DWG Number 118T7181 REV B Released 2016/02/15 Page 1 of 8

ASSIUT COMBINED CYCLE

ADD ON PROJECT

ARAB REPUBLIC OF EGYPT

MINISTRY OF ELECTRICITY AND ENERGY
UPPER EGYPT ELECTRICITY PRODUCTION COMPANY

GE Energy

REFERENCE NUMBER :1016849

REFERENCE T219 -- PFE 0004 REVISION ::A
REVISION

ECH
ECH // SCALE
SCALE DATE
DATE 2016/02/11 2016/02/12
None NOM
NOM // NAME
NAME Mury,Nicolas Schwartz,Olivia N/A
FORMAT
FORMAT // SIZE
SIZE VISA
VISA Mury,Nicolas Schwartz,Olivia N/A
A4 REDIGE
REDIGE // MADE APPROUVE
MADE VERIFIE
VERIFIE // CHECKED
CHECKED APPROUVE // APPROVED
APPROVED

TITRE
TITRE // TITLE
TITLE
FUNCTIONAL SPECIFICATION
T219HA STEAM BYPASSES
ORASCOM : Elshamy Ahmed; Fakhry
FOR INFORMATION Hany; Ismail Moustafa; Kotb Ahmed; Naem
Christine; Victor Michael; Zareh Hany;

Ce
Ce document,
document, propriété
propriété exclusive
exclusive de
de REVISION
REVISION
REVISION
GE
GE Energy
Energy Products
Products France
France SNC
SNC
est
est strictement
être
sans
strictement confidentiel.
être communiqué,
sans son
confidentiel. IlIl ne
communiqué, copié
copié ou
son autorisation
ne peut
ou reproduit
autorisation écrite
peut
reproduit
écrite préalable
préalable
GE Energy B
INSTRUCTION
INSTRUCTION DE
DE
MODIFICATION
MODIFICATION

This
This document,
document, exclusive
exclusive property
property of
of ECO0233457
GE
GE Energy
Energy Products
Products France
France SNC
SNC N° 118T7181 Section
isis strictly Section Doc
Doc...
strictly confidential.
confidential. ItIt must
must not
not be
be
communicated,
communicated, copied copied or or reproduced
reproduced
without
without our our previous
previous written
written consent.
consent. SHEET.
SHEET. N°
N°
GRD

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DWG Number 118T7181 REV B Released 2016/02/15 Page 2 of 8
I
SIZE DWG NO SH REV
REVISIONS
A 118T7181 1 B
DATE
THIS DOCUMENT SHALL BE REVISED IN REV DESCRIPTION APPROVED
(mm/dd/yyyy)
ITS ENTIRETY ALL SHEETS OF THIS
- For Use In Design 09/15/2015 N. Mury
DOCUMENT ARE THE SAME REVISION
LEVEL AS INDICATED IN THE REVISION A For Use In Design 10/06/2015 N. Mury
BLOCK B For Use In Design 02/05/2016 N. Mury

Functional Specification - Steam Bypass System

(For Air Cooled Condenser System Design)
STAG 409E Combined Cycle Plant

© COPYRIGHT 2015 GENERAL ELECTRIC COMPANY PROPRIETARY

INFORMATION - THIS DOCUMENT CONTAINS PROPRIETARY
INFORMATION OF GENERAL ELECTRIC COMPANY AND MAY NOT BE
USED OR DISCLOSED TO OTHERS, EXCEPT WITH THE WRITTEN
PERMISSION OF GENERAL ELECTRIC COMPANY.

DATE
SIGNATURES GENERAL ELECTRIC COMPANY
(mm/dd/yyyy)

g GE Energy
GENERAL ELECTRIC INTERNATIONAL, INC.
PREPARED BY GLOBAL POWER PLANT SYSTEMS
DEPARTMENT
N. MURY 09/15/2015 SCHENECTADY, NY - USA
SYSTEM ENGINEER REVIEW

M. POUIT 09/15/2015
PROJ ENGRG
COMBINED CYCLE POWER PLANT ASSIUT
Y. LE-NAOUR 09/15/2015
ISSUED

FIRST MADE FOR: E1510 MLI -T219HA

IPS 1016849 SIZE A CAGE CODE DWG NO
MADE FOR NONE 118T7181
SCALE SHEET
NONE 1 of 7
DT-7N

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DWG Number 118T7181 REV B Released 2016/02/15 Page 3 of 8

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ASSIUT - Project Spec. No. 118T7181 - T219HA
409E MS Standard Plant
GE International
______________________________________Power Systems

Revisions Approval Date Reason

- 09/15/2015 For use in design

A 10/06/2015 For use in design - Steam blow cases
B 02/05/2016 For use in design - Revison for LP steam blow case + LDO & NG configuration

2 of 7
Project No. 1016849 Date : 02/05/2016 Rev B
118T7181 _T219HA_revB_SteamTurbineBypass.xls GE COMPANY PROPRIETARY By : N. MURY

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 DWG Number 118T7181 REV B Released 2016/02/15 Page 4 of 8

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ASSIUT Project Spec. No. 118T7181 - T219HA
409E MS Standard Plant
GE International
______________________________________Power Systems

1.0 BYPASS FUNCTIONAL REQUIREMENTS

Full Load Full Load Max HP Throttle

Steam Blow Case
Rejection, Rejection, Max Press, Min Hot Start Up - Cold Start Up - Full (note 13)
Mode of Operation Design amb. ambiant ambient Full Bypass Bypass Minimum Flow
Max Flow Sizing Case
1.2 HP Steam
At Bypass System Inlet (PCV Inlet)
Flow kg/hr 181 280 174 440 192 020 125140 71750 9064 186460
Pressure bara 111,3 108,7 115,8 44,5 44,5 44,5 53,4
Temperature °C 520 537 503 483,8 368,5 371,0 523,6
Enthalpy kj/kg 3 413,1 3 459,4 3 361,5 3 402,8 3 131,3 3 137,5 3 484,5

HP Attemperator Water
Flow kg/hr 57 151 60 053 56 386 38 672 14 234 1 846 64 557
Pressure bara 30,2 24,1 23,7 27,1 32,0 32,0 30,2
Temperature °C 71,2 86,8 71,7 56,9 53,8 48,8 48,8
Enthalpy kj/kg 300,5 365,3 301,8 240,5 227,9 207,1 207,0

At Bypass System Outlet (Condenser Inlet Connection)

Flow kg/hr 238 431 234 493 248 406 163 812 85 984 10 910 251 017
Pressure bara 3,55 3,49 3,70 2,44 1,28 0,16 3,74
Temperature °C 139 139 141 127 107 76 141
Enthalpy kj/kg 2 667,0 2 667,0 2 667,0 2 656,3 2 650,6 2 641,6 2 641,6

Condenser pressure bara 0,288 0,551 0,294 0,150 0,128 0,100 0,100
Condenser Temperature °C 90,6 92,4 90,6 83,9 80,8 75,8 75,8
CV (for information) 182 183 181 322 164 21 411

Full Load Full Load Max HP Throttle

Steam Blow Case
Rejection, Rejection, Max Press, Min Cold Start Up - (note 13)
Design amb. ambiant ambient Full Bypass Minimum Flow
1.3 LP Steam Sizing Case
At Bypass System Inlet (PCV Inlet)
Flow kg/hr 44060 38890 48430 23280 2203 46060 *
Pressure bara 13,19 12,4 14,1 8,0 8,0 10,6
Temperature °C 251 246,9 256,6 228,3 228,3 250,0
Enthalpy kj/kg 2 933,1 2 926,8 2 942,8 2 902,8 2 902,8 2 940,8

LP Attemperator Water
Flow kg/hr 5 249 4 156 5 955 2 706 256 6 525
Pressure bara 30,2 24,1 23,7 32,0 32,0 30,2
Temperature °C 71,2 86,8 71,7 48,8 48,8 71,2
Enthalpy kj/kg 300,5 365,3 301,8 207,1 207,1 300,5

At Bypass System Outlet (Condenser Inlet Connection)

Flow kg/hr 49 309 43 046 54 385 25 986 2 459 52 585
Pressure bara 2,45 2,14 2,70 1,29 0,12 2,61
Temperature °C 127 122 130 107 66 129
Enthalpy kj/kg 2 652,8 2 679,6 2 653,6 2 622,1 2 622,1 2 613,2

CV (for information) 319 301 330 278 26 420

* : We consider 2000 k/hr steam from HP to LP drum pegging support during steam blow

Page 3 of 7
Date: 02/05/16 Rev. B
118T7181 _T219HA_revB_SteamTurbineBypass.xls GE COMPANY PROPRIETARY By: N. MURY

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DWG Number 118T7181 REV B Released 2016/02/15 Page 5 of 8

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ASSIUT Project Spec. No. 118T7181 -T219HA
409E MS Standard Plant GE International Power Systems

1.4 Bypass System Components

1. HP steam pressure reduction valve(s).
2. HP steam bypass attemperator, water control valve(s) and water isolation valve(s).
3. Temperature controls.
4. Pressure controls.
5. Pressure and temperature transmitters.
6. Drain pots with automatic drain system.
7. LP steam pressure reduction valve(s).
8. LP steam bypass attemperator, water control valve(s), and water isolation valve(s).

NOTES:
1. Pressures listed are approximate. BOP supplier to confirm.
2. The HP and LP steam is pressure reduced and attemperated before introduction into the condenser.
3. The attemperation water supply for the HP and LP is from the condensate pump discharge.
4. The HP bypass valve opens fully with full HP steam flow during the hot start full bypass case 6.
Thus the HP bypass valve inlet pressure for these cases are estimated and the HP bypass inlet
pressure is a function of final selected valve size. The HP PCV Discharge pressure must not
exceed the value listed for this case.
5. The capacity ratio equals the flow coefficient (Cv) of the valve in the full open position
divided by the flow coefficient calculated at the specified operating conditions.
6. The HP and LP attemperating spray water valves shall be designed to have capacities
between 111% and 143% of the required capacity at maximum flow case conditions.

13. Steam blow case is sizing the temporary trims and maybe also the body of the valve (PCV and TCV). Take 10% margin on the Cv obtained for this case.

Page 4 of 7
Date: 02/05/16 Rev. B
GE COMPANY PROPRIETARY By: N. MURY

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DWG Number 118T7181 REV B Released 2016/02/15 Page 6 of 8

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ASSIUT Project Spec. No. 118T7181 -T219HA
409E MS Standard Plant GE International Power Systems

1.5 Valve Operational Requirements

Trim Characteristic Failure Mode Stroke Time (Seconds) Capacity Plug/Seat

Preferred Alternate Open Close Ratio Range Configuration

HP Bypass
Pressure Control Valve Linear Linear Close <4 <4 1.11 to 1.25 (Note 9) Flow to Close
Steam Isolation Valve - - N/A 0 0
Temperature Control Valve Equal % Equal % Open Note A Note A 1.11 to 1.43 --
Water Isolation Valve - - Open Note C Note C

LP Bypass
Pressure Control Valve Linear Linear Close <4 <4 1.11 to 1.25 (Note 9) Flow to Close
Steam Isolation Valve - - N/A 0 0
Temperature Control Valve Equal % Equal % Open Note A Note A 1.11 to 1.43 --
Water Isolation Valve - - Open Note C Note C
Notes: A. The attemperating water control valve stroke time should not exceed on-half of the pressure
control valve stroke time
C. The isolation valve is normally open.

Page 5 of 7
Date: 02/05/16 Rev. B
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ASSIUT Project Spec. No. 118T7181 -T219HA
409E MS Standard Plant GE International Power Systems
1.6 Operational Overview
The steam turbine high pressure bypass is a direct bypass to condenser. The system is capable of bypassing the maximum steam flow
produced by the HRSG. The high pressure steam will bypass the high pressure turbine and be pressure reduced and
attemperated to about 2650 kj/kg enthalpy target and dumped to the condenser.
The low pressure steam is bypassed to the condenser via the low pressure bypass valves. Attemperation requirements are documented in section §1.5

HP Bypass
There is one high pressure steam bypass per HRSG. Each HP bypass valve is sized to pass all steam produced
at a pressure equal to the normal operating pressure with 4 gas turbines at base load. If one HRSG is operating, a load rejection or trip
may cause the high pressure steam pressure to rapidly rise until the pressure is reached corresponding to full flow passing
capability of the HP bypass valve.

For example, consider operation with 2 gas turbine operating at base load. The steam turbine throttle pressure will be
approximately 55% of maximum pressure. Upon a load rejection or trip, the high pressure steam pressure will rapidly rise from
55% to almost 90% of rated pressure.

Hot and Warm Starts:

This type of start depends on the duration of the shutdown period. The terms "hot" and "warm" refer to the steam turbine temperature. In either
case, the steam turbine metal temperature is over 600 F (316°C). The startup process is the same, regardless of the number of HRSGs connected to one steam Turbine
One gas turbine is started and loaded until the gas turbine exhaust temperature target is met. The GT Load for startup ranges from about 10%
to a maximum load of Base Low Flow. The Base Low Flow operating condition is the maximum exhaust temperature with fully closed inlet guide
vanes. All of the steam generated at this time is dumped to the condenser until the temperature and HP steam flow meet
the requirements to start the steam turbine.
HP pressure is a function of the bypass valve capacity. The minimum HP pressure is 40% of maximum normal
value. Maximum HP pressure is defined as the highest normal operating pressure with the gas turbines at maximum load and the HRSGs feeding
the steam turbine.

For example, consider a typical 409E Plant under hot start conditions. The GT has been started and loaded to Base Low Flow. The HP
steam is pressure reduced, attemperated and bypassed to the condenser.
Once conditions are acceptable for loading the steam turbine, the main control valve is opened. As steam flows into the steam
turbine, the HP pressure is reduced and controlled to 40% of maximum normal pressure.

Page 6 of 7
Date: 02/05/16 Rev. B
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DWG Number 118T7181 REV B Released 2016/02/15 Page 8 of 8

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ASSIUT Project Spec. No. 118T7181 -T219HA
409E MS Standard Plant GE International Power Systems
Cold Starts:
The cold start process is the same as the hot and warm start process. The differences is gas turbine load.
At St start-up approximately 10% of the combined maximum normal HP steam of all HRSGs is supplied to the steam turbine. The rest of the steam is
dumped to the condenser.

For example, consider a typical 409E Plant under cold start conditions. One GT has been started, synchronized
and loaded to obtain 700 F (371°C) exhaust temperature. The HP steam is pressure reduced, attemperated
and bypassed to the condenser.

Turbine Load Rejection or Trip

During a steam turbine load rejection, the HP bypass valve will open and prepositioned to the expected opening position. The HP pressure depends on
which condition sized the bypass valve.

LP Steam Bypass
There is one LP steam bypass valve per HRSG. The bypass valves are sized to control the LP steam pressure to the value that existed at the time
of steam turbine trip or load rejection when all HRSGs feeding the steam turbine are in operation.

Page 7 of 7
Date: 02/05/16 Rev. B
GE COMPANY PROPRIETARY By: N. MURY

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