250} {275} {300} {325} {350} {380}
PPM model: HPV95+95 piston pump

LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (1.72)
pressure C Pmr {17.5} ← ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←


Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of —
min and num-
— Twice ← ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times or more
Lower and Within 208 – 170 – 167 – 120 – 112 – 105 – 92 – 87 – 78 – 70 – 62 – 53 – 44 – 35 – 25 –
Standard upper limits range (226) (200) (177) (149) (143) (133) (113) (111) (100) (93) (87) (78) (72) (64) (57)
Pump
QT
delivery Within 156 – 127 – 125 – 90 – 84 – 78 – 69 – 65 – 58 – 52 46 39 33 26
Conversion Lower and l/min —
upper limits range (170) (150) (133) (111) (108) (100) (85) (84) (75) – (70) – (66) – (59) – (54) – (48)
Difference in flow of F Standard — — — — — — — — — — — — —
(PC200 series-8 • [4/8])

and R discharge ∆Q Or less


Conversion — — — — — — — — — — — — —

Standard Value
Refer- Pump absorp- Nm (218) (277) (328) (371) (400) (422) (442) (441) (413)
ence tion torque Standard T {kgm} Or less — ({22.2}) ({28.2}) ({33.4}) — ({37.8}) ({40.8}) — ({43}) — ({45.1}) — ({45}) — ({42.1})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Table 4: Performance Standard Value Table

Difference in flow of F Standard — — — — — — — — — — — — — — —


∆Q —
and R discharge Conversion — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) ( ) ( ) — ( ) ( ) — ( ) — ( ) — ( ) — ( )
(Reference) PC mode switching
C Pm — ( ) — — — — — — — — — — — — — —
pressure MPa

Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 23/36

— — — — — — — — — — — — — — — OK/NG
generation check

23
Determination ( Q)
Machine model: PC200/210-8
Test Items LS characteristics (1/4): P1=6.9 MPa{kg/cm²}
Conditions and Normal mode (A) Fine control mode (B)
Standard Value Items Sym- Unit Allowable
bols range Running-in 1 2 3 4 5 6 7 Running-in 1 2 3 4 5 6 7

Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1500 1500 ← ← ← ← ← ← 1500 1500 ← ← ← ← ← ←
Right Right
Direction of input shaft rotation — — — Right hand ← ← ← ← ← ← Right hand ← ← ← ← ← ←
hand hand
PC mode switching current EPC 440 440 ← ← ← ← ← ← 440 440 ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Part No.: 708-2L-00500/00600

Pump discharge pres- Front P1f ±0.5 9.8 9.8 9.8 9.8
sure {±5} {100} {100} ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {100} {100}
PPM model: HPV95+95 piston pump

LS differential pressure 0 ⇔ 2.94 1.57 1.67 1.77 1.86 1.96 1.45 0 ⇔ 1.47 0.49 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) ∆P {0 ⇔ 30} 0 {16} {17} {18} {19} {20} {25} {0 ⇔ 15} 0 {5} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}

Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.80 (0.80
pressure C Pmr {8.25}) ← ← ← ← ← ← ← {8.25}) ← ← ← ← ← ← ←

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← (2.17 ← ← ← ← ← ← ←


{22.1})

Stop valve S1 — — Closed ⇔ Closed


Open ← ← ← ← ← ← Closed ⇔ Closed Open
Open ← ← ← ← ←

Operating time and number of —


min and num-
— Three times Twice or ← ← ← ← ← ← Three times Twice or ← ← ← ← ← ←
times ber of times or more more or more more
Lower and Within 218 – 218 –
Standard upper limits range (0 – 226) 226 ← ← 0 – 226 0 – 28 ← ← (0 – 226) 226 ← ← 0 – 226 0 – 28 ← ←
Pump
QT
delivery Within
Conversion Lower and l/min (0 – 170) 163 – ← ← 0 – 170 0 – 21 ← ← (0 – 170) 163 – ← ← 0 – 170 0 – 22 ← ←
upper limits range 170 170
Difference in flow of F Standard — — — — — — — — — — — — — — — —
∆Q Or less
and R discharge Conversion — — — — — — — — — — — — — — — —

Standard Value
Checking LS MPa
(PC200/220 series-8 • Common [5/8])

Standard ∆PL Or less — — — 0.29{3.0} or less at 34.3{350} — — — — — — — — —


differential pressure {kg/cm²}
Standard — — —
Pump delivery QT —
Conversion — — —
Table 5: Performance Standard Value Table

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ][ ] [ ] [ ] [ ] [ ]


Difference in flow of F Standard — — — — — — — — — — — — — — — —
∆Q —
and R discharge Conversion — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )
Checking LS differential pressure ∆PL — — — — — — — — — — — — —
MPa
(Reference) PC mode switching pressure C Pm — — ( ) — — — — — — — ( ) — — — — — —
{kg/cm²}

Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
EEN00038-00 24/36

— OK/NG — — — — — — OK/NG OK/NG — — — — — — OK/NG


generation check
Determination (Q)
PC220/230/240/270-8
Machine model: PC200/210-8:

24
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1200 1200 ← ← ← ← ← ← ← ← 1200 1200 ← ← ← ← ← ←

Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00500

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 19.6 19.6 19.6 19.6
sure {±5} {200} {200} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {200} {200}
PPM model: HPV95+95 piston pump

LS differential pressure 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) ∆P {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}

Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←

(2.17)
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{22.1}

Stop valve S1 — — Closed ⇔ Closed Open


Open ← ← ← ← ← ← ← Closed ⇔ Closed Open
Open ← ← ← ← ←

Operating time and number of min and num- Three times Twice Three times Twice
times — ber of times
— or more or more ← ← ← ← ← ← ← ← or more or more ← ← ← ← ← ←

Lower and Within 168 – 148 – 108 – 0– 162 – 148 – 108 – 0–


Standard upper limits range (0 – 202) 202 ← ← 202 202 202 ← 0 – 28 ← (0 – 202) 202 202 202 ← 202 0 – 28 ←
Pump
QT
delivery Lower and Within 100 – 88 – 64 – 0– 97 – 89 – 65 – 0–
l/min (0 – 122) ← ← ← 0 – 17 ← (0 – 122) ← ←
range 122 122 122 122 122 122 122 122 0 – 17
Conversion upper limits
(PC200 series-8 • [6/8])

Difference in flow of F Standard — — — — — — — — — — — — — — — — — —


and R discharge ∆Q Or less
Conversion — — — — — — — — — — — — — — — — — —

Standard Value
Checking LS Standard ∆PL
MPa Or less — — — — — — — — — — — — — — — — — —
differential pressure {kg/cm²}
Standard — —
Pump delivery QT —
Conversion — —
Table 6: Performance Standard Value Table

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Difference in flow of F Standard — — — — — — — — — — — — — — — — — —
∆Q —
and R discharge Conversion — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )
Checking LS differential pressure ∆PL — — — — — — — — — — — — — — — — — — —
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}

Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat — OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 25/36

generation check
Determination (
Machine model: PC200/210-8

Q)

25
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion (Not testable) — — — — — — — — — (Not testable) ← ← ← ← ← ← ←
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←
Part No.: 708-2L-00500

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 29.4 29.4 29.4 29.4
← ← ← ← ← ← ← ← ← ← ← ← ← ←
sure Rear P1r {±5} {300} {300} {300} {300}
PPM model: HPV95+95 piston pump

LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) ∆P 0 0
{0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← {32} ← ← ← ← ← ← ←
±0.1

Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← (2.17) ← ← ← ← ← ← ←


{22.1}
Closed ⇔ Closed ⇔
Stop valve S1 — — Open
Closed Open ← ← ← ← ← ← ← Open Closed Open ← ← ← ← ←

Operating time and number of —


min and num-
— Three times Twice ← ← ← ← ← ← ← ← Three times Twice ← ← ← ← ← ←
times ber of times or more or more or more or more
Lower and Within 101 – 81 – 41 – 0– 94 – 81 – 41 – 0–
Standard
upper limits range (0 – 136) 136 ← ← 136 136 136 ← 0 – 28 ← (0 – 136) 136 136 136 136 ← 0 – 28 ←
Pump QT
delivery and Within
Conversion Lower
upper limits l/min range — — — — — — — — — — — — — — — — — —
(PC200 series-8 • [7/8])

Difference in flow of F Standard — — — — — — — — — — — — — — — — — —


∆Q Or less
and R discharge Conversion — — — — — — — — — — — — — — — — — —

Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —

Standard — —
Pump delivery QT —
Conversion — — — — — — — — —
Table 7: Performance Standard Value Table

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Difference in flow of F Standard — — — — — — — — — — — — — — — — — —
and R discharge ∆Q —
Conversion — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )
Checking LS differential pressure ∆PL — — — — — — — — — — — — — — — — — — —
MPa
(Reference) PC mode switching pressure C Pm {kg/cm²} — — ( ) — — — — — — — — — ( ) — — — — — —

Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG ( ) — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 26/36

generation check
Determination (Q)
Machine model: PC200/210-8

26
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion (Not testable) — — — — — — — — — (Not testable) — — — — — — —

Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00500

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 34.3 34.3 34.3 34.3
sure ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {±5} {350} {350} {350} {350}
PPM model: HPV95+95 piston pump

LS differential pressure ∆P 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}

Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← (2.17) ← ← ← ← ← ← ←


{22.1}
Closed ⇔ Closed ⇔
Stop valve S1 — — Open Closed Open ← ← ← ← ← ← ← Open Closed Open ← ← ← ← ←

Operating time and number of —


min and num- — Three times Twice ← ← ← ← ← ← ← ← Three times Twice ← ← ← ← ← ←
times ber of times or more or more or more or more
Lower and Within 73 – 53 – 13 – 0– 66 – 53 – 13 – 0–
Standard upper limits range (0 – 115) 115 ← ← 115 115 115 ← 0 – 28 ← (0 – 113) 113 113 113 113 ← 0 – 28 ←
Pump
QT
delivery Within
Conversion Lower and l/min — — — — — — — — — — — — — — — — — —
upper limits range
(PC200 series-8 • [8/8])

Difference in flow of F Standard — — — — — — — — — — — — — — — — — —


and R discharge ∆Q Or less
Conversion — — — — — — — — — — — — — — — — — —

Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —

Standard — —
Pump delivery QT —
Conversion — — — — — — — — — — — — — — — — — —
Table 8: Performance Standard Value Table

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Difference in flow of F Standard — — — — — — — — — — — — — — — — — —
∆Q —
and R discharge Conversion — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )
Checking LS differential pressure ∆PL — — — — — — — — — — — — — —
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}

Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 27/36

generation check
Machine model: PC200/210-8

Determination (Q)

27
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure thedifference in flow.

Conditions and Sym- Allow-


Unit able 1 2 3 *4 5 6 7 *8 9 10 11 12 13 14 15
Standard Value Items bols

Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion (1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←) (←)
Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
Part No.: 708-2L-00600

PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 4.51 9.8 11.6 13.7 16.7 19.6 21.6 22.5 25.5 28.4 30.0 32.3 34.3 37.2
sure {±5} No-load {46} {100} {120} {140} {170} {200} {220} {230} {260} {290} {306} {330} {350} {380}
Rear P1r
PPM model: HPV95+95 piston pump

LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ±0.1 ← ← ← ← ← ← ← ← ← ← ← ← ← ←

Test Conditions
{32}
{±1}
(Reference) PC mode switching C Pmf (0.8)
← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.2}
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of —
min and num-
— Twice ← ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times or more

Standard Lower and Within 222 – 220 – 218 – 217 – 217 – 193 – 172 – 158 – 152 – 132 – 115 – 110 – 103 – 97 – 88 –
Pump upper limits range (226) (226) (226) (226) (226) (226) (225) (210) (201) (180) (150) (145) (134) (126) (112)
QT
delivery and Within (133 (132 (130 (130 (130 (115 (103 (94 (91 (79 (69 (66 (61 (58
Conversion Lower
upper limits l/min range – 136) – 136) – 136) – 136) – 136) – 136) – 135) – 126)) – 121) – 108) – 95) – 87) – 81) – 76) —

Difference in flow of F Standard — — — 7.3 — — — — 7.3 — — — — — —


∆Q Or less
(PC220 series-8 • [2/8])

and R discharge Conversion — — — 4.3 — — — — (4.3) — — — — — —

Standard Value
Refer- Pump absorp- Nm (255) (769) (786) (792) (764) (758) (740.4)
Standard T Or less — — — — — — — —
ence tion torque {kgm} ({26.0}) ({78.4}) ({80.4}) ({80.8}) ({77.9}) ({77.3}) ({75.5})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Table 9: Performance Standard Value Table

Difference in flow of F Standard — — — — — — — — — — — — —


and R discharge ∆Q —
Conversion — — — — — — — ( ) — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — — ( ) — ( ) ( ) — ( ) — ( ) ( )
(Reference) PC mode switching
C Pm — ( ) — — — — — — — — — — — — — —
pressure MPa

Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 28/36

— — — — — — — — — — — — — — (OK/NG) OK/NG
generation check
Determination (Q)
Machine model: PC220/230-8
PC240/270-8

28
Test Items PQT characteristics (S mode) (2/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Category
range
Rotational speed of Standard 2000 1500 ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1300 ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←
Part No.: 708-2L-00600

PC mode switching current EPC 520 ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 4.9 7.9 10.8 11.8 14.3 17.6 21.6 23.5 25.5 28.4 31.4 34.3 37.2
No-load
sure Rear P1r {±5} {50} {80} {110} {120} {146} {180} {220} {240} {260} {290} {320} {350} {380}
PPM model: HPV95+95 piston pump

LS differential pressure
(∆P = P1 - PLS) ∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ←

Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (1.11)
← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {11.4}
(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ←
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times more
Lower and Within 222 – 220 – 218 – 217 – 212 – 192 – 168 – 140 – 125 – 118 – 105 – 95 – 85 –
Standard 74 – (99)
Pump upper limits range (226) (226) (226) (226) (226) (226) (202) (178) (160) (145) (133) (120) (107)
QT
delivery and Within 144 143 141 141 138 124 109 91 81 76 68 61 55
Conversion Lower
upper limits l/min range – (147) – (147) – (147) – (147) – (147) – (147) – (132) – (116) – (104) – (95) – (87) – (78) – (70) —

Difference in flow of F Standard — — — — — — — — — — — — — —


(PC220 series-8 • [3/8])

∆Q Or less
and R discharge Conversion — — — — — — — — — — — — — —

Standard Value
Refer- Pump absorp- Nm (270) (575) (623) (655) (655) (667) (668) (659) (657)
Standard T Or less — — — — —
ence tion torque {kgm} ({27.5}) ({58.6}) ({63.5}) ({66.8}) ({66.8}) ({68}) ({68.1}) ({67.2}) ({67})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Table 10: Performance Standard Value Table

Difference in flow of F Standard — — — — — — — — — — — — — —


∆Q —
and R discharge Conversion — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) ( ) — — ( ) ( ) — ( )
(Reference) PC mode switching
C Pm — ( ) — — — — — — — — — — — — —
pressure MPa

Measurement Value
(Reference) LS set switching {kg/cm²}
C sig — — — — — — — — — — — — — — —
pressure
Oil leakage, abnormal noise, and heat
EEN00038-00 29/36

— — — — — — — — — — — — — (OK/NG) —
generation check
Determination (

29
Machine model: PC220/230-8
PC240/270-8

Q)
Test Items PQT characteristics (L mode) (3/3)
Allow-
Conditions and Sym-
Standard Value Items bols Unit able 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Category
range
Rotational speed of Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
M2 rpm ±10
input shaft Conversion 1500 ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
Part No.: 708-2L-00600

PC mode switching current EPC 630 ← ← ← ← ← ← ← ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 2.45 4.9 88.3 12.8 14.7 16.5 19.6 21.6 25.1 27.4 31.4 34.3 37.2
No-load
sure Rear P1r {±5} {25} {50} {90} {130} {150} {168} {200} {220} {256} {280} {320} {350} {380}
PPM model: HPV95+95 piston pump

LS differential pressure
∆P 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
(∆P = P1 - PLS)
MPa
{kg/cm²} 3.14
EPC primary pressure PEPC ← ← ← ← ← ← ← ← ← ← ← ← ←

Test Conditions
±0.1 {32}
{±1}
(Reference) PC mode switching C Pmf (1.67)
pressure C Pmr {17} ← ← ← ← ← ← ← ← ← ← ← ← ←

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← ← ← ← ←


Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← ← ← ←
Operating time and number of — min and num- — Twice or ← ← ← ← ← ← ← ← ← ← ← ← ←
times ber of times more
Lower and Within 222 – 213 – 196 – 168 – 140 – 126 – 118 – 107 – 100 – 88 – 80 –
Standard upper limits range (226) (226) (226) (200) (172) (157) (145) (131) (123) (108) (101) 67 – (88) 56 – (80) 46 – (71)
Pump
QT
delivery Within 166 159 147 126 105 94 88 80 75 66 60 50 42
Conversion Lower and l/min —
upper limits range – (170) – (170) – (170) – (150) – (129) – (118) – (109) – (99) – (93) – (81) – (76) – (66) – (60)
Difference in flow of F Standard — — — — — — — — — — — — — —
(PC220 series-8 • [4/8])

∆Q Or less
and R discharge Conversion — — — — — — — — — — — — — —

Standard Value
Refer- Pump absorp- Nm (157) (325) (394) (431) (453) (492) (502) (507) (502) (487)
Standard T {kgm} Or less — — — —
ence tion torque ({16}) ({33.1}) ({40.2}) ({43.9}) ({46.2}) ({50.2}) ({51.2}) ({51.7}) ({51.2}) ({49.7})
Standard
Pump delivery QT —
Conversion —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Table 11: Performance Standard Value Table

Difference in flow of F Standard — — — — — — — — — — — — — —


∆Q —
and R discharge Conversion — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — ( ) ( ) — ( ) ( ) — ( ) ( ) ( ) ( ) ( )
(Reference) PC mode switching C Pm — ( ) — — — — — — — — — — — — —
pressure MPa

Measurement Value
(Reference) LS set switching {kg/cm²}
pressure C sig — — — — — — — — — — — — — — —

Oil leakage, abnormal noise, and heat


EEN00038-00 30/36

— — — — — — — — — — — — — (OK/NG) OK/NG
generation check
Determination (Q)
PC240/270-8
Machine model: PC220/230-8

30
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion 1100 1100 ← ← ← ← ← ← ← ← 1100 1100 ← ← ← ← ← ←

Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00600

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 19.6 19.6 19.6 19.6
sure {±5} {200} {200} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {200} {200}
PPM model: HPV95+95 piston pump

LS differential pressure 0 ⇔ 2.94


0
0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47
0
0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) ∆P {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}

Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← (2.17) ← ← ← ← ← ← ←


{22.1}

Stop valve S1 — — Closed ⇔ Closed Open


Open ← ← ← ← ← ← ← Closed ⇔ Closed Open
Open ← ← ← ← ←

Operating time and number of —


min and num- — Three times Twice ← ← ← ← ← ← ← ← Three times Twice ← ← ← ← ← ←
times ber of times or more or more or more or more
Lower and Within 189 – 169 – 129 – 0– 182 – 169 – 129 – 0–
Standard upper limits range (0 – 225) 225 ← ← 225 225 225 ← 0 – 28 ← (0 – 225) 225 225 225 ← 225 0 – 28 ←
Pump
QT
delivery Within 92 – 70 – 0– 70 – 0–
Conversion Lower and l/min (0 – 124) 103 – ← ← ← 0 – 16 ← (0 – 124) 100 – 92 – ← 0 – 16 —
upper limits range 124 124 124 124 124 124 124 124
(PC220 series-8 • [6/8])

Difference in flow of F Standard — — — — — — — — — — — — — — — — — —


and R discharge ∆Q Or less
Conversion — — — — — — — — — — — — — — — — — —

Standard Value
Checking LS Standard ∆PL MPa Or less — — — — — — — — — — — — — — — — — —
differential pressure {kg/cm²}
Standard — —
Pump delivery QT —
Conversion — —
Table 12: Performance Standard Value Table

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Difference in flow of F Standard — — — — — — — — — — — — — — — — — —
∆Q —
and R discharge Conversion — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )
Checking LS differential pressure ∆PL — — — — — — — — — — — — — — — — — — —
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}

Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 31/36

generation check
Determination (Q)
Machine model: PC220/230-8
PC240/270-8

31
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion (Not testable) — — — — — — — — — (Not testable) — — — — — — —

Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00600

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 29.4 29.4 29.4 29.4
sure ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {±5} {300} {300} {300} {300}
PPM model: HPV95+95 piston pump

LS differential pressure ∆P 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}

Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← (2.17) ← ← ← ← ← ← ←


{22.1}
Closed ⇔ Closed ⇔
Stop valve S1 — — Open Closed Open ← ← ← ← ← ← ← Open Closed Open ← ← ← ← ←

Operating time and number of —


min and num- — Three times Twice ← ← ← ← ← ← ← ← Three times Twice ← ← ← ← ← ←
times ber of times or more or more or more or more
Lower and Within 110 – 96 – 56 – 0– 109 – 96 – 56 – 0–
Standard upper limits range (0 – 149) 149 ← ← 149 149 149 ← 0 – 28 ← (0 – 149) 149 149 149 149 ← 0 – 28 ←
Pump
QT
delivery Within
Conversion Lower and l/min — — — — — — — — — — — — — — — — — —
upper limits range
(PC220 series-8 • [7/8])

Difference in flow of F Standard — — — — — — — — — — — — — — — — — —


and R discharge ∆Q Or less
Conversion — — — — — — — — — — — — — — — — — —

Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —

Standard — —
Pump delivery QT —
Conversion — — — — — — — — — — — — — — — — — —
Table 13: Performance Standard Value Table

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Difference in flow of F Standard — — — — — — — — — — — — — — — — — —
∆Q —
and R discharge Conversion — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )
Checking LS differential pressure ∆PL — — — — — — — — — — — — — — — — — — —
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}

Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 32/36

generation check
Determination ( Q)
PC240/270-8
Machine model: PC220/230-8

32
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Sym- Allowable
Standard Value Items Unit
bols range Running-in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7

Category
Rotational speed of Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
input shaft M2 rpm ±10
Conversion (Not testable) — — — — — — — — — (Not testable) — — — — — — —

Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
Part No.: 708-2L-00600

PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←


mA ±10
LS set switching current ELS 0 0 ← ← ← ← ← ← ← ← 720 720 ← ← ← ← ← ←
Pump discharge pres- Front P1f ±0.5 34.3 34.3 34.3 34.3
sure ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {±5} {350} {350} {350} {350}
PPM model: HPV95+95 piston pump

LS differential pressure ∆P 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(∆P = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32} {32}

Test Conditions
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}

(Reference) LS set switching pressure C sig (0) ← ← ← ← ← ← ← ← ← (2.17) ← ← ← ← ← ← ←


{22.1}
Closed ⇔ Closed ⇔
Stop valve S1 — — Open Closed Open ← ← ← ← ← ← ← Open Closed Open ← ← ← ← ←

Operating time and number of —


min and num- — Three times Twice ← ← ← ← ← ← ← ← Three times Twice ← ← ← ← ← ←
times ber of times or more or more or more or more
Lower and Within 99 – 79 – 39 – 0– 92 – 79 – 39 – 0–
Standard upper limits range (0 – 125) 125 ← ← 125 125 125 ← 0 – 28 ← (0 – 125) 125 125 125 125 ← 0 – 28 ←
Pump
QT
delivery Within
Conversion Lower and l/min — — — — — — — — — — — — — — — — — —
upper limits range
(PC220 series-8 • [8/8])

Difference in flow of F Standard — — — — — — — — — — — — — — — — — —


and R discharge ∆Q Or less
Conversion — — — — — — — — — — — — — — — — — —

Standard Value
Checking LS MPa
differential pressure Standard ∆PL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —

Standard — —
Pump delivery QT —
Conversion — — — — — — — — — — — — — — — — — —
Table 14: Performance Standard Value Table

LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]


Difference in flow of F Standard — — — — — — — — — — — — — — — — — —
∆Q —
and R discharge Conversion — — — — — — — — — — — — — — — — — —
Rotational speed of input shaft M2 rpm — — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) — ( ) ( ) ( ) ( ) ( ) ( ) ( )
Checking LS differential pressure ∆PL — — — — — — — — — — — — — —
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}

Measurement Value
(Reference) LS set switching pressure C sig — — ( ) — — — — — — — — — ( ) — — — — — —
Oil leakage, abnormal noise, and heat
— OK/NG — — — — — — — — OK/NG OK/NG — — — — — — OK/NG
EEN00038-00 33/36

generation check
Determination (Q)
PC240/270-8
Machine model: PC220/230-8

33
EEN00038-00 34/36

4. Names of Components and Related Dimensions


Appendix Table 1 Names of Sample Components and Port Size

1. Names of Components and Port Size


Symbol represent- Presence or
ing port or adjust- Name of port and adjustment sections absence of Port size Remarks
ment section connection
M1 Installed position of pump Connected — See dimensional drawing
M2 Spline section of input shaft Connected — See spline specifications
P 1f Piston pump discharge port (front) Connected — See dimensional drawing
P 1r Piston pump discharge port (rear) Connected — See dimensional drawing
P P1 Pump pressure input port Connected M14 × 1.5
P EPC EPC primary pressure input port Connected M14 × 1.5
PS Pump suction port Connected — See dimensional drawing

P LSf Load pressure input port Connected M14 × 1.5


(front LS pressure)
Load pressure input port
P LSr (rear LS pressure) Connected M14 × 1.5

P Da Air bleeder (used for bleeding air in the Closed — For bleeding air
pump case) (with plug)
P D1f Pump case drain port (front) Closed M24 × 1.5 Installation of pressure
gauge
P D2f Pump case drain port (front) Closed M24 × 1.5 With plug
P D2r Pump case drain port (rear) Connected M24 × 1.5 With plug (for bleeding air)
PT Plug (used for forced-feed lubrication) Connected M24 × 1.5 With plug
Front pump discharge pressure check- Installation of pressure
C P1f ing port Connected M10 × 1.25 gauge (with plug)
Rear pump discharge pressure checking Installation of pressure
C P1r port Connected M10 × 1.25 gauge (with plug)

C enf Control pressure checking port (front) Connected M10 × 1.25 Installation of pressure
gauge (with plug)
Installation of pressure
C enr Control pressure checking port (rear) Connected M10 × 1.25 gauge (with plug)
Installation of pressure
C LSf Load pressure checking port (front) Connected M10 × 1.25 gauge (with plug)

C LSr Load pressure checking port (rear) Connected M10 × 1.25 Installation of pressure
gauge (with plug)
Installation of pressure
C EPC EPC primary pressure checking port Connected M10 × 1.25 gauge (with plug)
PC mode switching pressure checking Installation of pressure
C Pmf port (front) Connected M10 × 1.25 gauge (with plug)

C Pmr PC mode switching pressure checking Connected M10 × 1.25 Installation of pressure
port (rear) gauge (with plug)
Installation of pressure
C sig LS set switching pressure checking port Connected M10 × 1.25 gauge (with plug)

M af Maximum flow adjusting section (front) Non-connected —


M ar Maximum flow adjusting section (rear) Non-connected —
M bf Minimum flow adjusting section (front) Non-connected —
M br Minimum flow adjusting section (rear) Non-connected —
M PCf PC valve adjusting section (front) Non-connected —
M PCr PC valve adjusting section (rear) Non-connected
M LSf LS valve adjusting section (front) Non-connected —
M LSr LS valve adjusting section (rear) Non-connected —

E PCf PC mode switching current connector Connected —


(front)
E PCr PC mode switching current connector Connected —
(rear)
E LS LS set switching current connector Connected —

34
EEN00038-00 35/36

Appendix Figure 1 Dimensions of Sample Sections


Applicable Models: PC200/220 series-8 (Common)

1. Installed positions of pump and ports

Details of Installed Position (M1)

2. Details of spline

Involute spline 45 x 16 x 2.5


Displacement 2.000
Tooth form Stub tooth
Tool Module 2.5
Pressure angle 20°
Number of teeth 16
STD. pitch circle diameter 40.000
Tooth –0.179
Over pin dimension 49.277 –0.267 (4.50)
thick-
ness Displacement over a

given No. of teeth (Ref)
Alignment Side fit
Mating part No.

35
EEN00038-00 36/36

Appendix Figure 2 Dimensions of Sample Sections

3. Related of Discharge and Suction port

Details of Discharge Poart (P1f and P1r) Details of Suction Port (PS)

36

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