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CHAPTER 11
EXTRA-WIDENED BAILEY BRIDGE M3
COMPONENT PARTS 130
ASSEMBLY AND LAUNCHING OF SINGLE-STORY BRIDGES 132
ASSEMBLY AND LAUNCHING OF DOUBLE-STORY BRIDGES 135
ASSEMBLY AND LAUNCHING OF TRIPLE-STORY BRIDGES 136
GRILLAGES AND RAMP SUPPORTS 136

The introduction of wider vehicles prompted


the development of the extra-widened Bailey
bridge M3. The US Army does not stock the
M3 Bailey bridge. It is a standard bridge in
the United Kingdom. This bridge has a 13-
foot 11¾-inch (4.3 meters) clear roadway and
a clear distance between trusses of 15 feet 81/2
inches (4.8 meters), as shown in Figure 11-1.
This added width requires certain new parts
that are not contained in the M2 bridge set.
The most important of these are a long
transom, more stringers, long chess, sway
braces, and bracing frames. The bridge nor-
mally is assembled for either class 30 or class
80 loads. The maximum spans for each type
of assembly at these classes are given in
Table 11-1. The weight, in short tons, per
typical bay for each type of assembly, class,
and span is given in Table 11-2.

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COMPONENT PARTS
TRANSOM
The transom is a 12-inch (29.4 centimeters)
I-beam, 19 feet 11 inches (6.1 meters) long,
tapered at the ends to 10 inches (24.5 centi-
meters) as shown in Figure 11-2. Two tran-
soms per bay are used for class 30 bridges and
four transoms per bay are used for class 80.
CHESS
The chess are 15 feet (4.6 meters) long, 8¾
inches (21.4 centimeters) wide, and 3 5/8 inches bridge. These are 10 feet 11¼ inches (3.4
(8.9 centimeters) deep. Thirteen chess are meters) long.
required for each bay of the bridge except the
head bay, which requires 14. The latter is for END POSTS
class 80 only. The male and female end posts are the same
as those used in the M2 bridge except that in
STRINGERS tripe-truss bridges the male end posts for the
The plain and button stringers are the same middle truss of both class 30 and class 80
as those used in the M2 bridge, except that bridges above the transom bracket removed.
the length of the head bay for class 80 bridges This permits rakers to be connected between
requires two long button stringers, M3, and the end posts on the inner trusses and the
two plain stringers, M3. These stringers are transom. Use female end posts, M3, only on
10 feet 11½ inches (3.2 meters) long. They are the middle truss of the end bay of class 80
used in the class 80 bridge only and not in the bridges.
class 30 bridge.
HEADLESS PANEL PIN
TRANSOM CLAMP Headless panel pins are used on triple-truss
The transom clamp is the same as that used assembly to connect the end posts, M3, to the
in the M2 bridge except that the width across middle trusses. They enable the end posts to M3. It is a 3-inch (7.4 centimeters) channel, 3
the top has been reduced slightly to prevent be fitted after the launching nose has been feet 8 5/16 inches (1.1 meters) long, as shown in
the arm from interfering with the vertical removed and allow damaged end posts to be Figure 11-4.
bracing frame used in the bottom story of replaced. These panel pins, M3, are similar to
triple-truss bridges. those in the M2 bridge except the head is RIBBLT BOLT
removed (Figure 11-3). A ribband bolt, M3, is used as shown in
RIBBANDS Figure 11-5.
The ribbands are the same as those in the M2 RAKER
bridge, except that two long ribbands, M3, A new type of raker, M3, has been developed
are required in the head bay of the class 80 for use with the extra-widened Bailey bridge,

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BRACING FRAME
The bracing frame, M3, has an additional
pair of dowels, as shown in Figure 11-6, to
accommodate the bracing bolts connecting it
to the middle truss of a triple-truss bridge.
SWAY BRACE
The sway brace, M3, is similar to that in the
M2 bridge, but is 18 feet 1/8 inches (5.3 meters)
between centers of eyes with the turnbuckle
screwed tight.
OVERHEAD SWAY-
BRACE EXTENSION
The overhead sway-brace extension has an
eye at one end and a jaw at the other. It is
connected to the sway brace, M3, for use in
the overhead bracing of intermediate bays of
triple-story bridges.
RAMP PEDESTAL
The ramp pedestal, M3, is used to support the
deeper (12-inch) (29.4 centimeters) portion of
the M3 transom. It is similar to the pedestal
used in the M2 bridge, but is deeper and has a
wider space for the transom (Figure 11-7).

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ASSEMBLY AND LAUNCHING OF SINGLE-STORY BRIDGES


METHOD
The method of assembling and launching
single-story M3 bridges is the same as that
for the M2 bridge except for roller layout,
launching nose, triple-truss assembly, and
class 80 decking. The number of parts re-
quired per bay is given in Tables A-9 and
A-10, Appendix A, for class 30 and class 80
bridges.
ROLLER LAYOUT
The lateral spacing of rollers is shown in
Figure 11-8. The rollers must be staggered for
triple-truss assembly. There is no suitable
bridge part to use as a distance gage, and the
roller templates must be positioned by means
of steel tape or improvised gage.
For 30- and 40-foot (9.2 and 12.3 meters)
bridges, place a plain roller 15 feet (4.6 meters)
from the rocking roller. On longer spans,
space plain rollers at 27 feet (8.3 meters) and
up, in increments of 25 feet (7.7 meters);
consequently, the longitudinal spacing of
plain rollers is normally at 27 feet (8.3 meters),
52 feet (23.3 meters), 77 feet (23.7 meters), and
so forth.
LAUNCHING NOSE
Information on launching weights and
launching nose assemblies for various types
of class 30 and class 80 bridges is given in
Tables 11-3 and 11-4 (page 134).
Note the following:
The bridge is launched complete with
decking and footwalks, except where
shown.

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2 Place a transom through these panels in


front of the center vertical, and connect
the long arms of the sway braces to the
front ends of the panels.
3 Assemble two panels for the middle
trusses, and connect them to the transom
clamps.
4 Assemble two panels for the outer trusses,
and connect them to the transom clamps.
5 Pass a second transom through all three
trusses of the first bay behind the front
vertical, and a third transom in front of
the rear vertical. Connect the panels to
the transom with transom clamps.
6 Connect the short arms of the sway braces
to the rear position, and fit bracing frames
in the first bay on the top chords.
7 Fit bracing frames in front of the front
For the class 80 double- or triple-truss TRIPLE-SINGLE ASSEMBLY verticals and behind the rear verticals.
bridge, two rocking rollers are needed After assembly of the skeleton launching The front bracing frames are removed
under each side, including the far bank nose, assemble the bridge trusses in echelon, before the end posts are fitted.
for the launching nose. with each outer truss always having one
panel more than the adjacent truss. It is not 8 Tighten transom clamps and sway braces.
Use launching links not more than 40 feet possible to add a third truss to a double-truss Place stringers and decking.
behind the end of the single-single portion bridge.
of the nose, and not more than 20 feet Assemble the second bay of the bridge as
behind the end of the double-single portion Assemble the first bay of the bridge as follows:
of the nose. follows:
1 Place two panels for the outer trusses and
Due to the greater width of the bridge, set 1 Connect the first two inner-truss panels connect them with pins driven inward.
one transom with two rakers in each bay to the inner trusses of the launching nose, Drive outward all further pins on all
of the nose, and also set sway braces in driving the panel pins outward. trusses.
each bay.

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2 Place two panels for the outer trusses of


the third bay, and connect them with pins
driven outward.
3 Place two panels for the middle trusses in
the second bay, using headless panel
pins.
4 Connect two additional panels in bays
four, three, and two, driving the panel
pins outward.
5 Fit front end of sway brace in the second
bay.
6 Pass a transom through all trusses in the
second bay in front of the rear vertical,
and another in front of the center vertical.
Connect them with transom clamps.
7 Connect the sway braces to the rear
positions.
all bays, and the number of chess in the head truss, and the rear transom to the panels
8 Fit the bracing frames on the top chords, bay. in the first and third trusses.
and behind the rear verticals of the second
bay. CLASS 80 DECKING 3 Continue the stringers to the transoms on
The triple-single assembly procedure just the end posts at each end. This makes the
9 Tighten transom clamps and sway braces. given is based on class 30 decking. For class head bay of decking an n-foot bay. To do
80 decking, the procedure is as follows: this, lay the first bay of stringers with two
For subsequent bays, the sequence of as- button stringers, M3, on the outside, then
sembly is similar to that described above. 1 Four transoms are required per bay. In two plain stringers, M2, inside these, and
Make sure that each truss in each outer bay both double- and triple-truss bridges, add two plain stringers, M3, inside again, and
has one more panel than the truss in the next the extra two transoms behind the center one plain stringer, M2, in the center. In
inner bay. and front verticals. the last bay use three plain stringers, M3.
In all other bays use plain and button
For decking, the placing of stringers and 2 Fit transom clamps alternately on the stringers, M2.
chess follows the same sequence as in the M2 center vertical. For example, clamp the
bridge, except for the number of stringers in front transom to the panel in the second

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4 In the first bay use 14 chess and ribbands, seating. The inner bearing carries the end
M3. Use M2 ribbands and 13 chess in post of the inner truss on its outer seating,
other bays. as shown in Figure 11-9.
END OF BRIDGE Fit end posts, M3, to each end of the
Place the end posts, bearings, and base plates second truss, using headless panel pins.
in the same way as the M2 bridge for single-
and double-truss bridges. Make the following Fit rakers on inner end posts, and tie
changes on triple-truss bridges: plates between end posts on second truss.
It is not possible in the class 30 bridge to
Place base plates as for double-truss fit rakers at the tail end of the bridge
bridges. The outer bearing carries the end because there is no transom on the end
posts of the second and third trusses on posts.
the two seatings each side of the center

ASSEMBLY AND LAUNCHING OF DOUBLE-STORY BRIDGES


METHOD SECOND-STORY, Bay No. 2—Second panel
The method of assembling and launching a TRIPLE-TRUSS BRIDGE Bay No. l—Inner panel
double-story M3 bridge is the same as that for For a second-story, triple-truss bridge, the
the M2 bridge, except for a few differences assembly is the same as that for the M2 Bay No. 4—Outer panel
and the need to assemble the lower story. bridge, but the sequence of adding panels Bay No. 3—Second panel
must be the same as in triple-single assembly.
ROLLERS It is not necessary to use headless pins, Headless pins must be used on the end posts,
In addition to the pair of plain rollers required provided the order of assembly is as follows: M3, where they are connected to the lower
on each side of the bridge 50 feet (15.4 meters) chords of the second truss of the second story.
behind the launching rollers, a pair is re- Bay No. l—Outer panel Tie plates are not required.
quired 75 feet (23.1 meters) behind them. For Bay No. 2—Outer panel
bridges over 140 feet (43.1 meters), double
rollers are required at 125 feet (38.5 meters) Bay No. l—Second panel
behind the launching rollers. Bay No. 3—Outer panel

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ASSEMBLY AND LAUNCHING OF TRIPLE-STORY BRIDGES


METHOD OVERHEAD BRACING
The method of assembling and launching a for the lower story of a bridge with underslung The only difference from the assembly of the
triple-story bridge is the same as that for an bottom story must be the same. M2 bridge is that the overhead sway-brace
M2 bridge, except for several factors. For a extensions are fitted to the sway braces before
triple-triple bridge, the sequence of adding LAUNCHING they are connected to the overhead-bracing
panels in the top story must follow the order For all class 30 bridges, launch the bridge supports, which are reversed so that the
given for a second-story, triple-truss bridge with the top story in place. For the class 80 sway-brace pinholes are on the outside of the
except that assembly begins in the second bridge with a span of 120 feet (36.9 meters), it girders.
bay. There are no panels in the top story of is possible to launch the bridge as double
the first and last bays. Similarly, the sequence story and add the third story afterwards.
GRILLAGES AND RAMP SUPPORTS
GRILLAGES
The same grillages as those for the M2 bridge
can be used. The maximum base plate re-
actions are given in Table 11-5 and the
maximum launching roller weights in Tables
11-3 and 11-4.
RAMP SUPPORTS
The end transoms of both class 30 and class
80 bridges must be supported at their mid-
point. For class 80 bridges, the ramps must be
supported as shown in Figure 11-10.

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