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Kocael� Un�vers�ty
Unmanned System Technology
AUVSI SUAS Compet�t�on 2018
ABSTRACT
Part�c�pat�ng for the f�rst t�me �n AUVSI SUAS compet�t�on 2018 as Kocael� Un�vers�ty Autonomous Systems
Technolog�es Team our pr�mary goals are to understand and fulf�l all the requ�rements by des�gn�ng, manu-
factur�ng and test�ng a product w�th max�mum spec�f�c�ty. Our team cons�st of 19 members currently stud-
y�ng at Kocael� Un�vers�ty �n Mechan�cal Eng�neer�ng, Electron�cs and Telecommun�cat�on Eng�neer�ng, and
Computer Eng�neer�ng departments. As a team effort and hard work the team has now developed a system
w�th geometry of autonomous system, d�str�buted �mage process�ng system, obstacle avo�dance algor�thms
that can work �n a un�que and �ntegrated way w�th the ground stat�on.
Table of Content
1. Systems Eng�neer�ng Approach 3
1.1. M�ss�on Requ�rement Analys�s 3
1.2. Des�gn Rat�onale 3
2. System Des�gn 4
2.1. A�rcraft 4
2.2. Autop�lot 9
2.3. Obstacle Avo�dance 10
2.4. Imag�ng System 10
2.5. Object Detect�on, Class�f�cat�on, Local�zat�on. 12
2.6. Commun�cat�ons 12
2.7. A�r Del�very 13
2.8. Cyber Secur�ty 14
3. Safety, R�sks, & M�t�gat�ons 14
3.1. Developmental R�sks & M�t�gat�ons 14
3.2. M�ss�on R�sks & M�t�gat�ons 14
4. Conclus�on 15
5. References 15
248
195
1841.9
1124.3
246
378 246
3058.5
854
30
600
1005.4
177.1
877
492.4
2. System Des�gn
Th�s sect�on descr�bes the conceptual, �n�t�al and deta�led des�gn of our autonomous system and
expla�ns how the bas�c mater�als that make up the general structure of the autonomous system are �dent�-
f�ed, used and made funct�onal.
2.1. A�rcraft
Manufactur�ng
F�rst of all, we created the 3D draw�ng of our plane us�ng CAD programs. W�th the help of laser
cutt�ng, we manufactured the bulkheads by draw�ng out the 2D techn�cal draw�ngs, wh�ch are located �n the
�nter�or des�gn of the w�ng, longeron, spar, a�rfo�ls and the a�rframe. Some of the extracted �nternal structu-
res, such as the bulkhead and w�ng a�rframe connect�on, espec�ally those that would be exposed to h�gh
tens�on were manufactured from the b�rch wood. Also, due to the we�ght of our a�rcraft, some of the constru-
ct�onal parts were manufactured from balsa wood.
Table 2: Propert�es of HYSOL EA 9396 (AERO) epoxy res�ne.
Propert�es Part A Part B M�xed
Green to Dark
Color Blue Purple
Purple
As some structures were b�rch wood and some vertebrates were made w�th balsa wood �n w�ng
�nter�or, we strengthened the �nternal structure w�th carbon f�ber tubes to reduce �nternal stresses. After
form�ng the skeleton structure of the w�ng and ta�l, we coated �t w�th balsa sheets w�th a th�ckness of 3 mm.
We then used the b�rch wood sheet that �s effect�ve �n terms of strength and we�ghtlessness. Our body
coat�ng �s completely covered w�th 2 layers of Glass F�ber. The F�gure 2 descr�bes the compar�son of tens�le
stress and stra�n of S-glass mater�als w�th other mater�als.
Between the two bottom plates of the a�rframe, we prov�ded a h�gh strength structure aga�nst the
long�tud�nal load wh�ch w�ll act on the plane underneath us�ng Kevlar (Flexten) honeycomb as honeycomb
has ab�l�ty to absorb 40% of the land�ng k�net�c energy theoret�cally. We removed the roughness of the
surface of the a�rframe and w�ng w�th sandpaper so that we could get better adhes�on of f�berglass �n
manual t�lt�ng process. For F�berglass we used 40% th�nner AMS-C-9084 S-glass commonly used �n
Boe�ng a�rcraft. As epoxy-res�n we used HYSOL EA 9396 wh�ch �s used �n a�rcraft structure repa�rs. We
ant�c�pated the gaps that may ar�se from the epox�dat�on of the balsa wood and prepared the appropr�ate
amount of epoxy and completed the manual t�lt�ng process by cur�ng for 2 days. So we made a compos�te
structure of Balsa and F�ber Glass. Table 2 and Table 3 shows the mechan�cal propert�es of the HYSOL
EA 9396 (AERO) epoxy res�ne and f�ber S-glass respect�vely.
Po�sson’s rat�o
0.230
F�gure 2: Compar�son of tens�le stress and stra�n of S-glass mater�als w�th other mater�als.
The a�rframe-w�ng and the ta�l are connected w�th the carbon f�ber tube, and for the h�gh stresses
that may occur at the connect�on po�nts, we made a channel for the carbon tube that enters the two w�ngs
and passes through the a�rframe. For the a�rframe-to-ta�l connect�on, we put 2000 ser�es alum�num beh�nd
the last bulkhead of the a�rframe �n order to reduce the stresses, also made a support for the tube to avo�d
bend�ng and tors�on. Then we made a smooth surface by sand�ng the surface roughness aga�n, after the
pa�nt we started fly�ng tests.
Aerodynam�cs
Start�ng from the we�ght est�mat�on and calculat�on of l�ft requ�red, we prepared 3D CAD program
model we wanted to coat our plane w�th glass f�ber because �t would be poss�ble to produce h�gh strength
and l�ghtwe�ght mater�als. We reduced we�ght by opt�m�z�ng the w�ng r�bs and support�ng elements �n the
a�rframe. The drawn model of HUMA �n the 3D CAD program �s shown �n F�gure 4.
F�gure 3: The 3D CAD (Sol�dWorks) des�gn of Huma along w�th �nternal structure of w�ngs and ta�l.
We started the a�rfo�l research. Then we �dent�f�ed 2 of the a�rfo�ls �.e. FX-76 and MH-114, wh�ch
prov�de requ�red l�fts �n our m�nd and analyzed them separately �n the XFLR5 program. As a result of our
analyses, we chose the MH114 a�rfo�l, wh�ch was eas�er to produce s�nce the �deal performances of the
FX-76 and MH114 a�rfo�ls are s�m�lar.
Based on the est�mated we�ght of 9 kg and MH114 analys�s, we determ�ned the surface area of the w�ng
surface to be "S" accord�ng to the start�ng speed we cons�dered by evaluat�ng the d�fferent angle of attack
of the w�ng w�th the resultant Cl coeff�c�ent from the formula:
We cons�dered the stall speed to be about 16 m/s and found the requ�red S value to be 0.94 m2.
Accord�ng to th�s area we determ�ned the w�ng span as 3.058 m. We dec�ded to exam�ne the Root Chord
and T�p Chord rat�os by rev�ew�ng and cons�der�ng the changes �n W�ng Load�ng values. After the body
des�gn, we allotted the spaces and locat�ons of the electron�c dev�ces that would be put �nto the a�rcraft.
After the determ�nat�on of the center of grav�ty from the locat�ons and the pos�t�ons already g�ven, we moved
forward to the ta�l des�gn. We calculated the aerodynam�c center of the w�ng us�ng NASA’s data and the
formula:
Then performed stab�l�ty analyzes �n the XFLR5 program to determ�ne the appropr�ate ta�l areas
and the d�stance of the ta�l from the aerodynam�c center. We comb�ned the ta�l and body connect�on w�th a
carbon f�ber tube of 30 mm d�ameter, to the hor�zontal stab�l�zer connect�on.
16000 mAh
Aspect rat�o 9.53 4.1 1.54 Battery
6S L�-Po
F�gure 4: The analys�s of w�ngs and ta�l surfaces �n F�gure 5: The Analys�s of Spalart-Allmaras
XFLR5. turbulence model.
We d�d a survey of a�rframe prof�les and searched for the prof�les that could prov�de the requ�red
l�fts and created our own un�que a�rframe prof�le. When des�gn�ng the a�rframe, we determ�ned the locat�on
of the support elements by cons�der�ng the we�ght of the a�rcraft and the load d�str�but�on on the a�rframe.
Then opt�m�zed the support elements to make them su�table we�ght and strength. We cut the support
elements (bulkheads) w�th the help of laser cutt�ng techn�ques from b�rch wood.
In the des�gn of our autonomous system, espec�ally for the des�gn team, the aerodynam�c structure
of the a�rframe was taken as the pr�or�ty. Cons�der�ng the parameters such as l�ft, stab�l�ty and payload
capac�ty wh�ch we need to ach�eve, we f�rst planned that �t would be better to make our a�rframe as a
sem�-l�ft�ng body, but s�nce a completely sem�-l�ft�ng body was a very d�ff�cult for manufactur�ng, we planned
to replace �t w�th sem�-l�ft�ng body as �t fulf�lled our most of the requ�rements also helped us to manufacture
�t �n an eff�c�ent way. Somehow we were able to ach�eve the l�ft force �n the amount we a�med at w�th the
body of a nearly flat bottom a�rfo�l geometry. The contour graph of the analys�s of the body geometry of the
autonomous system w�th the Spalart-Allmaras Turbulence model �s shown �n F�gure 5.
CL
Propuls�on
Wh�le select�ng the autonomous propuls�on system, by tak�ng many d�fferent parameters �nto
cons�derat�on, and by compar�ng the data we tr�ed to f�nd the most su�table solut�on to our autonomous
veh�cles. The thrust systems of the a�rcraft that affects the most spec�f�c and lock�ng systems �s the aerody-
nam�c structure of autonomous a�rcraft, from th�s aerodynam�c structure, we have tr�ed to cons�der some
very deta�led, spec�f�c but also parametr�c factors that are �mportant �n the select�on of the thrust system,
such as the format�on of tens�ons and tw�sts on and �n the sol�d surface.
Wh�le choos�ng the propuls�on system the f�rst th�ng we have to def�ne �s the amount of thrust we
need. Espec�ally for a�r veh�cles, for the two parameters that are cr�t�cal to th�s �ssue, ma�nly the Thrust to
We�ght Rat�o, and Power Load, were taken as reference parameters. Wh�le the thrust-to-We�ght rat�o g�ves
more cons�stent data for a�r-powered a�rcraft, the Power Load�ng �s more cons�stent for p�ston-electr�c
motors.
Tak�ng �nto cons�derat�on the we�ght values we have determ�ned as the f�rst stage of our conceptual
des�gn, we have looked at the stat�c and dynam�c thrust values of planes prev�ously used act�vely at s�m�lar
we�ghts and made a comparat�ve l�st of these data. Theoret�cally, the Thrust to We�ght rat�o �s accepted
between 0.65 and 1.50, w�th vary�ng values for d�fferent requ�rements. The Power to We�ght Rat�o �s �deally
between 140-275 W/kg.
There are many d�fferent approaches for the calculat�on of dynam�c and stat�c thrust, and many
d�fferent parameters dur�ng the calculat�on of thrust values, espec�ally between the a�r breed�ng jet eng�ne
and the brushless DC motor. Although we do not take advantage of the above formulas when calculat�ng
the dynam�c and stat�c thrust values of our brushless DC motors, th�s formula �s an emp�r�cal formula and
does not g�ve a def�n�te value.
Dynam�c Thrust and Stat�c Thrust values are compared w�th the speed data, and the graph �n
F�gure 7 helps us understand some parameters such as the max�mum speed and rotat�on rates etc. of our
autonomous system.
F�gure 7: The thrust values of Scorp�on 4020-420KV motor, and the change w�th a�rcraft speed.
In the l�ght of th�s data, we dec�ded that motors that could meet the mechan�cal power and thrust
requ�red were brushless electr�c motors �n terms of both safety and eff�c�ency. Espec�ally, �t �s known that
the eff�c�ency reaches up to 95% �n electr�c motors �s more eff�c�ent than that of �nternal combust�on eng�-
nes.
We then l�sted var�ous brushless electr�c motor models that w�ll meet the amount of power needed,
then calculated numer�cally and compared the data for the emp�r�cally formulated parameters for each of
the 17 d�fferent motor types, such as Power Requ�red, Power Ava�lable, Stat�c Thrust, Dynam�c Thrust,
Thrust to We�ght Rat�o, and Power to We�ght Rat�o.
In the formulas we use �n our calculat�ons, the amount of power requ�red w�ll be equal to the thrust
requ�red and the drag force, g�ven that some assumpt�ons are made (these assumpt�ons can be �gnored for
the stresses caused by the shear forces occurred due to the v�scos�ty of the flu�d). S�nce the requ�red
amount of power �s equal to the requ�red amount of thrust mult�pl�ed by speed, the follow�ng formula can be
used to calculate the amount of Power requ�red:
The amount of power ava�lable can also vary depend�ng on parameters such as propeller eff�c�ency
and eng�ne eff�c�ency. Power Ava�lable �s d�ff�cult due to the lack of net eff�c�ency calculat�on because of the
angularly unchanged propellers of the brushless electr�c motor used. It �s prec�sely for th�s reason we
dec�ded to use exper�mental data for propeller eff�c�ency.
As a result of th�s, when the peak and the p�t po�nts of two emerg�ng curves (Max�mum Power
Ava�lable and M�n�mum power requ�red values) are subtracted from each other, the result�ng parameter �s
called Excess power and d�rectly affects the fl�ght mechan�sm of the autonomous a�rcraft.
However, another factor that affects fl�ght mechan�cs �s thrust values and these values are calcula-
ted and compared for d�fferent speed values. The F�gure 7 �s also calculated for our Scorp�on SII4020- 420
Kv motor and �t �s dec�ded that Scorp�on SII 4020-420 Kv motor w�ll be selected as a result of all these
calculat�ons.
After choos�ng the motor we dec�ded to use 16000 mAh 6S L�-Po battery to ach�eve the fl�ght t�me
and thrust values we calculated. In order to control and l�m�t the speed of the motor, we dec�ded to use the
150A Electron�c Speed Controller (ESC) by look�ng at the max�mum motor current values.
2.2. Autop�lot
Cortex – M4 based Prof�CNC P�xhawk 2.1 Fl�ght Controller mounted on a�rcraft to be able to
perform stable, fl�ght character�st�cs, �ndependent of tough env�ronmental cond�t�ons such as tempests or
rap�d barometr�c pressure changes. P�xhawk �ncludes onboard 3 of each ‘Accelerometer’, ‘Gyroscopes’,
‘Magnetometers’ and 2 barometers meets bas�c requ�rements of a�rcraft. P�xhawk also �ncludes a backup
STMF107 ch�p steps �n �f ma�n controller fa�ls.
ArduP�lot-vers�on 3.8 �s the f�rmware br�ngs P�xhawk al�ve and meets requ�rements of tasks expec-
ted to be demonstrated dur�ng the event. It �ncludes numerous bu�lt-�n fl�ght-modes �nclud�ng Autonomous
Takeoff, Autonomous Land�ng and also Return to Land.
ArduP�lot �s also a suff�c�ently custom�zable structure offers r�ch set of funct�ons �n �ts own AP_HAL
(ArduP�lot Hardware Abstract�on Layer) w�th�n PX4 Toolcha�n.
RFD 900X
M�ss�on Planner Ground Controller �ncluded �n our M�ss�on Control System to ach�eve non-stop,
h�gh-qual�ty commun�cat�on between fl�ght controller and ground stat�on. M�ss�on Planner also offers nume-
rous useful bu�lt-�n features �nclud�ng �nd�v�dual component cal�brat�ng, telemetry logg�ng and rap�d Un�ver-
sal Ser�al Bus access.
Our M�ss�on Control System �s a software stack cons�sts of a The HUMA Core and several other
solut�ons gathered around �t, respons�ble for runn�ng �nd�v�dual threads mak�ng var�ous computat�ons and
ma�nta�n�ng safety of a�rcraft. These threads per�od�cally perform rout�ne checks on cond�t�onal parameters
belong�ng to a�rcraft �nclud�ng battery status, s�gnal strength, reconna�ssance and other parameters.
The HUMA Core’s pr�mary task �s handl�ng any data, command or data rece�ved from any �nternal
or external structure and organ�z�ng �nternal commutat�ons and requests of software �n the stack.
Task Analys�s Module’s goal �s order�ng tasks us�ng var�ous parameters l�ke operat�on courses
span, requ�red alt�tude and r�sk level of task. After order�ng stage, analyze module completes �ts work by
reorgan�z�ng bluepr�nts for each �nd�v�dual task by comput�ng, pos�t�on and alt�tude of each tasks departure
and arr�val po�nts. Accuracy of these v�rtually deployed po�nts �s essent�al �n order to prevent any out-of-fl�-
ght-zone or alt�tude-range-v�olat�on penalt�es.
Real T�me Rout�ng Module also cooperates w�th Reconna�ssance L�nk Module dur�ng m�ss�on
Demonstrat�on/Operat�on and Reconna�ssance Task (ODCL) to update or rebu�ld predeterm�ned route
based on detected objects locat�on rece�ved from Reconna�ssance L�nk Module for h�gh-qual�ty and
successful �mage process�ng.
2.3. Obstacle Avo�dance
The team developed a Real T�me Rout�ng Module, embeds obstacle avo�dance algor�thms un�que
to f�xed-w�ng a�rcraft �nto h�gh-level macros. These macros �nsures the plane w�ll be follow�ng safe curs�ng
path, perform rel�able d�v�ng and cl�mb�ng maneuvers and use power sources w�sely and avo�d
penalt�es.
Real T�me Rout�ng Module bu�lds �n�t�al routes before ‘a�rcrafts tax��ng stage’ for each �nd�v�dual
task and �nterconnects them us�ng order or �nformat�on rece�ved from Task Analys�s Module. Real T�me
Rout�ng Module uses pos�t�on and alt�tude �nformat�on of Absolute waypo�nts and Stat�c obstacles rece�ved
from Interoperab�l�ty Server and comb�ne them w�th v�rtually generated and deployed waypo�nts for �n�t�al
rout�ng. Dur�ng M�ss�on Demonstrat�on/Operat�on, Real T�me Rout�ng Module cooperates w�th both Surface
Control System L�nk and Interoperab�l�ty Server Commun�cat�on Modules �n order to make changes on
�n�t�ally determ�ned route through chang�ng pos�t�on and numbers of v�rtual waypo�nts us�ng mov�ng obstac-
les pos�t�on and alt�tude to avo�d any poss�ble coll�s�on.
2.4. Imag�ng System
The Imag�ng System �n our Unmanned Aer�al Veh�cle can control a camera connected v�a USB and
can man�pulate the camera �mages autonomously �n the a�r for Object Detect�on, Class�f�cat�on and Local�-
zat�on (ODCL) tasks, transfer mean�ngful �nformat�on/data to the ground stat�on through Ethernet protocol
and use the commun�cat�on protocols to commun�cate between establ�shed hardware.
The system cons�sts of the ma�n components �n F�gure 9.
1. Camera
The follow�ng po�nts were taken �nto account when choos�ng a camera:
• H�gh resolut�on �mages can be obta�ned (to get h�gh resolut�on even at h�gh alt�tudes and to d�splay
small targets �n large areas).
• Fast shutter speed:
Bullet M5
Camera OBC (Jetson Tx2)
Ground Stat�on
(Nanostat�on M5)
P�xhawk
G�mbal
F�gure 9: Ma�n components of Imag�ng System.
Shutter speed can be def�ned �n a most common way as t�me spent by the camera to take a p�cture.
And respons�ble for two spec�al th�ngs: chang�ng the photograph�c resolut�on and prevent�ng mot�on blur.
Fast Shutter Speed requ�res a large lens aperture and h�gh �mage sensor sens�t�v�ty (h�gh ISO).
• Another �mportant cr�ter�on for us �s that the camera supports the Remote Control 'l�bghoto2' l�brary.
• Cost/Performance Rat�o
Cons�der�ng these cr�ter�a, the camera of cho�ce was the N�kon D3300.
2. G�mbal
A 3-ax�s g�mbal mechan�sm w�th 3-brushless DC motor controlled by a Storm32 card was des�gned
and manufactured �n a 3D pr�nter to detect the camera angle and reduce v�brat�on. ABS F�lament �s used �n
g�mbal product�on.
Propert�es
D�mens�on 152 x 31 x 37 mm
We�ght 180 g
Frequency 5 GHz
D�mens�on 264 x 80 x 30 mm
We�ght 400 g
Frequency 5 GHz
Range 15+ km
Some of the mater�als used are detr�mental We have reduced the r�sks most by us�ng
to health (such as CAB-O-SIL and tools such as masks, gloves and glasses
Med�um
Loct�te 401) etc.
Hazardous format�on of mater�als used �n W�th the help of exper�enced people and
the shap�ng of mater�als (such as a laser our research we reduced the r�sk.)
Rare
cutt�ng mach�ne and a model kn�fe)
The Damage due to the electron�c dev�ces By pay�ng part�cular attent�on to the use of
used (Electr�c shock, short c�rcu�t wh�le �nsulat�ng mater�als, such as macaroons,
Rare
us�ng dev�ces such as L�po Battery, Battery between the w�res connect�ons wh�le
Chargers etc.) us�ng the dev�ces.
4. Conclus�on
KOUSTECH a�med to create an autonomous system that would deserve the compet�t�on aga�nst
the top un�vers�t�es �n the world �n the AUVSI-SUAS compet�t�on, �n f�rst year of �ts establ�shment for autono-
mous systems technolog�es team. Gett�ng succeeded �n develop�ng such a compl�cated system �n a very
short t�me �n terms of �ts own poss�b�l�t�es, knowledge and capab�l�t�es, our team has completely adhered to
eng�neer�ng approaches and models �n the des�gn, product�on and test�ng phase of the autonomous
system. Our team, wh�ch started to work w�th the motto "Eng�neer�ng, start w�th assumpt�ons", adher�ng to
the motto "Facts must be sought �n the event" and eng�neer�ng pr�nc�ples, has successfully des�gned a
system that a�ms to fulf�l requ�rements and can compete �n the compet�t�on.
5. References
1. Anonymous, "General�zed Method of Propeller Performance Est�mat�on," Ham�lton Standard
Rept. PDB 6101A, Un�ted A�rcraft Corp., 1963.
2. Perk�ns, C. and Hage, R., "A�rplane Performance, Stab�l�ty, and Control," W�ley, New York, 1949.
3. John D. Anderson, Jr., Introduct�on to Fl�ght, 3rd ed., McGraw-H�ll, New York, 1989.
4. John D. Anderson, Jr., Fundamentals of Aerodynam�cs, 2nd ed., McGraw-H�ll, New York, 1991.
5. Dan�el P. Raymer, A�rcraft Des�gn: A Conceptual Approach, 2nd ed., AIAA Educat�on Ser�es,
Amer�can Inst�tute of Aeronaut�cs and Astronaut�cs, Wash�ngton, 1992.
6. P. G. H�ll and C. R. Peterson, Mechan�cs and Thermodynam�cs of Propuls�on, Add�s�on-Wesley,
Read�ng, MA, 1965.
7. Hosk�n, B. and Baker, A., (eds.), Compos�te Mater�als for A�rcraft Structures, AIAA Educat�on
Ser�es, New York, 1986.
8. Tsa�, S., Compos�tes Des�gn-1985, Th�nk Compos�tes, Dayton, OH, 1985.
9. Informat�cs Stat�st�cs & Qual�ty Laboratory (LISQ) , "Appl�cat�on Of Aff�ne Invar�ant Four�er Desc-
r�ptor to Shape Based Image Retr�eval" , Fez-MOROCCO , July 2009
10. Sarp Erturk , "Reg�on of Interest Extract�on �n Infrared Images Us�ng One-B�t Transform " ,
Kocael� , October 2013