Volume 1 PDF

OPERATION AND MAINTENANCE MANUAL
FOR
DIGITAL AUTOMATIC VOLTAGE REGULATOR
DIGITAL
AUTOMATIC VOLTAGE REGULATOR
PROJECT : - IB THERMAL POWER STATION, UNIT-3 & 4
RATING :- 2 X 660MW
CUSTOMER : - OPGCL
WBS NO : - CE/1050-SH3-48-01 & CE/1050-SH4-48-01
Prepared by :- R.RAJKUMAR
Checked & Approved by :- J.SRINIVASAN
Date :- 27.01.2017
Page 1 of 4
FOR
VOLUME-1
(OPERATING INSTRUCTIONS FOR DAVR)
SECTION – 1:
Document No:
Operating Instructions for DAVR EDN 48-1050-01
Storage Instructions for Digital Voltage Regulator EDN 99-655-188
CE-Products Safety Guide Lines First Issue
SECTION – 2:
Unit - 3 DAVR Test Report 205/15/1192

Unit - 4 DAVR Test Report 205/16/451
VOLUME-2
(REFERENCE DOCUMENTS)
SECTION - 1 :-
(UNITROLS & ELECTRONIC SUB-ASSEMBLIES (ANALOG))
Module description Unitrol Document no.

Ref.
Pulse Final Stage UN0809 692-03-MU1BA
Intermediate Pulse Stage UN0096 OM691-43-350

DC/DC Converters 220V/24V UN0901 ED69203PY6BA
Test Point Module UN0094 OM691-38-840
Memory Card CT370 692-03-YV1BA
Page 2 of 4
FOR
SECTION - 2 :-
(UNITROLS & ELECTRONIC SUB-ASSEMBLIES (DIGITAL))
Module description Unitrol Ref. Document no.

16 Channel Analog I/O Module UN 0610 692.03.NA 1AA
CPU Module UN 0660 692.03.DB 1AA
Interrupt generator module UN 0661 692.03.GB 2AA
32/32 channel Digital I/O Module UN 0662 692.03.NB 1AA
Digital Firing and Control Module UN 0663 692.03.DU 1BA
DC/DC Supply Module 692.03.PY 2BA
Micro Terminal UNS 2660 692.03.TB 2AA
V&I Measuring Module UNC 4660 692.03.IA 1AA
AC/DC Supply Module UNC 4664 692.03.PZ 1AA
Back Plane Module UNS 3603 692.03.DY 1AA
SECTION – 3:
(ValmetDNA MODULES)
Module description Module Ref.
1. CONTROLLER ACNCS
2. ANALOG INPUT MODULE AII8V
3. ANALOG OUTPUT MODULE AOI4C
4. DIGITAL INPUT MODULE DII8P24
5. DIGITAL OUTPUT MODULE DOI4RO
6. BUS CONTROLLER IBC
7. RACK POWER SUPPLY MODULE IPSP
8. MOUNTING BOARD MBM120
9. MOUTING BOARD MBI8
10. BUS TERMINATOR IT
SECTION - 4 :-
(FIELD BREAKER)
Item Make /
Type
Exciter field breaker Lenoir,
CEX-150
Page 3 of 4
FOR
SECTION - 5 :-
(THYRISTOR CONVERTER)
Item Make / Doc.No.
Type
Operating principle of thyristor CED 82-653-070
converter
Thyristor Device Data sheet BHt N45 BHt N45
Power module 6QG12 CED 82-653-067
Current flow monitoring 6QM1210 69203SJ2AA
SECTION - 6 :-
(CATALOGUES FOR RELAYS, MCBS & CONTACTORS)
Item Make / Type
Motor circuit breakers Siemens / ABB /

Schneider
Transducers Southern / Rishab
Auxiliary relays Jyothi / Guardian
Auxiliary contactors Siemens
Trip circuit supervision relay VAX31
Switch for thyristor KRAUS -NAIMER
Fuses TIA type

SMPS Weidmuller / Phoenix
VOLUME-3
(DOCUMENTS AND DRGS.)
Overall General Arrangement Drg. : 3-657-00-00187
Schematic drawing : 3-657-00-05226
Page 4 of 4
OPERATING INSTRUCTIONS
FOR
DIGITAL
AUTOMATIC VOLTAGE REGULATOR
EDN 48-1050-01 1
TABLE OF CONTENTS
1. General Information 3
1.1 Purpose of the Operating Instructions 3
1.2 Mechanical Structure 4
1.3 Design and Schematic Representation 5
1.4 Explanatory Notes on the Schematic Diagram 6
1.5 Brief description of Excitation Sysem 11
1.6 Power Supply System 15
2. Digital Voltage Regulator, DVR 16
2.1 Principle of Operation of the Regulator AVR 17
2.2 Basic Structure of the Regulation Processor 17
2.3 Operation of AUTOMATIC Channel 18
2.4 The MANUAL Channel 30
3. Pulse Section 31
3.1 Pulse Generation and Amplification 31
4. Converter 32
4.1 Final Pulse Stages 32
4.2 Converter Power Section 32
5. Field Current Circuit 32
5.1 Exciter Field Circuit-Breaker 32
5.2 De-excitation 33
6. Monitoring 34
6.1 Excitation Monitoring 34
7. Binary Controls 35
7.1Commands 35
7.2DisplayofAnalogSignals 36
7.3Alarms 36
7.4ChecklistforOperatingStaff 37
7.5LocalHMI 38
7.6Micro-Terminal 43
8. Preventive Maintenance and Operational Malfunctions 47
8.1 General Overview 47
8.2 Preventive Maintenance and Care 49
8.3 Operational Malfunctions and Functional Tests 49
9. Installation and Commissioning 57
EDN 48-1050-01 2
1. General Information
1.1 Purpose of the Operating Instructions
Operating Instructions (OI) for the excitation system describe the most essential
functions of the excitation system and provide instructions for its correct operation,
installation, and preventive maintenance. They are directed at trained operating
staff who have a basic familiarity with electronics.
The description basically describes the specific principle of operation of the

system supplied.
In case of malfunctions, the Operating Instructions aid in quick and directed

pinpointing of the fault. Whenever the fault lies within a printed electronic circuit
board or another interchangeable module, remove the defective component and
replace it with a spare. Troubleshooting and repair within the module itself
requires special know-how and the use of special procedures that can only be
ensured by the manufacturer.
The Operating Instructions also contain suggestions and recommendations for the
installation and operation of the unit. They provide recommendations for the basic
procedures and the rough scope of testing for initial commissioning. These
instructions are, however, not a commissioning manual and are based on
the assumption that the commissioning staff possesses special know-how
and experience.
EDN 48-1050-01 3
1.2 Mechanical Structure
The excitation equipment comprises of Regulation cubicles- REG-1 and REG-2,

Thyristor cubicle-TY and Field Suppression cubicle-FS (Refer overall General
Arrangement drg.)
The Field Suppression cubicle-FS contains components of the Exciter field circuit
including the Exciter field circuit-breaker, the De- excitation resistor and PMG
(Permanent Magnet Generator) supply isolator.
The converter units TY contain the thyristor bridges and their auxiliary
components, firing pulse transformers, thyristor fuses etc.
The racks R1 to R6 for binary controls have been placed in REG-1 (Refer scheme
sheet YD102 for layout of modules). On the back of REG-1 are placed the
Terminal blocks for interconnection to these racks R1 to R6. This panel also
contains the Power supplies for Binary controls.
Input / Output modules provided in Racks R1 to R4 are normally used for binary
signal exchange between Regulation circuits and Binary controls. The binary
control and signal connections between Regulation & FB / Thyristor cubicles or
Regulation to other plant Equipment are made mainly via the input and output
modules placed in R5 and R6. Auxiliary relays are provided for driving the breaker
/ contactor coils and for providing remote potential free contacts where required.
OWS PC is mounted in REG-1 provides the local operator’s control, display and
alarm signaling.
The swing frame containing the electronic tiers (refer to scheme sheet: YD101) is
mounted on the front of the regulation cubicle REG-2. Other components of the
open and closed-loop controls are mounted on the two side walls and the back
wall, UNC 4660 analog input module, transformers, relays, protective switches,
signal converters, etc.The view of swing frame (refer to scheme sheet: YD101)
shows the physical arrangement of the electronic equipment.
CHANNEL 1 is on the right in tier AA. The left half of the tier AA comprises of
modules for Adaptive PSS (Power System Stabiliser) of Channel -1. CHANNEL 2
is on the right in tier AB. The left half of the tier AB comprises of modules for
Adaptive PSS (Power System Stabiliser) of Channel -2. Tier AC in Regulation
cubicle-2 has a Micro-Terminal useful for communicating with Regulator CPU, for
analog values and parameters.Channel-3 is on the right in tier AE.
Firing pulses are processed in Tier AG and AP which include Pulse intermediate
stage, final pulse (amplifier) stages, and the power supply for the Final Pulse
Stages.
On the back of tiers AA, AB and AE there are bus circuit boards in the upper
portion for the standard connections for DVR modules (power supply units, data
bus, etc.). Other signal connections specific to the given application are installed
in the lower portion of these tiers, using WIRE-WRAP technology. 9- or 21-
conductor (plug-in) system cables are used to interconnect the tiers. 96 pin
Harting connectors are provided at DVR racks for signal exchange to and from
racks provided for Binary Controls. Tiers AG & AP have MAXI-TERMI-POINT
connections.
EDN 48-1050-01 4
1.3 Design and Schematic Representation
Type Designations for DVR Equipment
All apparatuses in swing frame of REG-2 have a type designation that has been
shown on the schematic diagram for the excitation equipment and marked on the
module itself. Always use this designation when ordering or making inquiries. The
following example (Micro-Terminal UNS 2660) will explain the coding system:
UN S2660a-PVar.1
DVR (Name: Equipment System)
Type of Module A: Cubicle

C: Chassis
K: Tier
L: Power part
S: Special Unit
None: Plugs into tier
Series of Numerals
Revision Status
IMPORTANT: “b,c,...” supersedes “a”,
but not vice-versa(=upward compatibility)
-
Sub-classification,
Type of Unit:
E: Electronic Unit in general
G: Casing without Circuit Boards
installed
P: Plug-in Module
Z: Casing with Boards installed
Variable Equipment
i.e., special equipment of the
module for a given standard
function (“Spec.” -> adaptation as
described in the test/commissioning
report
IMPORTANT: The variant number on
the module used must always be the
same as the variant number in the
schematic diagram
Components other than modules such as switches, relays, transformers, etc.,

have designations and data of their own. The data for ordering these components
can be obtained from the list of components for the schematic diagram (/YL001
...).
EDN 48-1050-01 5
1.4 Explanatory Notes on the Schematic Diagram
The schematic diagram shows all essential functions of the hardware and
software and all electrical connections of the components, including the
interconnections for the given excitation system. For purposes of clarity for
practical use, all unessential information has been deliberately omitted from the
schematic diagram. Such details, generally needed only in special cases, can be
obtained from the data sheets for the modules in question. Plant-specific hardware
and software settings can be obtained from the test / commissioning report.
The schematic diagram comprises the following sections:
List of symbols used /YA006,/YA007

Cable list /YD003…
Views of the swing frame, Layout of modules /YD101,2, /YD115
Lists of components /YL001…
Block diagrams for the system hardware /YU101…
Block diagrams for the system software /YU105
Lists of connections AU010…,AU020…etc.
Measurement circuits in general CE...
Hardware and software for the regulator channels DE...
Hardware and software for the alarm circuits / operator EG...

commands and operation messages
Hardware and software for monitoring the electronics EW…
Hardware and software for protection of the excitation EY...
Hardware and software for Exciter field circuit breaker GS...
Hardware and software for power supply in general GW...
Hardware and software for excitation monitoring and for GX...

the converters, including converter controls
The view of the swing frame /YD101 shows not only the names of the modules but
also, usually, a cross-reference to the page of the schematic diagram on which the
pertinent connections for the module are to be found. Locations where no entry is
made for the type of module but where a cross-reference to the schematic
diagram appears are locations left open for standard optional equipment.
As seen from the examples below, every signal has a signal designation and a
diagram cross-reference. The signal designation gives the signal a specific and
unambiguous name made up of the name of the functional group (e.g., GS020)
and the signal code (e.g., XU12). The cross-reference to the diagram indicates the
page in the schematic diagram on which the associated signal source, or sink, can
be found. The signals also form the tag names where they are referred in logic
EDN 48-1050-01 6
sheets. The signals are also described in plain text where that is helpful. This plain
text provides the user with information on the functional characteristics of the
signal in question (it is not an identification of the signal!). Different text can be
used to designate the same signal at the output and the input. There are often
different texts at the signal branching points as well, to explain their specific
functions at the signal sinks.
Signal output from Binary controls
(1) Schematic diagram number

For identification, filing, and reordering the set of schematic diagrams pertinent
to this installation
(2) Name of the functional group

All the components and functioning parts shown on the given page of the
Schematic Diagram are functional components of this group. The listing for a
“functional group” can be comprised of one page or several pages.
(3) Page Number

The pages for a given functional group are numbered in ascending order, starting
with /YS.... Sheets showing functions of the binary controls start with /YS5.. .
(5) Block number

Each block is assigned a number, for unique identification. This also guides the
processor for order of execution, within a group and within the priority assigned.
EDN 48-1050-01 7
(6) Designation for the signal (Also called as tag)
This consists of the functional group name (e.g., GS020) and the signal code
(e.g., XU12). For output signals, the functional group name is normally identical to
the designation in the page heading (2). There is a different signal code for each
signal within any given functional group. Naturally, the outputs for signal branching
(as in the present example) have identical signal codes. In certain cases for
convenience of understanding while trouble shooting short forms of texts are also
given as tag names.
(7) Signal cross-reference

Designation of the sheet for the signal sink
(8) Plain text

Optional description of the function of the signal.
(4) Designation of Location

Designation of the physical location common to the components or
connections shown on the Schematic Diagram page. Example “AB”: Swing frame
A, Tier B. In case of logical outputs no reference is made to any rack and the
status of tag names can be checked using computer provided for the purpose.
(9) Assignment of connection for the signal

Together with (4) above, identifies the plug-in location and connection (pin)
for the signal (inputs at the left, outputs at the right on the schematic diagram). In
the present example, “AB-X41:2b20” means:
Tier AB, location 41,2nd half of plug (lower position)
pin row “:b” (or “a” or “c”), Pin No. 20.
NOTE:- For input or output signals generated or used internally (in the swing frame)
this entry is the full identification of the hardware employed.
EDN 48-1050-01 8
Generally, the entry for this hardware assignment is needed only for the
factory tests. Hardware connections from pin to pin within a tier are made with
WIRE-WRAP wires and identified with a “w”. Connections from Regulation
tiers AA, AB (without the “w”) are via 9- or 21-conductor system cables, some
of which are plugged on directly on the rack connector of modules. (Refer to
the Cable List, Schematic Diagram /YD003).
Signal Input for the Binary controls (Example):
(1) Plain text

Optional description of the origin and signal meanings.
(2) Signal designation.

Consists of the name of the functional group which the signal is coming from or
the signal name (tag name)
(3) Signal cross-reference

Designation of the sheet for the signal sources.
EDN 48-1050-01 9
Direct hardware signals on modules (Example):
(1) Location of the module

Together with the designation of location in the page heading (in this example,
“AA”), this tells where the module is placed (In this example, “AA-29” means swing
frame A, Tier A, Location 29).
(2) WIRE-WRAP Connection

The connections marked with a “w” are WIRE-WRAP connections. All
connections in Tiers AA, AB without a “w” are connections made via system
cables. (refer to the Cable List, Schematic Diagram /YD003…).
Note: Connections to and from binary controls are grouped on to free rack
connector and connected to the terminals behind racks R1 to R3 (maximum up to
R6 using Harting connectors.
EDN 48-1050-01 10
1.5 Brief Description of the Excitation System
The Digital Automatic Voltage Regulator regulates the terminal voltage (and/or the
flow of reactive power during parallel operation with other machines or the grid) of
the synchronous machine (generator) by direct control of the Main Exciter field
current using (static) Thyristor Converter.
The Voltage Regulator is intended for the excitation control of generator equipped
with Alternator Exciter employing rotating non-controlled rectifiers. The excitation
equipment of the generator and its interconnections with the voltage regulator is
shown in the block schematic diagram sheet - YU101. The PMG (Permanent
Magnet Generator) as applicable for the project and indicated in block diagram
normally provides supply to the thyristor sets.
The Excitation system consists of two Regulation panels (REG-1 & REG-2),
Thyristor panel and Field suppression panel in one shipping section. The first
Regulation panel houses the components / modules pertaining to logic sequence
and the second one houses components / modules for Regulation function.
EDN 48-1050-01 11
Regulation part consists of two Auto channels and one Manual channel. Each
Auto channel is provided with independent sensing unit, power supply unit, gate
control unit and pulse intermediate stage. Manual channel is provided with
independent sensing unit, power supply unit, gate control unit and pulse
intermediate stage.
Excitation of the generator is started by closing the field circuit breaker Q2 and by
switching ON Excitation. Intermediate pulse stage of channel selected for
operation provides the gate pulses to both the thyristor bridges through the
respective pulse final stage modules and pulse transformer.
The redundancies provided in the system assure good operating reliability

(availability) of the excitation equipment.
In case of failure of operative channel automatic transfer of excitation control to

standby channel is ensured.
The Thyristor converter consists of two independent parallel rectifier bridges,

which are always in service. Even if one block fails the other bridge takes over the
full design current of the excitation circuit.
Each converter block is provided with its dedicated Pulse Final Stage and
conduction- monitoring unit for necessary control and logical operation. Each arm
in the thyristor bridge is fitted with a thyristor device and branch fuse.Each device
is protected with suitableRC snubber circuit for dV/dt protection of device. The
Thyristors are generously dimensioned with respect to voltage and current, thus
ensuring a very low failure rate.
Channel 1 and Channel 2 (the AUTOMATIC channels) are built as voltage

regulators and either of them can be ON during normal operation. In addition to
the voltage regulator, which has a PID control algorithm, these AUTOMATIC
channels also contain various limiters and power system stabilisers and corrective
control circuits to ensure the use and stable operation of the synchronous
machine up to its operating limits. Each of these channels possesses a Gate
Control Unit with pulse intermediate stage to generate the firing pulses for the
thyristor converter. During normal operation, the Pulse intermediate Stage of the
Channel in operation is active and transmits the firing pulses, to the respective
Thyristor Bridge via pulse final stage amplifier and pulse transformer. Various
monitoring functions of operative channel initiates an automatic switchover to hot
standby channel in case of a malfunction.
When Channel -1 is ON, the pulses from Pulse intermediate Stage of Channel-2 &
Channel-3 are blocked and so on. Under faulty conditions of both Auto channels,
automatic bumpless transfer to Manual channel is initiated.
Channel 3 (the Manual channel) built as a simple field current Regulator with a PI
control algorithm. The Manual channels are very useful for the purpose of
commissioning & maintenance and also serve as backup channel in case of
failure of Channel 1 & 2.The excitation can be controlled in Manual channel either
from local or remote as desired by the commissioning /operating personnel.
EDN 48-1050-01 12
Field discharge normally is initiated on shutdown of the generator, or in fault
situations by the generator protection equipment. Field discharge commands drive
the thyristors set in operation to the maximum negative output voltage (inverter
operation) via the gate control sets in operation. In addition to this, a tripping
command is given to the main Exciter Field Breaker. The field breaker connects a
discharge resistor across the field of the main exciter for effective field
suppression.
Automatic follow up of channels ensures that the standby channel always
generates the same control variable as the operating channel under steady-state
operation. This ensures smooth switchover from operating channel to any one of
the healthy standby channels.
To ensure that the stand by Channel will, in case of a switch-over initiated by a
malfunction in the operating Channel, take over without disturbing the operating
point of the machine as it was prior to the problem, the response of the tracking for
the channels is set relatively slow. The sequence of Automatic changeover
between channels, incase of fault occurring in operating channel is as given
below.
Channel Changeover Sequence:
 Channel-1(Auto) to Channel-2 (Auto) on Channel-1 failure
 Channel-2 (Auto) to Channel-1(Auto) on Channel-2 failure
 Channel-1 (Auto) to Channel-3 (Manual) on Channel-1failure when Channel-2
has already failed, if Channel -3 is healthy.
 Channel-2 (Auto) to Channel-3 (Manual) on Channel-2 failure when Channel-
1 has already failed, if Channel -3 is healthy.
In addition to voltage regulation the Auto channel is also capable of performing the
following functions and is designed and set at works as per the project specific
requirement. The functions/features possible in Channel-1 / Channel-2 are
Reactive droop / Decreases / increases the excitation proportional to the
drop compensation Generator reactive current.
Soft start Enables gradual buildup of Generator terminal voltage to
preset value in both channels depending on the set time.
V / Hz Limiter Reduces excitation with a delay whenever set V/Hz ratio
has been exceed to prevent saturation effect in Generator
or Generator Transformer.
Maximum Field Reduces excitation with a delay whenever set maximum
Current Limiter excitation (exciter field / Gen rotor) current limit has been
exceeded.
Inductive Stator Reduces excitation with a delay whenever set maximum
Current Limiter Generator Stator current limit has been exceeded in the
lagging zone of the machine capability.
Capacitive Stator Increases excitation whenever set max. Generator stator
Current Limiter current limit has been exceeded in the leading Zone of the
machine capability.
Load Angle Limiter Whenever the load angle increases beyond the set value,
the limiter increases the excitation to reduce the load angle.
Power System Influences the voltage regulator to dampen low frequency
Stabilizer (PSS) active power oscillations.
EDN 48-1050-01 13
In addition to the closed control systems for Generator Voltage or Field Current
regulation, the Digital Automatic Voltage Regulator is provided with redundant
BINARY CONTROLS SYSTEMS, PLC-1and PLC-2, realised using Valmet DNA
architecture. Each PLC unit is provided with an ACN-CS (Processor) along with its
dedicated set of Analog/digital Input/ Output modules. Modules housed in Racks
R1, R3 and R5 of Regulation panel-1 (REG-1) are dedicated for PLC-1 and those
modules housed in Racks R2, R4 and R6 of Regulation panel-1 (REG-1) are
dedicated for PLC-2. Each PLC unit is capable of complete logic control
processing and initiating logical operation as per the system requirement.
Redundancy of the PLC units ensure that at any instant of time only one of the
PLC units will be in operation while the other unit will be in hot standby state. In
case of failure of operating PLC the entire logic control is automatically transferred
to the stand by PLC unit. Any one of the redundant PLC-1 / PLC-2 have the
capability to act as master for realising the complete logical / binary controls of the
Excitation System. In case of failure of both PLCs a trip command is initiated.
The logical functions capable of being performed in each PLC’s are
1. Exciter Field Breaker ON / OFF controls.
2. Excitation ON/OFF controls.
3. Channel 1 / Channel 2 / Channel 3 change over controls.
4. Excitation Raise / Lower controls for each of the channels
In addition to Binary controls, monitoring of PT voltage & Field current as well as

follow-up function are also implemented in PLC-1 & PLC-2 independently. The
most important monitoring inputs for the excitation system, such as field current
(If) & Generator voltage (Ug) are redundant (2-fold). These inputs are checked for
discrepancy and plausibility. In case of malfunctions in field currents, if the value is
different from the acceptable limits, an alarm is initiated while Auto channel is in
operation or tripping of the unit is initiated if Manual channel is in operation. In
certain cases, a switch over to stand by regulating channel, if permitted, is also
initiated as in the case of failure of PT signal to the regulator.
For ease of trouble shooting/ commissioning at site OWS PC is provided in the

Reg-1 cubicle for logic sequence, for issuing various commands to the regulator,
such as
-- EXCITER FIELD BREAKER ON / OFF.
-- EXCITATION ON /OFF.
-- CHANNEL-1 / CHANNEL -2 / CHANNEL -3 selection.
-- CHANNEL -1 RAISE / LOWER
-- FIELD FORCING LIMITED.
EDN 48-1050-01 14
Following push button & selector switch is provided on swing frame (AD rack)
-- LOCAL / REMOTE selection
-- ALARM ACKNOWLEDGE / RESET.
--DOOR MOUNTEDINDICATING LAMPS / MONITORING UNITS IN THRISTOR

PANEL
-- LAMP AVR FAULTY
--THY.1 CONDUCTION MONITORING UNIT
--THY.2 CONDUCTION MONITORING UNIT
--THY.1 BRIDGE CURRENT
--THY.2 BRIDGE CURRENT
--DOOR MOUNTEDINDICATING METERS IN FIELD SUPPRESSION PANEL
-- LAMP STATION DC SUPPLY HEALTHY
-- DC VOLTMETER (INDICATION EXCITER FIELD VOLTAGE)
-- DC AMMEMETER (INDICATION EXCITER FIELD CURRENT)
1.6 Power Supply System
1.6.1 Principle of primary power supply (/YU101)
In this Brushless excitation system, the PMG provides the power supply for the
converter.
A station battery supply is absolutely necessary for the control of the field circuit
breaker. It is the power source for the electronic devices. In addition to this, 220V
DC is also derived from PMG voltage. This DC supply is paralleled with Station
DC supply in UNC4664, Power supply interface unit. Two such interface units are
provided, one for Channel-1 & Channel -3 (G01) and the other for Channel-2
(G02). When two 220VDC feeders are available one of them is connected to G01
and other to G02.
The synchronous voltages Usyn1, Usyn2, and Usyn3 are each supplied to the
CHANNEL-1, CHANNEL-2, and CHANNEL-3 separately through transformers T3
and T4. The Gate Control Units need these voltages to enable them to issue the
pulses at a given firing angle relative to the input voltage of the converter.
For testing, the synchronous voltages can be switched over to an auxiliary power
supply while the generator is at a standstill (T3, T4) using switch –S20. The
electronic equipment and the Gate Control Unit circuits can then be tested while
at standstill. Normal operation of the unit using Test Supply is not
permitted.
EDN 48-1050-01 15
1.6.2 Power Supply Distribution System
refer to block diagram (/YU101 & YU102)
Regulation Channel-1 and Channel-3 are powered from the output of separate
power supply interface unit (UNC 4664) G01.Regulation Channel-2 is powered
from the output of separate power supply interface unit (UNC 4664) G02. The
output from power supply interface units G01 & G02 feed the rack mounted
DC /DC converter Power supply units(AA37/AB37/AE37) of regulating Channel
1 , Channel 2 , & Channel 3 respectively through miniatures circuit breakers.
The electronic modules for Channel 1, Channel 2 and Channel 3 are each
supplied exclusively from their own rack mounted, DC/DC converter (AA37,
AB37, AE37) with electrical isolation between input and the output. These
power supply units can function within a input voltage range of 75% to 140% of
rated input voltage. All output voltages (+5V; 15V and +24V) are directly or
indirectly monitored for under / over voltage. An event of disturbance in voltage
level is signaled by a fault signal while at the same time the output current is
reduced and the unit shuts down.
The outputs of, Power supply interface units G01 and G02 are also fed to the
Power supply modules of Binary controls. There are four Power Supply modules
for Binary controls. Two of them are for System Power Supply (PSS10 and
PSS11) and provide the supply, redundantly for Electronic modules of Binary
controls. The other two are Field Power Supply modules and provide the
interaction voltage for field signals (PSF10 and PSF11). The field signals can
either be from any one of the Excitation cubicles for sensing faults or from any
other plant equipment. For scheme of connections refer sheets GW030-YS002 to
GW030-YS005.
All power supply units have current limiters (short-circuit strength) and under
voltage monitoring of their outputs. If any of the power supply units malfunctions,
its output voltage is switched off. The malfunction is stored in the module, and an
alarm is given. (In certain cases, a switch-over to the standby channel is initiated.)
2. Digital Voltage Regulator, DVR
2.1 Principle of Operation of the Regulator AVR
To regulate the voltage and the reactive power of a synchronous machine, the
field voltage must be adjusted quickly to the changes in the operating conditions
(with a response time that does not exceed a few ms). To accomplish this, analog
control systems include amplifiers, which make continuous comparison of the
actual values against the reference values and vary the control variable to the
converter with almost no delay. Most of the delay that occurs originates in the
converter, since the firing pulses for changing the rectifier phase angle are only
issued periodically (every 2.8 or 3.3 ms).
The DVR Digital Voltage Regulator calculates the control variable from the
measured and reference data in very short time intervals. This results outwardly in
a quasi-continuous behavior with a negligible delay time (as in an analog
regulator).
EDN 48-1050-01 16
The calculations are made in the binary number system. Analog measurement
signals, such as those for generator voltage and generator current, are converted
into binary signals in analog/digital converters. The set-points and limit values
have already been defined in digital (binary) form.
An understanding of the actual computation processes in the digital voltage

regulator is not necessary for operation, preventive maintenance or
troubleshooting. Like the operator of a pocket calculator or a personal computer,
all the operator needs is to know how to operate the instrument and the
programming for this working tool.
For that reason, we will explain below only the principle division of work among
the various modules and the flow of data processing. The purpose is, above all, to
make clear how the processor system has been integrated into the rest of the
power electronics system.
2.2 Basic Structure of the Regulation Processor

refer to block diagram (/YD101)
Acquisition of Input signals:
The actual values Generator Voltage, Generator current, Field Current and
Synchronizing Voltage measured are processed in a separate UNC 4660
peripheral unit for each channel. These peripheral units are used for
preprocessing signals from external measurement circuits, i.e., for galvanic
isolation and adaptation to the electronics level.
The binary input signals required (For example, FB is ON/OFF, GCB is ON/OFF,
Pulse block ON/OFF etc.) for the Regulation processor is provided by the Digital
Output modules in Binary Control system in Regulation cubicle REG-1. Similarly,
the binary output signals (For example, Various limiters in operation, Ref value
Max/Min, DC short circuit etc.) from the Regulation processor are passed on to
the Digital Input modules in Binary Control system in Regulation cubicle REG-1.
Auto channel operation:
The most important input parameters to the AUTOMATIC mode are the generator
voltage Ug, the generator current Ig, the field current If, and the synchronous
voltage Usyn. From the UNC 4660 peripheral unit, Ug, Ig, and Usyn are sent to
the UN 0661 Interrupt Generator (plug-in module on the processor bus) for filtering
and further processing. The UN 0661 Interrupt Generator also uses the 3-phase
U signal to generate the 12 interrupts per period to trigger the cycles for
g
processing actual values in the processor while in Auto mode. Synchronized with
these interrupts (i.e., with the phase positions of generator voltage Ug) this
processor measures the generator current Ig, and then calculates the reactive
current (I . sin ) and the active current (I . cos ). With these two results, the
processor is then able to derive further operating parameters, such as the load
angle, the active power, etc. The processed analog signals are converted to
EDN 48-1050-01 17
Digital Signals (by UN0610) for processing by CPU module (UN0660) using
software (firmware).
The functions of Voltage Regulation, Limiters, Power System Stabiliser etc. have
been accomplished in firmware. The non-varying standard software function
modules can be configured to the design desired, for plant-specific purposes,
using software switches (K-Flags). Thus, for example, the stored status of a K-
Flag determines whether or not a limiter is active, and whether the de-excitation or
the excitation limiters take precedence. Because these K-flags determine the
software Scope of Supply for the installation, they cannot be changed permanently
via the Micro-Terminal. In this way, they differ from such setting data as the values
of the parameters for the PID filter of the voltage regulator or the set points for the
limiters. These values can be permanently changed using the Micro-Terminal.
Communication is possible, with each of the UN 0660 processor systems, via the
Micro-Terminal by plugging on the connecting cable. In this way, signals within the
processor, set parameters, analog signals can be viewed and the set parameters
can be altered temporarily (F... range) or permanently (C... range).
The control voltage output from the voltage regulator (in the AUTOMATIC
Channel) is processed in UN 0663 Gate Control Unit and formed into a chain of
pulses at the appropriate firing angle. The pulses of the active channel are
directed to the pulse bus via the associated UN 0096 Intermediate Pulse Stage.
The pulses for each converter block are amplified sufficiently in UN 0809 Final
Pulse Stage to fire the thyristors.
2.3 Operation of channel in AUTOMATIC mode

refer to block diagram (/YU105)
2.3.1 General Information
The functions of the automatic voltage regulator AVR are:
 to regulate the generator voltage
 to regulate the effect of reactive and/or active current on the voltage (droops)
 to limit Volt/Hz
 to limit max. field current
 to limit inductive stator current
 to limit capacitive stator current
 to limit the load angle
 to stabilize the power system
Block Diagram /YU105 shows the software structure of the AUTOMATIC mode
(Channel-1 or Channel-2). The generator limiters not provided for the installation
in question (optional equipment) are identified in this overview as “Not Supplied.”
The parameter values, signal values, and software switches (flags) marked with
addresses (hexadecimal numbers) can be viewed and altered via the Micro-
Terminal (refer also to Sect.7.6).The values selected are displayed in %, sec, p.u.,
EDN 48-1050-01 18
Hz, etc. and can, where necessary, be changed directly in these formats. The
plant-specific settings of the variables and the flags can be obtained from the Test
and Commissioning Report.
This block diagram provides the information about the important functions and
possible settings of the AUTOMATIC mode of channel. For the sake of clarity, no
detailed presentation has been given of special functions such as tracking circuits,
initializations, etc. Binary signals are shown in broken lines, analog signals in solid
lines. The corresponding text designations in the schematic diagram can be used
for identification of the input signals (hardware inputs). The only analog output
signal from the automatic voltage regulator, control variable Ucontr, is sent via the
data bus (CRU bus) to the Gate Control Unit (refer to Data Sheet). Most of the
binary messages (outputs) from the AVR are of no interest functionally and they
have been omitted for the sake of clarity.
The basic structure of the digital voltage regulator and the limiters is simple. This
is necessary in order that the behavior of the regulators/limiters will remain
calculable and understandable in all operating situations and that there will be no
problem in adjusting and optimizing them. The central PID filter in the digital
voltage regulator defines the dynamic response of the closed-loop controls both in
the voltage regulator mode and after limiters have intervened. The “control
deviation” at the input to the PID filter is the control deviation for voltage, the
control deviation of a de-excitation limiter (the value determined by minimum value
selection), or the control deviation of an excitation limiter (the value determined by
maximum value selection). Flag F730 (“PRIOR”) is used to determine whether the
exciting (Min. value) or the de-exciting signal takes precedence on the min/max
value limiter (normally: F730 = 1111, i.e., the de-exciting signal takes
precedence).
With the exception of the Minimum Field Current Limiter, all other limiters have
variable factoring multipliers of the signal outputs so that they can be adjusted
individually together with the common PID filter, which has been optimized for
voltage regulation. The setting parameters for this PID filter are as follows:
Vo = KR Static amplification
Ta = Tc1 Integration time constant
Vp Proportional amplification
T = Tc2 Differential time constant

b
V Amplification of high frequencies
EDN 48-1050-01 19
The BODE diagram below shows the assignment of settings in accordance with
DIN/IEC standards based on a typical example:
The PID filter amplifications Vo, Vp, and V can be adjusted in p.u. values. But
the “ceiling factor” Vp1 must be adjusted correctly with parameter F310 if the total
amplification (circuit amplification) of the control circuit is actually to conform to
this p.u. setting. This factor must agree with the “external” amplification, i.e., with
the ceiling value of the transformer-/ converter circuit:
Ufmax
Vp1 = -------
Ufo
in which Ufmax = ceiling field voltage

Ufo = no-load field voltage
To attain a suitable response of the AVR when starting excitation (“EXCITATION

ON”), it may be necessary to change the proportional amplification of the regulator
during this phase. Vp2 (transiently activated) and Vp1 (permanently activated) can
be adjusted for this purpose. For example, the value of Vp2 takes effect
immediately once the excitation is switched on and remains effective for a period
as set at F30C. Once the period F30C (e.g., 5 sec) has expired, Vp shifts over to
Vp1 (becomes the steady-state Vp) at the rate of change set on F30E.
The standard operating mode for the PID filter is voltage regulation, for which the
discrepancy between the voltage set-point (F270) and the current value for
generator voltage Ug (F90A) (the control deviation) is supplied at the input. To
compensate for the voltage drop in the Generator transformer, or whenever
several generators are operating to the same distributing bus, the generator
voltage must be varied in proportion to the measured generator current (droop
influence). To accomplish this, the voltage set-point is varied as a function of the
measured reactive current IX and/or active current IR. Flag F712 enables the IX
EDN 48-1050-01 20
droop, Flag F710 the IR droop. The desired compensation is set in F282 and F286
respectively. Flags F284 and F288 are used to select whether this droop
influence is to increase the voltage or to reduce it (compensation). Combined
influence of the active and reactive currents is attained by enabling both droops,
IX and IR.
Flag F716 activates a so-called “Soft-Start” at the starting of excitation. This “Soft-
Start” ensures that the voltage set-point integrates from 0% to 100% within the
time set on F290 when the excitation is switched on (“EXCITATION ON”). A
“smooth” excitation of the generator can be achieved in this way whenever there is
no demand for a quick excitation.
2.3.2 Switch-ON Criterion for Conduction monitoring / Ug > X% & If > Y%
The Firmware of the channels supplies the criterion for switching on the
conduction monitoring. Whether this criterion is activated based on the actual
value for generator voltage Ug or for field current If, or both, depends on the
settings of the two threshold values F2A0 / F2A2 (0% setting means that the
output is always “logical 1”). Whenever Flag F72A is not activated, the binary
output is fixed at “logical 1”. This criterion is used for permission of Conduction
monitoring function.
2.3.3 Voltage Set-Point

Various signals and settings control and limit the voltage set-point F270. For
example, the values of F254 and F252 define the normal operating range possible
for set-point adjustment (e.g., 90 ... 110%) using external control commands
(control room, local operator’s panel, superposed control system). The effective
set-point adjustment rate is governed by parameters F258/F25A. The set-point
can be set at the values of F250 and F256 by activating appropriate control
commands (“SET” input). Enabling Flag F71A and activating a binary input prior to
switching on the excitation (“EXCITATION OFF”) sets the Ug set-point at the
value of UAUX. This makes it possible, for example, to ensure that the generator
voltage will agree exactly with the network voltage after the voltage build-up. An
external value with variable amplification (F520) can be added to the Ug set-point
by enabling F724 (for example, for stability tests).
2.3.4 Regulator Tracking in MANUAL channel of operation

Whenever the AUTOMATIC channel is not in operation (the MANUAL channel is
ON), “follow-up” equipment ensues a smooth switch-back to the AUTOMATIC
mode will always be possible. To track, the voltage set-point is shifted by means
of RAISE/LOWER pulses from the UN0663 Gate Control Unit (refer to data sheet
of UN0663 )so that control variable ucontr at the output from the PID filter is held
steady and identical to the control variable ucontr from the MANUAL channel
(refer also to Sect. 2.3.4). Because this resulting from the amplification in the PID
filter might transient control deviations resulting from the amplification in the PID
filter might.
EDN 48-1050-01 21
2.3.5 Ug/f Limiter
At under frequency, the Ug/f Limiter reduces the generator voltage so as to
prevent saturation effects in the supply and measuring transformers. To adjust this
limiter, the max. permissible generator voltage at rated frequency is defined and
set using parameter F280. When any under-frequency occurs, the generator
voltage is thus reduced in proportion to that setting. An appropriate adjustment on
parameter F28E is used to achieve a delayed intervention of the Ug/f Limiter.
2.3.6 Field Current Maximum Limiter
The Field Current Maximum Limiter is provided to protect the generator rotor from
over currents occurring in steady-state and transient operation. High field currents
are normally the result of a sharp drop in network voltage, or of an improper
raising of the voltage set-point by the operating staff. The field current is held
steady at the value TH1, i.e., at the maximum thermal value permissible for the
excitation circuit and the rotor. In order that the generator can support the power
network with its transient overload capacity during brief collapses in voltage, a
temporary switch-over is made to the transient over current limit MAX1 (a higher
setting). When the generator or the converter is operating at a reduced capacity,
these limits TH1/MAX1 can be switched over to the lower settings TH2/MAX2 by
activating the corresponding binary signals. The switch-over from the thermal limit
TH1/2 to the transient over current limit MAX1/2 can be configured in one of three
ways:
a) Depending on the overcurrent, with -dU/dt ENABLE
Flag programming: F418 = any setting desired ; F41A = 0000.
This variant enables the transient overcurrent value MAX1/2 whenever a collapse
of voltage in the network is detected. The ENABLE time is fixed, and can be set
using parameter F408. Parameter F40C defines the limiting gradient for detection
of the collapse -dU/dt. The example below shows the typical behavior of the limiter
configured in this way:
EDN 48-1050-01 22
b) Dependent on the over current time integral, with -dU/dt ENABLE:
Flag programming: F418 = inactive; F41A = 1111.
This variant likewise enables the transient over current value only when a collapse
of network voltage has been detected. However, the switch-back to the thermal
limit is not made dependent upon the time itself, but on the calculated time integral
i²dt of the over current. Parameter F416 can be used to set the maximum i²dt for
the overcurrent in p.u. The setting on Parameter F414 in s/p.u., takes into account
the time the rotor needs to cool down, i.e., the rate of temperature change in the
case of intermittent over current operation. The example below shows how the
timing of the switch-back to the thermal limit depends on the present value for
over current i²dt:
The overcurrent time integral is based on the formula:
If 2
=  i2 dt = ------------- -1 .t
0.9 IfTh
Example: The setting of i²dt equivalent to Version a (F416) at a constant 1.6

times the nominal field current for 10 seconds (with TH1/2 = 105%) is:
(1.6/(0.9 * 1.05) 2- 1 ) * 10 = 18.7 p.u.
c) Dependent on the overcurrent time integral, without any preconditions
Flag programming :F418 = 1111 ; F41A = 1111
In this variant, the transient over current becomes available without any prior
conditions (without a -dU/dt ENABLE) with the time integral i²dt.
EDN 48-1050-01 23
2.3.7 Inductive Stator Current Limiter
The Inductive Stator Current Limiter holds the stator current Ig within permissible
limits while the generator is in the “over-excited” operating range by reducing the
field current accordingly. The setting TH (thermal limit) provides the limit against
stationary over currents that might occur. To take advantage of the generator’s
transient overload capacity, a switch-over is made to the higher setting MAX. The
principle of operation of this switch-over to the value MAX, permissible only
transiently, is identical to that employed for the field current limiter (refer to the
description above).
When the drive output from the turbine is very high, stator current may exceed
permissible limits even while inductive loading of the generator is low. In this case,
if the stator current limiter is not kept from influencing the field current, the control
circuit will oscillate back and forth between the Inductive Stator Current Limiter
(de-exciting) and the Capacitive Stator Current Limiter (exciting). Parameter F43C
is used to set a function, which will block the stator current limiter when the
reactive current I is low. The output signal of that function then dominates the
control variable of the Ig-dependent limiter via a maximum value selection.
2.3.8 Capacitive Stator Current Limiter
The Capacitive Stator Current Limiter holds the stator current Ig within permissible
limits while the generator is in the “under-excited” operating range by increasing
the field current as required. The positive behavior of this limiter (build-up of
excitation) is due to the way in which the synchronous generator behaves in the
under-excited operating range. In order to reduce the generator current Ig (less -
Ix), the generator calls for an increase in the field current (refer also below: “Power
Chart”). To prevent fluctuations when the reactive current Ix is low (as described
above with regard to the Inductive Stator Current Limiter), this limiter also
possesses a function that can influence the Ig-dependent control variable. This
adjusted value for this function (F43C) is the same as that for the inductive stator
current limiter.
2.3.9 Load Angle Limiter
The Load Angle Limiter prevents the synchronous machine from slipping out of
phase due to slippage of the rotor. The load angle , the difference in phase
between the rotor and the stator rotating field, results mainly from the driving
torque (active power P) acting on the generator and the level of rotor current (field
current). If the driving torque remains constant, an increase in the field current
reduces the load angle .
The current load angle  at any moment is obtained from the generator current
and generator voltage based on a simplified model of the generator. Whenever
this calculated load angle  (F886) exceeds the preset limit angle (F4A0), the
limiter increases the field current until the load angle has dropped back to its
permissible value. The quadrature reactance Xq of the generator (F4A4) and the
network reactance Xe (F4A6) during normal operation must be adjusted on the
regulator in order to obtain the load angle .
EDN 48-1050-01 24
The graph below shows the Power Chart for a salient-pole machine with typical
limiter characteristics:
2.3.10 Power System Stabilizer
The purpose of a Power System Stabilizer is to use the generator excitation to

damp electromechanical oscillations between the network and the generator.
Depending on the design of the generator and the requirements imposed for
network stability, its main function will be either to damp the oscillations originating
in the machine or those from the network.
A synchronous generator working in a combined power network is, in principle, an

oscillating structure. In order to produce a torque, the magnetic field of the rotor
and the stator must form a given angle (referred to as the rotor displacement or
load angle ). The electrical torque ME increases as the angle  increases, just as
with a torsion spring. Because the ME of the generator and the mechanical driving
torque MA from the turbine are in equilibrium during steady-state operation, the
angle  remains in a given position. Whenever this state of equilibrium between
MA and ME is disturbed, the load angle slips of this rest position, and changes
thereby the electrical torque ME. The torque attempts to restore the load angle to
a stationary position. Due to the mass inertia of the turbine/generator rotor,
however, this can only take place aperiodically. It does so in the form of more or
less effectively damped oscillations (again similar to the effect of mass inertia on a
torsion spring).
In order to damp the oscillations, there must be a damping torque produced

depending not on the electrical torque ME associated with the angle, but on the
difference in frequency (f) between the rotor and the stator rotating field, i.e., on
the slippage. This torque is produced, mainly by the so-called damper winding in
the rotor, but the dimensioning of damper winding is subject to limits imposed by
EDN 48-1050-01 25
considerations of design and economy. Some further action is therefore needed to
increase the damping effect.
The following drastically simplified formula shows the parameters upon which the
amount of active power PE supplied by the generator depends:
PE = active power
If.Ug If = field current

PE = --------- . sin  Ug = terminal voltage
Xd Xd = direct-axis reactance
 = load angle
It can be seen from the above relationship that the active power that the generator
transfers depends not only on the load angle , but also on the field current If. This
means that, a transient change can be made in the active power PE and with that
in the effective electrical torque ME by varying the field current.
The principle of operation of the DVR Power System Stabilizer becomes clear
from a consideration of the oscillations in power output and frequency (PE, f)
and the vector diagram:
If it is assumed, that oscillations in the network frequency generates load

oscillations with the mass inertia of the rotor, then the active load of the generator
(e.g. MW-measured) is influenced with a sinusoidal value -PE (ME-MA = -PE).
By inversion of -PE, one obtains the fluctuation in power provided by the rotor,
+PE. As is known, the slip signal f follows +PE with a phase delayed by 90°.
The +ME produced by the periodic changes in the load angle  is in phase with
+PE. A good damping is attained if ME is varied in phase with the slip f.
However, this signal must also be advanced somewhat to compensate for the time
constants in the excitation circuit and the generator.
As mentioned above, the electrical torque ME can be influenced by varying the

field current. To accomplish this, a suitable control signal, referred to as a variable
disturbance compensation, must be imposed upon the voltage set-point or the
converter control variable Ucontr.
EDN 48-1050-01 26
As can be seen from the vector diagram, by applying proper weighting factors (K1,
K2), and then adding together the signals -PE and f, an overall stabilization
signal can be produced that rotates in advance of the f signal by any angle
desired between 0° and 90°. Because the amplitude of -PE remains proportional
to the amplitude of f, a constant angle in advance of f results for the
compensation of the time constants referred to above.
The optimum weighting factors K1 and K2 for a synchronous generator working to

a power network depend on its operating point at any moment and the external
reactance of the network. Normally, the selection of a compromise setting is good
enough to attain stability in all operating points and for all external reactance. For
special demands, these settings must be parameterized as a function of the
external reactance (which means, optional equipment: Xe-Identification). The
BHEL-EDN computer program HE038 is used to calculate optimum values for K1
and K2 based on the generator data and the network reactance.
The Power System Stabilizer PSS is a section of the AVR computer program (see
Block Diagram /YU105 ) and is processed once per network cycle. The voltage at
the generator terminals and the generator current are measured in order to define
the signals PE and f. The calculated signals for P (=PE) and f are then sent
across DC filters “D” (real differentiators) that transmit only the dynamic portion of
the signals. The PE and f signals obtained in this way are then weighted
(multiplied by) with the factors K1 (F330) and K2 (F332) and sent to the summing
point of the voltage regulator.
To satisfy BHEL-EDN computer program HE038 for calculating the parameters K1

and K2, the polarity of the f signal is selected automatically according to the
status of Flag F732 (The digital voltage regulator has a non-inverting PID filter
instead of inverting PID filter of analog controllers).
The PSS stabilization signal is imposed on the automatic voltage regulator only if
the following prerequisites are met:
 Generator on line
 Generator power output > the value F338
 Generator voltage in a range between F33C and F33A
The stabilization signal is limited at the output from the PSS to the lower and
upper limits of F336/F334. Flag F732 defines whether the stabilization signal is
introduced before or after the PID filter (usually before the filter). Because the PID
filter, as noted above (refer to Sect.2.3.1) already takes the ceiling factor Vp1 into
account, the PSS signal needs to be multiplied by Vp1 if it is added to the voltage
regulator following the PID filter (divider at the input to the min/max limiter).
If the signal “MECH LOAD” (from the turbine) is available, this parameter can be
imposed on the electrical load signal P by activating Flag F736. This precaution
prevents the DC filter “D” in the P-channel from producing an unnecessary
“stabilization” effect in the case of rapid changes in turbine load. As an alternative
for the AVR’s Power System Stabilizer, a stabilization signal from an outside
EDN 48-1050-01 27
system can be imposed by activating the binary input “PSS-SIGN.EXT.” Flag F340
can be used to select between an analog and a 12-bit signal, and F33E to select
the polarity desired for that signal.
Slip- stabilizing adapter
The memory subdivisions in the PSS adapter are similar to those in the voltage
regulator. Block I contains the operating program for the PSS adapter. Block II
contains an EPROM with the configuration. Block III is not occupied. Block IV
has an EEPROM where the precalculated weighting factors are tabulated. The
addresses for these factors are given in the attached Report of settings. Finally,
Block V contains the RAM.
The following will be a brief description of the function of the PSS Adapter.
As we already know, the slip stabilizing signal is formed from the sum of two other
signals namely the generator active–power signal and the generator frequency
signal. The amplification and the mixing ration for the two signals are referred to
as the weighting.
The stability of a synchronous machine operating on a network depends on the

operating point of the machine and on the external reactance. Usually a
compromise weighting can be selected to cover all operating points, together with
the expected external reactances. This value is set in the slip stabilizing system,
and results in satisfactory damping at all operating points.
If, however, the network conditions do not permit the use of a compromise setting,
the PSS adapter provides a solution.
The complete operating range (power chart ) of the machine is divided into six
operating sub – ranges. Then, using computer program HE 038, the weighting
factors are determined for the six sub – ranges and for three different (expected)
external reactances Xe.
Thus we have a total of 18 operating sub – ranges under consideration. For each
of these sub-ranges, the optimum weighting factors are determined and are stored
in a table of parameters in the EEPROM. The power and frequency signals, of
EDN 48-1050-01 28
course, have to be weighted separately, so a total of 36 values are stored. From
there, the values are issued to the voltage regulator as 2 x 6 – bit signals which
are next multiplied by the basic weighting factors which have been set. The basic
weighting factors in the voltage regulator can be modified, in 64 steps ( 6 bit ), by
a factor between 0 and 4.
The task of the PSS adapter is now to assess the operating point of the machine
and the instantaneous value of the external reactance. Once this has been done,
the corresponding weighting factors are read from the stored table and are
transferred to the voltage regulator.
The operating point of the machine is determined from the measurement of Iactive
and Ireactive. Measurement of the external reactance Xe is more complicated.
When determining Xe, it is assumed that the voltage at the network center is
constant. If there is now an oscillation in the active power, then the value of angle
also oscillates. As UN is constant , the phase angle of the generator voltage will
thus oscillate about the value e.
From this brief consideration, it can already be seen that identification of Xe can
be made only during transient processes.The value e is measured by

comparing the generator phase angle with a constant –frequency signal. Finally,
the system calculates how large the e for the oscillation which is present most
be in order to yield the three preset values of Xe. After this, a comparison is made
to see which of the three calculated values of e comes closest to the measured
value. The “best” value is selected, and this determines the corresponding
weightings to be used.
When the transient dynamics have decayed, and after a subsequent delay time
which is stored at address C3C0, the weighting is reduced by one step. If the
maximum Xe has already been identified, then after another delay period there is
another reduction of one step.
In other words: in steady-state operation, the slip stabilizing works with the lowest
weighting, and thus the maintenance of constant voltage takes priority. If, in
EDN 48-1050-01 29
steady-state operation, the oscillations exceed the value set at address C3C4, the
weighting is raised one step. During the time delay which is set at address C3C2,
there is no further monitoring of the oscillation at steady state. This is to prevent
automatic switching to the maximum weighting when there is oscillation in steady-
state operation.
As with the voltage regulator, the WRITEFLAG is set whenever a parameter is

changed with the microterminal. During execution of the program, there is a cyclic
comparison of the parameters filed in the EEPROM with those in the RAM, and a
comparison of the configuration flag in the user program with the corresponding
values in the RAM. When a deviation occurs, the WRITEFLAG is set. Depending
on which comparison has detected the fault, either a parameter fail flag is set at
address FF00 or a K-PROM-fail flag at address FF04.
Address Description Meaning of status
FF00 Parameter Fail Falg FFFF=fault
0000= No fault
FF02 Address at which fault

found
FF04 K-PROM-fail flag FFFF = fault
0000=No fault
FF06 Address at which fault

found
2.4 The MANUAL Channel of Operation
2.4.1 Summary
The independent MANUAL channel has been built as a simple field current
regulator without additional limiters. Its main function is to maintain the excitation
of the generator even if the AUTO channel becomes non-operational. The
MANUAL channel also performs valuable service for purposes of testing,
commissioning, and preventive maintenance.
In a Manual channel, measurements, regulator, generation of firing pulses, and

power supply are physically separate from those on the AUTO channel. Incase of
MANUAL channel, Field current Regulation is part of firing circuit.
EDN 48-1050-01 30
2.4.2 Principle of operation
All the functions of the MANUAL channel of operation including Reference value
Generation, PI regulation and generation of firing pulses, have been implemented
in single electronic module, the UN 0663 Gate Control Unit.
When Manual mode of operation is selected or if the channel is configured as

Manual channel, the control variable Ucontr of Field current regulator, which is
implemented in UN0663 Gate Control Unit is used as the reference value for
generating firing pulses on the principle, known as “ramp control” (Comparison of
Ucontr with Usyn-synchronous saw tooth signal).
For further processing in the UN 0096 Intermediate Pulse Stage, the Gate Control
Unit supplies six firing pulses at its output whose phase position with respect to
the synchronous voltage U is in accordance with control variable U . An
syn contr
internal linearization ensures that the field voltage produced via the firing pulses
remains proportional to the control variable Ucontr throughout the entire range. As
a result, the circuit amplification of the control remains constant over the entire
range.
Whenever excitation is switched ON or Generator breaker is opened, the set-point

for Field current is set automatically at the preset - ref. Value. This provision
ensures that the generator voltage always attains approximately its nominal value
on Voltage build up.
The UN 0663 Gate Control Unit can be re-functioned (by pre-selection with a
switch ) for purposes of testing to act as a purely firing pulse control. In this case,
the control variable Ucontr is adjusted directly using the RAISE / LOWER push
buttons on the front of the module. In this way, for example, the relationship
between the phase position of the firing pulses and the control variable Ucontr can
be checked easily.
3. Pulse Section
3.1 Pulse Generation and Amplification
The UN 0663 Gate Control Units of each channel supplies six firing pulses for
operating the 6-pulse thyristor bridges. The low-power pulse signals from these
Gate Control Units are amplified in the UN 0096 Intermediate Pulse Stage,
galvanically isolated, and then sent to the common pulse bus. On the output end,
the Intermediate Pulse Stage of the stand by channel is always blocked.
The Gate Control Units generate the pulses based on microprocessor control. The
reference voltage used for the firing pulse phase location is the output voltage
from the excitation transformer (Usyn1 and Usyn2). The commutation spikes of
the synchronous voltage caused by the converter are calculated prior to use of the
voltage as a reference value and are deliberately filtered out.
EDN 48-1050-01 31
The lower limit for the firing pulses (double pulses), which are offset from one
another by 60°, is defined by the limit rectifier position (min) and the upper limit
by the limit inverter position (max) for the firing angle. min and max can be
adjusted on the Gate Control Units using DIL(Dual In Line) switches. min
ensures that the firing pulses will not be issued (premature firing) until there is
sufficient positive phase voltage on the thyristor involved. max prevents a
dangerous “tipping” of the thyristor bridge into the rectifier mode if the firing angle
 is too large (“late firing”). The critical factors determining max are the overlap
time ümax (max. commutation time) and  the “recovery time” of the thyristors
(max < 180° - ümax -  ).
An external control signal can force the firing pulses into their inverter limit
position. Other binary inputs can block or direct the firing pulses of the Gate
Control Units so as to produce freewheeling on the Thyristor Bridge. During
freewheeling, the firing pulses for the thyristor pair R and S are blocked and the
pulse signals T+/T- are engaged with chains of pulses.
All Gate Control Units contain a field current monitor that blocks the firing pulses
immediately whenever the current exceeds a preset threshold level. In this case,
the field circuit-breaker is also tripped via an output contact. The purpose of these
provisions is to prevent damage to thyristors and thyristor fuses in case of a slip-
ring short-circuit, or to keep any damage that does occur to a minimum.
4.0 Converter
4.1 Final Pulse Stages

The UN 0809 Final Pulse Stages adapt the output pulses from the UN 0096
Intermediate Pulse Stage (pulses on the pulse bus) to the gate currents needed
for the thyristors. Each thyristor bridge is equipped with its own Final Pulse Stage.
Each Final Pulse Stages is provided with a power supply module UN 0809.
The module generates a high initial pulse amplitude in order to reach the
necessary gate current gradient. The Final Pulse Stages and their associated
thyristor bridges form single units. All six pulse outputs from a Final Pulse Stage
can be blocked by an external control signal, so that all thyristors in the associated
thyristor bridge will block the current. A blocking of the pulses is initiated whenever
there is a malfunction in the associated thyristor bridge.
4.2 Converter Power Section

Fully controlled thyristor sets in three-phase bridge connection are used. Each of
the 6 bridge arms is fitted with a thyristor and an arm fuse. The thyristors are
generously dimensioned with respect to voltage and current so that the failure rate
is very low.
Each thyristor bridge arm is equipped with current flow monitoring CT’s. The
absence of conduction in any arm is identified by a Current flow monitoring
module and alarm is given.
EDN 48-1050-01 32
5.0 Field Current Circuit
5.1 Exciter Field Circuit-Breaker

The circuit breaker in the Exciter field circuit is used to isolate the field circuit from
the converter. It is capable of switching off the synchronous machine from full load
under the worst conditions of a 3-phase short-circuit.
In addition to its main contacts, the Exciter field circuit breaker also has a de-
excitation contact with which the stored magnetic energy in the Exciter field can be
dissipated across the de-excitation resistor. The de-excitation contact closes
shortly before the main contacts open so as to ensure proper commutation of the
field current from the main contacts to the de-excitation contact when the breaker
is switched off. The stored energy in Generator field winding is dissipated with
natural time constant of the generator field and Exciter armature circuit.
The Exciter field circuit-breaker is switched on by electromagnetic force and is

kept switched on by a mechanical latch. When the latch is released by trip coil, the
circuit breaker is thrown open. The circuit breaker also has auxiliary contacts that
report its status.
5.2 De-excitation
When malfunctions occur, the stored field energy must be dissipated as quickly
and safely as possible to protect the generator. This is done by the converter, the
field circuit breaker and the de-excitation (discharge) resistor.
De-excitation (with opening of the Exciter field circuit-breaker) takes place in the
following stages:
 The converter, driven to its inverter limit position (negative ceiling voltage),
recovers a portion of the field energy in to the network. A trip command is given to
the field circuit breaker.
 The de-excitation contact closes, diverting the field voltage to the de-excitation
resistor.
 Then, immediately, the main contacts open, building voltage. The field voltage
commutates to the de-excitation resistor.
 The current diminishes at a given time constant TE:

Lf
(with linear resistance: TE = -----------)
Rf + Re
Due to the reversal of the field voltage by the converter, the Exciter field current
commutates from the main contacts of the Exciter field circuit breaker to the de-
excitation resistor in a very early phase. This reversal of the field voltage prevents
EDN 48-1050-01 33
burn-off on the main contacts and provides effective protection for the field circuit
breaker.
Depending on the operating policy, an operational shutdown of the excitation can

also be effected with the field circuit breaker closed. This method is useful mainly
when the excitation is switched on and off frequently. In this case, the converter is
merely driven into the inverter limit position so that the field energy is recovered
into the network. The converter then blocks since it is supplying positive current
only.
6.0 Monitoring
6.1 Excitation Monitoring

refer to scheme sheets GX000-YS501…
The main goal of Excitation Monitoring is to make optimum use of the

redundancies provided in the excitation system and to give alarm whenever a
malfunction makes these redundancies unavailable. The Excitation Monitoring is
implemented in Programmable Logic Controls.
6.1.2. Actual Value Monitoring

refer to scheme sheets GX000-YS501…
The actual values for generator voltage Ug and field current I f are monitored for
malfunctions (plausibility). This monitoring is active regardless of whether or not
the Generator Breaker is closed. Essentially, when Excitation is ON, the
measurements are monitored by comparing the signals (the smaller signal reading
is detected as incorrect). If the stand by channel is not faulty, “Active channel Ug
fault” derived by comparison with stand by channel Ug is permitted to initiate
change over action. If Ug is not between 90 to 110% and if difference is > 10%
then also Ug is considered as faulty.
The measurement channel malfunctions are enabled operationally, after excitation

has been switched on.
If (Field current) is also monitored by comparing If1 and If2 and whichever is less
is declared as faulty. In addition “If” is monitored for value greater than Ifo when
Generator Circuit Breaker is OFF and for a value less than Ifo when the Generator
Circuit breaker is ON.
7.0 Binary Controls
7.1 Commands
EXCITER FIELD CIRCUIT-BREAKER ON/OFF

Commands with Status
Pressing the ON button / issuing command through HMI interface closes the
Exciter field circuit breaker when all conditions to PERMIT breaker closing, shown
in the functional representation in schematic diagram GS020-YS501 are satisfied.
EDN 48-1050-01 34
Whenever this command is wired parallel to the command “EXCITATION ON”
(refer to schematic diagram AU020-YB001), excitation is switched on, at the same
time as the Exciter field circuit-breaker (refer to the next section).
Pressing the OFF button / issuing command through HMI interface, switches off
the field circuit breaker and the excitation, which de-energizes the generator
through the converter and the de-excitation resistor. Provided all PERMIT criteria
for Exciter Field Breaker OFF are present as shown in functional representations
on schematic diagram GS020-YS501, pressing the “FIELD BREAKER OFF”
button / issuing command through HMI interface, switches the Exciter Field
breaker OFF.
EXCITATION ON/OFF
Depending on the operating control philosophy for the installation in question,

these commands can be issued together with the commands FIELD CIRCUIT-
BREAKER ON/OFF as described above (refer to the input wiring in schematic
diagram AU020/YB001). If the commands FIELD CIRCUIT-BREAKER ON/OFF
and EXCITATION ON/OFF can be operated separately, the excitation can be
switched on and off without having to activate the field circuit breaker every time.
This prevents undue stressing of the field circuit breaker in cases where the
excitation must be switched on and off frequently.
If the logic is so designed then the field circuit breaker must be in the ON position
before the excitation can be switched on. Provided all PERMIT criteria for
Excitation ON are present as shown in functional representations on schematic
diagram GS021-YS501, pressing the “EXCITATION ON” button switches the
Excitation system on, i.e., the enable is given for the firing pulses to the converter.
Pressing the OFF button / issuing Excitation OFF command through HMI,
switches off the excitation, i.e., the converter is directed to inverter operation, de-
energizing the generator, if Excitation OFF PERMIT is available.
CHANNEL-1 ON / CHANNEL-2 ON / CHANNEL-3 ON

Basically, a shift can be made from one channel to the other at any time because
the stand by channel is always matched automatically to the active channel.
Whenever a malfunction is detected on channel-1, a switch-over to the standby
channel is forced, and it is no longer possible to switch back to the channel-1,
while the malfunction is not removed. A switch-over to a faulty channel is not
possible. (refer to the input wiring in schematic diagram AU020/YB001).
That is Ug (Generator Voltage) actual value should be healthy for Auto channel of
operation and If (Field current) actual value should be healthy for Manual channel
of operation
EDN 48-1050-01 35
CHANNEL-1 / CHANNEL-2“RAISE “/”LOWER”
Commands with Status MIN/MAX,
The “RAISE “/”LOWER” push buttons or the commands from HMI are used to
adjust the set point. of the generator voltage. When the generator is operating
under no load, this adjustment changes the generator voltage; in operation under
load, it changes the reactive power output. When the operating limits of the rotor
and the generator are being exploited to the full, appropriate limiters intervene and
disable the “RAISE”/”LOWER” commands in the direction limited (refer to Sect.
2.3 for the limiters).
Warning signals light up whenever the generator voltage set-point is at its

minimum or maximum value. If both the “RAISE” and “LOWER” commands are
issued simultaneously, no adjustment is made in the set-point. The generator
voltage set-point is set automatically at its nominal value whenever the excitation
is switched on if preselect option is chosen.
CHANNEL-3 “RAISE “/”LOWER”

Commands with Status MIN/MAX,
The “RAISE “/”LOWER” push buttons or the commands from HMI are used to
adjust the set point for field current. When the generator under no load, this
adjustment changes the generator voltage; in operation under load, it changes the
reactive power output. Because there is no limiter available on the MANUAL
channel, care is needed when issuing “RAISE” or “LOWER” commands to see
that the operating limits for the rotor and the generator ( as defined in the Power
Chart) are not exceeded.
Warning signals light up whenever the field current set-point is at its minimum or
maximum value. If both “RAISE” and “LOWER” commands are issued
simultaneously, no adjustment is made in the set point. The field current set-point
is preset automatically at the value for no load excitation current (Ifo) whenever
the excitation is switched on or generator breaker opens.
7.2 Display of Analog Values
Field Voltage (Uf), Field Current (If) and Balance Voltage V between the control
variables of the regulator channels are displayed in the control room. The
displays for If and Ug are particularly useful whenever one is operating in the
Manual channel. The V indicator shows the voltage by which control variable of
the selected mode of the stand bychannel differs from that of the selected mode of
the Operating channel.
The selected mode of the stand bychannel is matched automatically to the

selected mode of the Operating channel. This tracking implemented in Binary
controls processor is set to be relatively slow acting: any switch-over from one
channel to the other necessitated by a malfunction will be made to the steady-
state value present prior to the malfunction.
EDN 48-1050-01 36
The generator can be operated in the AUTOMATIC mode up to the limits set in
generator capability diagram. The permissible operating range for the AUTO
mode is outside the operating range permissible (and set) for the MANUAL mode.
If the stand by channel is selected to be in Manual mode it cannot, in such cases,
track the active channel in Auto mode, the V indicator steadily reports a
difference. During “normal” steady-state operation of the generator, the V
Balance meter must always be at null position. UNLESS THERE IS ANY
SPECIFIC REASON, IT IS ADVANTAGEOUS TO SELECT AUTO MODE FOR
BOTH THE CHANNELS.
7.3 Alarms
The alarm messages in the control room are general messages grouped
according to the information needed by the operating staff. The cause of the
malfunction can be seen in detail on the ALARM INDICATIONS page of the HMI
PICTURE in the Regulation cubicle. A detailed analysis of the malfunction can be
undertaken using LOCAL HMI, by FOLLOW ing the tagname. In addition a
provision has been made to list the, possible causes, Immediate action by
Excitation system and Further procedure to be carried out by maintenance staff,
on LOCAL HMI itself.
UNDER-EXCITATION LIMITER IN ACTION is displayed whenever an “exciting”

limiter has intervened (refer to Sect.2.3) to increase the field current. Response: If
permissible in view of the generator’s reactive power output at the moment, raise
the voltage set-point.
OVER-EXCITATION LIMITER IN ACTION is displayed whenever a “de-exciting”

limiter has intervened (refer to Sect.2.3) to reduce the field current so as to
dominate the voltage regulator. Response: If permissible in view of the generator’s
reactive power output at the moment, lower the voltage set-point.
COMMON ALARM / AVR FAULTY is displayed whenever an alarm signal (either

high or low priority) is ON. Response: Do not start the unit. If it is in operation, find
out the cause of the malfunction from LOCAL HMI alarm indications at the
excitation cubicle and proceed as called for in the support instructions for Trouble
shooting.
EXCITATION TRIP is displayed whenever the excitation and the generator have
been tripped by a critical malfunction of the excitation system. Response: Find out
the exact cause at the local HMI alarm indication on the excitation cubicle. In the
case of a system malfunction, call for Service. In the case of a justifiable protective
operating trip, acknowledge the malfunction signal and restart the unit.
EDN 48-1050-01 37
7.4 Check-List for Operating Staff
Check for the following periodically during operation:
a) In the control room:
 Neither an “over-excitation” nor an “under-excitation” limiter has intervened.
 Set-points for the channels are not in their limit positions.
 The reading for channel tracking (V) is steady in the middle of the dial.
 The field current, generator voltage, and reactive power output are stable.
 Test the indication / alarm LED’s.
Various monitors check the stand by channels continuously to ensure that they
are functional. Nevertheless, we recommend that a brief switch-over to the other
channel be made periodically, e.g., after a start-up, to test its functional readiness.
b) On the exciter cubicles:

 Regulator cubicle REG-1 does not contain any active alarms (red coloured
LED symbols, on the alarm indications, pages of picture).
 There are no unusual noises.
 The cooling system for the converter cubicle is working properly, air inlets and
outlets are open and free of dirt.
EDN 48-1050-01 38
7.5 Local Operator’s Panel, Exciter Cubicle
A LOCAL HMI (Human Machine Interface) door mounted PC has been provided in
Regulation cubicle REG-1
PRECAUTION: IT IS ESSENTIAL THAT NO OTHER ADDITIONAL SOFTWARE

ISLOADED ON TO THIS PC OR THE PC IS NOT ACCESSED USING PEN
DRIVES /OTHER REMOVABLE DEVICES WHICH ARE DENTRIMENTAL TO
THE PROPERFUNCTIONING OF THE PC BY VIRUS INFECTIONS.
This Industrial PC has been loaded with ValmetDNA software, with which Binary
controls and HMI based operation have been implemented. User shall login as
“dna” and run/open “DNA Operate Client”.
To log on as operator (dna):
1. ThePC shall be switched on if it is not already on. When the PC is turned on, it
goes through normal boot up routines. When the computer finishes start up
procedure, the Windows 7 Auto Logon dialog appears.
2. Alternatively you may press <CTRL+Alt+Delete> keys to open the logon dialog.
3. Enter your user name as “dna” and password.
4. Once the PC boots up and the Windows 7 desktop appear, and then open a
session of the operator workstation in the PC. i.e.
Goto start menu ->all programs ->metsoDNA -> DNA Operate ->DNA Operate
Client.
On clicking on “DNA Operate Client” the following picture (control panel) will
appear on screen.
Control Panel View
5. Click DAVR icon in the toolbar to navigate to the DAVR main picture window.
Various control buttons / soft push buttons are provided for controlling the unit as
part of main picture.
EDN 48-1050-01 39
DAVR Main Picture View
Control panel details:
a. Title bar: The title bar of the control panel displays the name of the selected
area. It also contains the standard buttons for minimizing, maximizing, or closing
the control panel
b. Area buttons: By clicking an area button, you select the area to want to
control. When an area button is clicked, the corresponding overview picture
representing a process or sub process is opened in the control panel.
c. Overview picture: The overview picture contains links to more detailed pictures
of the area in question. Its purpose is also to present general information of the
selected area.
d. Toolbar: The toolbar contains buttons for general desktop operations.
EDN 48-1050-01 40
e. Event stepper: When a disturbance occurs, the corresponding disturbance
data is displayed in the event stepper even if the event browser were not open.
f. Event counter: The function of the event counter is to present an overview of
the events currently active in the control room and to provide a quick access to the
information connected to the events. The event counter presents the advancing of
a disturbance in a process from one event area to another. A disturbance is
usually an alarm or a group of alarms requiring an acknowledgement.
The fields in the event counter refer to the process areas which have
unacknowledged events. Up to 5 fields can be displayed in the event counter at a
time. If there are more than 5 fields, the field list can be scrolled in the event
counter in the groups of five by clicking the arrow buttons. The name of the
process area and the number of events active in the area are displayed in each
field. The color of the field represents the highest event priority in the area as
follows:
 Red = high alarm priority
 Dark orange = medium alarm priority
 Light orange = low alarm priority
 Gray = notification
Similarly, the color of the arrow button represents the highest event priority in the
group of the next five fields.
Event areas appear in the fields of the event counter at the same pace in which a
disturbance occurs in the area in question. Therefore,
the operator can see (in a chronological order) how a disturbance has advanced in
the process from one event area to another, and find
out the causes and solve the situation.
g. Date and time: This field shows the date and time.
EDN 48-1050-01 41
DAVR main picture details:
Various control commands provided using soft push buttons are as identified in
the above picture.
1. Field Breaker ON/OFF selection

2. Excitation ON/OFF selection
3. Channel-1/Channel-2/Channel-3 Selection
4. Reference Raise/Lower for Channel-1
The corresponding status displays are available near the push button controls.
Display of the following analog signals have been provided on the Main picture.
A. Active power
B. Reactive power
EDN 48-1050-01 42
C. Power factor
D. Exciter Field Voltage
E. Exciter Field Current
F. Generator Voltage
G. Generator Current
H. Channel-1 Control Voltage
I. Channel-2 Control Voltage
J. Channel-3 Control Voltage
It may be noted that first five in the above list are required for the operator to know
the machine parameters while controlling / operating from LOCAL of Excitation
panels. Others though provided are not essential for LOCAL operation. Excepting
Exciter Field voltage, Exciter Field current and Channel balance voltage, all other
displays are indicative in nature, considering the high conversion factors used for
display purposes.
Fault indications have been shown as grouped display in the block diagram
picture. This display shall be GREEN under healthy condition and turns RED
whenever there is a fault.
EDN 48-1050-01 43
A click on this display enables operator to navigate through the detailed alarms list
page. In the detailed alarms list page, the LEDs corresponding to the fault
indications are displayed in RED, when there is a fault. A left click on the LED
enables operator to view the quick trouble shooting support text.
7.6 Micro terminal
In addition, to the above operator work station, a portable Micro-Terminal has

been provided on the AC rack of Regulation cubicle REG-2 (refer to the next
Section).
Note:- Malfunctions of the UN 0660 processor units, require acknowledgment with

the RESET button on the front of the module. Acknowledgment of the UN 0660
processor module restarts the processing programs involved, e.g., stored values,
processing information, and temporary changes made in the RAM storage (via the
Micro-Terminal) are overwritten.
EDN 48-1050-01 44
Micro-Terminal
7.6.1 Summary
The Micro-Terminal can be used to view parameters and signal values of the
processor system (UN 0660) and to change stored values within certain address
ranges. To do this, the Micro-Terminal must be connected to the UN 0660
processor in question by plugging a system cable in on its front side. This system
cable also supplies the power to the Micro-Terminal. The Micro-Terminal has a 4-
line LCD display in which 4 addresses (lines) appear simultaneously. The address
appears at the left of these lines and the value for these addresses at the right.
The four values displayed can be measured or recorded at the four measurement
sockets provided below the LCD display.
7.6.2 Selection of Addresses
To select a given address on the display, the cursor must first be moved to the
beginning of the line desired. Then the new address must be typed on the
keyboard, and this address entered using the “RETURN” key. This causes the
value for the newly selected address to be displayed at the right. The Micro-
Terminal automatically translates a number of the addresses into easily
interpreted alphanumeric values. For example, the actual value for generator
voltage is at address F90A in the processor system for the AUTOMATIC mode /
channel. Whenever this address is selected, the term “Uact” appears in the
address column, and the signal value, for example, 102.3% appears in
alphanumeric form.
A new address can also be selected by moving the cursor to a given address in
the address column and “paging through” the addresses with incremental
commands (push buttons: INC / DEC). Because the addresses that can be
selected via the Micro-Terminal are always even-numbered, the Micro-Terminal
rounds up to the next even-numbered address.
7.6.3 Addresses with Variable Value (Parameters)
The Regulator processor systems contain EEPROMs and RAMs as storage

spaces for variable parameters. When the processor is initialized, the RAM
storages take over the content from the EEPROM storages. The values stored in
the RAM are used for processing the functions in the processor.
The Micro-Terminal can make changes in either the RAM storage or in the
EEPROM storage. Changes in the RAM storage are temporary: they are canceled
again the next time the process is initialized (The value in the EEPROM storage is
taken over again). Changes in the RAM storage are therefore suitable mainly for
test purposes. Changes in the EEPROM storage, on the other hand, are
permanent. The address range for the EEPROM storage is from HEX C000 to
HEX C7FE. The corresponding addresses in the RAM range are exactly HEX
3000 higher. For example, the RAM address F250 corresponds to the EEPROM
address C250.
EDN 48-1050-01 45
Changes in value in the RAM range are made by moving the cursor under the
value to be changed, typing in the new value, and entering it with the “RET” key.
As an alternative, a steady change in value can also be made by pressing the
“INC”/”DEC” keys while the cursor is located under the value that is to be
changed.
Changes in value in the EEPROM range are made by pressing not the “RET” key
alone, but the keys “SHIFT”, “WRITE”, and “RET”, in that sequence. The changed
value in the EEPROM range then appears on the display, but is not yet
functionally effective: The processor is still performing calculations using the “old”
RAM storage value. The new value is not taken over into the RAM storage until
the RAM storage is reinitialized, for example, by pressing the RESET button on
the front of the UN 0660 processor involved.
The alarm, “PARAMETERS CHANGED,” is issued whenever values in the RAM

or the EEPROM range have been changed. This alarm can only be acknowledged
by pressing the RESET button on the front of the processor involved.
Note:- The address which generates the indication of the difference can be found
via the micro-terminal when it is connected to the AUTO channel CPU module
(UN0660)::
Add. FB00 : 1111 - k-flag difference
Add. FB02 : XXXX - corresponding address
Add. FB04 : 1111 - EEPROM-RAM
Add. FB06 : XXXX - corresponding address
7.6.4 Processor Systems with Fixed Functional Modules
The processor systems of the Channels-1 and 2 contain software in the form of
unalterable standard functional modules (firmware). The plant-specific overall
function depends on the settings of the software switches, referred to as
“configuration flags” (K-Flags). Because these K-Flags define the Scope of Supply
for the plant software, they cannot be changed in the EEPROM range. The range
of addresses for the K Flags in the RAM storage includes the addresses from
F702 to F7FF.
The parameters of these processor systems as reference values, limit values,

amplification factors, etc. can be altered and adjusted using the Micro-Terminal.
There are usually max. permissible ranges of adjustment assigned to these
parameter values. Whenever settings are selected beyond this range of
adjustments, they are limited in the RAM range (functionally relevant) to the
maximum value permitted for the range of adjustment. The values in the EEPROM
range (C...) are marked with an asterisk (*) on the display as a reference for the
individual using the Micro-Terminal.
In the processor system for the AUTOMATIC mode / channel, the values of 12
signals can be selected directly using specific keys on the Micro-Terminal (without
EDN 48-1050-01 46
typing in an address). The list below shows these signal values and their essential
characteristics:
Display HEX Value Voltage

micro Designation Add. in on Mic-
terminal Dec terminal
Uref % Ug set point (without droop) F270 2866 + 7V
Uact % Actual generator voltage F90A 2866 + 7V
Ifac % Actual rotor current F910 1228 + 3V
IGac % Actual stator current F91C 2866 + 7V

(Apparent current)
IR % Actual active current F906 ±1433 ± 7V
IX % Actual reactive current F902 ±1433 ± 7V
P % Active power output FA80 ±1002 ± 5V
Q % Reactive power output FA82 ±1002 ± 5V
Dact Deg Actual load angle (1p.u.= F886 1024 + 3V

1 rad = 360°/2p = 57.3°)
CPhi ind \ cap Power factor (-1024 ..0.. F842 ±1024 ± 10V
+1024 = (0 cap...1...0 ind)
Ucontr Deg Control variable F992 0 ... ± 10V

(input gate control unit) 4095
(0:=180°;4095: =0°)
Uaux % Auxiliary voltage F91A 2866 + 7V
7.6.5 Binary Controls

Binary controls have been implemented using the DCS (Distributed Control
System) platform ValmetDNA. The system has a wide variety of features, facilities
and configurations. The details referred below describe the configuration adopted
for Excitation application.
Hardware resources:
Refer sheet YU102 of scheme for an overall block diagram showing the interfacing
between Regulation channels and the Binary Controls. For the purpose of Binary
controls two ACN-CS Processing Units, One of which is Primary and other
EDN 48-1050-01 47
Secondary (stand by) are used. The two ACN-CSs are connected to form a back
up pair. Process control can be transferred Automatically (fail Over).
The Binary Input (DII8P24) / Output modules (DOI4RO) provide the physical
connection point, for the input / output wiring of signals to and from the process.
The analog inputs required in Binary controls are acquired through the Analog
Input Module (AII8V).
For interfacing ValmetDNA with DAVR hardware Digital Input module (DII8P24)
and Digital output module (DOI4RO) have been used.
The Signal Flow:
Potential free contacts from field  Digital Input Module Digital Input Buffer
(DIB)  Configuration logic residing inside active ACN-CS  Digital output
Buffer (DOB) Digital Output module  Aux relay for contact multiplication and
remote use.
The Configuration (software file)
The configuration file is built using FBCAD. The Input modules and Output
modules are defined with the module locations. Each Input module has 8 LEDs on
its front plate which glows to indicate that the particular channel is high. Each
output module has 4 LEDs on its front plate which glows to indicate that the
particular channel is high.
The project specific Logics are built in the configuration file using FBCAD. To have
a structured configuration, they are divided in to groups which replicate the
scheme sheet drg for the logic. The system permits provision of 8 levels of groups.
Inside the groups various atomic function blocks (like AND gate, OR gate, R-S flip
flop, ON delay timer, OFF delay timer etc.) are used to construct the plant specific
logic required. Unique Tag names (DTAG-Digital Tagger) are assigned for Digital
I/O signals in the buffers. Unique Tag names can be assigned / used anywhere a
digital signal needs to be tagged or alarmed.
Similarly unique Tag names (ATAG-Analog Tagger) are assigned for Analog I/O
signals in the buffers. Unique Tag names can be assigned / used anywhere an
Analog signal needs to be tagged or alarmed. Each of the atomic blocks has
appropriate attributes which makes the usage of these blocks versatile.
8 Preventive Maintenance and Operational Malfunctions
8.1 Overview
While electronic components themselves do not suffer from aging and show only
insignificant wear, the excitation equipment includes a number of such electro-
mechanical elements as circuit-breakers contactors and fans all of which are
subject to a certain amount of wear.
If, even so, a malfunction should ever occur in the electronic section, there are
various monitors and corresponding annunciation displays available. Certain
functional parts, however, are difficult to monitor and must therefore be inspected
periodically.
EDN 48-1050-01 48
Fouling builds up as a result of the natural draft air cooling of the electronic
equipment. Some of the screw-terminal connections can work themselves loose
due to vibrations.
High voltages and currents (DC!) occur in the exciter circuit. Here, spots in the
insulation that have become dirty present a risk of major damage from voltage
flash-over. Periodic preventive maintenance on the installation reduces this risk
greatly.
8.2 Preventive Maintenance and Care
We recommend the following preventive maintenance and care for the installation:
a) Every 3 months, with the turbine / generator group in operation
* Check for blocking of the vents in the cubicles. These may be washed out
using a suitable cleaning fluid, or with a blower.
* Check the current distribution among the converter blocks and current
conductance of the thyristors.
* Compare the present distribution of thyristor device currents with that of

commissioning / factory test results.
* Check that the stand by channel tracks properly, the channel in service and
works properly when activated. Interfere with the tracking of stand by channel with
respect to the channel in operation by activating the “RAISE”/”LOWER” push
buttons of stand by channels one at a time. The automatic tracking is working
correctly if the stand by channel is slowly brought back equal to channel in service
once the “RAISE”/”LOWER” buttons are released, so that the V-Balance Voltage
indication returns to the middle. Then, check that the stand by channel is working
properly by switching over briefly to that channel. If there should be a significant
change in the field current If switch back immediately to the channel that was in
operation and notify Service.
* Check that the important measured values are correct. To do this, read the
measurements on the Micro-Terminal and compare them with the values on the
instruments in the control room / LOCAL HMI display. Check at least the following
values on the two channels: generator voltage F90A, stator current F91C, field
current F910, and active power output FA80.
b) Once a year, with the turbine/generator group at a standstill
* Check for burn-off on the contacts of the Exciter field circuit-breaker.
* Check for dust deposits in the converter. If it is severely fouled, clean it,
particularly the cooling elements, using dry, oil-free compressed air.
* Check for fouling of the plug-in modules (printed circuit boards and devices) in
the swing frame. Only if necessary: blow the dirty components out with a dry, low-
pressure air jet. In circuit boards or devices with gold-plated contacts (Tier AG,
EDN 48-1050-01 49
AP) clean the contacts carefully using White Spirit or a contact cleaning fluid of
proven quality. If the printed circuit boards are severely blocked (cannot be
cleaned out with an air jet), use special cleaning procedures and then neutralize
and dry them. Be very careful in taking the circuit boards out and putting them
back in, and take the “Electrostatic Discharge” precautions indicated in Sect. 8.3.2
below.
* Check that all screw connections are firmly seated.
* Check all protective equipment in the trip and the signalization circuits.
* Perform a functional test on the complete electronic system as described in
Sect. 8.3.3 below.
8.3 Operational Malfunctions and Functional Tests
Basically, malfunctions in the excitation system itself can cause temporary or

sustained deviations of the exciter current, i.e., can cause over-excitation or
under-excitation of the synchronous machine. There are generally standby circuits
available when individual circuits fail (redundancy) so as to avoid a trip due to the
response of protective equipment.
Malfunctions in the Binary Controls make themselves felt in a failure to respond

normally to the control commands or in unintended trips or channel switch over.
The operating staff must familiarize themselves with the details of how the
excitation system works and with its operating controls well enough to enable
them to evaluate the situation correctly in the case of a malfunction based on the
readings of the displays and the malfunction signals received. Always avoid
precipitous action.
Most operational malfunctions in the functioning of the excitation system are

detected correctly by the extensive monitoring and protection equipment and are
annunciated at the alarm displays page. The various alarms are described and
interpreted in more detail when a click on the LED display is made.
The cause of the malfunction must be known before any general acknowledgment
of the system is made. If it is not, determine and record the detailed “malfunction
symptoms” as in the List of Alarms / trouble shooting support text.
If an electronic circuit board should become defective, we strongly recommend

against an attempt for repairing it. Replace it with a spare part, which must then be
set as shown on the Test and Commissioning Report and handled as described in
the Section below.
8.3.2 Malfunctions in the Electronic Control
EDN 48-1050-01 50
Cyclic self-test routines monitor, malfunctions of the digital electronics of the DVR
system. A processor malfunction is announced on the front plate of the defective
module by a “FAIL” LED, and is signaled to the alarm display. In case of a
malfunction on the channel-I, an automatic switch over to channel-II is made. The
defective module can thus be removed from the channel-I and replaced with a
spare part while the generator is in operation.
The various power packs have voltage monitors of their own. They switch off
automatically whenever the monitor responds and signal the malfunction in the
alarm display.
For circuit boards in Tiers AA, AB, AE switch off the protective circuit-breaker at
the input of the corresponding 692.03.PY2BA module before taking out and
replacing the electronic modules. The voltage must be OFF before attempting to
replace them! The circuit boards in tier AG, AP... may in general not be replaced
while the power supply is ON. In cases the module supply cannot be switched off
selectively, the module must be pulled out and inserted “decisively” (with no
hesitation). Before inserting the replacement module, make all the adjustments on
it, such as switch settings, bridges, special equipment, etc. as described on the
Test and Commissioning Report. (Also compare it with the “old” module!). In the
case of the UN 0660 microprocessor circuit boards, also make certain that the
correct operating program PROM (correct HIER No.) is installed in Location A735
and the correct user’s program PROM is installed in Location A736. Whenever
the parameter values on the replacement circuit board are not being entered
via the Micro-Terminal (refer to Sect.7.6), then the EEPROM in Location A738
must also be changed from the “old” module. The “old” settings of
potentiometers R23 (U1), R24 (U2), R25 (UR), R26 (US), and R28 (UT) must be
carried over on the UN 0661 “Interrupt generator” module.
Caution!
Most of the electronics modules contain CMOS elements that are highly sensitive
to electrostatic discharge (ESD). Whenever these modules have to be handled,
follow the “Guidelines for Handling ESD-Sensitive Electronic Components.
8.3.3 Functional Test at Standstill
Periodical functional testing is performed in order to increase the reliability of a

system. It should be performed once a year, best of all during an overhaul of the
turbo group, i.e., while the machine is at standstill.
The main activities here involve:
* Testing the electronics equipment.
* Testing the power supplies and measurement circuits.
* Testing pulse generation and amplification.
* Testing the monitors.
* Checking the connections (cables, wires, connectors).
EDN 48-1050-01 51
* Checking for wear on the mechanical parts (e.g., relays, switches).
* Checking the general condition of the installation (cleanness, oxidation, etc.).
For a functional test while the machine is at standstill, set testing switch –S20 at
“TEST”, open Q3 and MCB F74 ON. The AC power supply for the electronics and
the synchronous voltages Usyn are then obtained from station auxiliary supply
(Refer to scheme sht. no. CE100-YS601). For normal operation, switch off F74,
close Q3 and switch S20 in service.
The digital control electronics have in built test routines that run cyclically and
check during operation to make sure that the hardware is functional. For that
reason, the functions implemented in the processor do not have to be checked in
routine controls. Either all the functions of a processor system function properly, or
none of them do. The latter is accompanied by an alarm signal from the
processor.
However, the measured data must be checked carefully. To do this, apply the
associated 100% values for voltage and current at the input terminals using a 3-
phase Variac or an electronic function generator.
To check that the conversion in the peripheral input modules and in the
A/D transducer of the processor system is correct, compare the values applied
with the display on the Micro-Terminal (refer also to Sect. 7.6). The addresses for
the measured data in the processor systems are as follows:
Measurement AUTOMATIC channel

(AA49 / AB49)
Generator voltage F90A
Stator current F91C
Field current F910
The values displayed in % on the Micro-Terminal correspond to the values in p.u.

Compare them with the data in the Test and Commissioning Report.
The other data measured on the AUTOMATIC channel, such as active and
reactive power output, load angle, etc., are derived by calculation from Ug and Ig
and do not need to be checked in routine inspections.
If possible, however, check the correctness of the above-mentioned

measurements, including that for effective power output FA80 (AA49 / AB49) even
before shutting down the group. If this checking produces proper results, no
further rechecking of the actual values is necessary during the routine inspections.
The power supply units have a voltage monitor built into them. To test this
monitor, open the protective circuit-breaker assigned to the power supply unit.
EDN 48-1050-01 52
Proper functioning of the monitor is signaled on the alarm display and/or on the
module itself.
As a further check, measure the output voltages from the power supply units and
compare them with the data in the Test and Commissioning Report.
To check pulse generation, connect up a 2-channel oscilloscope or a suitable

recording instrument as follows:
1st channel: Synchronous voltage Usyn, phases UR-OV/US-OV/ UT-OV,

measured at the test sockets provided on the front plate of the UN0663 control
unit
2nd channel: Pulses R+ ... S- to 0 V, measured at the test sockets provided

on the front plate of the UN 0663 control unit.
Triggering of Channel 1:
Perform the following tests:
* Set testing switch –S20 in the cubicle at “TEST”, Q3 off and F74 ON
* With regard to their phase-assigned synchronous voltage, the pulses must be

in the preset limit position for inverter operation.
* The double pulses must be separated by 60°el. ± 5°el.
* Compare the shape of the pulses with the data on the Data Sheet for the
UN 0663.
* Test all the channels; the two AUTO channels (AA65, AB65) and the
MANUAL channel (AE65).
To test the Intermediate Pulse Stage UN 0096, switch to Channel -1, operation
and view or record all output pulses at measurement sockets R+ ... S- to 0 V.
Repeat the checks for Channel –2 & Channel –3. Compare the shape of these
pulses with the data in the relevant Data Sheet.
To test the Pulse Final Stages UN 0809 check all output pulses at measurement
sockets R+ ...S- to 0 V. Compare the shape of these pulses with the data in the
data sheet.
Next measure the pulses on the thyristors themselves, i.e., downstream from the
pulse transmitters. The pulse amplitude is still approx. 2 to 5 V. If there are firing
pulses at all thyristors, the entire pulse path is OK.
To check channel switch-over, make another comparison of the output pulses

from an Intermediate Pulse Stage with the associated synchronous voltage. Set
the limit position for inverter operation at 120° on one of the Gate Control Units
and at 170° on the other. Then, when changing channels, a shift in the pulse
location from 120° to 170°, or vice versa, must be detected. (On completion of this
test, restore all inverter operation limit positions to their original settings!)
EDN 48-1050-01 53
During major overhauls, it is a good idea to test the inputs and outputs of the
open-loop controls.
To test the inputs, locate the sources of the messages using the schematic
diagram / by FOLLOW ing the signals and simulate a response of the
annunciation contact. The corresponding LED on the DII8P24 Input module must
then light up.
The outputs include the commands for the field circuit-breaker and the field
flashing breaker. Since the OFF commands for the field circuit- breaker are in
redundant circuits, they must be tested individually.
Work carefully when testing the protective equipment. To check the protective
trips for over current, simulate a field current If equal to 105% Ifn at the isolating
terminals. Then change the following settings temporarily, one after the other,
producing an exciter trip each time:
* the UN 0663 for the channel --1 (AA65): S853 to “1”, causing an immediate
trip;
* the UN 0663 for the channel --2 (AB65): S853 to “1”, causing an immediate
trip;
* the UN 0663 for the channel --3 (AE65): S853 to “1”, causing an immediate
trip;
For all trip simulations, always make certain that the trip coil of the field circuit
breaker pulls in and that a generator trip is initiated.
8.3.4 Interpretation of the Alarm Displays
The alarm displays on the LED indications page of the HMI picture and the other
alarm and operating displays on the fronts of modules are used for quick pin-
pointing of malfunctions.
Refer to the appropriate Data Sheets for an interpretation of the operating and
malfunction displays (LED’s) on the fronts of the various modules.
The Excitation System malfunctions are signaled on the LED indications page of
the HMI display using pictorial LED’s. The Plain text descriptions of these alarms
also indicated by the side of pictorial alarm LEDs.
When a malfunction is present, the corresponding LED flashes. The alarm can be
acknowledged using the RESET button. Brief malfunctions are stored in memory
and annunciated also. The indication vanishes once these temporary malfunctions
are acknowledged.
List of Alarms provides instructions as to what the reasonable operational

response should be once a given malfunction has occurred.
For various disturbances, the malfunctions indication is not only lit for the source
itself, but also for the secondary malfunctions. In such cases, it is often difficult to
EDN 48-1050-01 54
identify the actual root of the problem quickly. “Field breaker First Out/ Field
breaker Protection”, “Excitation First Out / Excitation Protection”, “Channel-1 First
Out”, “Channel-2 First Out” help to identify the actual root cause of the problem
quickly. The first fault within the group will be flashing and rest of the faults will be
steady.
The location of non-signaled malfunctions requires a more detailed knowledge of

the excitation system and a systematic procedure based on the plant documents
(e.g., the schematic diagram).
Note the following when using the List of Alarms that follows:
The following general procedure always applies even though not stated in the
“Trouble shooting support display”:
* Note down all alarm indications.
* Press the RESET button.
* Some malfunctions may still be present.
* Check the symptoms listed for the malfunction indications that are still
present.
* “Further Procedure”:
Carry out the instructions step-by-step in the order shown. Once one step has
proven successful (the malfunction has been located and/or eliminated), the steps
that follow are no longer necessary.
8.3.5 Malfunctions other than alarms
Generator does not become excited

Possible Causes Points to Check and Correct
Break in field circuit  Does the Exciter field circuit breaker
close?
 Check cables for interruption.
Generator becomes excited to a  Are firing pulses present at the output
partial voltage but is deexcited from the Final Pulse Stages? Do they shift
again shortly thereafter. into the rectifier position after the command
“EXCITATION ON”?
Failure of power supply to the

 Has the battery supply been switched
electronics equipment (LED’s on
on? (Refer to over-all Schematic
the power supply units fail to
Diagram/YU101)
light).
There is still a converter After “EXCITATION ON”, the Tagnames for
blockage bridge failures shall be “false”
EDN 48-1050-01 55
The set point for voltage or field  After “EXCITATION ON,” the binary
current is not at the nominal no- controls must issue setting commands for
load value Channel 1and 2 to PRESET reference
value. Refer to EG040-YS505.
 PRESET value for Auto Channel
= address F250 in respective
processors (refer to /YU105).
 PRESET value for Manual
Channel = Switch S855 on UN 0663
of respective channel (AE65)
Regulator malfunction Is the control variable U of the active
contr
UN 0663 Gate Control Unit positive after
“EXCITATION ON”? If not: For Auto
Channels 1 & 2 do a functional test with the
Micro-Terminal based on /YU105. For Manual
channel, test based on data sheet of UN0663
Over voltage during Voltage build up
Possible Cause Points to Check and Correct
Over voltage due to improper Switch over to manual mode and build up the
phase sequence voltage. Check the phase position of UR w.r.t
IR, US w.r.t. IS and UT w.r.t IT. At the sockets
of module UN0661 of Auto channel.
Over Voltage due to voltage Switch over to manual mode and build up
regulator voltage. Check the actual values of Auto
channels on the Micro Terminal while exciting
the generator on manual mode. If set point
F270 is too high, check F250, F254 & F256. If
necessary, change the “Soft-Start Time” using
F290
Over Voltage due to the If Switch over to Auto channel and build up
voltage. Check the actual value for field current
regulator in Manual mode
at socket “If” while exciting the generator on
Auto mode. Check Vp and Ta in UN0663
module as per commissioning report.
Gate Control Unit malfunction Check if the control variable Ucontr is correct
(it can be measured at the socket Ucontr),
check the firing pulses R+ ... S- and their
phase position. Check the synchronous
voltages at UR, US, and UT.
EDN 48-1050-01 56
Unstable parallel Operation with the Grid
Periodic Fluctuations in Reactive / Active Power Output
Change in the controlled system If the changes causing the problem cannot be
due to changes on the grid or cancelled, restabilize the control loop. Then
drive end check and/or restabilise the limiters as well.
Adjustments for Vo, Vp, Ta, and Check the settings against the Test and
Tb have shifted. Commissioning Report.
Irregular Instability, i.e., Sporadic Over-excitation or

Under-excitation with Origin Not in the Grid
The droop influence is causing Check active current IR and reactive current IX
an irregular voltage effect. at Addresses F906 and F902 (refer to/YU105).
Check external current transducer circuit and
actual value for current Ig against the Test and
Commissioning Report.
Generator is working in an Adjust the set-point and bring the generator
unacceptable operating range back within its normal operating range. Do a
(normally prevented by limiters). functional test on the limiters.
Repeated, short or long lasting For malfunctions that occur asystematically,

malfunctions in the electronics. check the control voltage Ucontr on the Gate
Control Unit and the field voltage Uf using a
recording device or an oscilloscope.
If the two signals are in phase during the

malfunction, the fault is upstream from the
Gate Control Unit. Do a functional test on the
voltage regulator, particularly the set-point and
actual value circuits, and on the limiters.
If the two signals are out of phase during the

malfunction, the fault is downstream from the
regulator, i.e., the regulator is attempting to
correct the fault : Do a functional test on the
Gate Control Unit, the Final Pulse Stage, and
the converter as described in Sect. 8.3.3.
Over or under excitation Check the set point and attentuation factor of
the limiter involved against the Commissioning
Report.
EDN 48-1050-01 57
9.0 Installation and Commissioning
Installation Site
With its thyristor converters, the exciter generates heavy high-voltage DC currents
in the field current circuit. If the installation is subjected to the prolonged effects of
dirt and corrosive gases, there is a risk of extensive damage caused by voltage
flash-over. For that reason, select the location of the exciter in the power plant
carefully and, if necessary, protect it from such dangers.
The converter portion should be located as close as possible to the sliprings and
the exciter transformer so as to keep voltage losses to a minimum.
As the excitation cubicles may be subjected to a little vibration, it should not be

firmly joined to the generator platform.
To counter fouling and corrosion, it is better to set the excitation cubicles up in an

enclosed, ventilated room.
It goes without saying that the cubicles must be protected against splashing or
spraying water, falling objects, etc.
Ambient Air
The air must be as dry as possible and free of pollution, aggressive gas, insects,
etc. Salty vapors, e.g., due to cooling with salt water, damage the unit.
As a standard rule, the ambient temperature about the exciter must not exceed
50 °C (104 °F). Make certain that the warmed cooling air can flow off. Above the
air pass out area an air space of at least one meter (approx.3 feet) must be left.
Commissioning
As already mentioned in Sect. 1.1 commissioning of the excitation equipment

must, as a rule, be performed or supervised by staff who have special know-how
and experience. Because the unit has already been extensively tested in the
factory, activities during commissioning are limited mainly to functional tests on its
interaction with the generator, and with equipment on the power plant end.
As a result, the time required for commissioning depends to a very significant

degree on the cable connections outside the cubicles and on progress of the
(other) generator commissioning in accordance with the program.
The steps in commissioning the excitation equipment are as follows:
Preliminary testing:
Generator commissioning: test runs and testing of the generator protection system
Functional and stability tests during normal generator operation
EDN 48-1050-01 58
Preliminary testing includes testing of the measurement, control, TRIP and alarm
circuits, and the functional test on the converter. The following conditions must be
met before these tests are carried out:
Connecting of cables must be completed and have been tested electrically.
The binary input signals must have been tested as far as the LED’s on the input
modules. (Switch on F56, F57, F70, F71 and F81 to F84) and S20 to test position.
The binary output signals must have been tested electrically, starting from the
connection terminals (Jump the output contacts on the connection terminals).
There must be an external power source available for the excitation transformer or
for the converter directly (Also needed for the subsequent generator test runs).
A substitute resistor (> 20 A) must be available for the functional test of the
converter.
Normally, the test runs for the generator include the recording of the generator’s
short-circuit and open circuit characteristics and testing of the generator’s
protective TRIPs. For this purpose, the excitation transformer must be supplied
with power from an outside source (not in shunt connection).
Functional tests and stability tests can also be performed.
Note:- For subsequent installations of the same type, it is possible to a large

extent to do without the stability tests since, with this digital system, there is a high
degree of certainty that the later units will operate in a way identical to that of the
first unit.
EDN 48-1050-01 59
Approx. time required
Tests ------------------------------------------------------------------------------
Operating Conditions
n(p.u.) Ug(p.u.) P(p.u.) Q(p.u.) (h)

- Checking voltage 1 0 to 1 0 0 2
regulators, AUTO-1 and
AUTO-2 ; Stability,
range of settings
(oscillograms)
- Oscillograms for 1 0 to 1 0 0 1
excitation start-up,
de-excitation, AUT0-1
and AUTO-2
- Checking the V/Hz- 0.5 to 1 0.5 to 1 0 0 0.5

limiter
- Effects of current 1 1 0.4 to 0.6 +0.4 to 0.6 1

on the grid
- Voltage regulators: 1 1 as as 2*
checking stability with desired desired
the grid
- Reactive load shut-down 1 1 appr. 0 +0.4 0.5 *
(with oscillogram)
- Rotor current limiting 1 1 0 to 0.5 ± 0.5 1*

measurement, range of
settings, stability
(oscillograms)
- Load angle limiting, 1 1 0.5 ± 0.5 1*

measurement, range of
settings, stability
(oscillograms)
- Inductive stator 1 1 0.5 + 0.5 1*

current limiter
- Capacitive stator 1 1 0.5 - 0.5 1.5 *

current limiter
- Power system stabilizer 1 1 0.5 appr. 0 2*

with sudden changes in
Ug set point
*During these tests, surges in reactive load of approx. 0.1 to 0.3 p.u. must be
expected.
n= speed Ug = Generator Voltage P= MW Q= MVAR
EDN 48-1050-01 60
Storage Instructions for Digital Voltage Regulator
Following are the guidelines for storing the above mentioned equipment when received at
site:-
a) UNLOADING
i) Due care should be taken while unloading or shifting the equipment/packages to
avoid damage to components. Dropping of the equipment from trucks can cause
serious damage to performance and life of components which may not be
noticeable externally.
ii) Eye bolts and lifting beams provided should preferably be used for handling.
iii) Slings of proper size to be used.
iv) Sliding of cubicles on floor not allowed.
b) PRELIMINARY INSPECTION
i) Usually the equipment is supplied in completely assembled condition. Certain
components which are likely to fail in trasit due to shocks and vibrations are
removed from panels and are supplied in separate packages.
ii) On receipt of consignment, it should be checked according to the shipping list for
shortages, if any.
iii) Damages, if any, noticed under visual inspection should be immediately brought
to the notice of BHEL and Transporters.
iv) Though due care is taken while packing the material for despatch, sometimes
damages occur due to unforeseen causes like overspeeding of trucks on rough
roads, loose shunting on railway tracks, collisions, etc., which can result in
loosening of supports. These should be tightened and components supplied
loose are to be mounted at proper places.
c) STORAGE
i) If cubicles are to be stored for a long time, i.e., more than 6 to 8 weeks, it is
advisable to preserve the packing material for repacking.
ii) Wooden packing base may be retained to use it as a raised platform for storage.
iii) If the equipment is not to be installed for commissioning immediately, it should be

stored in dry, dust free, clean, well ventilated, covered room. Room temperature
should be between -10°C to +50°C and relative humidity less than 50%.
iv) Equipment after unpacking is not to be left directly on the ground without proper
wooden supports. Raised wooden platform will reduce the chances of damage
due to vermins, fungus, insects, etc..
EDN 99-655-188 Rev.00 Page 1 of 2

v) Silicagel is generally used as a dehydrating agent while storing panels. Small
packets can be kept inside the panel.
vi) Due care should be taken to ensure that the equipment is not exposed to fumes,
gases, etc. . Often electrical contacts of relays and terminal boards are affected
by exposure to fumes and gases.
vii)During rainy season, the anti-condensation heaters provided in the equipment

may be kept continuously ‘ON’. (Before connecting power supply, isolate heaters
on its own terminal blocks. Megger the heater and connect through separate
temporary terminal blocks and fuses to 220V as per scheme). To connect the
heaters or not can be decided according to site conditions considering
dampness, humidity of storage room, etc..
viii)While holding or keeping electronic sub-assemblies/modules on a table or any

surface, take special care in deciding the side (face) of the sub-assembly that will
be in contact with the table. Ensure that the connector pins or electronic
components do not get damaged.
ix) All electronic modules should be removed from its racks and placed in an A/C
room mainted at 20°C till these are required during commissioning.
x) While handling the electronic modules, care should be taken to ensure that the
PCB and the components mounted over the PCBs are not touched with hands.
Module should be carried by holding its front plate firmly.
EDN 99-655-188 Rev.00 Page 2 of 2

Format no.: EDN 95-653-017 Rev.01
TEST INSTRUCTIONS AND REPORT FOR
2 X 660 MW STG
OF
IB THERMAL POWER STATION
Project : IB THERMAL POWER STATION - UNIT-3 – DAVR Test Report no.: 205/15/1192
W.B.S.Element : CE/1050-SH3-48-01 Page 1 of 109
Formatno.:EDN95-653-017
Rev.01
TEST CERTIFICATE
DIGITALAUTOMATIC
VOLTAGEREGULATOR
PROJECT : IB THERMALPOWERSTATION- UNIT-3
EDNSETNO. :1
W.B.S.Element
No. : CE/1050-5H3-48-01
OGADRG.NO. :3-657-00-00187
SCHEMATIC
DRG.NO. : 3-657-00-05226
TESTREPORT
NO. i2OShSh192
YEAROF MANUFACTURE : 2015-2016
PREPARED
BY .T4STEDBY WITNESSED
BY APPROVEDBY
ft#rmeil, Gr--
oMcl\.!r..a'- r'I
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$#ffiF"ffilffiY
Date23.11.2015 ,
o"tL''qlospot! Date:\l>]1L oate:o{loa lzOtJo
NOTE:-Customeris requested to quotethe TestReportNo.andW.B.S.Element

no.:
mentionedat righthandbottomcornerin all correspondences.
Project: lB THERMALPOWERSTATION- UN|T-3- DAVR Test Reportno.:2051151'l'192

W.B.S.Element : CE/1050-5H3-48-0
1 Page2 of 109
S. DESCRIPTION PAGE Module Sl.no

No NO. if applicable
1 Synchronous machine data and specification of DAVR 8
2 Specification of Excitation Equipment 9
3 List of measurement and instruments 10
4 Insulation Resistance & HV Test 12
5 MCB Settings 13
6 MetsoDNA module settings 14
7 V and I measuring module for CH1 15 150167240008
(69203IA1AA,UNC4660,U01)
8 Interrupt Generation module for CH1 17 150158740074
(69203GB2AA,UN0661,AA53)
9 Analog I/O module for CH1 20 150158780135
(69203NA1AA,UN0610,AA57)
10 Digital I/O module for CH1 21 150174890051
(69203NB1AA,UN0662,AA61)
(69203NB1AA,UN0662,AA69)
12 Digital Firing & control module for CH1 23 150177160015
(69203DU1CA,UN0663,AA65)
13 Pulse Intermediate stage amplifier for 25 150158680026
CH1(69143350,UN0096,AP21)
14 CPU module for CH1(69203DB1AA,UN0660,AA49) 26 150158720056
15 DC-DC supply module for CH1 (69203PY2BA,AA37) 29 150164770026
16 CPU mod. for Xe-identification CH1 30 150158720097
(69203DB1AA,UN0660,AA13)
17 Interrupt Gen.Unit for Xe-identification CH1 32 150158740047
(69203GB1AA,UN0661,AA17)
18 Analog I/O mod. Xe-identification 35 150158780106
CH-1(69203NA1AA,UN0610,AA21)
19 Digital I/O mod.for Xe-identification 36 150174890088
CH-1(69203NB1AA,UN0662,AA25)
( 69203IA1AA ,UNC4660,U02)
21 I Interrupt Generation Unit for CH2 39 150158740043
( (69203GB1AA ,UN0661,AB53)
22 Analog Input/Output module for CH2 42 150158780124
( 69203NA1AA,UN0610,AB57)
23 Digital input / output module for CH2 43 150174890056
(69203NB1AA,UN0662,AB61)
24 Digital inputoutput module for CH2 44 150174890089
(69203NB1AA, UN0662,AB69)
25 Digital Firing & Control module for CH2 45 150177160026
(69203DU1CA,UN0663, AB65)
26 Pulse intermediate stage amplifier for CH2 47 150158680023
(69143350,UN0096,AP01)
27 CPU module for CH2 (69203DB1AA,UN0660,AB49) 48 150158720070
28 DC-DC supply module for CH2(69203PY2BA,AB37) 51 150164770009
(69203DB1AA,UN0660,AB13)
30 Interrupt Gen. Unit for Xe-identification CH2 54 150158740042
(69203GB1AA ,UN0661,AB17)
31 Analog I/O mod.for Xe-identification CH2 57 150158780117
(69203NA1AA,UN 0610,AB21)
32 Digital I/O mod.for Xe-identification CH2 58 150174890053
(69203NB1AA,UN0662,AB25)
(69203IA1AA,UNC4660,U03)
(69203DU1CA,UN0663, AE65)
35 Pulse Intermediate stage amplifier for CH3 63 150158680058
(69143350,UN0096,AG21)
36 DC-DC supply module for CH3 64 150164770010
(69203PY2BA,AE37)
37 Pulse final stage power supply 64 150161460014
(CE69132260,UN0901,AP07)
(CE69132260,UN0901,AP10)
39 Pulse Final stage amplifier for TY1 66 150180240006
(69203MU1BA,UN0809,AP20)
(69203MU1BA,UN0809,AP03)
41 MicroTerminal ( 69203TB2AA , UNS 2660, AC45 ) 67 150158840048
42 Memory card ( 69203YV1BA , CT370, AG15) 67 150176030065
43 Memory card ( 69203YV1BA , CT370, AP15) 67 150176030056
44 Test point module (69138840, UN0094, AP23) 67 150160460050
45 Test point module (69138840, UN0094, AG23) 67 150160460042
46 List of Parameters for channel-1(Auto) AA49 68
47 Parameter list for Xe identification AA13 76
48 List of Parameters for channel-2(Auto) AB49 78
49 Parameter list for Xe identification AB13 86
50 AC and DC Power supply circuits 88
51 Tap setting of Transformers 88
52 Checking of Transducers 89
53 Light load test 98
54 Testing of Field-Breaker (Q1) 100
55 Current flow monitor – A31, A32 101
56 Current sharing in thyristor bridges 102
57 Heat run test 103
58 Checking of Local HMI 106
59 Checking of PSS10,PSF10,PSS11,PSF11 107
60 Rotor temp.measurment 107
61 Line up test 108
Rack Module Description Module Sl.no if

Dev. Ref applicable
AP90M ACN Process controller main- ACNCS
AP90R ACN Process controller reserve - ACNCS
IPSP1 Power supply unit 150164740123
IBC1 Bus controller unit 150168540038
R1M00 Digital input DII8P24 150176900084
R1M04 Digital output DOI4RO 150175030002
R1 M09 Digital output DOI4RO 150175030039
R1M14 Analog output AOI4C 150165760011
R1M15 Analog input AII8V 120140610114
R2M15 Analog input AII8V
1.Synchronous machine data and specification of AVR :

The Automatic Voltage Regulator has been designed and manufactured for the
machine having following technical details.
Type of machine GEN
Sl.No Description Abbreviation Unit Value

1. Rated apparent output MVA 777
2 Rated active output MW 660
3. Stator current AAC 21362
4. Stator voltage Un VAC 21000
5. Synchronous speed Ns rpm 3000
6. Power factor Cos 0.85 Lag
7. System frequency Cs Hz 50
8. Machine reactance:
a) Synchronous reactance
i) Direct axis unsaturated Xd %
ii) Quadrature axis Xq %.
b) Direct axis transient reactance
i) Saturated X'd %
ii) Unsaturated X'du %
c) Direct axis sub-transient reactance

i) Saturated X"d %
ii) Unsaturated X"du %
9 Machine Time constants:
i) Direct axis, transient open circuit T'do Sec
ii) Direct axis, transient closed circuit T'd Sec
iii) Sub_transient T”d Sec
iv) Armature Ta Sec
10. i) Exciter Field winding resistance Rf20 Ohm 0.423
at 20 deg. C
ii) Exciter Field winding hot resistance Rf75 Ohm
0.508
at 75 deg. C
11. Exciter Field Excitation requirement
i) No load field voltage Ufo VDC 20.1
ii) No load field current Ifo ADC 39.5
iii) Nominal field voltage Ufn VDC 58.4
iv) Nominal field current Ifn ADC 115
v) Max.cont.rated field voltage Ufmax VDC 58.4
vi) Max.cont.rated field current Ifmax ADC 115
vii) Ceiling voltage Ud VDC 95.2
viii) Ceiling current Id ADC 187.3
ix) Duration of field forcing - Sec. 10.0
12. Field test voltage - KVrms -
13. Synchronising slip - % -
14. AVR CT ratio - AAC AAC 24000/5
15. AVR PT ratio - VAC VAC 21000/110
16. Ambient - Deg.C 50
17. Altitude - meters 1000
18. Permanent Magnet Generator data
i) Rated output KVA 65
ii) Rated Voltage VAC 220
iii) Rated current AAC 195
iv) Rated Frequency Hz 400
2.Specification of Excitation Equipment :
Sl.No Description Unit Value
1 Accuracy of excitation control % ±0.5
2 Range of voltage control in Auto % 90 Ugn - 110 Ugn
3 Range of voltage control in Manual % 0 Ifo-105 Ifn
4 Range reactive current compensation % Up to 15
5 Frequency range of operation Hz 47-52
6 Total No.of THY.bridges No. 2
7 No. of redundant THY.bridges No. 1
8 Protection class - IP 32
9 Excitation equipment rating
a) Voltage VDC 58.4
b) Current ADC 115
10 Range of PF regulation NA
11 Range of MVAR regulation NA
12 Station battery supply VDC 220
3.List of measurement and instruments :
SL.No Measurement Accuracy Instrument Equipment
1 a) AC Voltage(<1000V) ±1% Digital Voltmeter to be
used for PT, FB, AC
voltages and AC Input to
Electronic Power supplies
b) AC DC Voltage(<1000V) ±2% Analog Multimeter To be

used for I/P and O/P of
Thy. Bridge Circuit.
2 AC Current ±2% Motwane AVO meter or
Tong tester
3 DC Voltage ±1% Digital Voltmeter
4 DC Current (other than transducer) ±2% Motwane AVO meter
5 Pulse measurements ±3% Oscilloscope
6 AC Synchronising waveform checking N.A. Oscilloscope
7 Ripple in DC voltage ±3% Oscilloscope
8 Transducer measurements(0-20mA, 0- ±1% Digital Meter

60mV etc.)
9 IR measurement ±10% Megger 500V/1000V
10 HV test HV test equipment
1. AC ±1.5%
2. DC ±3%
11 Time (for ref. value travel time) Stop watch
12 Resistance measurement ±3% Digital Multimeter
13 Phase sequence checking N.A Phase sequence meter
14 Field breaker(Closing & tripping time) ±3% Digital timer counter
15 Temp.measurement(for heat run test, ±1 deg.C Thermocouple & Digital
including sensing and indication) thermometer
16 Ambient temperature measurement NA Bulb thermometer
17 Relative humidity measurement NA Hygrometer
18 Frequency measurement ±3% Frequency meter
NOTE: Least count of the above instruments equipments shall be adequate for reading
measuring the parameters with its specified tolerance (as given in the test instruction
report)
PROGRAMMING SETTINGS
Legend:
A Connection point(solder pin).
R1 Resistor on soldering pins (setting element)
1 Programming link between soldering pins
S,X,J Programming link, plug, jumper
Resistors:
1) 0.25W 2%
2) 0.25W 0.25%
3) 2W 2%
4) 6W 5%
5) 1W 2%
6) 5W 5%
Capacitors:
7) Tantal Elco 33 micro Farad, 35V
ADVISE TO TEST AND COMMISSIONING STAFF:
EVERY BOX “_____ ” IN THE TEST REPORT HAS TO BE FILLED OUT WITH “OK”
OR “VALUE” OR “NA”(Not applicable).
4. Insulation Resistance & HV Test
Instruments used Range Make Sl.No.
Megger 500V/1000V Shanti 1613G
HV test set 0-5KV AEL MT-72262908
Details of voltage groups:
Sl. Grou Details Test Voltage (1Ph,50Hz Megger for

No p AC) for 1 min (KV) IR (VOLT)
1 A 415VAC,3Ph,50Hz 2.5 1000
2 B 220V 3Ph 400Hz PMG Supply 2.0 1000
3 C 220 / 240 V AC, 1Ph (UPS,Lamps & Heater) 2.0 1000
4 D 220 V DC 2.0 1000
5 E 165 VAC 2.0 1000
6 F Potential free contacts for customer 2.0 1000
7 G 110VAC,3Ph PTs and CTs circuit 2.0 1000
8 H 110VAC,3Ph Synchronising ckt 2.0 1000
9 I Up to 60V DC / AC 0.5 500
10 J Earth -
Observations: Measure insulation resistance and apply HV between group I & II as below:
Sl. Group- Group-II IR before HV HV applied for one IR after HV

No I (M -ohms) minute. (KV) (M-ohms)
1 A B+C+D+E+F+G+H+I+J 2000 2.5 2000
2 B C+D+E+F+G+H+I+J 500 2.0 500
3 C D+E+F+G+H+I+J 500 2.0 500
4 D E+F+G+H+I+J 100 2.0 100
5 E F+G+H+I+J 200 2.0 200
6 F G+H+I+J 500 2.0 500
7 G H+I+J 2000 2.0 2000
8 H I+J 2000 2.0 2000
9 I J 500 0.5 500
Ambient Temperature 29
Humidity 44
Date 24.02.2016
Time 9:25AM
5.Metso module settings
General :
1. Check switch setting on MBM120 and MBI8 mounting boards as per the scheme.
2. Power supply connectors to ACNCS, MBM120 and MBI8 modules to be plugged in as per the
Scheme.
3. Insert the corresponding 16 ,10 or 8 pin connector in each input/output module.
a) MBM120 ,MBI8-1 & MBI8-2 Settings :
RACK NO. MBM120 MBI8-1 MBI8-2 BY TEST BY COMMN
RACK 1 S1= 0 S2=0 S1=0 S1=4 OK
OK
RACK 2 S1=1 S2=9 S1=0 S1=4
OK
RACK 3 S1=2 S2=0 S1=0 S1=4
OK
RACK 4 S1=3 S2=9 S1=0 S1=4
OK
RACK 5 S1=4 S2=0 S1=0 S1=4
OK
RACK 6 S1=5 S2=9 S1=0 S1=4
IBC Settings
RACK NO. IBC DIP switch BY TEST BY COMMN
RACK 1 2,4,5,6 = ON 1,3,7,8 = OFF OK
OK
RACK 2 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 3 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 4 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 5 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 6 2,4,5,6 = ON 1,3,7,8 = OFF
6.MCB Settings :
Regulation Over load release Range Recomended Factory
cubicle setting setting/TEST
OK
F56,F57 25A Fixed
OK
F51,F52,F55,F81, 1.6-2.5A 2.5A
F82,F83,F84,F54,
F55
OK
F65.1,F65.2 2.5A-4A 3A
OK
F78,F79,F80 0.63 -1A 0.8A
OK
F70,F71 9-12.5A 12A
OK
F91 9-12.5A 12A
OK
F74 9-12.5A 12A
7.V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660, U01)
Place of unit : U01
Diagram sheet : DE010 / YS601/602
FUNCTION ELEMENT DE- FACTORY OK BY

FLT SETTING TEST/COMMN
P.T.= 21KV/110V 110VAC 109.9V /_____V
Intermediate PT =NA
Voltage at Generator voltage 110VAC 110V /_____V
measuring terminals 1, 2, 3 of 110VAC 110V /_____V
module is110 VAC
Ground capacitor S451 X IN OK /_____
Voltage at Synchronous voltage 110VAC 110.2V /_____V
measuring terminals 4, 5, 6 of
110VAC 109.9V /_____V
module is110 VAC at U converter
voltage of = 220 VAC 110VAC 109.9V /_____V
Generator current measuring =4.45 AAC 4.45A /_____A
C.T. =24,000A/5A
Intermediate CT = 5A/1A =4.45 AAC 4.45A /_____A
Current to be injected at cubicle =4.45 AAC 4.45A /_____A
terminals at rated Ig is Ig / CT
ratio)
Generator current sensing Input used 1A OK /_____

terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
IG burden resistor 7) R1001,3,5 X =2.2K * OK /_____

IG burden resistor 7) R1002,4,6 X = 270 * OK /_____
*Adjust resistors such that 3V is
obtained at rated stator current
at IR = 21362A 3 VAC ±3%
output 2.99V /_____V
at IS = 21362A output 3 VAC ±3% 2.96V /_____V
at IT = 21362A output 3 VAC ±3% 3.01V /_____V
V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01)
FUNCTION ELEMENT Def FACTORY OK BY

ault SETTING TEST/COMMN
AC Field Current Measuring Terminals 20..25
C.T. Ratio = 125 A /1A OK /_____
AC current corresponding to Ifn = 115.12A (0.752A) OK /_____
S452 in pos 1-2 S452 X pos 1-2 OK /_____
AC Field Current Measuring Terminals Input used 1A OK /_____
1A : 20-22, 23-25 & 5A : 21-22, 24-25
If burden resistor 7) R1007 X = 560 * OK /_____
If burden resistor 7) R1008 X = 390 * OK /_____
filter capacitor. 11) 
*Adjust resistors such that 3V is obtained at rated exciter field current
Ifn = 115+(58.4/500)=115.12ADC; output 3 VDC 3% OK /____
Micro terminal reading corresponding to 100% OK /_____
thyristor bridge output current= 115.12A
DC-Field Current Measuring Terminals 26,28
NA
Function used- S452 in pos.1-3) S452 X Pos1-2
NA
If burden resistor 7) R1009 X OUT
NA
NA
NA
NA
NA
at Ifn= ADC Output 3 VDC ±3%
NA
Spare inputs 29-31,32-34,35-37
Burden resistor 7) R1014 X OUT
NA
NA
NA
NA
NA
NA
NA
NA
8. Interrupt Generation Unit for Channel –1 (69203GB2AA , UN0661, AA53)
Place of unit : AA53
Diagram sheet : DE010 / YS701

At machine Voltage sensing Test
Sockets, check
1. Shape of sine UR-0V 4.37 VAC 4.37 V /_____V
2. Equal size and US-0V 4.37 VAC 4.37 V /_____V
3. Phase angle
Adjust volt. UR, US, UT-0 to UT-0V 4.37 VAC 4.37 V /_____V
4,37VAC ± 0,5% at 100%
machine voltage
DC sensing signal(by adjusting UG-0V 7.0 VDC 7.0 V /_____V
R392)
At machine current sensing Test 5VAC ±1%
IR-0V 4.99V /_____V
sockets check
1. Shape of sine, IS-0V 5VAC ±1% 4.98V /_____V
2. Equal size and IT-0V 5VAC ±1% 4.99V /_____V
3. Phase angle
At 100% current
Connect UR w.r t 0V to channel-1 US – UR 120 deg.lag OK /_____
of oscilloscope and US w.r.t 0V to UT – US 120 deg. lag OK /_____
channel-2 of oscilloscope. Check
phase lag of : UR – UT 120 deg. lag OK /_____
Connect UR w.r t 0V to channel-1 IR – UR No shift OK /_____
of oscilloscope and IR w.r.t 0V to IS – US No shift OK /_____
phase shift at UPFof : IT – UT No shift OK /_____
DC sensing signal IG 7VDC ±3% 6.99V /_____V
Resistors R1001,2,3 X 33,2 k OK /_____
Resistor R1004 X 1,5 k OK /_____
At Field current measuring Test If 3 VDC±3% OK /_____
socket signal at If equal to rated
Amp
Interrupt Generation Unit for Channel –1 (69203GB2AA , UN 0661, AA53)

Synchronous voltage
Resistor R1005 X 5.6k OK /_____
Additional input 2c28 :
Voltage adaption resistor R1007 X 1.8k OK /_____
Voltage adaption resistor R1008 X OPEN OK /_____
Rectifier and low pass filter:
With : 1-2 ON; without : 1-3 ON J1020 X 1-2 OK /_____
Synchronous interrupt generation

Common reset of odd and even S1026 X CLOSED OK /_____
interrupts (for separately reset
S1026 open)
Interrupts: OK /_____
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
Interrupts per period: OK /_____
12 : 1-2 ON, 1 : 1-3 ON 1-2
J1024 X
Jumper for factory test only S1044 X CLOSED OK /_____
Asynchronous interrupts
Interruptsperiod: OK /_____
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Machine frequency monitoring
Fmin 32Hz (S8501…8) (I : ON, OK /_____
O : OFF) S850 OIOOOOOO LSB
1 8
Fmax 66Hz (S8511...8) (I : ON, OK /_____
O : OFF) S851 IOOOOIOO LSB
1 8
S1030 X CLOSED OK /_____

Machine voltage monitoring
U1: 20% R23 X 1,4 V OK /_____
U2: 10% R24 X 0,7 V OK /_____
Program failure detection
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON
RUN signal DA converter OK /_____
R-C-filter R1009 X 120 kOhm
R-C-filter C1010 X 220 nF
watch dog timer: S1048 2-3 OK /_____
106ms : 1-2 ON; 426ms : 2-3 ON X
Interrupt failure detection
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
Interruptsperiod: S1036 1-2 OK /_____
12 : 1-2 ON, 1 : 1-3 ON X
Jumpers for unit fail contact loop
Unit within loop S1034 X CLOSED OK /_____
Most right hand unit with ref. to S1033 X OPEN OK /_____
CPU -1a26
Most left hand unit with ref. to S1035 X OPEN OK /_____
CPU -1c26
Freerun by external order
Used : closed; Not used : open S1047 X CLOSED OK /_____
9.Analog Input/Output module for CH 1 ( ED 69203NA1AA, UN 0610, AA57)
Place of unit : AA57 Diagram sheet : DE010 / YS702

Analog inputs (S100X:I : ON, O : OFF)
Unit software address 200 HEX
Address selector setting S1010 OIOOOOLSB OK /_____
1 6
Input mode selection (com : O; S1002 X OOOOOOOO OK /_____
diff. : I) O 7
Input voltage range selection
I : (0..+10V); O : (-10V..+10V):
Channels 0...7 S1000 OOOIOOOO OK /_____
Channels 8...15 S1001 I I I I I OOO OK /_____
External converting control S1007 X
O OK /_____
I : ON; O : OFF
Analog input channels
0V reference I : internal;
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
S&H-channels 5...7 S1005 X I OK /_____
S&H-channels 13..15 S1006 X I OK /_____
Analog outputs
Unit software address: 220 HEX
Address selector setting S1011 OIOOOILSB OK /_____
(I : ON, O : OFF) 1 6
Output voltage range selection, 1-3 : (0..+10V); 1-2 : (-10V..+10V):
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
Unit within loop X23-X24 X IN OK /_____
Most right hand unit OK /_____
with ref. to CPU X22-X24 X OUT
Most left hand unit OK /_____
Fail signal to output 2c16 S1008 X IN OK /_____
10. Digital input / output module for Channel 1 (69203NB1AA, UN 0662, AA61)

Inputs :
Address switch setting S1002 OOIIOOLSB OK /_____
-I : ON, O : OFF) 1 6
Selection of pulsed or OK /_____
static inputs: S1000 OOOOOOOO
O : static : OPEN; OK /_____
I : pulsed : CLOSED S1001 OOOOOOOO
Outputs :
Address switch setting S1003 OIOOOOLSB OK /_____
I : ON, O : OFF 1 6
Failure signals
Fail signal to 2c16: 1-3;
1A15 to 2c16: 1-2 S1004 1-3 OK /_____
Fail signal to output 2c17 X1008 X IN OK /_____
Supervision
Unit within loop X1005 X IN OK /_____
Most right hand unit with ref. to
CPU X1006 X OUT OK /_____
Most left hand unit with ref. to
11.Digital inputoutput module for Channel 1 (69203NB1AA, UN 0662, AA69)

Inputs :
Address switch setting S1002 OOI IO I LSB OK /_____
-I : ON, O : OFF) 1 6
static inputs: S1000 IIIIIIII
I : pulsed : CLOSED S1001 IIIIIIII
Outputs :
Address switch setting S1003 OIOOOILSB OK /_____
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
Unit within loop X1005 X OUT OK /_____
CPU X1006 X IN OK /_____
12.Digital Firing and control module for CH-1 (69203DU1CA, UN 0663, AA65)

Operation mode
Variation of firing angle: pos. 1:
int. R/L; pos.0: all other S865/1 X pos.0 OK /_____
Input control signal UC: pos. 1:
digital; pos.0: analog S865/2 X pos.1 OK /_____
Control mode: pos. 1: ext. UC OK /_____
only; pos. 0: int. or ext. S865/3 X pos.1 OK /_____
Pos. 1: If ctrl only; pos. 0: int. or
ext. S865/4 X pos.0
Freerun at high voltage rise OK /_____
du/dt: pos. 1: active; pos. 0: S865/5 X pos.0
inactive
Analog output signal select: OK /_____
pos. 1: UC; pos. 0: channel S865/6 pos.1
balance
Digital control signal input
Unit software address S866 X 600 HEX
Address switch setting I : ON,
O : OFF X IIOOOOLSB OK /_____
Parameter settings
Rectifier limit  min: S850 X pos.A=30 deg elec OK /_____
pos.8=149 deg
Inverter limit  max : S851 X OK /_____
elec
Current dependent inverter limit: S852 X pos.0=0 deg elec. OK /_____
Setting of Ifmax relay: S853 X pos.B=3In OK /_____
Commutation reactance: S854 X pos.8=16 % OK /_____
Min. setpoint If controller -%If0 S855 pos.0=0% OK /_____
Ifn / If0 ratio: S856 X pos.9=2.825 OK /_____
Digital Firing and control module for CH-1 (69203DU1CA, UN 0663, AA65)

Parameter settings
Vp If controller -VV : S857 pos.4=10 OK /_____
Ta If controller (ms): S858 pos.7=190ms OK /_____
Sensitivity follow up control -% S859 X pos.2=1% OK /_____
Pulse pause follow up control -s : S860 pos.3=2s OK /_____
Ifmax relay time delay (ms): S861 pos.2=11ms OK /_____
Signal settings
Analog output Uc on 2c18 S1004 OUT OK /_____
Analog output Uc on 2c20 S1005 IN OK /_____
Measurements Testpoint
Syn. voltage: UR-S IN UNC4660 UR-US 22 V /_____V

22 VAC
Syn. voltage: US-T IN UNC4660 US-UT 22 V /_____V
22 VAC
Syn. voltage: UT-R IN UNC4660 UT-UR 22 V /_____V
22 VAC
Pulse shape for all pulses shall be OK /_____
rectangular with pulse unloaded
Pulse amplitude 20v... 24v 24 V /_____V
Pause 0v... 2v 0/_____
Pulse duration=100 micro 100 µS /____µS

sec.±3%
Ifmax relay picks up at Ifn : 3 x Ifn OK /_____

Contact loop monitoring
Unit within loop S1000 IN OK /_____
Most right hand unit with ref. to S1001 OUT OK /_____

CPU
Most left hand unit with ref. to S1002 OUT OK /_____
CPU
None maskable interrupt S1006 X OUT OK /_____
13.Pulse Intermediate stage amplifier for channel 1 (CE69143350, UN 0096, AP21)

Place of unit : AP21

Phases blocking input resistance R1001,2.3 OUT OK /_____
Input pulse polarity S1-6 Pos.2 OK /_____

-Default = neg.
Ckeck the pulse sequence OK /_____
Check the amplitude OK /_____V

(13V-40V)with pulse final stage
Ckeck the pulse blocking as per OK /_____
scheme
14.CPU module for channel 1 (69203DB1AA, UN 0660, AA49)


Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452555R2 OK /_____
Pos.1 : 256k Pos.2 : 64k S801 X pos.1 OK /_____
Pos.1 : EPROM Pos.2 : RAM S802 X pos.1 OK /_____
Block 2 memory
EPROM 27C64 A736 1050KDVR OK /_____
EPROM RAM J905 X EPROM OK /_____
Block 3 memory
A737 X EMPTY OK /_____
Block 4 memory *
EEPROM 2864A A738 X EEPROM OK /_____
EPROM RAM or EEPROM J907 X RAM OK /_____
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____
* : Contains parameters entered through microterminal
CPU module for channel 1 (69203DB1AA, UN 0660, AA49)

Block 5 memory OK /_____
HETN400793P1 A739 X RAM
EPROM RAM OK /_____
J908 X RAM
Block 5 supply: internal(1-2), pos1-2
battery (1-3) S820 X (link) OK /_____
Non volatile memory NOVRAM X OUT OK /_____
No wait states NOWAIT X OUT OK /_____
Direct memory access
Operation DMA X OUT OK /_____

Test input TEST X OUT OK /_____
Timer clock
Timer 82C54 A778 X TIMER OK /_____
Timer frequency CA : 46875 Hz,
CB : CK1..CK3 CA, CB X CA OK /_____
Timer frequency 1.5 MHz CK1 X OPEN OK /_____
Timer frequency 11.7 kHz CK2 X OPEN OK /_____
Timer frequency 183 Hz CK3 X CLOSED OK /_____
Timer output inverted INV OPEN OK /_____
Serial interface
Pos.1 : RS422 Microterminal,
pos.2 : RS232 S803,804 X pos.1 OK /_____
HALT signal from microterminal
Inactive S823 X OPEN OK /_____

Watchdog
Watchdog active WD CLOSED OK /_____
56 ms T1+T3 T1 X OPEN OK /_____
224 ms T1+T4 T2 X CLOSED OK /_____
448 ms T2+T3 T3 CLOSED OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
Most right hand unit,except supply KA OUT OK /_____
Most left hand unit,except supply KC OUT OK /_____
Unit within loop -slave KA-KC X OUT OK /_____
Fail interrupt generation
Fail signal on 2c16 S822 IN OK /_____
Fail on reset (in operation when
S824 OUT) S824 OUT OK /_____
From Ue1 -2a2 : pos 1-2 S821.1-2 X IN OK /_____
From UN0611 –Ue1: pos 1-3
S821.1-3 X OUT OK /_____
15.DC-DC supply module for channel 1 (69203PY2BA, AA37)
FUNCTION ELEMENT DEFAULT FACTORY OK.BY

SETTING TEST/COMMN
Input voltage 220 VDC 220 VDC/_____
Output voltage tolerance Testpoint Measured Voltage Unit
+24V ±10 % +24 V 24.06/_____ VDC

+15V ±5 % +15 V 15.04/_____ VDC
+5V + 4 % +5 V 5.05/_____ VDC
-15V ±5% -15 V -15.02/_____ VDC
Check whether output voltages are within tolerance when DC input is = OK /_____
220V + 10% and = 220V - 15%
16.CPU module for Xe-identification channel 1 (69203DB1AA, UN 0660, AA13)

Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452545 OK /_____
Block 2 memory
EPROM 27C64 A736 EMPTY OK /_____
Block 3 memory
Block 4 memory
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____

EPROM RAM OK /_____
J908 X RAM
Block 5 supply: internal(1-2),
battery (1-3) S820 X pos1-2 (link) OK /_____

Timer clock
Timer output inverted INV CLOSED OK /_____
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK /_____
Watchdog
Watchdog active WD OPEN OK /_____
56 ms T1+T3 T1 X OPEN OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
S824 OUT) S824 IN OK /_____
S821.1-3 X OUT OK /_____
17.Interrupt Gen. Unit for Xe-identification Ch-1 (69203GB2AA , UN 0661, AA17)

Sockets, check
1. Shape of sine UR-0V 4.37 VAC 4.37 V/_____
2.Equal size and US-0V 4.37 VAC 4.37 V/_____
3.Phase angle
Adjust volt. UR, US, UT-0 to UT-0V 4.37 VAC 4.37 V/_____
4,37VAC ± 0,5% at 100%
machine voltage
R392)
IR-0V 4.99 V /_____V
sockets check
1.Shape of sine, IS-0V 5VAC ±1% 4.98 V /_____V
2.Equal size and IT-0V 5VAC ±1% 4.98 V /_____V
3.Phase angle
At 100% current
DC sensing signal IG 7VDC ±3% 6.99 V /_____V
Resistors R1001,2,3 X 33,2 k OK /_____
Amp

Synchronous voltage
Voltage adaption resistor R1008 X open OK /_____

S1026 open)
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON 1-2
J1024 X
Jumper for factory test only S1044 X Closed OK /_____
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Fmin 40Hz (S8501…8) (I : ON, OK /_____
O : OFF) S850 OIOIOOOO LSB
1 8
Fmax 70Hz (S8511...8) (I : ON, OK /_____
O : OFF) S851 IOOOIIOO LSB
1 8
S1030 X closed OK /_____

S1046 X Closed OK /_____

U1: 20% R23 X 1,4 V OK /_____
U2: 10% R24 X 0,7 V OK /_____
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON

R-C-filter C1010 X 220 Nf
106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
12 : 1-2 ON, 1 : 1-3 ON X
CPU -1a26
CPU -1c26
18. Analog I/O module Xe-identification CH 1 (ED69203NA1AA,UN0610, AA21)

1 6
Input mode selection (com : O; S1002 X OOOOOOO OK /_____
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
Channels 0...7 S1000 OOO I I I I I OK /_____
Channels 8...15 S1001 IIIIIIII OK /_____
O OK /_____
I : ON; O : OFF
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
Analog outputs
Address selector setting S1011 OIOOOI LSB OK /_____
(I : ON, O : OFF) 1 6
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
19.Digital I/O module for Xe-identification CH 1 (69203NB1AA, UN 0662, AA25)

Inputs :
-I : ON, O : OFF) 1 6
Outputs :
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
CPU X1006 X IN OK /_____
Place of unit : U02
Diagram sheet : DE020 / YS601, 602

P.T.= 21KV/110V 110VAC 109.9 V /_____V
Intermediate PT =NA
Voltage at Generator voltage 110VAC 110 V /_____V
measuring terminals 1, 2, 3 of 110VAC 110 V /_____V
module is110 VAC
Voltage at Synchronous voltage 110VAC 110 V /_____V
measuring terminals 4, 5, 6 of 110VAC 109.8 V /_____V
voltage of = 220 VAC 110VAC 110 V /_____V
Generator current measuring =4.45 AAC 4.45 A /_____A
C.T. =24000A/5A
Intermediate CT =5A / 1A =4.45 AAC 4.45 A /_____A
Current to be injected at cubicle =4.45 AAC 4.45 A /_____A
ratio)

terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
IG burden resistor 7) R1001,3,5 X = 2.2K * OK /_____

at IR = 21362A 3 VAC ±3%
output 2.99 V /_____V
at IS = 21362A
output 3 VAC ±3% 3.00 V /_____V
at IT = 21362A output 3 VAC ±3% 2.99 V /_____V
V and I measuring module for Channel 2 ( 69203IA1AA , UNC 4660, U02)

FLT SETTING TEST/COMM
AC Field Current Measuring Terminals 20..25 OK _/_____
C.T. Ratio = 125 A /1A
AC current corresponding to Ifn = 115.12 ADC (0.752A) OK /_____
S452 in pos 1-2 S452 X pos 1-2 OK /_____
1A : 20-22, 23-25, 5A : 21-22, 24-25
If burden resistor 7) R1007 X = 560Ω* OK /_____
If burden resistor 7) R1008 X = 390Ω* OK /_____
filter capacitor. 11)
Ifn = 115+(58.4/500)=115.12 ADC; output 3 VDC ±3% OK /___
thyristor bridge output current = 115.12 A
Function used- S452 in pos.1-3) S452 X Pos1-2 NA
NA
If burden resistor 7) R1010 X OUT NA
NA
NA
at Ifn= ADC Output 3 VDC ±3% NA
Spare inputs 29-31,32-34,35-37
Burden resistor 7) R1014 X OUT NA
NA
NA
NA
NA
21.Interrupt Generation Unit for Channel –2 (69203GB2AA , UN 0661, AB53)
Place of unit : AB53

Sockets, check
3. Phase angle
4,37VAC ± 0,5% at 100%
machine voltage
R392)
IR-0V 4.99 V /_____V
sockets check
1. Shape of sine, IS-0V 5VAC ±1% 5.00 V /_____V
2. Equal size and IT-0V 5VAC ±1% 4.98 V /_____V
3. Phase angle
At 100% current
Resistors R1001,2,3 X 33,2 k OK /_____
Amp
Interrupt Generation Unit for Channel –2 (69203GB2AA , UN 0661, AB53)

Synchronous voltage

S1026 open)
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON 1-2
J1024 X
Jumper for factory test only S1044 X closed OK /_____
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Fmin 32Hz (S8501…8) (I : ON, OK /_____
1 8
Fmax 66Hz (S8511...8) (I : ON, OK /_____
1 8


U1: 20% R23 X 1,4 V OK /_____
U2: 10% R24 X 0,7 V OK /_____
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON

106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
12 : 1-2 ON, 1 : 1-3 ON X
CPU -1a26
CPU -1c26
22.Analog Input/Output module for Channel 2(ED69203NA1AA,UN0610, AB57)
Place of unit : AB57 Diagram sheet : DE020 / YS702

1 6
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
O OK /_____
I : ON; O : OFF
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
Analog outputs
(I : ON, O : OFF) 1 6
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
23.Digital input / output module for Channel 2 (69203NB1AA, UN 0662, AB61)


Inputs :
-I : ON, O : OFF) 1 6
Outputs :
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-3 OK /_____
Supervision
24.Digital inputoutput module for Channel 2 (69203NB1AA, UN 0662, AB69)

Inputs :
Address switch setting S1002 OOIIO I LSB OK /_____
-I : ON, O : OFF) 1 6
Outputs :
Address switch setting S1003 OIOOO I LSB OK /_____
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
CPU X1006 X IN OK /_____
25.Digital Firing and control module for CH-2 (69203DU1CA, UN 0663, AB65)

Operation mode
Control mode: pos. 1: ext. UC
Pos. 1: If ctrl only; pos. 0: int. or OK /_____
ext. S865/4 X pos.0
Freerun at high voltage rise
du/dt: pos. 1: active; pos. 0: S865/5 X pos.0 OK /_____
inactive
balance
Parameter settings
Inverter limit  max : S851 X pos.8=149deg elec OK /_____
Digital Firing and control module for CH-2 (69203DU1CA, UN 0663, AB65)

Parameter settings
Signal settings

22 VAC
22 VAC
22 VAC
Pulse amplirude 20v... 24v 24 V /_____V
Pause 0v... 2v 0 V /_____V
Pulse duration=100 micro sec.± 100 µS /____µS

3%
Digital Firing and control module for CH-2 (69203DU1BA, UN 0663, AB65)


CPU
CPU
26.Pulse intermediate stage amplifier for channel 2 (CE69143350, UN0096,AP01)



-Default = neg.
Check the amplitude 14 V/_____V

Ckeck the pulse blocking as per scheme OK /_____
27.CPU module for channel 2 (69203DB1AA, UN 0660, AB49)

Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452555R2 OK /_____
Block 2 memory
EPROM 27C64 A736 1050KDVR OK /_____
Block 3 memory
Block 4 memory
EEPROM 2864A A738 X EEPROM * OK /_____
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____
CPU module for channel 2 (69203DB1AA, UN 0660, AB49)

EPROM RAM OK /_____
J908 X RAM

Timer clock
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK /_____

Watchdog
56 ms T1+T3 T1 X OPEN OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
S824 OUT) S824 OUT OK /_____
S821.1-3 X OUT OK /_____
28.DC-DC supply module for channel 2 (69203PY2BA, AB37)


SETTING TEST/COMMN
Input voltage 220 VDC OK /_____
+24V ±10 % +24 V 24.06/_____ VDC

+15V ±5 % +15 V 15.03/_____ VDC
+5V + 4 % +5 V 5.02/_____ VDC
-15V ±5% -15 V -15.02/_____ VDC
220V + 10% and = 220V - 15%
29.CPU module for Xe-identification CH 2 (69203DB1AA, UN 0660, AB13)

Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452545 OK /_____
Block 2 memory
Block 3 memory
Block 4 memory
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____

EPROM RAM OK /_____
J908 X RAM

Timer clock
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK /_____
Watchdog
56 ms T1+T3 T1 X OPEN OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
S824 OUT) S824 IN OK /_____
S821.1-3 X OUT OK /_____
30.Interrupt Gen. Unit for Xe-identification CH –2 (69203GB2AA , UN 0661, AB17)


Sockets, check
3. Phase angle
4,37VAC ± 0,5% at 100%
machine voltage
R392)
IR-0V 4.99 V /_____V
sockets check
3. Phase angle
At 100% current
Resistors R1001,2,3 X 33,2 k OK /_____
Amp
Interrupt Gen. Unit for Xe-identification CH –2 (69203GB2AA , UN 0661, AB17)

Synchronous voltage

S1026 open)
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON
1-2
J1024 X
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Fmin 32Hz (S8501…8) (I : ON, OK /_____
1 8
Fmax 66Hz (S8511...8) (I : ON, OK /_____
1 8


U1: 20% R23 X 1,4 V OK /_____
U2: 10% R24 X 0,7 V OK /_____
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON

106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
12 : 1-2 ON, 1 : 1-3 ON X

CPU -1a26
CPU -1c26
31.Analog I/O module for Xe-identification CH 2(69203NA1AA,UN 0610, AB21)

1 6
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
Channels 0...7 S1000 OOOI I I I I OK /_____
O OK /_____
I : ON; O : OFF
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
Analog outputs
(I : ON, O : OFF) 1 6
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
32.Digital I/O module for Xe-identification CH 2 (69203NB1AA, UN 0662, AB25)


Inputs :
-I : ON, O : OFF) 1 6
Outputs :
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
CPU X1006 X IN OK /_____
Place of unit : U03


P.T.= 21KV/110V
Intermediate PT =NA
Voltage at Generator voltage NA
module is110 VAC
Voltage at Synchronous voltage 110VAC 110 V/_____
110VAC 109.9V /_____
voltage of = 220 VAC 110VAC 110V /_____
Generator current measuring
C.T. =24,000A/5A
Intermediate CT = 5A/1A NA
Current to be injected at cubicle
ratio)
Generator current sensing Input used 1A NA

terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
NA
IG burden resistor 7) R1001,3,5 X = 560 *
NA
IG burden resistor 7) R1002,4,6 X = 680 *
at IR = 21362A 3 VAC ±3%
output NA
at IS = 21362A output 3 VAC ±3% NA
at IT = 21362A output 3 VAC ±3% NA

aul SETTING TEST/COM
AC Field Current Measuring Terminals 20..25 OK/_____
AC current corresponding to Ifn = 115.12 A (0.752A) OK /_____
S452 in pos 1-2 S452 X pos 1-2 OK /_____
AC Field Current Measuring Terminals Input used 1A _ OK /_____
1A : 20-22, 23-25 , 5A : 21-22, 24-25
If burden resistor 7) R1007 X = 560 * OK _/_____
If burden resistor 7) R1008 X = 390 * OK _/_____
filter capacitor. 11) C1008 =33µF OK _/_____
115+(58.4/500)=115.12 ADC; output 3 VDC 3% OK /_____
NA
NA

NA
NA
Spare inputs 29-31,32-34,35-37
NA
NA
NA
NA
NA
NA
NA
NA
34.Digital Firing and control module for CH-3 (69203DU1CA, UN 0663, AE65)
Place of unit : AE65

Operation mode
ext. S865/4 X pos.1
inactive
balance
Parameter settings
pos.A=30 deg
Rectifier limit  min: S850 X OK /_____
elec
pos.8=149 deg
elec
pos.0=0 deg
Current dependent inverter limit: S852 X OK /_____
elec.
Min. setpoint If controller -%If0 S855 pos.C=84% OK /_____
Digital Firing and control module for CH-3 (69203DU1CA, UN 0663, AE65)

Parameter settings
Signal settings

22 VAC
22 VAC
22 VAC
Pause 0v... 2v 0 /_____
Pulse duration=100 micro sec.± 100 µS /_____

3%

Unit within loop S1000 OUT OK /_____
Most right hand unit with ref. to S1001 IN OK /_____

CPU
Most left hand unit with ref. to S1002 IN OK /_____
CPU
35.Pulse Intermediate stage amplifier for channel 3 (CE69143350, UN 0096, AG21)

Place of unit : AG21


-Default = neg.
Check the amplitude 14 V /_____V

36.DC-DC supply module for channel 3 (69203PY2BA, AE37)


SETTING TEST/COMMN
+24V ±10 % +24 V +24.12 /_____ VDC

+15V ±5 % +15 V +15.10 /_____ VDC
+5V + 4 % +5 V +5.06 /_____ VDC
-15V ±5% -15 V -15.06 /_____ VDC
220V + 10% and = 220V - 15%
37.Pulse final stage power supply (CE69132260, UN0901, AP07)

Diagram sheet : GX000 / YS715
OK BY
FUNCTION ELEMENT DE- FACTORY
TEST/COMMN
FLT SETTING
OK /____
Check the link position for
220VDC
OK /____
Contact pin X31 OUT
OK /____
Contact pin X32 IN
OK /____
Links (1302) OPEN
OK /____
(1303) OPEN
OK /____
Draw out the parallal unit and measure voltage of one unit at a time
after applying 220V DC at the input.
Measure input battery voltage at AP23/11-12
Measure the output voltage at
OK BY
Output voltage Tolerance Testpoint
TEST/COMMN
24.03 DC /____
+24 +10% -5% N1/1 –N1/3
15.01 DC/____
+15 +/- 5% N1/7 –N1/3
-15.18 DC/____
-15 +/-5% N1/9 –N1/3
10.20 DC/____
+10 +/-10% N1/5 –N1/3
38.Pulse final stage power supply (CE691- 32-260, UN0901, AP10)

OK BY
TEST/COMMN
FLT SETTING
OK /____
220VDC
OK /____
Contact pin X31 OUT
OK /____
Contact pin X32 IN
OK /____
Links (1302) OPEN
OK /____
(1303) OPEN
OK /____
Measure input battery voltage at AP/ 31-32

OK BY
TEST/COMMN
24.03 DC /____
+24 +10% -5% N1/1 –N1/3
15.01 DC/____
+15 +/- 5% N1/7 –N1/3
-15.18 DC/____
-15 +/-5% N1/9 –N1/3
10.21 DC/____
+10 +/-10% N1/5 –N1/3
39.Pulse Final Pulse stage for Thy-1 (69203MU1BA, UN0809, AP20)

Input pulse polarity negative 1020…25 OUT OK /_____
Input pulse polarity positive 1026…31 IN OK /_____
Blocking input resistance R1000 OUT 3) OK /_____
Pulse current R1001 to R1006 5R6 3) OK /_____
Pulse current / shape R1007 to R1012 3R3 3) OK /_____
Pulse shape (cap as per AK 428 C1013 to C1018 150 nF OK /_____

513)
40.Pulse Final stage amplifier for Thy-2 (69203MU1BA, UN 0809, AP03)


513)
41.MicroTerminal ( 69203TB2AA , UNS 2660, AC45)
Diagram sheet : YD115

EPROM 27C256 A331 HIER452560 OK /_____
EPROM type selection
-27C256 S1005,6 X 1-3 OK /_____
Interrupt allocation
-1 : 9902, 2 : 232 S1001...4 X 2-3 OK /_____
42.Memory card ( 69203YV1BA , CT370, AP15)
Functioning of module for Set Reset functions OK /_____
43.Memory card ( 69203YV1BA , CT370, AG15)
44.Test point module ( CE691 38-840, UN0094, AG23)
45.Test point module ( CE691 38-840, UN0094, AP23)
46.List of Parameters for channel-1(Auto):
AVR channel 1 Software version HIER 452555R2 in AA49

K-Flags (factory settings to be 0000= OFF
altered temporarily only) KDVR 1111= ON
Active current compensation F710 X 0000 OK /_____
(IWKP)
Reactive current compensation F712 X 1111 OK /_____
(IBKP)
VHz limiter (VHZ) F714 X 1111 OK /_____
Softstart (SOFT) F716 X 1111 OK /_____
Reactive load discharge (DNQ) F718 X 0000 OK /_____
Set point preset to bus voltage F71A X 0000 OK /_____
(AUX)
Follow up of cos phi reference
value (FOLC) F71C X 0000 OK /_____
Follow up of reactive power ref. F71E X 0000 OK /_____
Value (FOLQ)
Actual value for superimpimposed F720 X 0000 OK /_____
CTRL from external X-ducer
(FOEX)
Tie line power factor regulator F722 X 0000 OK /_____
(LINC)
Additional analog input (MPIN) F724 X 0000 OK /_____
Rotor current reduction due to F726 X 0000 OK /_____
overtemp. (IFTP)
List of Parameters for Auto channel-1:

Stator current reduction due to .
overtemp (IGTP) F728 X 0000 OK /_____
Gen Voltage >x% & Exc Field F72A X 1111 OK /_____
current >y% (EXON)
Priority of limiter 0000=up
1111=down (UPDN) F730 X 1111 OK /_____
PSS signal into PID=0000 after
PID=1111 (MPGT) F732 X 0000 OK /_____
Mechanical power sig. to PSS F736 X 0000 *) OK /_____
(KMEC)
Power System Stabilizer (STB) F750 X 2222 *) OK /_____
Rotor current limiter (ROT) F752 X 2222 *) OK /_____
Stator current limiter inductive F754 X 2222 *) OK /_____

(IIND)
Stator current limiter capacitive F756 X 2222 *) OK /_____
(ICAP)
Minimum rotor current limiter F758 X 0000 *) OK /_____
(IMIN)
Load angle limiter (DEL) F75A X 2222 *) OK /_____
Reactiveactive current limiter F75C X 0000 *) OK /_____
(IBIW)
Superimposed Q- or cos phi F75E X 0000 *) OK /_____
control (KCOS)
Xe-identification (IDXE) F760 X 2222 *) OK /_____
Neg. phase sequence (PHAS) F762 X 0000 **) OK /_____
*) 0000 = OFF; 1111 = actual value calculation;2222 = function activated
**) 0000 = OFF; 0001 = function activated; 0002 to 0007 = special applications
List of Parameters for channel-1(Auto):

2. Voltage reference value
Preset (PRES) C250 50....120% 100 % OK /_____
Maximum value (RFmx) C252 100...142% 110 % OK /_____
Minimum value 1 (RFm1) C254 0.....100% 90 % OK /_____
Max and Min values to be adjusted at site as per system requirement.
Fullrange traveltime 1 (TRF1) C258 0.1...120s 30 s OK /_____
Fullrange traveltime 2 (TRF2) C25A 0,1...120s 30 s OK /_____
Softstart traveltime (SOFT) C290 0.1...65,5s 10 s OK /_____
3. Reactive load discarge
Pulsetime (Qton) C260 0.1...10s 1s OK /_____
Pausetime (Qtof) C262 0.1...60s 1s OK /_____
Sensitivity (Qe) C264 0.....100% 5% OK /_____
4. VHz limiter
Max. overvoltage
U-p.uf-p.u (V/Hz) C280 0.9..1,3p.u. 115 % OK /_____
Time delay (DLay) C28E 0....65,5s 5s OK /_____

5. Reactive active current influence
Reactive current Influence C282 0....20% 3%* OK /_____
(IXco)
Polarity ( 0000=DROOP;
FFFF = COMP) (UpDo) C284 See left FFFF * OK /_____
Active current influence (IRco) C286 0....20% 0% OK /_____
Polarity (0000=DROOP
FFFF=COMP) (UpDn) C288 See left 0000 OK /_____
 : TO BE ADJUSTED AT SITE
List of Parameters for channel-1(Auto)

6. Generator Voltage > x% & Field current > y%
Generator voltage (UGEX) C2A0 0....142% 90% OK /_____
Field current (IFEX) C2A2 0....300% 30% OK /_____
7. PID - FILTER (PID gains shall be tuned at site)
V0 (V0) C300 0...999 p.u. 150p.u. OK /_____
Vp1 (Vp1) C302 < 84*pl+,<Vo 10 p.u. OK /_____
Vp2 (Vp2) C304 Vp1...Vo 10 p.u. OK /_____
V (V) C306 Vp1...5Vp1 40 p.u. OK /_____
Ta (Ta) C308 0,1..30s 1.2 s OK /_____
Tb (Tb) C30A 0.008…9,99s 0.6 s OK /_____
TEX (TEX) C30C 1....30s 5.0 s OK /_____
DEX (DEX) C30E 33...900%s 100 %s OK /_____
Ceiling factor pl+= Ud / Ufo(pl+) C310 2....15,9 6.4 p.u. OK /_____
8. Power system stabilizer
Gain of power channel K1 ** C330 K1 **) 0.3 p.u. OK /_____
(K1pu)
Gain of frequency channel K2
** (K2pu) C332 K2 **) 0.1 p.u. OK /_____
Positive signal limit (POL) C334 POL **) 0.2 p.u. OK /_____
Negative signal limit (NOL) C336 NOL **) -0.2 p.u. OK /_____
Pmin blocking (Pmin) C338 0...100% 10 % OK /_____
Umax blocking (Umax) C33A 0...142% 125 % OK /_____
Umin blocking (Umin) C33C 0...142% 50 % OK /_____
Adjustment ranges:
PSS to AVR input: PSS to AVR output:
K1=0...+10p.u.; K1=0...-16*p1+ (<64);
K2=0... 0,5p.u.; K2=0... 1,5p.u. (<6);
POL=NOL=0...0,715p.u. POL=NOL=0...±1 * pl+
List of Parameters for Auto channel-1

Ext. PSS-sign. (0000=normal;
1111=inv.(INEX) C33E 0000 / 1111 0000 OK /_____
(0000=analog; 1111=digital C340 0000 / 1111 0000 OK /_____
(ADEX)
9. Field current Limiter
Thermal reference value 1 C400 0...300%Ifn 105 % OK /_____
(Ith1)
(Ith2)
Ceiling reference value 1 (Ifm1) C406 0...300%Ifn 160 % OK /_____
Ceiling reference value 2 (Ifm2) C40E 0...300%Ifn 120 % OK /_____
Ceiling time (TIFM) C408 0...32,7s 10 s OK /_____
Attenuation factor of limiter C40A 0...100% 50 % OK /_____

output (Kif)
Du / dt setting for Iceiling C40C 0...3000%s 400 % OK /_____
release .(duIf)
Back integration time Ifdn , dim.
S/p.u (Ifdn) C414 0,02..600 s 9,6 s OK /_____
I2*t (ITIf) C416 0...500 p.u. 18.7 p.u. OK /_____
Ceiling release (IFmx
0000=AUS; 1111=EIN (Ifmx) C418 00001111 1111 OK /_____
Inversetime(ROTI 0000=AUS; C41A 00001111 1111 OK /_____
1111=EIN (ROTI)
List of Parameters for channel-1 (Auto)

10. Minimum field current limiter
Reference value (Imin) C410 0...100% 5% OK /_____
11. Inductive stator current limiter
Thermal reference value (IGi1) C430 0...142% 105 % OK /_____
C432 not used 105 % OK /_____
Maximum reference value –
200%=inactive (IGim) C434 0...142% 200 % OK /_____
Overcurrent time(TIGM) C436 0...32,7s 10 s OK /_____
Attenuation factor of limiter
output (KIGi) C438 0...100% 50 % OK /_____
Du / dt setting for Iceiling
release(duIG) C43A 1...3000%s 400 % OK /_____
Minimum reactive current
limitaion (IXmi) C43C 0...30% 2% OK /_____
Back integration time (IGdn) C440 0,02..600 p.s. 8.3 p.s OK /_____
I2*t –IT/IF (ITIG) C442 0...500p.u.*s 21.6 p.u. OK /_____
Ceiling relase (IGmx
0000=AUS; 1111=EIN(IGmx) C444 0000/1111 1111 OK /_____
Inversetime (GENI
0000=AUS; 1111=EIN(GENI) C446 0000/1111 1111 OK /_____
IG signal (IGrn 0000=3V; -
1111=7V(IGrn) C448 0000/1111 1111 OK /_____
FUNCTION ELEME DE-FLT FACTORY OK BY

NT SETTING TEST/COMMN
12. Stator current limiter under excited
Reference value (IGcd) C460 0...142% 105 % OK /_____
Attenuation factor (KIGc) C462 0...100% 25 % OK /_____
13. Ix min / Ir limiter underexcited
Reference value (IXm) C480 0...-100% -100 % OK /_____
Active current C482 0....100% 20 % OK /_____
influence(IRKP)
Attenuation factor(KIX) C484 0....100% 30 % OK /_____
14. Load angle limiter
Reference value(Dref) C4A0 0....179 75deg OK /_____
elec
output(Kdel) C4A2 0....100% 30 % OK /_____
Quadrature reactance C4A4 0....3p.u. 2.0 p.u. OK /_____
xq(xq)
External reactance(xe) C4A6 0....2p.u. 0.2 p.u. OK /_____
15. Additional analog
input
Attenuation factor(KMPI) C520 - 0....100% 100 % OK /_____
16. Superimposed
regulator
Running time for cos phi ref.
Value(TRFC) C504 1....120s 60 s OK /_____
Running time for Q-
reference value(TRFQ) C506 1....120s 60 s OK /_____
Preset for cos phi reference C508 -0..1..+0 1 OK /_____
value(PRC)
Preset for Q-reference C50A 0... 100% 0% OK /_____
value(PRQ)
Pausetime for pulse C50C 1....60s 1s OK /_____
regulator(TPAU)

16. Superimposed regulator
Pulsetime for pulse C50E 0,1..10s 0.5 s OK /_____
regulator(TIMP)
Influence of  factor(ALFA) C510 0....999,9 1/% 500 / % OK /_____
Sensitivity(EPSI) C512 0... 100% 1% OK /_____
Old ON/OFF-Logic >A5A5 C514 0000..FFFF A5A5 OK /_____
(OLD)
17. Configuration of analog outputs on UN0610
Channel 1(chn1) C2B0 0...F 1 OK /_____
Channel 2(chn2) C2B2 0...F C OK /_____
Configuration of Analog Outputs on UN0610

1 : Ucontrol 2 : Uref-pos 3 : Uref
4 : Uref-resulting 5:P 6:Q
7 : Ir 8 : Ix 9 : load angle
A : cos phi B : bus voltage C : ref. value of active Superimp .CTRL
D : frequency E : cos phi-CTRL ref F : Q-CTRL ref
47.Parameter list for Xe identification AA13

1. Parameters
FUNCTION ELEM DEFAULT FACTORY OK BY

ENT SETTING TEST/COMMN
Line reactance for network C3B0 0 ...2 p.u 0.2 p.u. OK /_____
cond.1(Xe1)
cond.2(Xe2)
cond.2(Xe3)
Maximum time for high gains C3C0 0 ...500s 10 sec OK /_____
Minimum time for high gains C3C2 0 ...30s 2 sec OK /_____
Steady state osc. for increase C3C4 0 ..0,25 p.u 0.04 p.u OK /_____
of weighting
Minimum value for C3C6 0...2 0.8 OK /_____
identification
Factor for acceptance of C3F4 1 .0...2.0 1,5 OK /_____
identification
Configuration of analog outputs on UN0610
Channel 1(chn1) C3E0 0 ...E 1 OK /_____

1 : Weighting 2 : Weighting factor 3 : Identificated Xe
factor K1 for K2
4 : Identification 5 : Change in line 6 : Measured load angle
status condition
7 : Calculated 8 : Calculated load 9 : Calculated load angle 3
load angle 1 angle 2
A : Active power B : Reactive power C : Generator voltage
D : Generator E : Generator
current reactive current active
2. Operation points
(Note: P & Q values in p.u.)
Function Elemen Addr Cal/ Eleme Cal/ OK BY

t hex- desc adj nt hex- Addr adj TEST/COMN
adr value adr desc value
2.1 Operation points for Xe1
P < 0,6 Q < -0.2 C360 p111 0.55 C384 f111 0.14 OK /_____
P > 0,6 Q < -0.2 C362 p211 1.54 C386 f211 0.04 OK /_____
P < 0,6 -0.2 < Q < +0.2 C364 p121 1.5 C388 f121 0.10 OK /_____
P > 0,6 -0.2 < Q < +0.2 C366 p221 1.54 C38A f221 0.06 OK /_____
P < 0,6 Q > +0.2 C368 p131 2.68 C38C f131 0.11 OK /_____
P > 0,6 Q > +0.2 C36A p231 1.73 C38E f231 0.06 OK /_____
P < 0,6 Q < -0.2 C36C p112 1.69 C390 f112 0.05 OK /_____
P > 0,6 Q < -0.2 C36E p212 1.06 C392 f212 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C370 p122 1.38 C394 f122 0.05 OK /_____
P > 0,6 -0.2 < Q < +0.2 C372 p222 1.18 C396 f222 0.01 OK /_____
P < 0,6 Q > +0.2 C374 p132 2.09 C398 f132 0.06 OK /_____
P > 0,6 Q > +0.2 C376 p232 1.06 C39A f232 0.03 OK /_____
P < 0,6 Q < -0.2 C378 p113 1.22 C39C f113 0.01 OK /_____
P > 0,6 Q < -0.2 C37A p213 0.28 C39E f213 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C37C p123 0.87 C3A0 f123 0.06 OK /_____
P > 0,6 -0.2 < Q < +0.2 C37E p223 0.43 C3A2 f223 0.01 OK /_____
P < 0,6 Q > +0.2 C380 p133 0.63 C3A4 f133 0.01 OK /_____
P > 0,6 Q > +0.2 C382 p233 0.00 C3A6 f233 0.01 OK /_____
AVR channel 2 Software version HIER 452555R2 in AB49

(IWKP)
(IBKP)
(AUX)
Value (FOLQ)
(FOEX)
(LINC)
overtemp. (IFTP)

Generator Voltage > x% & Exc F72A X 1111 OK /_____
Field Current > y% (EXON)
1111=down (UPDN) F730 X 1111 OK /_____
PID=1111 (MPGT) F732 X 0000 OK /_____
(KMEC)
(IIND)
(ICAP)
(IMIN)
Reactive / active current limiter F75C X 0000 *) OK /_____
(IBIW)
control (KCOS)


Preset (PRES) C250 50....120% 100 % OK /_____
Softstart traveltime (SOFT) C290 0.1...65,5s 10 s OK _/_____
3. Reactive load discharge
4. VHz limiter
Max. overvoltage
U-p.uf-p.u (V/Hz) C280 0.9..1,3p.u. 115 % OK /_____
(IXco)
Active current influence (IRco) C286 0....20% 0% OK _/_____
* : TO BE ADJUSTED AT SITE

V0 (V0) C300 0...999 p.u. 150p.u. OK /_____
Vp1 (Vp1) C302 < 84*pl+,<Vo 10 p.u. OK /_____
Vp2 (Vp2) C304 Vp1...Vo 10 p.u. OK /_____
V (V) C306 Vp1...5Vp1 40 p.u. OK /_____
Ta (Ta) C308 0,1..30s 1.2 s OK /_____
Tb (Tb) C30A 0.008…9,99s 0.6 s OK /_____
TEX (TEX) C30C 1....30s 5.0 s OK /_____
DEX (DEX) C30E 33...900%s 100 %s OK /_____
Gain of power channel K1 C330 K1 **) 0.3 p.u. OK /_____
(K1pu)
** (K2pu) C332 K2 **) 0.1 p.u. OK /_____
K1=0...+10p.u.; K1=0...-16*p1+ (<64);
K2=0... 0,5p.u.; K2=0... 1,5p.u. (<6);

1111=inv.(INEX) C33E 0000 / 1111 0000 OK _/_____
(ADEX)
(Ith1)
(Ith2)
output (Kif)
release .(duIf)
S/p.u (Ifdn) C414 0,02..600 s 9,6 s OK /_____
I2*t (ITIf) C416 0...500 p.u. 18.7 p.u. OK _/_____
0000=AUS; 1111=EIN (Ifmx) C418 00001111 1111 OK /_____
1111=EIN (ROTI)

C432 not used 105 % OK /_____
Overcurrent time(TIGM) C436 0...32,7s 10 s OK _/_____
output (KIGi) C438 0...100% 50 % OK /_____
Back integration time (IGdn) C440 0,02..600 p.s. 8,3 p.s OK /_____
I2*t –IT/IF (ITIG) C442 0...500p.u.*s 21,6 p.u. OK /_____
0000=AUS; 1111=EIN(IGmx) C444 0000/1111 1111 OK /_____
Inversetime (GENI
0000=AUS; 1111=EIN(GENI) C446 0000/1111 1111 OK /_____
1111=7V(IGrn) C448 0000/1111 1111 OK /_____

Active current influence(IRKP) C482 0....100% 20 % OK /_____
Reference value(Dref) C4A0 0....179 75deg elec OK /_____
output(Kdel) C4A2 0....100% 30 % OK /_____
Quadrature reactance xq(xq) C4A4 0....3p.u. 2 p.u. OK /_____
External reactance(xe) C4A6 0....2p.u. 0.2 p.u. OK _/_____
15. Additional analog input
Value(TRFC) C504 1....120s 60 s OK /_____
Running time for Q-reference
value(TRFQ) C506 1....120s 60 s OK /_____
value(PRC)
value(PRQ)
regulator(TPAU)

regulator(TIMP)
(OLD)
Channel 1(chn1) C2B0 0...F 1 OK _/_____

49.Parameter list for Xe identification AB13

1.Parameters

cond.1(Xe1)
cond.2(Xe2)
cond.2(Xe3)
of weighting
Minimum value for identification C3C6 0...2 0.8 OK _/_____
identification
Channel 1(chn1) C3E0 0 ...E 1 OK _/_____

factor K1 for K2
status condition
2. Operation points

P < 0,6 Q < -0.2 C360 p111 0.55 C384 f111 0.14 OK /_____
P > 0,6 Q < -0.2 C362 p211 1.54 C386 f211 0.04 OK /_____
P < 0,6 -0.2 < Q < +0.2 C364 p121 1.5 C388 f121 0.10 OK /_____
P > 0,6 -0.2 < Q < +0.2 C366 p221 1.54 C38A f221 0.06 OK /_____
P < 0,6 Q > +0.2 C368 p131 2.68 C38C f131 0.11 OK /_____
P > 0,6 Q > +0.2 C36A p231 1.73 C38E f231 0.06 OK /_____
P < 0,6 Q < -0.2 C36C p112 1.69 C390 f112 0.05 OK /_____
P > 0,6 Q < -0.2 C36E p212 1.06 C392 f212 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C370 p122 1.38 C394 f122 0.05 OK /_____
P > 0,6 -0.2 < Q < +0.2 C372 p222 1.18 C396 f222 0.01 OK _/_____
P < 0,6 Q > +0.2 C374 p132 2.09 C398 f132 0.06 OK /_____
P > 0,6 Q > +0.2 C376 p232 1.06 C39A f232 0.03 OK /_____
P < 0,6 Q < -0.2 C378 p113 1.22 C39C f113 0.01 OK /_____
P > 0,6 Q < -0.2 C37A p213 0.28 C39E f213 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C37C p123 0.87 C3A0 f123 0.06 OK /_____
P > 0,6 -0.2 < Q < +0.2 C37E p223 0.43 C3A2 f223 0.01 OK /_____
P < 0,6 Q > +0.2 C380 p133 0.63 C3A4 f133 0.01 OK /_____
P > 0,6 Q > +0.2 C382 p233 0.00 C3A6 f233 0.01 OK /_____
50.AC and DC Power supply circuits
1. With DC- input supply switched OFF and PMG supply ON

check the following ( Switch S20 in service position).
i) Check secondary voltages of power supply and OK /_____
synchronising supply transformers
OK /_____
ii) Phase position of the synchronous voltage
2. With DC- input supply switched ON, Station Auxiliary
supply OFF check the following.
i) Incoming supply bus, intermediate DC-circuits, protective OK /_____
circuit breakers and outputs of all power supply units
3. PMG supply ON and Station Auxiliary supply OFF check
the following.
i) Check secondary voltages of synchronising supply OK /_____
transformers
OK /_____
OK /_____
iii) Incoming supply bus, intermediate DC-circuits, protective
4. Illumination and standstill heaters OK /_____

Check ON / OFF control, function, protective circuit breakers and OK /_____
grounding
5. Check for upward air flow in tier fans OK /_____
51.Tap setting of Transformers
For Synchronising Transformers T3 , T4 & Power Supply Transformer T5:

AT WORKS:
(a) Tap to be kept at 220V during Testing OK /_____
(b) Tap to be kept at 280V after completion of Testing & Checked OK /_____
for Healthiness of Output
AT SITE :
(a) TAPS to be adjusted appropriately after Measuring PMG OK /_____
Voltage OK /_____
(b) Measured value of PMG Voltage OK /_____
(c) Tap kept at
52.Checking of transducers
1. Transducer for Exciter FIELD CURRENT indication.
Device reference : U51 (TY)

Diagram sheet : CE410 / YS601
Sl.No. Input (mV) Expected Observed output

output(mA)
OUTPUT-1 OUTPUT-2 Display
on
(mA) (mA)
HMI(A)
1 0 4 (3.92-4.08) 3.993 3.998 0.18
2 10 6.67 (6.53-6.8) 6.661 6.664 33.10
3 20 9.33 (9.14-9.51) 9.331 9.332 66.40
4 30 12 (11.76-12.24) 11.999 11.999 99.69
5 40 14.67 (14.37-14.96) 14.667 14.668 132.9
6 50 17.33 (16.98-17.67) 17.334 17.336 166.2
7 60 20.0 (19.6-20.4) 20.004 20.006 199.5


output(mA)
OUTPUT-1 OUTPUT-2
(mA) (mA)
1 0 4 (3.92-4.08) 4.00 4.00
2 10 6.67 (6.53-6.8) 6.668 6.669
3 20 9.33 (9.14-9.51) 9.335 9.334
4 30 12 (11.76-12.24) 12.00 11.999
5 40 14.67 (14.37-14.96) 14.667 14.665
6 50 17.33 (16.98-17.67) 17.333 17.331
7 60 20.0 (19.6-20.4) 20.001 19.998
3. Transducer for Exciter FIELD VOLTAGE indication.

Sl.No. Input (V) Expected Observed output

output(mA)
on
(mA) (mA)
HMI(V)
1 0 4 (3.92-4.08) 3.999 4.00 -0.108
2 60 7.2 (7.06-7.34) 7.184 7.202 59.67
3 120 10.4 (10.2-10.6) 10.394 10.416 119.71
4 180 13.6 (13.32-13.87) 13.583 13.617 179.57
5 240 16.8 (16.46-17.14) 16.790 16.822 239.50
6 300 20 (19.6-20.4) 19.998 20.011 299.26


output(mA)
OUTPUT-1 OUTPUT-2
(mA) (mA)
1 0 4 (3.92-4.08) 3.995 3.994
2 60 7.2 (7.06-7.34) 7.187 7.184
3 120 10.4 (10.2-10.6) 10.390 10.385
4 180 13.6 (13.32-13.87) 13.590 13.589
5 240 16.8 (16.46-17.14) 16.801 16.802
6 300 20 (19.6-20.4) 20.000 20.005
5. Transducer Control Voltage CH-1
Device reference : U56 (REG2)

output(mA)
OUTPUT-1(mA) OUTPUT-2(mA) Display
on HMI
1. -10 6.67 (6.53-6.8) 6.679 6.676 -10.0 V
2. -5 9.33 (9.14-9.51) 9.338 9.354 -5.04 V
3. 0 12 (11.76-12.24) 11.998 11.995 0.05 V
4. +5 14.67 (14.37-14.96) 14.662 14.696 4.94 V
5. +10 17.33 (16.98-17.67) 17.329 17.338 9.92 V
6. Transducer for Control Voltage CH-2

Device reference : U57 (REG-2)

output(mA)
on HMI
1. -10 6.67 (6.53-6.8) 6.674 6.652 -10.0V
2. -5 9.33 (9.14-9.51) 9.337 9.350 -5.04 V
3. 0 12 (11.76-12.24) 11.999 11.982 0.05 V
4. +5 14.67 (14.37-14.96) 14.663 14.641 4.93 V
5. +10 17.33 (16.98-17.67) 17.331 17.318 9.92 V


output(mA)
on HMI
6. -10 6.67 (6.53-6.8) 6.664 6.685 -10.0 V
7. -5 9.33 (9.14-9.51) 9.334 9.318 -5.04 V
8. 0 12 (11.76-12.24) 12.001 11.982 -0.05 V
9. +5 14.67 (14.37-14.96) 14.670 14.635 4.94 V
10. +10 17.33 (16.98-17.67) 17.341 17.334 9.94 V
8. Transducer for Generator field current indication:
Device reference : U65.1 (TY)

a. Inject 43.5 VAC between TY:37&38 OK/_____

b. Adjust R103 to obtain 22.84VDC OK/___
c. Reading expected at output of transducer U65.1 is 13.136mA OK/_____
d. Corresponding reading expected on local HMI is 5710A OK/_____
Sl.No. Input Expected output(mA) Observed output

(V DC)
OUTPUT- OUTPUT-2 (mA)
1(mA)
1 0 4 (3.92-4.08) 4.021 4.012
2 10 8 (7.84-8.16) 8.041 8.032
3 20 12(11.76-12.24) 12.012 12.022
4 30 16(15.68-16.32) 16.010 15.999
5 40 20 (19.6-20.4) 19.999 19.99


output(mA)
OUTPUT-1(mA) OUTPUT-2(mA)
1 0 4 (3.92-4.08) 4.011 4.012
2 10 8 (7.84-8.16) 8.034 7.99
3 20 12(11.76-12.24) 12.04 11.999
4 30 16(15.68-16.32) 16.00 16.00
5 40 20 (19.6-20.4) 20.00 19.99
10. Transducer for Generator voltage indication:

Sl.No. Input Display on Expected Observed output

(V DC) HMI (KV) output(mA)
OUTPUT-1(mA) Display on HMI
1 0 0 4 (3.92-4.08) 4.000 0.008 KV
2 33 6.3 7.2 (7.06-7.34) 7.29 6.480 KV
3 66 12.6 10.4 (10.2-10.6) 10.38 12.63 KV
4 99 18.9 13.6 (13.32-13.87) 13.70 19.03 KV
5 132 25.2 16.8 (16.46-17.14) 16.90 25.37 KV
11. Transducer for Generator current indication:


(A AC) HMI (KA) output(mA)
1 0 0 4 (3.92-4.08) 4.00 -7.8 A
2 0.5 12 8 (7.84-8.16) 7.97 11934
3 1 24 12(11.76-12.24) 12.20 24771 A
4 1.5 36 16(15.68-16.32) 16.09 36156 A
12. Transducer for Ug1 From UN0661:

Sl.No. Input (V Expected output(mA) Observed output

DC)
OUTPUT- Display on
1(mA) HMI
1 0 4 (3.92-4.08) 3.997 0.11%
2 2 7.2 (7.06-7.34) 7.196 28.81%
3 4 10.4 (10.2-10.6) 10.396 57.74%
4 6 13.6 (13.32-13.87) 13.593 86.65%
5 8 16.8 (16.46-17.14) 16.791 115.5%
6 10 20 (19.6-20.4) 19.991 144.5%
13. Transducer for Ug2 From UN0661

Sl.No. Input (V Expected Observed output

DC) output(mA)
1 0 4 (3.92-4.08) 4.002 0.04%
2 2 7.2 (7.06-7.34) 7.199 28.85%
3 4 10.4 (10.2-10.6) 10.399 57.78%
4 6 13.6 (13.32-13.87) 13.595 86.70%
5 8 16.8 (16.46-17.14) 16.792 115.6%
6 10 20 (19.6-20.4) 19.991 144.5%
14. Transducer for If1 From UN0663:


DC) output(mA)
OUTPUT-1(mA) Display on
HMI
1 0 4 (3.92-4.08) 4.007 0.02%
2 2 7.2 (7.06-7.34) 7.207 66.48%
3 4 10.4(10.2-10.6) 10.409 133.0%
4 6 13.6(13.32-13.87) 13.607 199.5%
5 8 16.8 (16.46-17.14) 16.805 266.0%
6 10 20(19.6-20.4) 20.005 332.5%


DC) output(mA)
HMI
1 0 4 (3.92-4.08) 4.009 0.02%
2 2 7.2 (7.06-7.34) 7.208 66.49%
3 4 10.4(10.2-10.6) 10.411 133.0%
4 6 13.6(13.32-13.87) 13.611 199.6%
5 8 16.8 (16.46-17.14) 16.812 266.1%
6 10 20(19.6-20.4) 20.015 332.7%


DC) output(mA)
HMI
1 0 4 (3.92-4.08) 4.006 0.05%
2 2 7.2 (7.06-7.34) 7.209 66.52%
3 4 10.4(10.2-10.6) 10.413 133%
4 6 13.6(13.32-13.87) 13.612 199.6%
5 8 16.8 (16.46-17.14) 16.812 266.1%
6 10 20(19.6-20.4) 20.014 332.6%
17. Transducer for Active Power

Input : 0 to 872.95 MW
Output : 4 to 20mA
Keeping input voltage constant at 110V observe o/p by varying input current alone at
UPF.
Sl.No. Input P reading Expected Observed Output

on Micro output (mA)
(MW) OUTPUT-1(mA) Display in HMI
terminal
(MW)
(%)
1 0 0 4 4.00 0.083
2 194.25 25 7.56 7.50 190.83
3 388.50 50 11.12 11.083 386.04
4 582.75 75 14.68 14.66 581.58
5 777.00 100 18.24 18.384 784.19
18. Transducer for Reactive Power

Transducer input: 872.95 MVAR Lead…0………872.95MVAR. Lag

Transducer output: 4mA………….……..12mA……..20mA
Sl.No. Input Q reading Expected Observed Output

on Micro output
(MVAR) OUTPUT- Display in
terminal (mA)
1(mA) HMI
(%)
(MVAR)
1 -777.001 -100 4.879 4.92 -763.70
2 -388.501 -50 8.439 8.476 -384.7
3 0.000 0 12 12.00 -2.040
4 388.501 50 15.56 15.567 386.10
5 777.001 100 19.12 19.18 778.01
19. Transducer for Power Factor

Transducer input: 0.5 Lead…0…..0.5 Lag

Transducer output: 4mA…12mA….20mA
Sl.No. PF reading on Expected Observed Output

Micro terminal output
OUTPUT-1(mA) Display in HMI
(%) (mA)
1 0.5 Lead 4 4.013 -0.501
2 0.866 Lead 8 8.001 -0.866
3 1.0 12 12.043 0.998
4 0.866 Lag 16 16.023 0.863
5 0.5 Lag 20 20.06 0.500
53.Light load test
a) Control characteristics
Vac = 220V, 3Ph, 400 Hz"
Load connected : 100 ohms; 5 Amps
Converter limit : 10 deg. Inverter limit : 170 deg.
Set UN 0663 of Manual Channel Switch S865 / 1 to Pos –1
Sl. Control A11 (Volts) A12 (Volts) A11 A12

No. voltage
(Ust)
CH1 CH2 CH3 CH1 CH2 CH3
1 -3 1.07 1.8 1.6 1.01 2 1.5
2 -2 4.7 4.6 4.2 4.6 5.5 5.8
3 -1 13.9 14.1 13.3 13.4 13.6 13.36
4 0 24.7 23.1 22.5 24.1 23 22.3
5 1 33.9 33.5 32.5 34.2 33 30.9
6 2 46.4 45.6 44.56 45.8 43.4 43.73
7 3 63.9 64.3 62.1 64.2 67 61.39
8 4 93.8 93.4 90.3 94.8 94.7 91
9 5 124.3 124.1 120.4 125.1 125.6 122.9
10 6 154.1 154 151.2 154.1 154.5 151.1
11 7 184.5 184.7 182.3 185.7 186.5 181.5
12 8 219.2 217.1 215.1 218.8 219.3 215.5

13 9.0 253.0 252.1 250.7 253.3 254.2 250.2
14 Max 264.8 265.2 263.8 265.3 265.2 263.9
(9.3 V)
b) Instruments used:
Sl. Instrument used Serial No. Make Used for

no.
1. Digital Multimeter MT-73657665 Agilent Control Voltage
2. Digital Multimeter MT-73657780 Agilent DC Voltage
3. Analog Multimeter MT-73585632 Motwane DC Current
4. Oscilloscope MT-73148778 Hameg Pulses
Note:
1. The control voltage and bridge output should have linear characteristics for each
bridge.
2. The load resistance connected shall be of a suitable value so as to ensure latching of
thyristors.
3. After light load test switch S865 / 1 of UN0663 (Manual channel) to be put back to
Pos – 0.
54.Testing of Field-Breaker (Q1)
1 Field breaker details

Make LENOIR ELEC
Type CEX. 57-150.2.1
Closing coil resistance 1000Ω
Tripping coil resistance 209Ω
Value of economy resistor NA
2 Check the contactor for satisfactory OK /_____
closing at = 220 VDC coil voltage,
110% and 85% of coil voltage
respectively.
3 Check the breaker for satisfactory OK /_____
tripping at = 220 VDC coil
voltage,110% and 85% of coil
voltage respectively
4 Check lock out after tripping. Trip 10 S/_____S
the field breaker and keep pressed
field breaker ÒN' push button.
Record the time till reclosing of
breaker is not allowed ( 10 secs)
5 Measured value of discharge 2.55 /_____
resistor
55.Current flow monitor – A31, A32

The thyristor set is loaded with a current of 39.5A (AVR output for generator on no load).
In the thyristor set, the current of one leg is interupted by disconnecting the pulse from
one thyristor module. At this event the coordinated LED of the current flow monitor
darkens indicating the response of the monitor. The potentiometer for the response of the
current flow monitor to be adjusted to the position for maximum sensitivity prior to test (left
handposition). OK/_____
56.Current sharing in thyristor bridges

1. Connect the DC output of thyristor bridges to the field breaker. Short the output
terminals of field breaker and pass the DC current = 126.5 A for an hour through the
shorting links by adjusting the AC input voltage. Record the following observations.
Mis-Sharing up to 15% is allowed between bridge currents w.r.t. average value and
between fuse mV drop w.r.t average value of respective phase.
2. Input Voltage, Current and bridge current
Phase AC input current A AC Phase AC input Voltage V AC
R 94.5 R-Y 10.54
Y 103 Y-B 10.54
B 94.7 B-R 10.62
CT ratio 125/1 A
DC Current 126.5 A
Humidity
3. Instrument details:
Sl.No. Instument used Instrument Sl.No. Make Used for
MT-73148778 Hameg
1 Oscilloscope Synchronisation
2 Digital Multi Meter Control voltage
3 Digital Multi Meter Milli volt across
shunt
4 Digital Multi Meter AC current
5 Digital Multi Meter AC voltage
MT-75021373 Digitherm
6 Thermometer Temperature
4. Observations
Record the following readings one hour after passing the current, if only current sharing
test is to be done. In case Heat run test is also done, then record the readings at the end
of heat run test.
4.1. mV DROP ACROSS SHUNTS
R10.1 of FS R10.2 of FS R61.1 of TY-1 R61.2 of TY-2

37.9 37.9 18.9 18.5
4.2. Ammeter readings(AMPS)
P5 of FS
127
4.3. mV drop across the fuses of the thyristors with all bridges in operation
Thyristor Bridge-1 (TY-1)

F1.1 F4.1 F3.1 F6.1 F5.1 F2.1
27 24.7 27.8 23.9 22.6 23.3

F1.2 F4.2 F3.2 F6.2 F5.2 F2.2
23.1 25.3 26.2 29.44 27.2 27.3
4.4. mV drop across the fuses of the thyristors with ONE bridge in operation
Thyristor Bridge-1 ON & Thyristor Bridge -2 Blocked

F1.1 F4.1 F3.1 F6.1 F5.1 F2.1
48.3 49.6 54 52.7 49.6 49.6

F1.2 F4.2 F3.2 F6.2 F5.2 F2.2
53.2 52.7 62.7 60.3 55.3 53.5
57.Heat Run Test (only on one set )
Connect the DC output of AVR to a resistive load of suitable rating or short so that
126.5A DC output current flows, by suitable injection of DC voltage to gate control circuit.
Select the channel for which the the test should be conducted. Close all cubicle doors.
Note down the temperature rise in the selected power group components after every half
an hour till the temperatures stabilise. Current shall be raised to ceiling current 187.3
Amps for 10Secs before stopping of heat run test. The temperatures shall be noted down
at the end of ceiling duration.
Temperature measurement
REF Legend temp rise

in ºC
QA Ambient Temperature in ºC -
Q1 Heat sink temp. in ºC of Thy. A3 in A11 50
Q5 Temp. in ºC at the output of AC Isolator Q3 at terminal No.04 70
Q6 Temp. in ºC at terminal 6 of Isolator Q21(AC input to A11) 70
Q7 Temp. in ºC at terminal 14 of Isolator Q21(DC output of A11) 70
Q10 Temp. in ºC at the body of the shunt R10.1 110
Q12 Temp. in ºC at the joint of cable and moving contact terminal 3 of 70

Field Breaker Q2.
Q13 Temp. in ºC at the joint of cable and fixed contact terminal 4 of Field 70
Breaker Q2
1. For temperature measurement, heat sink A3 and A6 of thyristor bridge 6QG12

may be selected.
2. Temp. rise is allowed above an ambient temp of 50 deg.C as per relevant
standards( IEC 158, IEC 694 & IS1248).
3. OBSERVATIONS
Date of test : 04.03.2016
Temperature (deg C) with all Bridges in operation

Time QA c c c c c c c c c c c c c
Amb Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13
12:00 PM 26.6 30.2 31.0 30.8 30.8 27.9 28.0 29.2 27.8 28.9 30.3 30.4 29.3 28.5
12:30 PM 26.4 37.2 37.1 37.8 38.4 36.5 33.1 35.1 31.6 33.4 44.6 46.1 39.1 33.9
1:00 PM 26.5 42.7 41.7 43.3 44.1 40.0 35.4 37.6 33.1 35.0 47.8 49.7 41.0 46.4
1:30 PM 28.1 44.6 43.2 44.8 45.6 40.7 35.9 38.1 33.4 35.4 48.1 50.1 41.4 47.0
2:00 PM 27.5 46.8 46.3 47.4 48.2 41.6 36.9 39.2 34.2 36.1 50.1 53.0 43.2 47.9
2:30 PM 27.8 47.9 47.2 48.2 49.1 42.1 37.2 39.7 34.5 36.2 50.6 53.6 43.5 48.3
3:00 PM 26.8 47.6 45.8 46.6 47.6 41.6 36.7 39.1 34.1 35.9 49.3 52.1 42.1 48.1
3:30 PM 27.0 48.0 45.3 47.1 48.0 42.0 37.0 39.5 34.4 36.1 49.6 52.4 42.3 48.3
Ceiling for 10 Secs

27.0 48.3 46.1 46.7 48.7 42.3 37.3 40.2 34.6 36.4 50.9 53.9 43.4 48.7
Temperature (deg C) with one Bridge in operation (TY1 – Off)

4:05 PM 26.8 42.3 40.8 59.6 58.4 41.9 32.7 33.2 44.4 49.6 49.5 52.3 42.5 47.4
4:35 PM 27.0 42.5 40.7 63.5 61.6 41.8 32.7 33.0 45.5 50.5 49.5 52.2 42.4 47.4
5:05 PM 26.1 43.4 40.7 65.1 63.1 41.9 32.8 33.1 45.8 50.8 49.3 52.0 42.2 47.5
5:35 PM 26.6 44.0 41.2 65.5 63.5 41.7 32.9 33.2 45.5 50.5 49.1 51.8 42.0 47.2
6:00 PM 26.7 44.2 41.3 65.9 63.8 41.8 32.9 33.2 45.8 50.1 49.4 52.1 42.1 47.5
Ceiling for 10 Secs

26.8 44.2 41.3 66.1 63.9 42.2 32.8 33.1 46.3 52.1 50.8 53.5 43.3 48.0
58. Checking of Local HMI

A) HMI details :
1. Supplier DYNALOG
2. System Make / Model ADVANTEC/MF-IPPC-
6192A-RIBE
KSA 1386266-BN1056
3. System serial no.:
9F462-97MB4-9VYWQ-
4. Product key Number .
QBJGX-75HPQ
5. No. of spare USB ports 5
B) Functional checks :
1. Check the proper operation of all spare USB ports OK
2. Check proper functioning of withdrawable type key board OK
3. Check proper functioning of Touch screen monitor OK
4. Ensure proper loading of MetsoDNA software OK
5. Ensure proper Flashing of ACNCS : OK
6. DACNCS -SEE package Name : CP90M & CP90R
PControl room name : C1
U
Alarm Group / Alarm area : __C1A1____
ACNCS address :
Node Token HW address XD_HW-BUS
Main - ACNCS CP90M 49 1621 C
Reserve - CP90R 50 1641 C
ACNCS
IP address Net mask PMM ID XD_HW_Multicast

Main - 192.168.1.49 255.255.255.0 CE1050ESX56 239.0.171.21
ACNCS 01
Reserve - 192.168.1.50 255.255.255.0 CE1050ESX56 239.0.171.21
ACNCS 01
LOCAL HMI PC Name :C1O8

LOCAL HMI PC Address : 192.168.0.20
7. Ensure backup of SEE software in “D”-Drive / Compact Disk (CD) : OK
59.Checking of PSS10, PSS11,PSF10&PSF11

Device Reference : PSS10,PSS11,PSF10,PSF11
Diagram sheet : GW030 / YS005
FUNCTION OK.BY
TEST/COMMN
Input Voltage = 220VDC OK/_____
Expected Output voltage+24 V +/- 10% (21.6V – 26.4) OK/_____
Dev. ref. Output Voltage

PSS10 24.02 V
PSS11 24.02 V
PSF10 24.02 V
PSF11 24.02 V
Check whether output voltage is within tolerance when DC OK /_____

input is = 220V + 10% and = 220V -15%
60. Rotor Temperature Indication:
Keep Cold intel gas temperature as 100°C

The Q-AXIS Coil voltage corresponding to rated current (5710 A) is 43.5 VAC
Adjust the potentiometer R103 such that input to the transducer U65.1 is 22.84 VDC at
Q-axis coil violtage 43.5 VAC.
Q-AXIS Expected Expected Observed Value

Coil output (mA) HMI display
OUTPUT OUTPUT HMI HMI DISPLAY(Rotar
voltage for Rotor
At OUTPUT- -1 -2 Display Temp)
(VAC) temperatur
2 of VOLTS
e (TB-TY- (A)
Transducer
22 & 23)
U65.1 (TB- In °C
(Ma)
TY- 22 & 23)
0 4 100 2.25 V 4.00 10.97 A 100.0 Deg
10 6.1 101.5 2.77 V 6.09 1219 A 101.4 Deg
20 8.2 107.5 3.34 V 8.18 2566 A 107.2 Deg
30 10.3 119 3.89 V 10.29 3894 A 118.8 Deg
40 12.4 138 4.45 V 12.40 5265 A 137.9 Deg
43.5 13.136 145 4.70 V 13.14 5706 A 145.4 Deg
61.Line up test
Following logic sequences are to be checked tested as per the scheme by simulating the
fault conditions wherever applicable.
1 Field-breaker ÒN'
a) Local OK/_____
b) Remote OK/_____
2 Field breaker ÒFF'
OK/_____
a) Local
OK/_____
b) Remote
OK/_____
3 Lock out after tripping of F.B.(for 10 Secs)
4 Excitation ON OFF
OK/_____
a) Local
OK/_____
b) Remote
5 Channel Changeover
i) Local OK /_____
ii) Remote OK /_____
iii) Protective Channel Changeover OK _/_____
- Channel-1 to Channel-2 OK _/_____
- Channel-2 to Channel-1 OK /_____
6. Control of Channel-1, Channel-2 , Channel-3 for RAISE &
LOWER
OK /_____
a) Local
OK /_____
b) Remote
7. Pulse blocking of Channel-1, Channel-2 ,Channel-3
OK /_____
a) When Excitation goes off (With 5secs delay)
OK /_____
b) When Thyristor Input voltage <10%
8. Inverter operation after Excitation off
a) Channel-1 _ OK /_____
b) Channel-2 OK /_____
c) Channel-3 OK /_____
OK /_____
9. Field breaker trip for all trip faults as per scheme
OK /_____
10. Auxiliary circuits and fault indication as per scheme
OK /_____
11. Operation of Potential free contacts as per scheme for remote
use
OK /_____
12. Follow up between any operating channel and standby
channel
TEST INSTRUCTIONS AND REPORT FOR
2 X 660 MW STG
OF
IB THERMAL POWER STATION
S. DESCRIPTION PAGE Module Sl.no

No NO. if applicable
1 Synchronous machine data and specification of DAVR 8
2 Specification of Excitation Equipment 9
3 List of measurement and instruments 10
4 Insulation Resistance & HV Test 12
5 MCB Settings 13
6 MetsoDNA module settings 14
(69203IA1AA,UNC4660,U01)
8 Interrupt Generation module for CH1 17 160178970005
(69203GB2AA,UN0661,AA53)
9 Analog I/O module for CH1 20 150158780082
(69203NA1AA,UN0610,AA57)
(69203NB1AA,UN0662,AA61)
(69203NB1AA,UN0662,AA69)
12 Digital Firing & control module for CH1 23 160181640002
(69203DU1CA,UN0663,AA65)
13 Pulse Intermediate stage amplifier for 25 160180760041
CH1(69143350,UN0096,AP21)
14 CPU module for CH1(69203DB1AA,UN0660,AA49) 26 150174880030
15 DC-DC supply module for CH1 (69203PY2BA,AA37) 29 160181730006
(69203DB1AA,UN0660,AA13)
17 Interrupt Gen.Unit for Xe-identification CH1 32 160178970008
(69203GB1AA,UN0661,AA17)
18 Analog I/O mod. Xe-identification 35 150158780052
CH-1(69203NA1AA,UN0610,AA21)
19 Digital I/O mod.for Xe-identification 36 160178960120
CH-1(69203NB1AA,UN0662,AA25)
( 69203IA1AA ,UNC4660,U02)
21 I Interrupt Generation Unit for CH2 39 160178970010
( (69203GB1AA ,UN0661,AB53)
22 Analog Input/Output module for CH2 42 150158780071
( 69203NA1AA,UN0610,AB57)
23 Digital input / output module for CH2 43 160178960127
(69203NB1AA,UN0662,AB61)
24 Digital inputoutput module for CH2 44 160178960118
(69203NB1AA, UN0662,AB69)
(69203DU1CA,UN0663, AB65)
26 Pulse intermediate stage amplifier for CH2 47 160180760033
(69143350,UN0096,AP01)
27 CPU module for CH2 (69203DB1AA,UN0660,AB49) 48 150174880022
28 DC-DC supply module for CH2(69203PY2BA,AB37) 51 160174920051
(69203DB1AA,UN0660,AB13)
30 Interrupt Gen. Unit for Xe-identification CH2 54 160178970014
(69203GB1AA ,UN0661,AB17)
31 Analog I/O mod.for Xe-identification CH2 57 150158780104
(69203NA1AA,UN 0610,AB21)
32 Digital I/O mod.for Xe-identification CH2 58 160178960126
(69203NB1AA,UN0662,AB25)
(69203IA1AA,UNC4660,U03)
(69203DU1CA,UN0663, AE65)
35 Pulse Intermediate stage amplifier for CH3 63 160180760037
(69143350,UN0096,AG21)
36 DC-DC supply module for CH3 64 150174920042
(69203PY2BA,AE37)
37 Pulse final stage power supply 64
(CE69132260,UN0901,AP07)
(CE69132260,UN0901,AP10)
(69203MU1BA,UN0809,AP20)
(69203MU1BA,UN0809,AP03)
41 MicroTerminal ( 69203TB2AA , UNS 2660, AC45 ) 67
42 Memory card ( 69203YV1BA , CT370, AG15) 67 150156730030
43 Memory card ( 69203YV1BA , CT370, AP15) 67 150156730006
44 Test point module (69138840, UN0094, AP23) 67 150158620033
45 Test point module (69138840, UN0094, AG23) 67 150160460001
46 List of Parameters for channel-1(Auto) AA49 68
47 Parameter list for Xe identification AA13 76
48 List of Parameters for channel-2(Auto) AB49 78
49 Parameter list for Xe identification AB13 86
50 AC and DC Power supply circuits 88
51 Tap setting of Transformers 88
52 Checking of Transducers 89
53 Light load test 98
54 Testing of Field-Breaker (Q1) 100
55 Current flow monitor – A31, A32 101
56 Current sharing in thyristor bridges 102
57 Heat run test 103
58 Checking of Local HMI 106
59 Checking of PSS10,PSF10,PSS11,PSF11 107
60 Rotor temp.measurment 107
61 Line up test 108
Rack Module Description Module Sl.no if

Dev. Ref applicable
AP90M ACN Process controller main- ACNCS
AP90R ACN Process controller reserve - ACNCS
1.Synchronous machine data and specification of AVR :

The Automatic Voltage Regulator has been designed and manufactured for the
machine having following technical details.
Type of machine GEN
Sl.No Description Abbreviation Unit Value

1. Rated apparent output MVA 777
2 Rated active output MW 660
3. Stator current AAC 21362
4. Stator voltage Un VAC 21000
5. Synchronous speed Ns rpm 3000
6. Power factor Cos 0.85 Lag
7. System frequency Cs Hz 50
8. Machine reactance:
a) Synchronous reactance
i) Direct axis unsaturated Xd %
ii) Quadrature axis Xq %.
b) Direct axis transient reactance
i) Saturated X'd %
ii) Unsaturated X'du %
c) Direct axis sub-transient reactance

i) Saturated X"d %
ii) Unsaturated X"du %
9 Machine Time constants:
i) Direct axis, transient open circuit T'do Sec
ii) Direct axis, transient closed circuit T'd Sec
iii) Sub_transient T”d Sec
iv) Armature Ta Sec
10. i) Exciter Field winding resistance Rf20 Ohm 0.423
at 20 deg. C
ii) Exciter Field winding hot resistance Rf75 Ohm
0.508
at 75 deg. C
11. Exciter Field Excitation requirement
i) No load field voltage Ufo VDC 20.1
ii) No load field current Ifo ADC 39.5
iii) Nominal field voltage Ufn VDC 58.4
iv) Nominal field current Ifn ADC 115
v) Max.cont.rated field voltage Ufmax VDC 58.4
vi) Max.cont.rated field current Ifmax ADC 115
vii) Ceiling voltage Ud VDC 95.2
viii) Ceiling current Id ADC 187.3
ix) Duration of field forcing - Sec. 10.0
12. Field test voltage - KVrms -
13. Synchronising slip - % -
14. AVR CT ratio - AAC AAC 24000/5
15. AVR PT ratio - VAC VAC 21000/110
16. Ambient - Deg.C 50
17. Altitude - meters 1000
18. Permanent Magnet Generator data
i) Rated output KVA 65
ii) Rated Voltage VAC 220
iii) Rated current AAC 195
iv) Rated Frequency Hz 400
2.Specification of Excitation Equipment :
Sl.No Description Unit Value
1 Accuracy of excitation control % ±0.5
2 Range of voltage control in Auto % 90 Ugn - 110 Ugn
3 Range of voltage control in Manual % 0 Ifo-105 Ifn
4 Range reactive current compensation % Up to 15
5 Frequency range of operation Hz 47-52
6 Total No.of THY.bridges No. 2
7 No. of redundant THY.bridges No. 1
8 Protection class - IP 32
9 Excitation equipment rating
a) Voltage VDC 58.4
b) Current ADC 115
10 Range of PF regulation NA
11 Range of MVAR regulation NA
12 Station battery supply VDC 220
3.List of measurement and instruments :
SL.No Measurement Accuracy Instrument Equipment
1 a) AC Voltage(<1000V) ±1% Digital Voltmeter to be
used for PT, FB, AC
voltages and AC Input to
Electronic Power supplies
b) AC DC Voltage(<1000V) ±2% Analog Multimeter To be

used for I/P and O/P of
Thy. Bridge Circuit.
2 AC Current ±2% Motwane AVO meter or
Tong tester
3 DC Voltage ±1% Digital Voltmeter
4 DC Current (other than transducer) ±2% Motwane AVO meter
5 Pulse measurements ±3% Oscilloscope
6 AC Synchronising waveform checking N.A. Oscilloscope
7 Ripple in DC voltage ±3% Oscilloscope
8 Transducer measurements(0-20mA, 0- ±1% Digital Meter

60mV etc.)
9 IR measurement ±10% Megger 500V/1000V
10 HV test HV test equipment
1. AC ±1.5%
2. DC ±3%
11 Time (for ref. value travel time) Stop watch
12 Resistance measurement ±3% Digital Multimeter
13 Phase sequence checking N.A Phase sequence meter
14 Field breaker(Closing & tripping time) ±3% Digital timer counter
15 Temp.measurement(for heat run test, ±1 deg.C Thermocouple & Digital
including sensing and indication) thermometer
16 Ambient temperature measurement NA Bulb thermometer
17 Relative humidity measurement NA Hygrometer
18 Frequency measurement ±3% Frequency meter
NOTE: Least count of the above instruments equipments shall be adequate for reading
measuring the parameters with its specified tolerance (as given in the test instruction
report)
PROGRAMMING SETTINGS
Legend:
A Connection point(solder pin).
R1 Resistor on soldering pins (setting element)
1 Programming link between soldering pins
S,X,J Programming link, plug, jumper
Resistors:
1) 0.25W 2%
2) 0.25W 0.25%
3) 2W 2%
4) 6W 5%
5) 1W 2%
6) 5W 5%
Capacitors:
7) Tantal Elco 33 micro Farad, 35V
ADVISE TO TEST AND COMMISSIONING STAFF:
EVERY BOX “_____ ” IN THE TEST REPORT HAS TO BE FILLED OUT WITH “OK”
OR “VALUE” OR “NA”(Not applicable).
4. Insulation Resistance & HV Test
Instruments used Range Make Sl.No.
Megger 500V/1000V Shanti MT-72677223
HV test set 0-5KV AEL MT-72262906
Details of voltage groups:
Sl. Grou Details Test Voltage (1Ph,50Hz Megger for

No p AC) for 1 min (KV) IR (VOLT)
1 A 415VAC,3Ph,50Hz 2.5 1000
2 B 220V 3Ph 400Hz PMG Supply 2.0 1000
3 C 220 / 240 V AC, 1Ph (UPS,Lamps & Heater) 2.0 1000
4 D 220 V DC 2.0 1000
5 E 165 VAC 2.0 1000
6 F Potential free contacts for customer 2.0 1000
7 G 110VAC,3Ph PTs and CTs circuit 2.0 1000
8 H 110VAC,3Ph Synchronising ckt 2.0 1000
9 I Up to 60V DC / AC 0.5 500
10 J Earth -
Observations: Measure insulation resistance and apply HV between group I & II as below:
Sl. Group- Group-II IR before HV HV applied for one IR after HV

No I (M -ohms) minute. (KV) (M-ohms)
1 A B+C+D+E+F+G+H+I+J 400 2.5 400
2 B C+D+E+F+G+H+I+J 80 2.0 80
3 C D+E+F+G+H+I+J 140 2.0 140
4 D E+F+G+H+I+J 200 2.0 200
5 E F+G+H+I+J 2000 2.0 2000
6 F G+H+I+J 160 2.0 160
7 G H+I+J 2000 2.0 2000
8 H I+J 100 2.0 100
9 I J 120 0.5 120
Humidity 53
Date 15.09.2016
Time 4:25PM
5.Metso module settings
General :
1. Check switch setting on MBM120 and MBI8 mounting boards as per the scheme.
2. Power supply connectors to ACNCS, MBM120 and MBI8 modules to be plugged in as per the
Scheme.
3. Insert the corresponding 16 ,10 or 8 pin connector in each input/output module.
a) MBM120 ,MBI8-1 & MBI8-2 Settings :
RACK NO. MBM120 MBI8-1 MBI8-2 BY TEST BY COMMN
RACK 1 S1= 0 S2=0 S1=0 S1=4 OK
OK
RACK 2 S1=1 S2=9 S1=0 S1=4
OK
RACK 3 S1=2 S2=0 S1=0 S1=4
OK
RACK 4 S1=3 S2=9 S1=0 S1=4
OK
RACK 5 S1=4 S2=0 S1=0 S1=4
OK
RACK 6 S1=5 S2=9 S1=0 S1=4
IBC Settings
RACK NO. IBC DIP switch BY TEST BY COMMN
RACK 1 2,4,5,6 = ON 1,3,7,8 = OFF OK
OK
RACK 2 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 3 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 4 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 5 2,4,5,6 = ON 1,3,7,8 = OFF
OK
RACK 6 2,4,5,6 = ON 1,3,7,8 = OFF
6.MCB Settings :
Regulation Over load release Range Recomended Factory
cubicle setting setting/TEST
OK
F56,F57 25A Fixed
OK
F51,F52,F55,F81, 1.6-2.5A 2.5A
F82,F83,F84,F54,
F55
OK
F65.1,F65.2 2.5A-4A 3A
OK
F78,F79,F80 0.63 -1A 0.8A
OK
F70,F71 9-12.5A 12A
OK
F91 9-12.5A 12A
OK
F74 9-12.5A 12A
Place of unit : U01

P.T.= 21KV/110V 110VAC 100V /_____V
Intermediate PT =NA
Voltage at Generator voltage 110VAC 110V /_____V
measuring terminals 1, 2, 3 of 110VAC 110V /_____V
module is110 VAC
Voltage at Synchronous voltage 110VAC 110V /_____V
110VAC 110V /_____V
voltage of = 220 VAC 110VAC 110V /_____V
Generator current measuring =4.45 AAC 4.45A /_____A
C.T. =24,000A/5A
Intermediate CT = 5A/1A =4.45 AAC 4.45A /_____A
Current to be injected at cubicle =4.45 AAC 4.45A /_____A
ratio)

terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
IG burden resistor 7) R1001,3,5 X = 560 * OK /_____

at IR = 21362A 3 VAC ±3%
output 3.03V /_____V
at IS = 21362A output 3 VAC ±3% 3.02V /_____V
at IT = 21362A output 3 VAC ±3% 3.03V /_____V
V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01)

ault SETTING TEST/COMMN
AC Field Current Measuring Terminals 20..25
C.T. Ratio = 125 A /1A OK /_____
AC current corresponding to Ifn = 115.12A (0.752A) OK /_____
S452 in pos 1-2 S452 X pos 1-2 OK /_____
1A : 20-22, 23-25 & 5A : 21-22, 24-25
If burden resistor 7) R1007 X = 220 * OK /_____
If burden resistor 7) R1008 X = * OK /_____
filter capacitor. 11) 
Ifn = 115+(58.4/500)=115.12ADC; output 3 VDC 3% 3.03V /____
Micro terminal reading corresponding to 100% 101% /_____
thyristor bridge output current= 115.12A
NA
Function used- S452 in pos.1-3) S452 X Pos1-2
NA
NA
NA
NA
NA
NA
NA
Spare inputs 29-31,32-34,35-37
NA
NA
NA
NA
NA
NA
NA
NA
8. Interrupt Generation Unit for Channel –1 (69203GB2AA , UN0661, AA53)

Sockets, check
3. Phase angle
4,37VAC ± 0,5% at 100%
machine voltage
R392)
IR-0V 5.04V /_____V
sockets check
1. Shape of sine, IS-0V 5VAC ±1% 5.05V /_____V
2. Equal size and IT-0V 5VAC ±1% 5.03V /_____V
3. Phase angle
At 100% current
DC sensing signal IG 7VDC ±3% 7.05V /_____V
Resistors R1001,2,3 X 33,2 k OK /_____
Amp

Synchronous voltage
Voltage adaption resistor R1008 X OPEN OK /_____

S1026 open)
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON 1-2
J1024 X
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Fmin 32Hz (S8501…8) (I : ON, OK /_____
1 8
Fmax 66Hz (S8511...8) (I : ON, OK /_____
1 8

U1: 20% R23 X 1,4 V 1.4V /_____
U2: 10% R24 X 0,7 V 0.7V/_____
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON
106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
12 : 1-2 ON, 1 : 1-3 ON X
CPU -1a26
CPU -1c26
9.Analog Input/Output module for CH 1 ( ED 69203NA1AA, UN 0610, AA57)

1 6
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
O OK /_____
I : ON; O : OFF
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
Analog outputs
(I : ON, O : OFF) 1 6
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
10. Digital input / output module for Channel 1 (69203NB1AA, UN 0662, AA61)

Inputs :
-I : ON, O : OFF) 1 6
Outputs :
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-3 OK /_____
Supervision
11.Digital inputoutput module for Channel 1 (69203NB1AA, UN 0662, AA69)

Inputs :
Address switch setting S1002 OOI IO I LSB OK /_____
-I : ON, O : OFF) 1 6
Outputs :
Address switch setting S1003 OIOOOILSB OK /_____
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
CPU X1006 X IN OK /_____
12.Digital Firing and control module for CH-1 (69203DU1CA, UN 0663, AA65)

Operation mode
ext. S865/4 X pos.0
inactive
balance
Parameter settings
pos.8=149 deg
elec

Parameter settings
Signal settings
Syn. voltage: UR-S IN UNC4660 UR-US 21.51 V /_____V

22 VAC
Syn. voltage: US-T IN UNC4660 US-UT 21.69 V /_____V
22 VAC
Syn. voltage: UT-R IN UNC4660 UT-UR 21.62 V /_____V
22 VAC
Pause 0v... 2v 0/_____
Pulse duration=100 micro 100 µS /____µS

sec.±3%


CPU
CPU
13.Pulse Intermediate stage amplifier for channel 1 (CE69143350, UN 0096, AP21)



-Default = neg.
Check the amplitude 24V /_____

Ckeck the pulse blocking as per OK /_____
scheme
14.CPU module for channel 1 (69203DB1AA, UN 0660, AA49)


Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452555R2 OK /_____
Block 2 memory
EPROM 27C64 A736 1050KDVR OK /_____
Block 3 memory
Block 4 memory *
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____

EPROM RAM OK /_____
J908 X RAM

Timer clock
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK /_____

Watchdog
56 ms T1+T3 T1 X OPEN OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
S824 OUT) S824 OUT OK /_____
S821.1-3 X OUT OK /_____
15.DC-DC supply module for channel 1 (69203PY2BA, AA37)

SETTING TEST/COMMN
Input voltage 220 VDC 220 VDC/_____
+24V ±10 % +24 V 24.09/_____ VDC

+15V ±5 % +15 V 15.04/_____ VDC
+5V + 4 % +5 V 5.04/_____ VDC
-15V ±5% -15 V -15.04/_____ VDC
220V + 10% and = 220V - 15%
16.CPU module for Xe-identification channel 1 (69203DB1AA, UN 0660, AA13)

Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452545 OK /_____
Block 2 memory
Block 3 memory
Block 4 memory
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____

EPROM RAM OK /_____
J908 X RAM
Block 5 supply: internal(1-2),
battery (1-3) S820 X pos1-2 (link) OK /_____

Timer clock
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK /_____
Watchdog
56 ms T1+T3 T1 X OPEN OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
S824 OUT) S824 IN OK /_____
S821.1-3 X OUT OK /_____
17.Interrupt Gen. Unit for Xe-identification Ch-1 (69203GB2AA , UN 0661, AA17)

Sockets, check
1. Shape of sine UR-0V 4.37 VAC 4.37 V/_____
2.Equal size and US-0V 4.37 VAC 4.37 V/_____
3.Phase angle
Adjust volt. UR, US, UT-0 to UT-0V 4.37 VAC 4.37 V/_____
4,37VAC ± 0,5% at 100%
machine voltage
R392)
IR-0V 5.04 V /_____V
sockets check
1.Shape of sine, IS-0V 5VAC ±1% 5.05 V /_____V
2.Equal size and IT-0V 5VAC ±1% 5.04 V /_____V
3.Phase angle
At 100% current
Resistors R1001,2,3 X 33,2 k OK /_____
Amp

Synchronous voltage

S1026 open)
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON 1-2
J1024 X
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Fmin 40Hz (S8501…8) (I : ON, OK /_____
1 8
Fmax 70Hz (S8511...8) (I : ON, OK /_____
1 8


U1: 20% R23 X 1,4 V 1.4V /_____
U2: 10% R24 X 0,7 V 0.7V /_____
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON

106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
12 : 1-2 ON, 1 : 1-3 ON X
CPU -1a26
CPU -1c26
18. Analog I/O module Xe-identification CH 1 (ED69203NA1AA,UN0610, AA21)

1 6
Input mode selection (com : O; S1002 X OOOOOOO OK /_____
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
Channels 0...7 S1000 OOO I I I I I OK /_____
O OK /_____
I : ON; O : OFF
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
Analog outputs
Address selector setting S1011 OIOOOI LSB OK /_____
(I : ON, O : OFF) 1 6
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
19.Digital I/O module for Xe-identification CH 1 (69203NB1AA, UN 0662, AA25)

Inputs :
-I : ON, O : OFF) 1 6
Outputs :
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
CPU X1006 X IN OK /_____
Place of unit : U02
Diagram sheet : DE020 / YS601, 602

P.T.= 21KV/110V 110VAC 110 V /_____V
Intermediate PT =NA
Voltage at Generator voltage 110VAC 110 V /_____V
module is110 VAC
Voltage at Synchronous voltage 110VAC 110 V /_____V
voltage of = 220 VAC 110VAC 110 V /_____V
Generator current measuring =4.45 AAC 4.45 A /_____A
C.T. =24000A/5A
Intermediate CT =5A / 1A =4.45 AAC 4.45 A /_____A
Current to be injected at cubicle =4.45 AAC 4.45 A /_____A
ratio)

terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
IG burden resistor 7) R1001,3,5 X = 560 * OK /_____

at IR = 21362A 3 VAC ±3%
output 3.03 V /_____V
at IS = 21362A
output 3 VAC ±3% 3.04 V /_____V
at IT = 21362A output 3 VAC ±3% 3.03 V /_____V

FLT SETTING TEST/COMM
AC Field Current Measuring Terminals 20..25 OK _/_____
AC current corresponding to Ifn = 115.12 ADC (0.752A) OK /_____
S452 in pos 1-2 S452 X pos 1-2 OK /_____
1A : 20-22, 23-25, 5A : 21-22, 24-25
If burden resistor 7) R1007 X = 220Ω* OK /_____
If burden resistor 7) R1008 X = Ω* OK /_____
filter capacitor. 11)
Ifn = 115+(58.4/500)=115.12 ADC; output 3 VDC ±3% 3.03V /___
Micro terminal reading corresponding to 100% 101% /_____
NA
NA
NA
at Ifn= ADC Output 3 VDC ±3% NA
Spare inputs 29-31,32-34,35-37
NA
NA
NA
NA
21.Interrupt Generation Unit for Channel –2 (69203GB2AA , UN 0661, AB53)

Sockets, check
3. Phase angle
4,37VAC ± 0,5% at 100%
machine voltage
R392)
IR-0V 5.03 V /_____V
sockets check
3. Phase angle
At 100% current
DC sensing signal IG 7VDC ±3% 7.05 V /_____
Resistors R1001,2,3 X 33,2 k OK /_____
Amp

Synchronous voltage

S1026 open)
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON 1-2
J1024 X
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Fmin 32Hz (S8501…8) (I : ON, OK /_____
1 8
Fmax 66Hz (S8511...8) (I : ON, OK /_____
1 8


U1: 20% R23 X 1,4 V 1.4V /_____
U2: 10% R24 X 0,7 V 0.7V /_____
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON

106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
12 : 1-2 ON, 1 : 1-3 ON X
CPU -1a26
CPU -1c26
22.Analog Input/Output module for Channel 2(ED69203NA1AA,UN0610, AB57)

1 6
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
O OK /_____
I : ON; O : OFF
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
Analog outputs
(I : ON, O : OFF) 1 6
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
23.Digital input / output module for Channel 2 (69203NB1AA, UN 0662, AB61)


Inputs :
-I : ON, O : OFF) 1 6
Outputs :
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-3 OK /_____
Supervision
24.Digital inputoutput module for Channel 2 (69203NB1AA, UN 0662, AB69)

Inputs :
Address switch setting S1002 OOIIO I LSB OK /_____
-I : ON, O : OFF) 1 6
Outputs :
Address switch setting S1003 OIOOO I LSB OK /_____
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
CPU X1006 X IN OK /_____
25.Digital Firing and control module for CH-2 (69203DU1CA, UN 0663, AB65)

Operation mode
Control mode: pos. 1: ext. UC
Pos. 1: If ctrl only; pos. 0: int. or OK /_____
ext. S865/4 X pos.0
Freerun at high voltage rise
du/dt: pos. 1: active; pos. 0: S865/5 X pos.0 OK /_____
inactive
balance
Parameter settings
Inverter limit  max : S851 X pos.8=149deg elec OK /_____
Digital Firing and control module for CH-2 (69203DU1CA, UN 0663, AB65)

Parameter settings
Signal settings

22 VAC
Syn. voltage: US-T IN UNC4660 US-UT 21.72V /_____V
22 VAC
22 VAC
Pulse amplirude 20v... 24v 24 V /_____V
Pause 0v... 2v 0 V /_____V
Pulse duration=100 micro sec.± 100 µS /____µS

3%
Digital Firing and control module for CH-2 (69203DU1BA, UN 0663, AB65)


CPU
CPU
26.Pulse intermediate stage amplifier for channel 2 (CE69143350, UN0096,AP01)



-Default = neg.
Check the amplitude 24V/____

27.CPU module for channel 2 (69203DB1AA, UN 0660, AB49)

Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452555R2 OK /_____
Block 2 memory
EPROM 27C64 A736 1050KDVR OK /_____
Block 3 memory
Block 4 memory
EEPROM 2864A A738 X EEPROM * OK /_____
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____

EPROM RAM OK /_____
J908 X RAM

Timer clock
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK /_____

Watchdog
56 ms T1+T3 T1 X OPEN OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
S824 OUT) S824 OUT OK /_____
S821.1-3 X OUT OK /_____
28.DC-DC supply module for channel 2 (69203PY2BA, AB37)


SETTING TEST/COMMN
Input voltage 220 VDC 220V /_____
+24V ±10 % +24 V 24.09/_____ VDC

+15V ±5 % +15 V 15.04/_____ VDC
+5V + 4 % +5 V 5.04/_____ VDC
-15V ±5% -15 V -15.04/_____ VDC
220V + 10% and = 220V - 15%
29.CPU module for Xe-identification CH 2 (69203DB1AA, UN 0660, AB13)

Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452545 OK /_____
Block 2 memory
Block 3 memory
Block 4 memory
EEP : 2k*8 EP : 8k*8 J904 X EEP OK /_____

EPROM RAM OK /_____
J908 X RAM

Timer clock
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK /_____
Watchdog
56 ms T1+T3 T1 X OPEN OK /_____
1.8 s T2+T4 T4 OPEN OK /_____
S824 OUT) S824 IN OK /_____
S821.1-3 X OUT OK /_____
30.Interrupt Gen. Unit for Xe-identification CH –2 (69203GB2AA , UN 0661, AB17)


Sockets, check
3. Phase angle
4,37VAC ± 0,5% at 100%
machine voltage
R392)
IR-0V 5.05 V /_____V
sockets check
3. Phase angle
At 100% current
Resistors R1001,2,3 X 33,2 k OK /_____
Amp

Synchronous voltage

S1026 open)
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK /_____
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON
1-2
J1024 X
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2 OK /_____
Fmin 32Hz (S8501…8) (I : ON, OK /_____
1 8
Fmax 66Hz (S8511...8) (I : ON, OK /_____
1 8


U1: 20% R23 X 1,4 V 1.4V /_____
U2: 10% R24 X 0,7 V 0.7V /_____
Used: 1-2 ON; S1031 1-3 OK /_____
not used:1-3 ON

106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, S1038 1-2 OK /_____
Not used: 1-3 ON X
12 : 1-2 ON, 1 : 1-3 ON X

CPU -1a26
CPU -1c26
31.Analog I/O module for Xe-identification CH 2(69203NA1AA,UN 0610, AB21)

1 6
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
Channels 0...7 S1000 OOOI I I I I OK /_____
O OK /_____
I : ON; O : OFF
O : external
Channels 0...4 S1003 I OK /_____
Channels 8...12 S1004 X I OK /_____
Analog outputs
(I : ON, O : OFF) 1 6
Output 1 S1012 X 1-2 OK /_____
Output 2 S1013 X 1-2 OK /_____
Monitoring loop
32.Digital I/O module for Xe-identification CH 2 (69203NB1AA, UN 0662, AB25)


Inputs :
-I : ON, O : OFF) 1 6
Outputs :
I : ON, O : OFF 1 6
Failure signals
1A15 to 2c16: 1-2 S1004 1-2 OK /_____
Supervision
CPU X1006 X IN OK /_____
Place of unit : U03


P.T.= 21KV/110V
Intermediate PT =NA
Voltage at Generator voltage NA
module is110 VAC
Voltage at Synchronous voltage 110VAC 110 V/_____
110VAC 110V /_____
voltage of = 220 VAC 110VAC 110V /_____
Generator current measuring
C.T. =24,000A/5A
Intermediate CT = 5A/1A NA
Current to be injected at cubicle
ratio)
Generator current sensing Input used 1A NA

terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
NA
IG burden resistor 7) R1001,3,5 X = 560 *
NA
IG burden resistor 7) R1002,4,6 X = 680 *
at IR = 21362A 3 VAC ±3%
output NA
at IS = 21362A output 3 VAC ±3% NA
at IT = 21362A output 3 VAC ±3% NA

aul SETTING TEST/COM
AC Field Current Measuring Terminals 20..25 OK/_____
AC current corresponding to Ifn = 115.12 A (0.752A) OK /_____
S452 in pos 1-2 S452 X pos 1-2 OK /_____
AC Field Current Measuring Terminals Input used 1A _ OK /_____
1A : 20-22, 23-25 , 5A : 21-22, 24-25
If burden resistor 7) R1007 X = 220 * OK _/_____
If burden resistor 7) R1008 X = * OK _/_____
filter capacitor. 11) C1008 =33µF OK _/_____
115+(58.4/500)=115.12 ADC; output 3 VDC 3% 3.03V /____
Micro terminal reading corresponding to 100% 101% /____
NA
NA

NA
NA
Spare inputs 29-31,32-34,35-37
NA
NA
NA
NA
NA
NA
NA
NA
34.Digital Firing and control module for CH-3 (69203DU1CA, UN 0663, AE65)

Operation mode
ext. S865/4 X pos.1
inactive
balance
Parameter settings
pos.A=30 deg
Rectifier limit  min: S850 X OK /_____
elec
pos.8=149 deg
elec
pos.0=0 deg
Current dependent inverter limit: S852 X OK /_____
elec.
Min. setpoint If controller -%If0 S855 pos.C=84% OK /_____

Parameter settings
Signal settings

22 VAC
Syn. voltage: US-T IN UNC4660 US-UT 21.46 V /_____V
22 VAC
22 VAC
Pause 0v... 2v 0 /_____
Pulse duration=100 micro sec.± 100 µS /_____

3%

Unit within loop S1000 OUT OK /_____
Most right hand unit with ref. to S1001 IN OK /_____

CPU
Most left hand unit with ref. to S1002 IN OK /_____
CPU
35.Pulse Intermediate stage amplifier for channel 3 (CE69143350, UN 0096, AG21)

Place of unit : AG21


-Default = neg.
Check the amplitude 24V /_____

36.DC-DC supply module for channel 3 (69203PY2BA, AE37)


SETTING TEST/COMMN
+24V ±10 % +24 V +24.09 /_____ VDC

+15V ±5 % +15 V +15.04 /_____ VDC
+5V + 4 % +5 V +5.04 /_____ VDC
-15V ±5% -15 V -15.04 /_____ VDC
220V + 10% and = 220V - 15%
37.Pulse final stage power supply (CE69132260, UN0901, AP07)

OK BY
TEST/COMMN
FLT SETTING
OK /____
220VDC
OK /____
Contact pin X31 OUT
OK /____
Contact pin X32 IN
OK /____
Links (1302) OPEN
OK /____
(1303) OPEN
OK /____
Measure input battery voltage at AP23/11-12 220VDC
OK BY
TEST/COMMN
24.0 DC /____
+24 +10% -5% N1/1 –N1/3
15.00 DC/____
+15 +/- 5% N1/7 –N1/3
-15.0 DC/____
-15 +/-5% N1/9 –N1/3
10.0 DC/____
+10 +/-10% N1/5 –N1/3
38.Pulse final stage power supply (CE691- 32-260, UN0901, AP10)

OK BY
TEST/COMMN
FLT SETTING
OK /____
220VDC
OK /____
Contact pin X31 OUT
OK /____
Contact pin X32 IN
OK /____
Links (1302) OPEN
OK /____
(1303) OPEN
OK /____
Measure input battery voltage at AP/ 31-32 220VDC

OK BY
TEST/COMMN
24.0 DC /____
+24 +10% -5% N1/1 –N1/3
15.00 DC/____
+15 +/- 5% N1/7 –N1/3
-15.0 DC/____
-15 +/-5% N1/9 –N1/3
10.0 DC/____
+10 +/-10% N1/5 –N1/3
39.Pulse Final Pulse stage for Thy-1 (69203MU1BA, UN0809, AP20)


513)
40.Pulse Final stage amplifier for Thy-2 (69203MU1BA, UN 0809, AP03)


513)
41.MicroTerminal ( 69203TB2AA , UNS 2660, AC45)
Diagram sheet : YD115

EPROM 27C256 A331 HIER452560 OK /_____
EPROM type selection
-27C256 S1005,6 X 1-3 OK /_____
Interrupt allocation
-1 : 9902, 2 : 232 S1001...4 X 2-3 OK /_____
42.Memory card ( 69203YV1BA , CT370, AP15)
43.Memory card ( 69203YV1BA , CT370, AG15)
44.Test point module ( CE691 38-840, UN0094, AG23)
45.Test point module ( CE691 38-840, UN0094, AP23)
AVR channel 1 Software version HIER 452555R2 in AA49

(IWKP)
(IBKP)
(AUX)
Value (FOLQ)
(FOEX)
(LINC)
overtemp. (IFTP)

Gen Voltage >x% & Exc Field F72A X 1111 OK /_____
current >y% (EXON)
1111=down (UPDN) F730 X 1111 OK /_____
PID=1111 (MPGT) F732 X 0000 OK /_____
(KMEC)

(IIND)
(ICAP)
(IMIN)
Reactiveactive current limiter F75C X 0000 *) OK /_____
(IBIW)
control (KCOS)

Preset (PRES) C250 50....120% 100 % OK /_____
Softstart traveltime (SOFT) C290 0.1...65,5s 10 s OK /_____
3. Reactive load discarge
4. VHz limiter
Max. overvoltage
U-p.uf-p.u (V/Hz) C280 0.9..1,3p.u. 115 % OK /_____

(IXco)
Active current influence (IRco) C286 0....20% 0% OK /_____
 : TO BE ADJUSTED AT SITE

V0 (V0) C300 0...999 p.u. 150p.u. OK /_____
Vp1 (Vp1) C302 < 84*pl+,<Vo 10 p.u. OK /_____
Vp2 (Vp2) C304 Vp1...Vo 10 p.u. OK /_____
V (V) C306 Vp1...5Vp1 40 p.u. OK /_____
Ta (Ta) C308 0,1..30s 1.2 s OK /_____
Tb (Tb) C30A 0.008…9,99s 0.6 s OK /_____
TEX (TEX) C30C 1....30s 5.0 s OK /_____
DEX (DEX) C30E 33...900%s 100 %s OK /_____
Gain of power channel K1 ** C330 K1 **) 0.3 p.u. OK /_____
(K1pu)
** (K2pu) C332 K2 **) 0.1 p.u. OK /_____
Adjustment ranges:
K1=0...+10p.u.; K1=0...-16*p1+ (<64);
K2=0... 0,5p.u.; K2=0... 1,5p.u. (<6);

1111=inv.(INEX) C33E 0000 / 1111 0000 OK /_____
(ADEX)
(Ith1)
(Ith2)

output (Kif)
release .(duIf)
S/p.u (Ifdn) C414 0,02..600 s 9,6 s OK /_____
I2*t (ITIf) C416 0...500 p.u. 18.7 p.u. OK /_____
0000=AUS; 1111=EIN (Ifmx) C418 00001111 1111 OK /_____
1111=EIN (ROTI)

C432 not used 105 % OK /_____
Overcurrent time(TIGM) C436 0...32,7s 10 s OK /_____
output (KIGi) C438 0...100% 50 % OK /_____
Back integration time (IGdn) C440 0,02..600 p.s. 8.3 p.s OK /_____
I2*t –IT/IF (ITIG) C442 0...500p.u.*s 21.6 p.u. OK /_____
0000=AUS; 1111=EIN(IGmx) C444 0000/1111 1111 OK /_____
Inversetime (GENI
0000=AUS; 1111=EIN(GENI) C446 0000/1111 1111 OK /_____
1111=7V(IGrn) C448 0000/1111 1111 OK /_____
FUNCTION ELEME DE-FLT FACTORY OK BY

NT SETTING TEST/COMMN
Active current C482 0....100% 20 % OK /_____
influence(IRKP)
Reference value(Dref) C4A0 0....179 75deg OK /_____
elec
output(Kdel) C4A2 0....100% 30 % OK /_____
Quadrature reactance C4A4 0....3p.u. 2.0 p.u. OK /_____
xq(xq)
External reactance(xe) C4A6 0....2p.u. 0.2 p.u. OK /_____
15. Additional analog
input
16. Superimposed
regulator
Value(TRFC) C504 1....120s 60 s OK /_____
Running time for Q-
reference value(TRFQ) C506 1....120s 60 s OK /_____
value(PRC)
value(PRQ)
regulator(TPAU)

regulator(TIMP)
(OLD)
Channel 1(chn1) C2B0 0...F 1 OK /_____

47.Parameter list for Xe identification AA13

1. Parameters
FUNCTION ELEM DEFAULT FACTORY OK BY

ENT SETTING TEST/COMMN
cond.1(Xe1)
cond.2(Xe2)
cond.2(Xe3)
of weighting
Minimum value for C3C6 0...2 0.8 OK /_____
identification
identification

factor K1 for K2
status condition
2. Operation points

P < 0,6 Q < -0.2 C360 p111 0.55 C384 f111 0.14 OK /_____
P > 0,6 Q < -0.2 C362 p211 1.54 C386 f211 0.04 OK /_____
P < 0,6 -0.2 < Q < +0.2 C364 p121 1.5 C388 f121 0.10 OK /_____
P > 0,6 -0.2 < Q < +0.2 C366 p221 1.54 C38A f221 0.06 OK /_____
P < 0,6 Q > +0.2 C368 p131 2.68 C38C f131 0.11 OK /_____
P > 0,6 Q > +0.2 C36A p231 1.73 C38E f231 0.06 OK /_____
P < 0,6 Q < -0.2 C36C p112 1.69 C390 f112 0.05 OK /_____
P > 0,6 Q < -0.2 C36E p212 1.06 C392 f212 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C370 p122 1.38 C394 f122 0.05 OK /_____
P > 0,6 -0.2 < Q < +0.2 C372 p222 1.18 C396 f222 0.01 OK /_____
P < 0,6 Q > +0.2 C374 p132 2.09 C398 f132 0.06 OK /_____
P > 0,6 Q > +0.2 C376 p232 1.06 C39A f232 0.03 OK /_____
P < 0,6 Q < -0.2 C378 p113 1.22 C39C f113 0.01 OK /_____
P > 0,6 Q < -0.2 C37A p213 0.28 C39E f213 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C37C p123 0.87 C3A0 f123 0.06 OK /_____
P > 0,6 -0.2 < Q < +0.2 C37E p223 0.43 C3A2 f223 0.01 OK /_____
P < 0,6 Q > +0.2 C380 p133 0.63 C3A4 f133 0.01 OK /_____
P > 0,6 Q > +0.2 C382 p233 0.00 C3A6 f233 0.01 OK /_____
AVR channel 2 Software version HIER 452555R2 in AB49

(IWKP)
(IBKP)
(AUX)
Value (FOLQ)
(FOEX)
(LINC)
overtemp. (IFTP)

Generator Voltage > x% & Exc F72A X 1111 OK /_____
Field Current > y% (EXON)
1111=down (UPDN) F730 X 1111 OK /_____
PID=1111 (MPGT) F732 X 0000 OK /_____
(KMEC)
(IIND)
(ICAP)
(IMIN)
Reactive / active current limiter F75C X 0000 *) OK /_____
(IBIW)
control (KCOS)


Preset (PRES) C250 50....120% 100 % OK /_____
Softstart traveltime (SOFT) C290 0.1...65,5s 10 s OK _/_____
3. Reactive load discharge
4. VHz limiter
Max. overvoltage
U-p.uf-p.u (V/Hz) C280 0.9..1,3p.u. 115 % OK /_____
(IXco)
Active current influence (IRco) C286 0....20% 0% OK _/_____
* : TO BE ADJUSTED AT SITE

V0 (V0) C300 0...999 p.u. 150p.u. OK /_____
Vp1 (Vp1) C302 < 84*pl+,<Vo 10 p.u. OK /_____
Vp2 (Vp2) C304 Vp1...Vo 10 p.u. OK /_____
V (V) C306 Vp1...5Vp1 40 p.u. OK /_____
Ta (Ta) C308 0,1..30s 1.2 s OK /_____
Tb (Tb) C30A 0.008…9,99s 0.6 s OK /_____
TEX (TEX) C30C 1....30s 5.0 s OK /_____
DEX (DEX) C30E 33...900%s 100 %s OK /_____
Gain of power channel K1 C330 K1 **) 0.3 p.u. OK /_____
(K1pu)
** (K2pu) C332 K2 **) 0.1 p.u. OK /_____
K1=0...+10p.u.; K1=0...-16*p1+ (<64);
K2=0... 0,5p.u.; K2=0... 1,5p.u. (<6);

1111=inv.(INEX) C33E 0000 / 1111 0000 OK _/_____
(ADEX)
(Ith1)
(Ith2)
output (Kif)
release .(duIf)
S/p.u (Ifdn) C414 0,02..600 s 9,6 s OK /_____
I2*t (ITIf) C416 0...500 p.u. 18.7 p.u. OK _/_____
0000=AUS; 1111=EIN (Ifmx) C418 00001111 1111 OK /_____
1111=EIN (ROTI)

C432 not used 105 % OK /_____
Overcurrent time(TIGM) C436 0...32,7s 10 s OK _/_____
output (KIGi) C438 0...100% 50 % OK /_____
Back integration time (IGdn) C440 0,02..600 p.s. 8,3 p.s OK /_____
I2*t –IT/IF (ITIG) C442 0...500p.u.*s 21,6 p.u. OK /_____
0000=AUS; 1111=EIN(IGmx) C444 0000/1111 1111 OK /_____
Inversetime (GENI
0000=AUS; 1111=EIN(GENI) C446 0000/1111 1111 OK /_____
1111=7V(IGrn) C448 0000/1111 1111 OK /_____

Active current influence(IRKP) C482 0....100% 20 % OK /_____
Reference value(Dref) C4A0 0....179 75deg elec OK /_____
output(Kdel) C4A2 0....100% 30 % OK /_____
Quadrature reactance xq(xq) C4A4 0....3p.u. 2 p.u. OK /_____
External reactance(xe) C4A6 0....2p.u. 0.2 p.u. OK _/_____
15. Additional analog input
Value(TRFC) C504 1....120s 60 s OK /_____
Running time for Q-reference
value(TRFQ) C506 1....120s 60 s OK /_____
value(PRC)
value(PRQ)
regulator(TPAU)

regulator(TIMP)
(OLD)
Channel 1(chn1) C2B0 0...F 1 OK _/_____

49.Parameter list for Xe identification AB13

1.Parameters

cond.1(Xe1)
cond.2(Xe2)
cond.2(Xe3)
of weighting
Minimum value for identification C3C6 0...2 0.8 OK _/_____
identification
Channel 1(chn1) C3E0 0 ...E 1 OK _/_____

factor K1 for K2
status condition
2. Operation points

P < 0,6 Q < -0.2 C360 p111 0.55 C384 f111 0.14 OK /_____
P > 0,6 Q < -0.2 C362 p211 1.54 C386 f211 0.04 OK /_____
P < 0,6 -0.2 < Q < +0.2 C364 p121 1.5 C388 f121 0.10 OK /_____
P > 0,6 -0.2 < Q < +0.2 C366 p221 1.54 C38A f221 0.06 OK /_____
P < 0,6 Q > +0.2 C368 p131 2.68 C38C f131 0.11 OK /_____
P > 0,6 Q > +0.2 C36A p231 1.73 C38E f231 0.06 OK /_____
P < 0,6 Q < -0.2 C36C p112 1.69 C390 f112 0.05 OK /_____
P > 0,6 Q < -0.2 C36E p212 1.06 C392 f212 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C370 p122 1.38 C394 f122 0.05 OK /_____
P > 0,6 -0.2 < Q < +0.2 C372 p222 1.18 C396 f222 0.01 OK _/_____
P < 0,6 Q > +0.2 C374 p132 2.09 C398 f132 0.06 OK /_____
P > 0,6 Q > +0.2 C376 p232 1.06 C39A f232 0.03 OK /_____
P < 0,6 Q < -0.2 C378 p113 1.22 C39C f113 0.01 OK /_____
P > 0,6 Q < -0.2 C37A p213 0.28 C39E f213 0.01 OK /_____
P < 0,6 -0.2 < Q < +0.2 C37C p123 0.87 C3A0 f123 0.06 OK /_____
P > 0,6 -0.2 < Q < +0.2 C37E p223 0.43 C3A2 f223 0.01 OK /_____
P < 0,6 Q > +0.2 C380 p133 0.63 C3A4 f133 0.01 OK /_____
P > 0,6 Q > +0.2 C382 p233 0.00 C3A6 f233 0.01 OK /_____
50.AC and DC Power supply circuits
1. With DC- input supply switched OFF and PMG supply ON

check the following ( Switch S20 in service position).
i) Check secondary voltages of power supply and OK /_____
synchronising supply transformers
OK /_____
2. With DC- input supply switched ON, Station Auxiliary
supply OFF check the following.
i) Incoming supply bus, intermediate DC-circuits, protective OK /_____
3. PMG supply ON and Station Auxiliary supply OFF check
the following.
i) Check secondary voltages of synchronising supply OK /_____
transformers
OK /_____
OK /_____
iii) Incoming supply bus, intermediate DC-circuits, protective
4. Illumination and standstill heaters OK /_____

Check ON / OFF control, function, protective circuit breakers and OK /_____
grounding
5. Check for upward air flow in tier fans OK /_____
51.Tap setting of Transformers
For Synchronising Transformers T3 , T4 & Power Supply Transformer T5:

AT WORKS:
(a) Tap to be kept at 220V during Testing OK /_____
(b) Tap to be kept at 280V after completion of Testing & Checked OK /_____
for Healthiness of Output
AT SITE :
(a) TAPS to be adjusted appropriately after Measuring PMG OK /_____
Voltage OK /_____
(b) Measured value of PMG Voltage OK /_____
(c) Tap kept at
52.Checking of transducers


output(mA)
on
(mA) (mA)
HMI(A)
1 0 4 (3.92-4.08) 3.98 3.99 -0.15
2 10 6.67 (6.53-6.8) 6.65 6.65 33.14
3 20 9.33 (9.14-9.51) 9.31 9.32 66.44
4 30 12 (11.76-12.24) 11.98 11.99 99.74
5 40 14.67 (14.37-14.96) 14.64 14.63 132.9
6 50 17.33 (16.98-17.67) 17.30 17.29 166.2
7 60 20.0 (19.6-20.4) 19.96 19.96 199.5


output(mA)
OUTPUT-1 OUTPUT-2
(mA) (mA)
1 0 4 (3.92-4.08) 4.01 3.99
2 10 6.67 (6.53-6.8) 6.65 6.65
3 20 9.33 (9.14-9.51) 9.30 9.31
4 30 12 (11.76-12.24) 11.96 11.96
5 40 14.67 (14.37-14.96) 14.58 14.60
6 50 17.33 (16.98-17.67) 17.23 17.24
7 60 20.0 (19.6-20.4) 19.9 19.92


output(mA)
on
(mA) (mA)
HMI(V)
1 0 4 (3.92-4.08) 4.01 4.01 -0.2
2 68 7.62 (7.79-7.46) 7.67 7.62 68.08
3 120 10.4 (10.2-10.6) 10.41 10.41 120.13
4 180 13.6 (13.32-13.87) 13.6 13.62 180.2
5 240 16.8 (16.46-17.14) 16.82 16.79 240.01
6 300 20 (19.6-20.4) 20.03 20.01 300.4


output(mA)
OUTPUT-1 OUTPUT-2
(mA) (mA)
1 0 4 (3.92-4.08) 4.01 4.01
2 68 7.62 (7.79-7.46) 7.65 7.66
3 120 10.4 (10.2-10.6) 10.39 10.39
4 180 13.6 (13.32-13.87) 13.58 13.59
5 240 16.8 (16.46-17.14) 16.79 16.79
6 300 20 (19.6-20.4) 19.98 19.99
5. Transducer Control Voltage CH-1
Device reference : U56 (REG2)

output(mA)
on HMI
1. -10 6.67 (6.53-6.8) 6.66 6.67 -10.0 V
2. -5 9.33 (9.14-9.51) 9.33 9.29 -5.0 V
3. 0 12 (11.76-12.24) 12 11.99 0.0 V
4. +5 14.67 (14.37-14.96) 14.67 14.6 5.0 V
5. +10 17.33 (16.98-17.67) 17.34 17.3 10.01 V


output(mA)
on HMI
1. -10 6.67 (6.53-6.8) 6.66 6.64 -10.0V
2. -5 9.33 (9.14-9.51) 9.32 9.31 -5.03 V
3. 0 12 (11.76-12.24) 11.97 11.95 -0.06 V
4. +5 14.67 (14.37-14.96) 14.63 14.61 4.92 V
5. +10 17.33 (16.98-17.67) 17.26 17.26 9.91 V


output(mA)
on HMI
6. -10 6.67 (6.53-6.8) 6.66 6.66 -10.0 V
7. -5 9.33 (9.14-9.51) 9.33 9.3 -5.01 V
8. 0 12 (11.76-12.24) 12.00 11.98 -0.0 V
9. +5 14.67 (14.37-14.96) 14.68 14.59 5.01 V
10. +10 17.33 (16.98-17.67) 17.35 17.3 10.02 V

a. Inject 43.5 VAC between TY:37&38 OK/_____

b. Adjust R103 to obtain 22.84VDC OK/___
c. Reading expected at output of transducer U65.1 is 13.136mA OK/_____
d. Corresponding reading expected on local HMI is 5710A OK/_____
Sl.No. Input Expected output(mA) Observed output

(V DC)
OUTPUT- Display on HMI (A)
1(mA)
1 0 4 (3.92-4.08) 3.98 -8.1
2 10 8 (7.84-8.16) 7.97 2480
3 20 12(11.76-12.24) 11.95 4970
4 30 16(15.68-16.32) 15.94 7461
5 40 20 (19.6-20.4) 19.93 9953


output(mA)
OUTPUT-1(mA) OUTPUT-2(mA)
1 0 4 (3.92-4.08) 3.99 4.00
2 10 8 (7.84-8.16) 7.98 7.97
3 20 12(11.76-12.24) 11.96 11.98
4 30 16(15.68-16.32) 15.96 15.95
5 40 20 (19.6-20.4) 19.97 19.98
10. Transducer for Generator voltage indication:


(V DC) HMI (KV) output(mA)
(KV)
1 0 0 4 (3.92-4.08) 3.99 -0.02
2 33 6.3 7.2 (7.06-7.34) 7.18 6.20
3 66 12.6 10.4 (10.2-10.6) 10.50 12.82
4 99 18.9 13.6 (13.32-13.87) 13.68 19.06
5 132 25.2 16.8 (16.46-17.14) 16.80 25.00
11. Transducer for Generator current indication:


(A AC) HMI (KA) output(mA)
(A)
1 0 0 4 (3.92-4.08) 3.99 -11.4
2 0.5 12 8 (7.84-8.16) 8.02 12080
3 1 24 12(11.76-12.24) 12.05 24150
4 1.5 36 16(15.68-16.32) 16.01 36040
12. Transducer for Ug1 From UN0661:

Sl.No. Input (V Expected output(mA) Observed output

DC)
OUTPUT- Display on
1(mA) HMI
1 0 4 (3.92-4.08) 4.00 0.03%
2 2 7.2 (7.06-7.34) 7.19 28.93%
3 4 10.4 (10.2-10.6) 10.38 57.85%
4 6 13.6 (13.32-13.87) 13.57 86.75%
5 8 16.8 (16.46-17.14) 16.76 115.6%
6 10 20 (19.6-20.4) 19.95 144.5%
13. Transducer for Ug2 From UN0661


DC) output(mA)
1 0 4 (3.92-4.08) 4.00 0.03%
2 2 7.2 (7.06-7.34) 7.19 28.95%
3 4 10.4 (10.2-10.6) 10.39 57.90%
4 6 13.6 (13.32-13.87) 13.58 86.83%
5 8 16.8 (16.46-17.14) 16.78 115.7%
6 10 20 (19.6-20.4) 19.97 144.7%


DC) output(mA)
HMI
1 0 4 (3.92-4.08) 4.00 0.02%
2 2 7.2 (7.06-7.34) 7.19 66.52%
3 4 10.4(10.2-10.6) 10.38 133.0%
4 6 13.6(13.32-13.87) 13.58 199.5%
5 8 16.8 (16.46-17.14) 16.77 266.0%
6 10 20(19.6-20.4) 19.96 332.5%


DC) output(mA)
HMI
1 0 4 (3.92-4.08) 4.00 0.10%
2 2 7.2 (7.06-7.34) 7.19 66.52%
3 4 10.4(10.2-10.6) 10.38 132.9%
4 6 13.6(13.32-13.87) 13.57 199.4%
5 8 16.8 (16.46-17.14) 16.76 265.9%
6 10 20(19.6-20.4) 19.96 332.3%


DC) output(mA)
HMI
1 0 4 (3.92-4.08) 4.00 0.11%
2 2 7.2 (7.06-7.34) 7.19 66.52%
3 4 10.4(10.2-10.6) 10.38 132.9%
4 6 13.6(13.32-13.87) 13.57 199.3%
5 8 16.8 (16.46-17.14) 16.76 265.7%
6 10 20(19.6-20.4) 19.94 332.1%
17. Transducer for Active Power

Input : 0 to 872.95 MW
Output : 4 to 20mA
Keeping input voltage constant at 110V observe o/p by varying input current alone at
UPF.
Sl.No. Input P reading Expected Observed Output

on Micro output (mA)
(MW) OUTPUT-1(mA) Display in HMI
terminal
(MW)
(%)
1 0 0 4 3.98 -0.708
2 194.25 25 7.56 7.54 193.0
3 388.50 50 11.12 11.10 388.0
4 582.75 75 14.68 14.50 570.0
5 777.00 100 18.24 18.25 777.40
18. Transducer for Reactive Power

Transducer input: 872.95 MVAR Lead…0………872.95MVAR. Lag

Transducer output: 4mA………….……..12mA……..20mA
Sl.No. Input Q reading Expected Observed Output

on Micro output
(MVAR) OUTPUT- Display in
terminal (mA)
1(mA) HMI
(%)
(MVAR)
1 -777.001 -100 4.879 5.00 -755.0
2 -388.501 -50 8.439 8.46 -382.0
3 0.000 0 12 12.10 15.00
4 388.501 50 15.56 15.50 388.00
5 777.001 100 19.12 19.12 777.00
19. Transducer for Power Factor

Transducer input: 0.5 Lead…0…..0.5 Lag

Transducer output: 4mA…12mA….20mA
Sl.No. PF reading on Expected Observed Output

Micro terminal output
OUTPUT-1(mA) Display in HMI
(%) (mA)
1 0.5 Lead 4 3.98 -0.500
2 0.866 Lead 8 8.04 -0.868
3 1.0 12 12.06 0.998
4 0.866 Lag 16 15.96 0.868
5 0.5 Lag 20 19.97 0.505
53.Light load test
a) Control characteristics
Vac = 220V, 3Ph, 400 Hz"
Load connected : 100 ohms; 5 Amps
Converter limit : 10 deg. Inverter limit : 170 deg.
Set UN 0663 of Manual Channel Switch S865 / 1 to Pos –1
Sl. Control A11 (Volts) A12 (Volts)

No. voltage
(Ust)
At works At site At works At site
1 -3 0.2 0.4
2 -2 1.5 1.5
3 -1 10.17 11
4 0 21 22
5 1 31.2 32
6 2 43.5 44
7 3 61.5 62
8 4 89.9 91
9 5 120 122
10 6 149.5 150
11 7 179.24 180
12 8 211.5 212
13 9.0 246.75 251
14 Max 259 263
b) Instruments used:
Sl. Instrument used Serial No. Make Used for

no.
1. Digital Multimeter MT-73657737 Agilent Control Voltage
2. Digital Multimeter MT-73651746 Rish DC Voltage
3. Analog Multimeter MT-73583620 Motwane DC Current
4. Oscilloscope MT-73148782 Hameg Pulses
Note:
1. The control voltage and bridge output should have linear characteristics for each
bridge.
2. The load resistance connected shall be of a suitable value so as to ensure latching of
thyristors.
3. After light load test switch S865 / 1 of UN0663 (Manual channel) to be put back to
Pos – 0.
54.Testing of Field-Breaker (Q1)
1 Field breaker details

Make LENOIR ELEC
Type CEX. 57-150.2.1
Closing coil resistance 1.02KΩ
Tripping coil resistance 211Ω
Value of economy resistor NA
2 Check the contactor for satisfactory OK /_____
closing at = 220 VDC coil voltage,
110% and 85% of coil voltage
respectively.
3 Check the breaker for satisfactory OK /_____
tripping at = 220 VDC coil
voltage,110% and 85% of coil
voltage respectively
4 Check lock out after tripping. Trip 10 S/_____S
the field breaker and keep pressed
field breaker ÒN' push button.
Record the time till reclosing of
breaker is not allowed ( 10 secs)
5 Measured value of discharge 2.34 /_____
resistor
55.Current flow monitor – A31, A32

The thyristor set is loaded with a current of 39.5A (AVR output for generator on no load).
In the thyristor set, the current of one leg is interupted by disconnecting the pulse from
one thyristor module. At this event the coordinated LED of the current flow monitor
darkens indicating the response of the monitor. The potentiometer for the response of the
current flow monitor to be adjusted to the position for maximum sensitivity prior to test (left
handposition). OK/_____
56.Current sharing in thyristor bridges

1. Connect the DC output of thyristor bridges to the field breaker. Short the output
terminals of field breaker and pass the DC current = 126.5 A for an hour through the
shorting links by adjusting the AC input voltage. Record the following observations.
Mis-Sharing up to 15% is allowed between bridge currents w.r.t. average value and
between fuse mV drop w.r.t average value of respective phase.
2. Input Voltage, Current and bridge current
Phase AC input current A AC Phase AC input Voltage V AC
R 117 R-Y 12.90
Y 125 Y-B 13.02
B 119 B-R 12.94
CT ratio 125/1 A
DC Current 126.5 A
Humidity 52
3. Instrument details:
Sl.No. Instument used Instrument Sl.No. Make Used for
MT-73148782 Hameg
1 Oscilloscope Synchronisation
MT-73657737 AGILENT
2 Digital Multi Meter Control voltage
MT-73651746 RISH
3 Digital Multi Meter Milli volt across
shunt
MT-73657737 AGILENT
4 Digital Multi Meter AC current
MT-73651746 RISH
5 Digital Multi Meter AC voltage
6 Thermometer Temperature
4. Observations
Record the following readings one hour after passing the current, if only current sharing
test is to be done. In case Heat run test is also done, then record the readings at the end
of heat run test.
4.1. mV DROP ACROSS SHUNTS
R10.1 of FS R10.2 of FS R61.1 of TY-1 R61.2 of TY-2

37.8 37.9 19.4 18.2
4.2. Ammeter readings(AMPS)
P5 of FS
126.6
4.3. mV drop across the fuses of the thyristors with all bridges in operation

F1.1 F4.1 F3.1 F6.1 F5.1 F2.1
27 26.4 28.6 30.3 26.4 25.4

F1.2 F4.2 F3.2 F6.2 F5.2 F2.2
24.1 26.0 26.4 23.5 26.5 26.5
4.4. mV drop across the fuses of the thyristors with ONE bridge in operation

F1.1 F4.1 F3.1 F6.1 F5.1 F2.1
56.1 56.3 59.3 59.7 57.7 57.4

F1.2 F4.2 F3.2 F6.2 F5.2 F2.2
54.7 56.2 59.6 57.6 59.7 56.6
57.Heat Run Test (only on one set ) (Not applicable for this unit)
Connect the DC output of AVR to a resistive load of suitable rating or short so that
126.5A DC output current flows, by suitable injection of DC voltage to gate control circuit.
Select the channel for which the the test should be conducted. Close all cubicle doors.
Note down the temperature rise in the selected power group components after every half
an hour till the temperatures stabilise. Current shall be raised to ceiling current 187.3
Amps for 10Secs before stopping of heat run test. The temperatures shall be noted down
at the end of ceiling duration.
Temperature measurement
REF Legend temp rise

in ºC
QA Ambient Temperature in ºC -
Q5 Temp. in ºC at the output of AC Isolator Q3 at terminal No.04 70
Q12 Temp. in ºC at the joint of cable and moving contact terminal 3 of 70

Field Breaker Q2.
Q13 Temp. in ºC at the joint of cable and fixed contact terminal 4 of Field 70
Breaker Q2
1. For temperature measurement, heat sink A3 and A6 of thyristor bridge 6QG12

may be selected.
2. Temp. rise is allowed above an ambient temp of 50 deg.C as per relevant
standards( IEC 158, IEC 694 & IS1248).
3. OBSERVATIONS
Temperature (deg C) with all Bridges in operation

Temperature (deg C) with one Bridge in operation (TY1 – Off)
58. Checking of Local HMI
A) HMI details :
1. Supplier -
2. System Make / Model ADVANTEC
_
3. System serial no.:
_
4. Product key Number .
5. No. of spare USB ports 5
B) Functional checks :
1. Check the proper operation of all spare USB ports OK
2. Check proper functioning of withdrawable type key board OK
3. Check proper functioning of Touch screen monitor OK
4. Ensure proper loading of MetsoDNA software OK
5. Ensure proper Flashing of ACNCS : OK
6. DACNCS -SEE package Name : DP90M & DP90R
PControl room name : D1
U
Alarm Group / Alarm area : __D1A1____
ACNCS address :
Node Token HW address XD_HW-BUS
Main - ACNCS DP90M 49 5621
Reserve - DP90R 50 5641
ACNCS
IP address Net mask PMM ID XD_HW_Multicas

t
Main - 192.168.5.49 255.255.255.0 CE1050ES4560 239.0.171.51
ACNCS 1
Reserve - 192.168.5.50 255.255.255.0 CE1050ES4560 239.0.171.51
ACNCS 1
LOCAL HMI PC Name :D1O8

LOCAL HMI PC Address : 192.168.4.20
7. Ensure backup of SEE software in “D”-Drive / Compact Disk (CD) : OK
59.Checking of PSS10, PSS11,PSF10&PSF11
Device Reference : PSS10,PSS11,PSF10,PSF11
Diagram sheet : GW030 / YS005
FUNCTION OK.BY
TEST/COMMN
Input Voltage = 220VDC OK/_____
Expected Output voltage+24 V +/- 10% (21.6V – 26.4) OK/_____
Dev. ref. Output Voltage

PSS10 24.01 V
PSS11 24.01 V
PSF10 24.01 V
PSF11 24.02 V
Check whether output voltage is within tolerance when DC OK /_____

input is = 220V + 10% and = 220V -15%
60. Rotor Temperature Indication:
Keep Cold intel gas temperature as 100°C

The Q-AXIS Coil voltage corresponding to rated current (5710 A) is 43.5 VAC
Adjust the potentiometer R103 such that input to the transducer U65.1 is 22.84 VDC at
Q-axis coil violtage 43.5 VAC.
Q-AXIS Expected Expected Observed Value

Coil output (mA) HMI display
OUTPUT OUTPUT-2 HMI DISPLAY(Rotar
voltage for Rotor
At OUTPUT- -1 Temp)
(VAC) temperatur (TB-TY- 22 &
2 of VOLTS
e 23) (Ma)
Transducer
U65.1 (TB- In °C
TY- 22 & 23)
0 4 100 0.999 V 3.99 100.0 Deg
10 6.1 101.5 1.48 V 6.09 101.5 Deg
20 8.2 107.5 2.03 V 8.19 107.4 Deg
30 10.3 119 2.58 V 10.40 120.0 Deg
40 12.4 138 3.10 V 12.60 139.86 Deg
43.5 13.136 145 3.25 V 13.12 144.6 Deg
61.Line up test
Following logic sequences are to be checked tested as per the scheme by simulating the
fault conditions wherever applicable.
1 Field-breaker ÒN'
a) Local OK/_____
b) Remote OK/_____
2 Field breaker ÒFF'
OK/_____
a) Local
OK/_____
b) Remote
OK/_____
3 Lock out after tripping of F.B.(for 10 Secs)
4 Excitation ON OFF
OK/_____
a) Local
OK/_____
b) Remote
5 Channel Changeover
i) Local OK /_____
ii) Remote OK /_____
iii) Protective Channel Changeover OK _/_____
- Channel-2 to Channel-1 OK /_____
6. Control of Channel-1, Channel-2 , Channel-3 for RAISE &
LOWER
OK /_____
a) Local
OK /_____
b) Remote
7. Pulse blocking of Channel-1, Channel-2 ,Channel-3
OK /_____
a) When Excitation goes off (With 5secs delay)
OK /_____
b) When Thyristor Input voltage <10%
8. Inverter operation after Excitation off
a) Channel-1 _ OK /_____
b) Channel-2 OK /_____
c) Channel-3 OK /_____
OK /_____
9. Field breaker trip for all trip faults as per scheme
OK /_____
10. Auxiliary circuits and fault indication as per scheme
OK /_____
11. Operation of Potential free contacts as per scheme for remote
use
OK /_____
12. Follow up between any operating channel and standby
channel

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OPERATION AND MAINTENANCE MANUAL

AUTOMATIC VOLTAGE REGULATOR

OPERATION AND MAINTENANCE MANUAL

PROJECT : - IB THERMAL POWER STATION, UNIT-3 & 4

WBS NO : - CE/1050-SH3-48-01 & CE/1050-SH4-48-01

Checked & Approved by :- J.SRINIVASAN

Storage Instructions for Digital Voltage Regulator EDN 99-655-188

CE-Products Safety Guide Lines First Issue

Unit - 3 DAVR Test Report 205/15/1192

Module description Unitrol Document no.

Intermediate Pulse Stage UN0096 OM691-43-350

Module description Unitrol Ref. Document no.

Motor circuit breakers Siemens / ABB /

Transducers Southern / Rishab

Auxiliary relays Jyothi / Guardian

Auxiliary contactors Siemens

Trip circuit supervision relay VAX31

Switch for thyristor KRAUS -NAIMER

Fuses TIA type

Overall General Arrangement Drg. : 3-657-00-00187

Schematic drawing : 3-657-00-05226

1.1 Purpose of the Operating Instructions

The description basically describes the specific principle of operation of the

In case of malfunctions, the Operating Instructions aid in quick and directed

The excitation equipment comprises of Regulation cubicles- REG-1 and REG-2,

Type Designations for DVR Equipment

Type of Module A: Cubicle

Components other than modules such as switches, relays, transformers, etc.,

The schematic diagram comprises the following sections:

List of symbols used /YA006,/YA007

Measurement circuits in general CE...

Hardware and software for the regulator channels DE...

Hardware and software for the alarm circuits / operator EG...

Hardware and software for protection of the excitation EY...

Hardware and software for Exciter field circuit breaker GS...

Hardware and software for power supply in general GW...

Hardware and software for excitation monitoring and for GX...

Signal output from Binary controls

(1) Schematic diagram number

(2) Name of the functional group

(3) Page Number

(5) Block number

(7) Signal cross-reference

(8) Plain text

(4) Designation of Location

(9) Assignment of connection for the signal

Signal Input for the Binary controls (Example):

(1) Plain text

(2) Signal designation.

(3) Signal cross-reference

(1) Location of the module

(2) WIRE-WRAP Connection

The redundancies provided in the system assure good operating reliability

In case of failure of operative channel automatic transfer of excitation control to

The Thyristor converter consists of two independent parallel rectifier bridges,

Channel 1 and Channel 2 (the AUTOMATIC channels) are built as voltage

The logical functions capable of being performed in each PLC’s are

1. Exciter Field Breaker ON / OFF controls.

2. Excitation ON/OFF controls.

3. Channel 1 / Channel 2 / Channel 3 change over controls.

4. Excitation Raise / Lower controls for each of the channels

In addition to Binary controls, monitoring of PT voltage & Field current as well as

For ease of trouble shooting/ commissioning at site OWS PC is provided in the