SENR1499-02

November 2017
FLUID POWER SYMBOLS
1 A B C 2 3 4 5 6 7 8 D 9 10 E F
BASIC COMPONENT SYMBOLS
B 66 67
11 12 13 14 15 16 17 G 18 19 20 21 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
22 H 23 J
45
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
24 17 25 26 27 17 28 29 30 K L COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

M 31

R 33
32 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
41 34
CONTROL VALVES CHECK VALVES
N 35 29 AB A B

P 36 37 38 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
39 40 Q
39 40 FLUID STORAGE RESERVOIRS
41 R 42 43 44 45 46
23
S 17 47 2 S VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

784C Tractor 785C Off-Highway Truck MEASUREMENT ROTATING SHAFTS

48 49 50 51 52 53 54 55 56 17 57 58 59 T
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
1 U 60 61 V W 17 62 63 17 18
E80590 784C: 785C: 785C (HAA): COMBINATION CONTROLS
2PZ1-105 1HW1-UP 5AZ1-399
APX1-450
Hoist, Torque Converter and Brake Hydraulic System (785C)
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
56 17 63 17 Machine Location Schematic OR MANUAL & PILOT PILOT OR MANUAL

Item Number Component Description Location MANUAL CONTROL SYMBOLS

25 A ir/H ydra ulic C ylinde r ( B ra k e ) A -3 , H -3
54 55
46 A ir B re a the r ( H ois t, T orque C onve rte r a nd B ra k e ) F -2
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
4 B ra k e V a lve ( P a rk ing a nd S e c onda ry) B -2
44 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
53 17 B ypa s s S witc h ( Q ua ntity = 5 ) D -2 , E -2 , F -5
5 C he c k V a lve B -2
3 C he c k V a lve ( E le c tric D rive P ump) B -4
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
42 C ontrol V a lve ( H ois t) E -5 SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

43 C ounte rba la nc e V a lve ( H ois t) E -6
52
28 D ive rte r V a lve ( T orque C onve rte r a nd F ront B ra k e C ooling) F -1
26 E le c tric D rive P ump ( P a rk ing a nd S e c onda ry B ra k e R e le a s e ) B -4 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

61 H ois t a nd R e a r B ra k e C ooling P ump F -3 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

2 H ois t C ylinde r C -6
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
47 H ois t S c re e ns F -5 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

16 H ydra ulic F ilte r ( P a rk ing B ra k e R e le a s e ) D -2

UNIDIRECTIONAL UNIDIRECTIONAL
62 H ydra ulic F ilte r ( T orque C onve rte r) E -2
51 E80592
51 Hydraulic Tank (Torque Converter, Hoist, Brake and Transmission) D-4 FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
60 L oc k up C lutc h a nd S ync hroniz ing V a lve ( T orque C onve rte r) E -2
15 Ma k e up T a nk for S e rvic e B ra k e O il B -1 © 2017 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
31 O il C oole r ( F ront B ra k e C ooling) G -1 All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

37 O il C oole r ( R e a r B ra k e C ooling) B -6
7 Orifice C-1
33 Orifice G-5
48 P a rk ing B ra k e R e le a s e P ump S e c tion E -2
34 P is ton pump ( S te e ring) G -3
44 P ump D rive F -3
65 R e lie f V a lve ( R e a r B ra k e C ooling) D -5
29
ELECTRICAL SYMBOLS TABLE
Transmission H ydraulic S ystem fmi list 8 R e lie f V a lve ( T orque C onve rte r I nle t) E -2 HYDRAULIC SYMBOLS (ELECTRICAL)
Machine Location 22 R e lie f V a lve ( T orque C onve rte r O utle t) F -2
I te m N u m b e r C o m p o n e n t L o c a ti o n
6 Screen C-1
45 Air Breather (Transmission) 30
G
17
56
Bypass Switch (Quantity = 2)
Hydraulic Filter (Transmission Charging)
38
27
Screen
S c re e n ( T orque C onve rte r a nd F ront B ra k e C ooling)
B-6
F -1
M
23
63 Hydraulic Filter (Transmission Lubrication) 18 S e rvic e a nd P a rk ing B ra k e ( F ront) H -2 , H -5
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
51 Hydraulic Tank (Torque Converter, Hoist, Brake and Transmission) - 785C 1 S e rvic e a nd P a rk ing B ra k e ( R e a r) A -1 , A -6 (FLUID) (GAS / AIR)

(Dimensions: 34 inches x 24 inches)

51 Hydraulic Tank (Torque Converter, Pulled Unit, Brake and Transmission) - 784C
36 S la c k A djus te r ( F ront) H -3
41 Magnetic Screen (Transmission)
35 S la c k A djus te r ( R e a r) A -3 , H -3 10 K L
39 Oil Cooler (Transmission)
44 Pump Drive 52 S uc tion S c re e ns E -4
F

SENR1499-02
40 Relief Valve (Transmission Cooler Inlet) 64 T orque C onve rte r F -2
52 Suction Screen 49 T orque C onve rte r C ha rging P ump S e c tion E -2 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
53 Transmission Charging Pump Section (ADJUSTABLE) SWITCH
50 T orque C onve rte r S c a ve nge P ump S e c tion E -2
66 Transmission Hydraulic Control
14 T ra c tion C ontrol V a lve B -3 J
54 Transmission Lubrication Pump Section WIRE NUMBER IDENTIFICATION CODES
67 Transmission Planetary C A ux ilia ry P owe r U nit P ort ( H ois t) C -6 9
55 Transmission Scavenge Pump Section P P re s s ure T a p ( F ront S e rvic e B ra k e ) H -3 E ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
B Pressure Tap (Transmission Charging Pump Section) 21 CURRENT STANDARD CURRENT STANDARD
V, W P re s s ure T a p ( H ois t a nd R e a r B ra k e C ooling P ump) F -3
R Pressure Tap (Transmission Lubrication Pressure)
A P re s s ure T a p ( L e ft R e a r B ra k e C ooling) A -1 HARNESS IDENTIFICATION CODE THIS EXAMPLE
S Sampling Valve (Transmission Oil) INDICATES WIRE 135 IN HARNESS “AG”
M P re s s ure T a p ( L e ft R e a r P a rk ing B ra k e ) A -1 WIRE
U P re s s ure T a p ( L oc k up C lutc h a nd S ync hroniz ing V a lve ) E -2
CIRCUIT NUMBER
N P re s s ure T a p ( R e a r S e rvic e B ra k e s ) A -3 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
19
Steerin g Hydraulic S ystem Q P re s s ure T a p ( R ight R e a r P a rk ing B ra k e ) A -6
CIRCUIT NUMBER WIRE WIRE GAUGE
Machine Location D P re s s ure T a p ( T orque C onve rte r C ha rging) E -2 IDENTIFICATION COLOR 325-PK
I te m N u m b e r C o m p o n e n t D e s c r i p ti o n H P re s s ure T a p ( T orque C onve rte r O utle t) F -2 20
59 Breaker Relief Valve PREVIOUS STANDARD
G S a mpling V a lve ( H ois t, T orque C onve rte r a nd B ra k e S ys te m) D -2
10 Check Valve (Steering)
21 Metering Pump (Steering) WIRE WIRE COLOR

20 Orifice
34 Piston Pump (Steering) and Pressure Compensator Valve B A
Rear Axle H ydraulic S yste m

16 Page,
325-PK-14
fmi list
19 Pressure Switch (Steering Pump Oil) Machine Location
44 Pump Drive I te m N u m b e r C o m p o n e n t D e s c r i p ti o n CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
30 Relief Valve (Cylinder Crossover) 17 Bypass Switch 34
9 Solenoid and Relief Valve (Steering) 70 Cooling Fan (Attachment)
23 Steering Accumulators 72 Differential and Bevel Gear
29 Steering Cylinders 11 Flow Control and Relief Valve (Rear Axle Oil)
57, 58 Steering Tank and Filter 69 Flow Control Valve (Part of #11)
F, T Auxiliary Power Unit Port (Steering System) 71 Relief and Temperature Control Valve (Part of #11) 59 44
L Pressure Tap (Left Steering Cylinder) 32 Gear Pump (Rear Axle Oil)
K Pressure Tap (Right Steering Cylinder 24 Power Train Filter (Rear Axle Oil Pump)
J Pressure Tap (Steering Pump Oil) 12 Pressure Sensor (Rear Axle) 57
E Sampling Valve (Steering Oil) 73 Rear Axle Housing
68 Rear Wheel
58 E80591
52 Suction Screen T
13 Temperature Sensor (Rear Axle Oil)
 7 6 5 4 3 2 1

Hoist, Torque Converter and Brake Hydraulic System (785C)

A B C D E F G H Machine Location Schematic
Component Description
Item Number Location
25 Air/Hydraulic Cylinder (Brake) A-3
46 A ir B re a the r ( H ois t, T orque C onve rte r a nd B ra k e ) F -2

A 15 31 4 Brake Valve (Parking and Secondary) B-2

27 17
17 Bypass Switch (Quantity = 5) D-2, E-2, F-5

1 1 5 Check Valve B-2

E 7 6
18
3 Check Valve (Electric Drive Pump) B-4
E
42 Control Valve (Hoist) E-5
8 D 43 Counterbalance Valve (Hoist) E-6
28 D ive rte r V a lve ( T orque C onve rte r a nd F ront B ra k e C ooling) F -1
17 22 26 E le c tric D rive P ump ( P a rk ing a nd S e c ounda ry B ra k e R e le a s e ) B -4
60 U 28
61 Hoist and Rear Brake Cooling Pump F-3
2 Hoist Cylinder C-6
H 64 47 Hoist Screens F-5
1 M 4 16 Hydraulic Filter (Parking Brake Release) D-2
17 46 62 Hydraulic Filter (Torque Converter) E-2
49 51 H ydra ulic T a nk ( T orque C onve rte r, H ois t, B ra k e a nd T ra ns mis s ion D -4

62 60 L oc k up C lutc h a nd S ync honiz ing V a lve ( T orque C onve rte r) E -2

2 25
5
G 2 15 Makeup Tank for Service Brake Oil B-1
A A 31 Oil Cooler (Front Brake Cooling) G-1
37 Oil Cooler (Rear Brake Cooling) B-6
7 Orifice C-1
16 33 Orifice G-5
48
48 Parking Brakes Release Pump Section E-2
50 34 Piston Pump (Steering) G-3
44 Pump Drive F-3
65 Relief Valve (Rear Brake Cooling) D-5
25 8 Relief Valve (Torque Converter Inlet) E-2
14 V
22 Relief Valve (Torque Converter Outlet) F-2

D 6 Screen C-1 D
38 Screen B-6
3 3
27 S c re e n ( T orque C onve rte r a nd F ront B ra k e C ooling) F -1
W 18 Service and Parking Brake (Front) H-2, H-5
1 Service and Parking Brake (Rear) A-1, A-6
36 Slack Adjuster (Front) H-3
35 Slack Adjuster (Rear) A-3
52 Suction Screens E-4
64 Torque Converter F-2
61 44 34
49 Torque Converter Charging Pump Section E-2
3 P 36 50 Torque Converter Scavenge Pump Section E-2
14 Traction Control Valve B-3
35 N C Auxiliary Power Unit Port (Hoist) C-6
52 52 P Pressure Tap (Front Service Brakes) H-3
4 4 V ,W P re s s ure T a p ( H ois t a nd R e a r B ra k e C ooling P ump) F -3
A
A A Pressure Tap (Left Rear Brake Cooling) A-1
G
M Pressure Tap (Left Rear Parking Brake) A-1
U P re s s ure T a p ( L oc k up C lutc h a nd S ync hroniz ing V a lve ) E -2
N Pressure Tap (Rear Service Brakes) A-3
51
Q Pressure Tap (Right Rear Parking Brake) A-6
D Pressure Tap (Torque Converter Charging) E-2
26 H Pressure Tap (Torque Converter Outlet) F-2
G S a mpling V a lve ( H ois t, T orque C onve rte r a nd B ra k e S ys te m) D -2

C 42 C

5 5 E81240
18 15
C

1 Q 65

47 74
4

75
5 46
17

37 38 2 G 16
6 6
(Dimensions: 34 inches x 24 inches)

43
E80593
76 48 49 50 V
SENR1499-02

A B C D E F G H 51 W
B B
52
61
Pulled Unit, Torque Converter and Brake Hydraulic System (784C)
Machine Location
I te m N u m b e r C o m p o n e n t D e s c r i p ti o n
52
75 Air/Hydraulic Cylinder (Pulled Unit Service Brakes)
46 Air Breather (Pulled Unit, Torque Converter and Brake)
79 Block 77
80 Block
81 Block 78 79 17 47
4 Brack Valve (Parking and Secondary
17 Bypass Switch
Rear Axle Hydraulic System
68 69 70 24 12 13 71 32 72 5 Check Valve
Machine Location 47
42 Control Valve (Pulled Unit)
Item Number Component Location 43 Counterbalance Valve (Hoist)
17 Bypass Switch 47 Hoist Screens 37 38
70 Cooling Fan (Attachment) 16 Hydraulic Filter (Parking Brakes Release)
72 Differential and Bevel Gear 82 Hydraulic Filter (Pulled Unit Brake Cooling)
16 Page,

11 Flow Control and Relief Valve (Rear Axle Oil) 51 Hydraulic Tank (Torque Converter, Pulled Unit, Brake and Transmission)
69 Flow Control Valve (Part of #11) 74 Makeup Tank for Pulled Unit Service Brake Oil
71 Relief and Temperature Control Valve (Part of #11) 15 Makeup Tank for Service Brake Oil
17
78 Oil Cooler (Pulled Unit Brake Cooling)
32 Gear Pump (Rear Axle Oil) 81 42
37 Oil Cooler (Rear Brake Cooling) 82 80
A 24 Power Train Filter (Rear Axle) A
48 Parking Brakes Release Pump Section
12 Preassure Sensor (Rear Axle Oil)
61 Pulled Unit and Rear Brake Cooling Pump
73 Rear Axle Housing 76 Pulled Unit Brake Cooling Pump Section
68 Rear Wheel 77 Relief Valve (Pulled Unit Brake Cooling)
17 73 52 E80840
52 Suction Screen 38 Screen THIS SCHEMATIC IS FOR THE 784C TRACTOR AND 785C OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
13 Temperature Sensor (Rear Axle Oil) 52 Suction Screens
MEDIA NUMBER: SENR1499-02
49 Torque Converter Charging Pump Section
50 Torque Converter Scavenge Pump Section
SCHEMATIC PART NUMBER: 158-6004, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
V,W Preasure Tap (Pulled Unit and Rear Brake Cooling Pump) in neutral and with parking brake set.
G Sampling Valve (Pulled Unit, Torque Converter and Brake System) Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1