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PART 1 - GENERAL
G. Corrosion Protection
B. Section 23 05 48 Vibration and Seismic Control for HVAC Piping and Equipment
1.03 REFERENCES
1. AFBMA 9 and 11 - Load Ratings and Fatigue Life for Ball Bearings and Roller
Bearings
3. AMCA 300 - Test Code for Sound Rating Air Moving Devices
1. AHRI 410 - Forced Circulation Air Cooling and Air Heating Coils
D. European Standards
2. EN 13053 - Air Handling Units for ratings and performance for components and
sections
3. EN 779 - Particulate air filters for general ventilation – requirements, testing and
marketing
5. EN 1216 – Heat exchangers forced circulation air-cooling and air heating coil.
Test procedures for establishing the performance.
6. VDI 6022 Ventilation and Indoor air Quality – Hygiene requirements for
ventilation and air conditioning systems and units (VDI Ventilation Code of
Practice) Part 1
I. Underwriters Laboratories:
3. Data of filter media, filter performance, filter assembly and filter frames
5. Sound power level data for both fan outlet and casing radiation at rated capacity
C. Air handling unit performance at part load operation, lower chilled water temperature and
maximum cooling capacity that can be obtained from selected unit, at design conditions,
shall be submitted as required.
D. Air handling unit sound power data, pertaining to the following, derived from tests
conducted in a certified laboratory (AMCA standard 300 or ASHRAE 12.12) / valid
Eurovent certificate with Eurovent datas ACC to EN1886 shall be submitted:
3. Raw fan sound power data shall be derived from tests done on the same sizes
and types of fans scheduled (data extrapolated from non-like fan sizes and types
scheduled is not acceptable)
E. Factory test certificates shall be submitted for all units, prior to shipment. Include
capacity, noise, vibration and power consumption performance test details at specified
operating condition or valid ISO certificate and Eurovent certificate at specified operating
conditions.
G. Operation and Maintenance Data: Submit instructions for lubrication, filter replacement,
motor and drive replacement, spare parts lists, and wiring diagrams.
A. Products used in the works covered by this Section shall be provided from specialised
manufacturer whose products have been in satisfactory use in similar service for
B. Equipment supplied shall be manufactured, tested, rated and certified in accordance with
the reference standards. Certification shall be furnished, where required.
C. One AHU of each type, chosen at random by the client shall be tested at a certified
independent laboratory in Europe for the performance of all the components including
Mechanical Characteristics of the casing at the design operating conditions. Tests shall
be carried out in accordance with AHRI 430, AHRI 410 and EN 1886 - Eurovent
standards CLOSEOUT SUBMITTALS
D. Certification:
1. The Air Handling Unit and all internal components such as “Coils, Fans, Filters
etc.” should be manufactured to ISO 9001 (BS 5750 part 1) Quality Assurance
standards and ISO 14001 Environmental Standards.
2. The Air Handling Supplier should supply the first line product, which should be
certified by EUROVENT or AHRI 430 as required on above 1.05/c program. The
AHU Certification should show the manufacture make, model, country of origin
and shall meet with the following AHU mechanical characteristics:-
a. Maximum casing deflection per meter must not exceed 4 mm/m and
casing shall be capable of withstand the maximum pressure generated
by the fan and its design speed.
f. The unit panel thermal bridging factor (kB) should be 0.6 <kb ≤ 0.75.
Condensation on the overall unit casing construction is not allowed. The
unit external surface temperature should be always higher than dew
point temperature of the ambient air. The supplier should provide the
necessary calculation as required.
1.06 QUALIFICATIONS
B. Installer: Company specializing in performing Work of this section with minimum three
years documented experience approved by manufacturer.
A. Products shall be delivered to site, stored and protected under provisions of the General
Conditions of Contract.
B. Products shall be delivered to site in factory fabricated, weather proof protective packing,
with factory installed shipping skids and lifting lugs.
1.09 WARRANTY
B. Employer shall be furnished with the manufacturer's guarantee and warranty certificates,
duly registered with the manufacturer.
B. Furnish two refrigerant oil test kits each containing everything required for conducting
one test.
B. Following spare parts shall be furnished for each air-handling unit EAU & FAU:
PART 2 - PRODUCTS
1. Stulz, Germany
2. Petra, Jordan
3. SKM, UAE
4. Trosten, UAE
5. GAMI, UAE
1. Robotherm, Germany
2. Euroclima, Austria
3. Frapol, Poland
4. Klimak, Italy
5. Rosenberg, Germany
D. Motors of Air Handling Units, Supply Air Units and Exhaust Air Units
1. Siemens, Germany
2. ABB, Finland
A. Type: Draw through type units, suitable for medium pressure; assembled from
components supplied by the same manufacturer, with separate sections for the following,
as appropriate:
2. Pre-filter
3. Final Filter
5. Empty Section
7. UVC Lamp
9. Sound Attenuator
2. Wall panels shall be fixed with stainless steel corrosion resistant quick release
fasteners and sturdy plastic handles allowing easy removal, for maintenance
3. Individual panels shall be removable type with no welded seams, spot welds or
open, leading edges; bolted flush into frames and corner-posts; giving smooth
internal and external faces
4. Rubber surrounds shall be provided to each panel joint and door to ensure
absolute air tightness
5. Access sections for inspection / service (coils, filters, fan etc.) shall be provided
where indicated
6. Doors shall be hinged and fitted with cam locks with handles
7. Both indoor and outdoor skin of the unit shall have galvanized sheet with powder
coated finish with internal enclosed installations .or anti-corrosion epoxy coated
finish or PVC coating.
d. 50 mm thick insulation
C. Filters shall be mounted in stainless steel racks arranged in flat or angle patterns and
filter boxes shall have quickly removable panels on both sides. Further,
D. Mixing boxes: Size matching with the basic unit with flanged openings for return and
outside air, as appropriate. In 100 % outside air units, mixing box shall be replaced with
intake louvers with modulating type motorised dampers. Dampers shall be:
1. Motorized modulating dampers for all the AHU’s on return, supply and intake
side shall be provided by the same AHU manufacturer. Motorized damper shall
be suitable for smoke rating in accordance with UL 555S Std.
3. Blades shall be fabricated from 16 gage galvanized sheet steel and have
stainless steel axles rotating in sintered bronze / nylon bearings
1. Construction shall permit sliding of coils into casing through removable end
panel, onto stainless steel coil racks, with blank off sheets and sealing collar at
casing penetrations
3. Number of copper or aluminium fins, mechanically bonded to the tubes, shall not
exceed 12 per inch
5. Coil shall be tested at 1,379 kPa (200 psig) or 150 % of system working
pressure, whichever is greater
F. Drain Pan: Stainless steel construction, covering the coil length and width with
appropriate overlaps, attached to casing. Further,
1. Threaded pipe connection for condensate drainage shall be provided on the coil
inlet side of the unit, extending outside the casing and closed by corrosion
resistant plugs
2. Drain line shall be provided with a U trap suitable for the operating static
pressure of fan.
3. Inner surfaces of the drain pan shall be covered with monolithic, fire retardant,
rot-proof insulation material, waterproofed with bitumen into casing through
removable end panel with blank off sheets and sealing collar at penetrations in
the casing
G. Fans: Centrifugal, double inlet, double width, and backward inclined or airfoil or plug fan
with non-overloading operating characteristics; complete in all respects. Requirements of
Section 23 34 00 shall be referred to and complied with as appropriate.
Fan section to be provided with light connected to switch mounted on AHU casing and
inspection window.
3. VFD shall be tested, assembled and procured along with AHU. Where ever
possible, VFD should be mounted inside AHU.
I. Sound Attenuation: Trasmission loss through casing shall not be less than the following:
Loss DB 14 15 22 29 30 28 29 34
1. Air flow measuring stations and related accessories shall be installed on each air
handling unit supply air duct. Requirements of Section 230519 shall be referred
to in respect of AFM.
K. UVC Emitters
3. Emitters and fixtures shall be installed downstream of the cooling coil at right
angles to the coil fins, such that UVC energy bathes all surfaces of the coil and
drain pan.
4. Units shall be high output, HVAC-type, germicidal UVC light sources, factory
assembled and tested. Components shall include a housing, high efficiency
electronic power source, Emitter sockets and Emitter tube, all constructed to
withstand HVAC environments.
5. Unit housings shall be made of 304 stainless steel, with Units having electrical
connectors on both ends to simplify gang wiring and wiring to power. They shall
include mounting holes to assist in securing the fixtures
A. General: These units shall be suitable for operating rooms and aseptic areas. Unit
construction shall be similar to the standard Modular Air handling units, except for
absolute (HEPA) filter, inertial separators and the following. Requirements of DIN 1946,
part 4 shall be referred to and complied with as appropriate, without prejudice to the
requirements of this specification.
B. Unit interior and exterior casing and interior lining shall be made of stainless steel sheet;
designed for wet cleaning using disinfectants. Panel joints (excluding those at the roof
and at inspection openings) shall be sealed internally with antibacterial, disinfectant
resistant seals. Interior of the casing shall be smooth having no level differences
between panel surfaces and frames.
C. Coils shall be made of copper tubes with tinned copper fins, copper headers and tube
joints shall be silver soldered or brazed. Coil frames shall be made of stainless steel.
D. Inspection doors shall be large enough to permit unrestrained cleaning of the interior of
the unit and easy removal of components. Doors shall have special seals and handles.
E. External, stainless steel drainage trough (tray) shall be provided along the whole length
of the unit to collect disinfectant. Tray shall slope towards the drain on the inspection
side of the unit.
F. Direct driven single-inlet centrifugal fan without scroll (plug fan) shall be of stainless
steel.
G. Special rubber connectors shall be used in place of canvas flexible connection, at the fan
discharge.
H. Inertial Separators
I. HEPA Filters
1. The HEPA Filter should be installed in a complete separate module with CEN-B
tightness class
3. The HEPA filter section should be equipped with access section together to
allow service. The full module length should be less than 900mm including
600mm access section
4. After the HEPA filter module access section should be provided with 500mm
length min for service.
5. A full welded galvanized steel wall located in the joint between the two casing
modules the HEPA section module and the inspection section. The filter wall
should be precision manufactured to demanding tolerances, which ensures the
seal between filter cell and frame. The two modules should be factories
assembled on a common base frame.
7. The break in the unit casing at the filter wall should ensure that air could not
pass via the casing panels. The individuals HEPA filter should installed in
separate modules and each should be fixed with the eccentric looking bar.
8. The filter should be made of pleated glass fibres paper, the filter media must
have a total area 65 times greater than the face area. Filter class should be
according to CEN EN 779, EU13.
A. GENERAL
1. Factory assembled and tested Packaged Equipment, modular type, chilled water
supplied. Equipment schedules on drawings shall be referred to for details of
capacity rating and selection criteria.
B. CABINET
It shall be sandwich panels with steel sheet facing and incombustible (Class 0,
ISO 1182.2) insulating core material. The insulation shall be mineral fiber 30 kg/
m3 density, 30 mm thick. The internal facing shall be galvanised steel sheet; the
external one shall be epoxy-polyester-powder coated, pearl white color. The
structure framework shall be of steel sheet. The access to the unit shall be made
easy by removing the front panel. The panel to baseframe sealing shall be made
of adhesive rubber.
C. FAN
It shall be free-wheel type, single inlet, steel sheet backward curved blades, direct
driven by a 3-phase, IP 44 electric motor; it shall be installed on a 3 mm thick
support plate with anti-vibrating rubber isolators. The wheel shall be statically and
dynamically balanced; the bearings shall be self-lubricating type. The fan(s) shall
provide an external static pressure available for the circuit up to 302 Pa. Fan speed
and pressure shall be adjusted by means of an auto-transformer.
E. FILTERS
The standard filters shall be pleated type with cardboard frame; the efficiency shall
be G5 in accordance with the Standard CEN-EN 779 (or EU4 in accordance with
the equivalent Eurovent Standard EU 4/5). The filters shall be housed
horizontally on the top of Under units and housed in front of the coil, behind the
return grille in the front panel of Over units; they shall be easily removable.
F. ELECTRIC BOARD
Unless otherwise specified the power supply shall be 415 V, 3 Ph, 50 Hz; the
electric board shall be in accordance with IEC 204-1 Standard, completely isolated
from the air flow and the parts over 24 Volts covered by a plastic shield. It shall be
completely wired in the workshop. A start-stop switch shall be located in the front
panel of the unit and shall be equipped with a two-colour LED to indicate the unit
status.
G. CONTROL SYSTEM
It shall be DDC type based on a microprocessor located within the electric board.
The microprocessor shall be equipped with a user interface including a backlighted
3-digit Liquid Crystal Display (LCD) and a 3-push-button key board. The user
interface shall allow to set all operating parameters, sensors and alarms; the display
shall indicate the return-air temperature, as well as the return air relative humidity (if
a RH sensor is connected); the 3 LEDs shall indicate power supply, unit in
operation, alarm or warning status. Dehumidification, if required, shall be obtained
by automatic fan speed reduction while the chilled water valve is completely open.
Humidification and dehumidification shall be achieved through a properly designed
T-H sensor. More units (up to sixteen) can be connected in order realize a local
network: in this way the interconnected units can share a subset of parameters
and will cooperate in the achievement of control targets.
H. CONNECTIVITY
Each microprocessor shall allow the connection to a bus-cable local network and to
a remote graphic terminal for a centralized system monitoring of each and all units
installed. An automatic protocol converter makes possible the interface between
the AC control system and a Building Management System (BMS or Supervision
System): it shall also provide link-up to the major BMS trademarks.
I. The unit shall also be supplied complete with the following additional features and
components:
1. High efficiency filters in the place of standard filters, shall be folded type, 100
mm height, interchangeable with the standard series; the efficiency shall be F5
in accordance with the Standard CEN-EN 779 or EU5 in accordance with the
equivalent Eurovent Standard EU 4/5.
2. Clogged filter alarm.
3. Electric heating coil shall be made of aluminum fins for low surface temperature
three steps capacity; the coil shall include an On-Off electronic temperature
control and a safety thermostat with manual reset.
4. Electric steam humidifier shall be equipped with replaceable plastic steam
cylinder, immersed electrodes, water inlet and outlet valves and flood level
A. Water Leak Detectors including controls and accessories to be provided for each
computer unit.
2. Heat transfer coils in outside air handling units / supply air units
3. Circulating twin pumps for the heat transfer medium (ethylene glycol / water)
5. Expansion tank
7. Air Vent
C. Components of the system shall be selected and installed in accordance with the
recommendations of the system manufacturer.
B. 100% Fresh air unit coils (tubes, fins and framing) in air-handling units shall have factory
applied hot dipped bath corrosion resistant coating such as Electrofin E-Coating.
C. Fan assembly including impeller, scroll, motor, base frame, vibration isolators etc. of
outside air-handling units shall be protected again corrosion from ambient conditions by
appropriate means such as the use of corrosion resistant materials, epoxy coating etc.
PART 3 - EXECUTION
3.01 CO-ORDINATION
3.02 SELECTION
A. Fan coil units shall be selected for scheduled capacities matching with operation of the
fan at medium speed.
B. Sound attenuators, built-in or duct mounted shall be provided as part of units, where high
sound pressure fans are selected.
3.03 INSTALLATION
D. Units shall be installed in such a way that allows unrestrained movement of the assembly
(for vibration isolation purposes).
E. Condensate piping shall be installed in such a way that allows unrestrained movement of
the assembly (for vibration isolation purposes) and sloped to drain.
A. Prior to Start Up
1. Fan shaft shall be checked for free rotation; fan motor assembly alignment
checked, adjusted if necessary
2. Foundation and coupling bolts shall be tightened and locked and steel cleats
welded on fan and motor bases to lock them in aligned position
3. Electrical continuity and insulation of motor and the control panel shall be
checked by megger.
6. System power supply voltage shall be checked and all other checks outlined in
the control operation manual performed, before energising the controller
3. Unit airflow shall be adjusted and motor current checked for conformance with
design values
5. Ducts shall be checked for signs for air leakage and rectified
1. Airside shall be adjusted and balanced for the design flow from each and all
terminals, leaving all VAVs fully open, in manual mode.
2. Fan static pressure shall be checked at 100 % of the system airflow and
conformity with design requirements verified
2. Fan controllers shall be energised and the system changed over to automatic
mode
A. Contractor shall include in Contract Price the total cost of the arrangement for all
travelling, lodging, boarding and daily allowances for Factory Testing as detailed below.
B. Factory testing of the AHU assembly (1 Hygienic [if any] /1 Normal and 1 with Liquid
Coupled) shall be witnessed by representatives of the following, prior to starting the
production of other units.
F. Where third party inspection is stipulated, it shall be obligatory for the contractor to obtain
acceptance or inspection release prior to releasing the equipment for shipment.
B. Owner shall be furnished with the manufacturer’s guarantee and warranty certificates,
duly registered with the manufacturer.
END OF SECTION