Oil Feed Pump ACP045 Pump

Component
Description
Oil Feed Pump ACP 45/52
P00 3 07 2B
Product No. 1764187-65 to -90

1764504-65 to -90
1765884-65 to -90
Printed 1765885-65 to -90
Book No.
Oct 2008
1818106-02 V7
Marine & Diesel Equipment

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be gratefully
appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2008.
Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.
Not following the instructions can result in

serious accidents with fatal injuries.
P000272A
In order to make the information clear only foreseeable conditions have
been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.
Contents
1 Function Description ........................................................................................... 1

1.1 Application ........................................................................................................... 1
1.2 Design .................................................................................................................... 1
1.2.1 Rotors and Casing.................................................................................................... 1
1.2.2 Pressure Relief Valve ................................................................................................ 1
1.2.3 Direction of Rotation ................................................................................................. 1
1.2.4 Parts ........................................................................................................................ 2
1.3 Working Principle .............................................................................................. 3
2 Fault Finding ............................................................................................................. 5
3 Maintenance ............................................................................................................. 7
3.1 Inspection............................................................................................................. 7
3.1.1 Leakage.................................................................................................................... 7
3.1.2 Preliminary Rotor Inspection .................................................................................... 7
3.2 Periodic Maintenance ....................................................................................... 9
3.2.1 Intervals .................................................................................................................... 9
3.2.2 Recommended Greases .......................................................................................... 9
3.3 Dismantling ........................................................................................................ 10
3.3.1 Pump Removal ....................................................................................................... 10
3.3.2 Rotors .................................................................................................................... 11
3.3.3 Ball Bearing ............................................................................................................ 13
3.3.4 Shaft Seal .............................................................................................................. 14
3.3.5 Dismantling & Assembly of Pressure Relief Valve ................................................. 15
3.4 Assembly............................................................................................................. 16
3.4.1 Shaft Seal ............................................................................................................... 16
3.4.2 Front cover ............................................................................................................. 17
3.4.3 Rotors ..................................................................................................................... 19
3.4.4 Refitting the Pump .................................................................................................. 20
4 Technical Data ..................................................................................................... 21

4.1 Specification...................................................................................................... 21
4.1.1 Pump Without Motor ............................................................................................... 22
4.1.2 ACP 45 with Motor ................................................................................................. 23
4.1.3 ACP 52 with Motor .................................................................................................. 25
4.1.4 Capacity at 50 Hz................................................................................................... 27
4.1.5 Capacity at 60 Hz................................................................................................... 27
4.2 Dimensions ......................................................................................................... 28
4.2.1 ACP 45 ................................................................................................................... 28
4.2.2 ACP 52 ................................................................................................................... 29
5 Installation and Initial Start ........................................................................ 31

5.1 Installation ......................................................................................................... 31
5.1.1 Piping ..................................................................................................................... 31
1818106-02
5.1.2 Strainer ...................................................................................................................31
5.1.3 Pump ......................................................................................................................32
5.1.4 Gauges ...................................................................................................................32
5.2 Initial Start .........................................................................................................32
6 Spare Parts ............................................................................................................. 35
1818106-02
1 Function Description
1.1 Application 1.2.2 Pressure Relief Valve
The selfpriming ACP screw pump is a positive An integrated pressure relief valve protects the
displacement pump, suitable when a constant pump and motor from overloading. The valve
oil flow is required. opens at a pressure of 0.6 MPa (6 bar).
The pump is used for feeding fuel or lubricating

oil in marine or power applications such as 1.2.3 Direction of Rotation
separation systems, oil heating systems, and oil
conditioning systems. An ACP pump must be rotated in the specified
direction and delivers the oil in one direction
only. The rotational and pumping directions are
indicated by arrows on the pump flange and
1.2 Design casing.
1.2.1 Rotors and Casing

The ACP pump has three intermeshing screws,
shaped so that they form a tight seal in relation
to each other and to the cast iron pump casing.
They are lubricated by the oil moving through
the pump.
The rotors are designed to work at high speed
with no vibrations or noise caused by
imbalance.
The power rotor (the central screw) is made of
steel and driven by an electric motor, connected
by a flexible coupling. Axial forces on the power
rotor are hydraulically counterbalanced.
The two idler rotors, made of high quality cast
iron, are driven by the action of the oil that is
pumped.
NOTE
If the pump is operated without oil the idler rotors

will be driven directly by the power rotor, resulting
in wear to the pump.
1818106-02 1
1 FUNCTION DESCRIPTION OIL FEED PUMP ACP 45/52
1.2.4 Parts
P0 02 4 81 B
1 Retaining ring 18 Valve housing
2 Support ring 19 Screw
3 Retaining ring 20 Plug, inlet pressure gauge connection
4 Ball bearing 21 Sealing washer
5 Distance sleeve 22 Plug, outlet pressure gauge connection
6 Distance washer 23 Retaining ring
7 Support ring 24 Valve cover
8 Screw 25 Sealing washer
9 Front cover 26 O-ring
10 Retaining pin 27 Valve spindle
11 Plug 28 Set screw
12 Sealing washer 29 Valve spring
13 Front cover gasket 30 Valve piston
14 Grease nipple 31 Idler rotor
15 Nipple cover 32 Power rotor
16 Pump casing 33 Shaft key
17 Gasket 34 Shaft seal
2 1818106-02
OIL FEED PUMP ACP 45/52 1 FUNCTION DESCRIPTION
P00 25 1 1B
Shaft seal
1 O-ring
2 Seat
3 Bellows unit
1.3 Working Principle
P0 0 30 21 A
A Rotational direction 1 Power rotor
B Outlet 2 Idler rotor
C Inlet
The rotating parts of the pump consist of three

helical screws enclosed in the pump casing.
The threaded surfaces of the screws fit each
other accurately, forming a series of enclosed
cavities. These cavities move axially when the
screws rotate.
When the cavities are filled with oil, the oil is
transported from the pump inlet to the outlet.
This results in the pressure difference required
for continuous feeding of the oil.
1818106-02 3
1 FUNCTION DESCRIPTION OIL FEED PUMP ACP 45/52
When the screws rotate at a constant speed the

oil is pumped at a constant flow rate.
A relief valve is necessary to protect against
harmful pressure levels.
4 1818106-02
OIL FEED PUMP ACP 45/52 2 FAULT FINDING
2 Fault Finding
If a fault cannot be remedied by the actions
suggested below, worn pump parts may need to
be replaced. Dismantling and assembly of the
pump is described in chapter 3 ‘‘Maintenance’’ on
page 7.
Fault Probable cause Remedy

Low capacity, Suction valves shut off, or clogged strainer Open the valves, or clean the strainer
low pressure or
Relief valve opens at too low pressure or Adjust the relief valve or dismantle and check
no flow
does not close properly it (the valve may be situated off the pump)
The pressure relief valve is set below the Readjust the pressure relief valve to a value
counter pressure above the counter pressure
Pump does not Pump too dry Fill the pump housing with oil
prime
Air leak on suction side of the pump Seal off the air leak
Wrong direction of rotation Change the phase order (switch two of the
three motor connections)
The suction height is too high Reinstall the pump at a lower suction height
Drive motor The counter pressure is too high Check the shut-off valves in the delivery line
tends to stop by
The oil is too cold and has too high viscos- Adjust the oil heating
tripping the over-
ity
load relay
The cut-off setting of the motor relay is too Adjust the relay setting according to the motor
low power rating in Amps
Electric power supply faulty Check the motor and motor connection
Incorrect setting of Y/D starter Readjust the setting of the starting sequence.
The time before the motor overload relay is
tripped should not exceed 10-15 seconds.
1818106-02 5
2 FAULT FINDING OIL FEED PUMP ACP 45/52
Fault Probable cause Remedy

Pump noisy Heavy wear in the pump Dismantle the pump and replace the worn
when running parts
Suction valves shut off, or clogged strainer Open the valves, or clean the strainer
The pump and motor are not properly Align the pump and motor
aligned
The shaft coupling is worn Check the coupling and replace worn parts
Vapour in pump due to high oil tempera- Adjust the oil heating
ture
The suction height is too high Reinstall the pump at a lower suction height
Air leak on suction side of the pump Seal off the air leak
Pressure too high The pressure relief valve is set to high Readjust the pressure relief valve
The oil is too cold (or has higher viscosity Reduce the pressure setting until operational
than anticipated) temperature has been reached
Counter pressure in the discharge line is Check the discharge line
too high
Wrong direction Electric cables to motor wrongly connected Reverse the terminal connection on electric
of rotation motor
Note! Connecting and disconnecting of elec-

tric cables must be done only by personnel
authorized to do such work
6 1818106-02
OIL FEED PUMP ACP 45/52 3 MAINTENANCE
3 Maintenance
3.1 Inspection
The pump should be inspected on a daily basis.
Check for the following:
• Leakage
• Vibration
• Abnormal noise
• Reduced capacity
• Reduced pressure
For dismantling and assembly of the pump, use
the procedure described in section 3.3
‘‘Dismantling’’ on page 10. Check for wear and
replace worn or damaged parts.
3.1.1 Leakage
The shaft seal is lubricated by the pumped oil.
A little oil will pass the seal. Ten droplets per
hour is considered normal, while a greater
leakage indicates that the seal is worn and must
be replaced.
It is recommended to replace the seal at least
once every three years.
3.1.2 Preliminary Rotor Inspection

If worn or damaged rotors are suspected, a
preliminary inspection may be made after
removing the valve housing.
ING
WARN
!
Entrapment hazard
Do not start maintenance work unless the power is
switched off and the inlet and outlet are shut.
1818106-02 7
3 MAINTENANCE OIL FEED PUMP ACP 45/52
1 Turn the electricity off, and close the shut-off

valves on both sides of the pump.
ON
CAUTI
!
Burn hazard
Allow the pump to cool before starting maintenance
work.
2 Unscrew the valve housing screws and

remove the housing and gasket. Use
appropriate vessels to collect oil spillage.
3 Remove the idler rotors for inspection.
Observe that the rear ends are different from
the front ends.
4 Re-insert the idler rotors in their original
positions.
5 Refit the valve housing, using a new gasket.
Tighten the screws crosswise with a torque of
24 Nm.
If further investigation is needed, the pump
should be properly dismantled as described in
section 3.3 ‘‘Dismantling’’ on page 10.
8 1818106-02
3.2 Periodic Maintenance
3.2.1 Intervals
The only periodic maintenance needed is the
lubrication of the power rotor ball bearing with
grease.
When lubricating the ball bearing, the pump
should be running.
Lubricating intervals in operating hours at
different oil temperatures and pump speeds:
1 700 rpm 1 400 rpm 1 100 rpm 900 rpm
70°C 10 000 hrs 10 000 hrs 10 000 hrs 10 000 hrs
90°C 5 400 hrs 6 000 hrs 6 400 hrs 7 500 hrs
3.2.2 Recommended Greases

BP Energrease LS 3
Esso Beacon 2
Mobilgrease HP 222
Shell Alvania G3
Texaco Multifak EP2
SKF LGMT2
Q8 Rembrandt EP2
Castrol APS2
Elf Rolexa 3
Total Mulitis TIR EP3
Fina Marson L3
1818106-02 9
3.3 Dismantling
ING
WARN
!
Entrapment hazard
Do not start maintenance work unless the power is
switched off and the inlet and outlet are shut.
3.3.1 Pump Removal

1 Turn the electricity off, and close the shut-off
valves on both sides of the pump.
ON
CAUTI
!
Burn hazard
Allow the pump to cool before starting maintenance
work.
2 If the rear cover has been removed, reattach it

to keep the idler rotors in place.
3 Disconnect the pump from the suction and
pressure pipes. Use appropriate vessels to
collect oil spillage when removing and
opening the pump.
4 Unscrew the mounting screws and remove the
pump.
10 1818106-02
3.3.2 Rotors
1 Note the position of the shaft coupling.

2 Loosen the stop screw.
P00 2 81 1A
3 Remove the shaft coupling.
P0 02 53 1A
4 Remove the shaft key.
P0 02 5 41 A
1818106-02 11
5 Remove the front cover screws.
P00 2 55 1B
6 Remove retaining rings (1 and 3) and the
support ring (2).
P0 02 56 1B
7 Remove the front cover (1) from the power
rotor shaft. The rotor remains in the casing.
1
P 00 25 71 A
12 1818106-02
8 Pull out the power rotor.

1
9 Pull out the idler rotors (1). Observe that the
rear ends are different from the front ends.
They must be re-inserted accordingly.
P 00 26 21 A
3.3.3 Ball Bearing
1 Press out the ball bearing (1) and the distance

sleeve (2) from the front cover (5). If 1
necessary, use a mounting sleeve (6) and a
mallet. 2
2 Remove the distance washer (3) and the 3
support ring (4). 4
The removed ball bearing should not be reused.
P0 0 25 81 A
1818106-02 13
3.3.4 Shaft Seal
1 Turn the front cover (4) upside down.

2 Push out the seat (1) from the front cover.
3 Remove the O-ring (2). 1
4 Remove the gasket (3). 2
NOTE 3
Do not use any tool on the face surface of the seat.
The sealing surfaces of the shaft seat should not be
touched with the fingers. 4
P 00 25 91 A
5 Fasten the power rotor (1) between soft jaws
in a vice.
6 To remove the shaft seal (2), use two screw
drivers as shown in the illustration.
P 00 26 0 1B
14 1818106-02
3.3.5 Dismantling & Assembly of

Pressure Relief Valve
The valve housing can be removed with the

pump still attached to the motor and pipes. This
is described in section 3.1.2 ‘‘Preliminary Rotor
Inspection’’ on page 7.
Replacement of O-ring
1 To avoid changing the setting of the valve, use
an Allen key to prevent the spindle (5) to turn.
Unscrew the cover (2) and pull up the units (2
& 5).
2 Remove the retaining ring (1) and pull the
spindle out of the cover.
3 Replace the O-ring (4) and assemble the
spindle and the cover in reverse order.
4 If necessary, replace the retaining ring (1) and
the washer (3).
Replacement of Valve element

1 Release the spring tension by turning the
spindle (5) with an Allen key. Use the Allen
key to prevent the spindle to turn. Unscrew the
cover (2) but do not remove it yet.
2 Remove the set screw (6) by turning the
P0 0 35 55 A
spindle.
3 Pull out the valve piston (8) and spring
unit (7).
4 Fit the valve element in reverse order with a
new washer (3).
5 Turn the spindle until the set screw (6) leaves
enough space for the cover. Use the Allen key
to prevent the spindle to turn further when the
cover is tightened.
6 Adjust the valve setting.
1818106-02 15
3.4 Assembly
3.4.1 Shaft Seal
1 Fasten the power rotor (1) in a vice between

soft jaws.
2 Lubricate the power rotor shaft with medium
grade engine oil.
3 Open a package with a new sealing.
4 Place the bellows unit (2) on the shaft of the
power rotor and press it down against the
balance piston.
P00 2 64 1B
5 Lubricate the O-ring (2) and the recess of the
front cover.
6 Clean the sealing faces and fit the seat (1) into
the front cover. Mind the position of the
1
retaining pin.
2
P00 26 6 1A
16 1818106-02
3.4.2 Front cover
1 Lubricate the balance piston (7) with a thick

oil (ISO VG 460).
Grease
2 Fit the front cover onto the power rotor (6) until
it rests on the bellows unit.
3 Fit the support ring (4) and the distance
washer (3) into the front cover. Mind the
position of the distance washer.
4 Fit the distance sleeve (2) into the front
Mounting kit
cover (5).
5 Fill the ball bearing (1) with appropriate
grease. Recommended grease types are
listed in section 3.2 ‘‘Periodic Maintenance’’
on page 9.
6 Fit the ball bearing onto the shaft.
NOTE
P00 26 7 1B
Put the open side of the bearing towards the cover.
Fit the mounting sleeve and push the bearing to its
final position in the front cover. To do this, some
force is required. Use your column drilling machine
or mounting kit.
Do not use a hammer (or similar) as this might
damage the shaft seal and ball bearing.
7 Fit the support ring (2) and the retaining

ring (1) on to the shaft.
8 Fit the retaining ring (3) into the recess.
P0 02 68 1B
1818106-02 17
9 Fit the shaft key back in position.
P00 2 54 1B
10 Fit the shaft coupling back into place with the
same method used when fitting the ball
bearing.
NOTE
Do not use a hammer (or similar) as this might

damage the shaft seal and ball bearing.
P0 02 81 2 A
P 00 25 72 A
18 1818106-02
3.4.3 Rotors
1 Lubricate the idler rotors (1) with medium

grade engine oil. Insert the rear ends first
(lubricating grooves down) into their borings
in the pump casing.
P0 02 63 1 A
2 Remove the plug (2) and washer (1).
3 Hold the rotor (3) unit horizontally, with the
bore for plug upwards. Carefully fill the space
completely with thin oil, for example ISO VG
46.
4 When the oil is flooding, reassemble the
above parts in reverse order.
P0 02 54 2 A
5 Slowly turn the shaft a few turns to make sure
it moves freely. A certain resistance from the
shaft seal is normal, but it must be the same
during the turns.
6 Place a new gasket (4) on the pump body (5).
7 Lubricate the power rotor (3) and fit the front
cover (2) together with the rotor set into the
pump body. Mind the position of the tension
pin.
8 Fit the cover screws (1).Tighten the screws
crosswise with a torque of 24 Nm.
P00 27 0 1B
1818106-02 19
3.4.4 Refitting the Pump

1 Align the pump to the motor. Make sure the
shaft coupling valves fit each other and
tighten the mounting screws and nuts.
2 Attach the suction and pressure lines to the
pump.
3 For restarting the pump, see chapter 5
‘‘Installation and Initial Start’’ on page 31.
20 1818106-02
OIL FEED PUMP ACP 45/52 4 TECHNICAL DATA
4 Technical Data
4.1 Specification
Media Lubricating and fuel oils
Maximum media temperature 120 °C
Pump type Screw pump, positive displacement
Maximum feeding pressure 0.3 MPa (3 bar)
Suction head - 4 m WG manometric
- 0 m WG manometric (for 2800 rpm and 3400 rpm)
Capacity See sections 4.1.4, 4.1.5
Mounting style Vertically or horizontally
Weight See sections 4.1.1, 4.1.2, 4.1.3
Material
Pump housing Nodular cast iron
Power rotor Steel
Idler rotors Cast iron
Integrated pressure relief valve opens at 0.6 MPa (6 bar)
Motor Three-phase AC, for marine applications
Insulation According to class F
Enclosure IP 55
Speed See sections 4.1.2, 4.1.3
Power consumption See sections 4.1.2, 4.1.3
Ref. 1764187 Rev. 4, 1764504 Rev. 4, 1765884 Rev. 3, 1765885 Rev. 4
1818106-02 21
4 TECHNICAL DATA OIL FEED PUMP ACP 45/52
4.1.1 Pump Without Motor

Pump Article no. Weight, kg
ACP 045 K7 1764504-65 28
ACP 045 N7 1764187-65 28
ACP 052 K7 1765884-65 36
ACP 052 N7 1765885-65 36
22 1818106-02
4.1.2 ACP 45 with Motor

Pump type Pump set Included
article no. motor no. V Hz RPM kW A Tot.kg
ACP 045 K7 1764504-66 551617-11 230 50 900 1,5 6,9 51
1764504-67 551616-11 230 50 1400 2,2 8,7 48,5
1764504-68 565196-09 230 50 2800 4,0 13,0 53
1764504-69 551617-09 230 60 1100 1,5 6,6 51
1764504-70 551616-09 230 60 1700 2,2 8,3 48,5
1764504-71 565196-18 230 60 3400 4,6 14,5 53
1764504-72 551617-10 400 50 900 1,5 4,0 51
1764504-73 551616-10 400 50 1400 2,2 5,0 48,5
1764504-74 565196-02 400 50 2800 4,0 7,5 53
1764504-75 551617-05 440 60 1100 1,8 4,5 51
1764504-76 551616-05 440 60 1700 2,6 5,3 48,5
1764504-77 565196-11 440 60 3400 4,6 7,6 53
1764504-78 551617-07 460 60 1100 1,8 4,3 51
1764504-79 551616-07 460 60 1700 2,6 5,1 48,5
1764504-80 565196-12 460 60 3400 4,6 7,3 53
1764504-81 551617-08 480 60 1100 1,8 4,3 51
1764504-82 551616-08 480 60 1700 2,6 5,1 48,5
1764504-83 565196-13 480 60 3400 4,6 7,0 53
1764504-84 551617-06 575 60 1100 1,8 3,4 51
1764504-85 551617-14 690 50 900 1,5 2,3 51
1764504-86 551616-14 690 50 1400 2,2 2,9 48,5
1764504-87 565196-07 690 50 2800 4,0 4,4 53
1764504-88 551617-18 690 60 1100 1,8 2,9 51
1764504-89 551616-18 690 60 1700 2,6 3,4 48,5
1764504-90 565196-16 690 60 3400 4,6 4,8 53
Ref. 1764504 Rev. 4
1818106-02 23

ACP 045 N7 1764187-66 551617-11 230 50 900 1,5 6,9 51
1764187-67 551616-11 230 50 1400 2,2 8,7 48,5
1764187-68 565196-09 230 50 2800 4,0 13,0 53
1764187-69 551617-09 230 60 1100 1,5 6,6 51
1764187-70 551616-09 230 60 1700 2,2 8,3 48,5
1764187-71 565196-18 230 60 3400 4,6 14,5 53
1764187-72 551617-10 400 50 900 1,5 4,0 51
1764187-73 551616-10 400 50 1400 2,2 5,0 48,5
1764187-74 565196-02 400 50 2800 4,0 7,5 53
1764187-75 551617-05 440 60 1100 1,8 4,5 51
1764187-76 551616-05 440 60 1700 2,6 5,3 48,5
1764187-77 565196-11 440 60 3400 4,6 7,6 53
1764187-78 551617-07 460 60 1100 1,8 4,3 51
1764187-79 551616-07 460 60 1700 2,6 5,1 48,5
1764187-80 565196-12 460 60 3400 4,6 7,3 53
1764187-81 551617-08 480 60 1100 1,8 4,3 51
1764187-82 551616-08 480 60 1700 2,6 5,1 48,5
1764187-83 565196-13 480 60 3400 4,6 7,0 53
1764187-84 551617-06 575 60 1100 1,8 3,4 51
1764187-85 551617-14 690 50 900 1,5 2,3 51
1764187-86 551616-14 690 50 1400 2,2 2,9 48,5
1764187-87 565196-07 690 50 2800 4,0 4,4 53
1764187-88 551617-18 690 60 1100 1,8 2,9 51
1764187-89 551616-18 690 60 1700 2,6 3,4 48,5
1764187-90 565196-16 690 60 3400 4,6 4,8 53
Ref. 1764187 Rev. 4
24 1818106-02
4.1.3 ACP 52 with Motor

ACP 052 K7 1765884-66 551617-11 230 50 900 1,5 6,9 59
1765884-67 552038-15 230 50 1400 3,0 11,1 60
1765884-68 565196-09 230 50 2800 4,0 13,0 61
1765884-69 551617-09 230 60 1100 1,5 6,6 59
1765884-70 552038-12 230 60 1700 3,0 10,4 60
1765884-71 565196-18 230 60 3400 4,6 14,5 61
1765884-72 551617-10 400 50 900 1,5 4,0 59
1765884-73 552038-15 400 50 1400 3,0 6,4 60
1765884-74 565196-02 400 50 2800 4,0 7,5 61
1765884-75 551617-05 440 60 1100 1,8 4,5 59
1765884-76 552038-05 440 60 1700 3,5 6,6 60
1765884-77 565196-11 440 60 3400 4,6 7,6 61
1765884-78 551617-07 460 60 1100 1,8 4,3 59
1765884-79 552038-09 460 60 1700 3,5 6,4 60
1765884-80 565196-12 460 60 3400 4,6 7,3 61
1765884-81 551617-08 480 60 1100 1,8 4,3 59
1765884-82 552038-10 480 60 1700 3,5 6,1 60
1765884-83 565196-13 480 60 3400 4,6 7,0 61
1765884-84 551617-06 575 60 1100 1,8 3,4 59
1765884-85 551617-14 690 50 900 1,5 2,3 59
1765884-86 552038-17 690 50 1400 3,0 3,7 60
1765884-87 565196-07 690 50 2800 4,0 4,4 61
1765884-88 551617-18 690 60 1100 1,8 2,9 59
1765884-89 552038-19 690 60 1700 3,5 4,4 60
1765884-90 565196-16 690 60 3400 4,6 4,8 61
Ref. 1765884 Rev. 3
1818106-02 25

ACP 052 N7 1765885-66 551617-11 230 50 900 1,5 6,9 59
1765885-67 552038-15 230 50 1400 3,0 11,1 60
1765885-68 565196-09 230 50 2800 4,0 13,0 61
1765885-69 551617-09 230 60 1100 1,5 6,6 59
1765885-70 552038-12 230 60 1700 3,0 10,4 60
1765885-71 565196-18 230 60 3400 4,6 14,5 61
1765885-72 551617-10 400 50 900 1,5 4,0 59
1765885-73 552038-15 400 50 1400 3,0 6,4 60
1765885-74 565196-02 400 50 2800 4,0 7,5 61
1765885-75 563290-01 440 60 1100 2,5 5,2 63
1765885-76 552038-05 440 60 1700 3,5 6,6 60
1765885-77 565196-11 440 60 3400 4,6 7,6 61
1765885-78 551617-07 460 60 1100 1,8 4,3 59
1765885-79 552038-09 460 60 1700 3,5 6,4 60
1765885-80 565196-12 460 60 3400 4,6 7,3 61
1765885-81 551617-08 480 60 1100 1,8 4,3 59
1765885-82 552038-10 480 60 1700 3,5 6,1 60
1765885-83 565196-13 480 60 3400 4,6 7,0 61
1765885-84 563290-10 575 60 1100 2,5 4,0 63
1765885-85 551617-14 690 50 900 1,5 2,3 59
1765885-86 552038-17 690 50 1400 3,0 3,7 60
1765885-87 565196-07 690 50 2800 4,0 4,4 61
1765885-88 551617-18 690 60 1100 1,8 2,9 59
1765885-89 552038-19 690 60 1700 3,5 4,4 60
1765885-90 565196-16 690 60 3400 4,6 4,8 61
Ref. 1765885 Rev. 4
26 1818106-02
4.1.4 Capacity at 50 Hz
Pump capacities l/h at 400 kPa (4 bar)
Pump type Viscosity (cSt)
RPM 13 30 40 60 100 180 380 460 700
ACP 045K 2800 9825 10100 10200 10400 10500 10600 10700 10700 10800
1400 4350 4650 4750 4900 5025 5150 5250 5250 5300
900 2400 2700 2800 2925 3075 3175 3300 3300 3350
ACP 045N 2800 12100 12600 12700 12900 13100 13200 13400 13400 -
1400 5275 5700 5850 6050 6225 6375 6525 6550 6625
900 2825 3250 3400 3600 3775 3950 4075 4100 4175
ACP 052K 2800 15600 16100 16200 16400 16600 16800 - - -
1400 6950 7400 7575 7775 7975 8150 8300 8325 8400
900 3850 4300 4475 4675 4875 5050 5200 5250 5300
ACP 052N 2800 19100 19700 19900 20100 20300 - - - -
1400 8525 9075 9275 9500 9750 9975 10200 10200 10300
900 4750 5300 5500 5725 5975 6200 6375 6425 6500
4.1.5 Capacity at 60 Hz
Pump capacities l/h at 400 kPa (4 bar)
Pump type Viscosity (cSt)
RPM 13 30 40 60 100 180 380 460 700
ACP 045K 3400 12200 12500 12600 12700 12800 1300 13100 13100 -
1700 5525 5825 5925 6050 6200 6300 6425 6450 6475
1100 3175 3475 3575 3725 3850 3950 4075 4100 4125
ACP 045N 3400 15100 15500 15600 15800 16000 16200 - - -
1700 6750 7175 7325 7500 7700 7850 8000 8025 8075
1100 38000 4225 4400 4575 4750 4925 5050 5100 5150
ACP 052K 3400 19300 19800 19900 20100 20300 20500 - - -
1700 8800 9250 9425 9625 9825 10000 10200 10200 10200
1100 5100 5550 5725 5925 6100 6300 6450 6475 6550
ACP 052N 3400 23600 24200 24400 24600 - - - - -
1700 10800 11300 11500 11800 12000 12200 12400 12500 12500
1100 6250 6800 7000 7250 7500 7700 7900 7925 8000
1818106-02 27
4.2 Dimensions
4.2.1 ACP 45
X 02 44 21 A
Ref. 1764504 Rev. 4, Ref. 1764187 Rev. 4
1. Pump A. Rotation arrows H. Flanges acc. to DIN 2633

2. Motor B. Outlet gauge, ISO G3/8 I. Identification plate
C. Inlet gauge, ISO G3/8 J. CE mark (only with motor)
D. Space for dismantling K. Relief valve, sealed by cover
plate
E. ISO G1/4 Drain conn.
F. M12x4
G. Hole Ø28 in coupling for electric
motor axle journal
28 1818106-02
4.2.2 ACP 52
X0 24 43 1 A
Ref. 1765884 Rev. 3, Ref. 1765885 Rev. 4
1. Pump A. Rotation arrows H. Flanges acc. to DIN 2633

2. Motor B. Outlet gauge, ISO G3/8 I. Identification plate
C. Inlet gauge, ISO G3/8 J. CE mark (only with motor)
D. Space for dismantling K. Relief valve, sealed by cover
plate
E. ISO G1/4 Drain conn.
F. M12x4
G. Hole Ø28 in coupling for electric
motor axle journal
1818106-02 29
30 1818106-02
OIL FEED PUMP ACP 45/52 5 INSTALLATION AND INITIAL START
5 Installation and Initial Start

5.1 Installation
5.1.1 Piping
The pipe installation must meet the following
demands:
• The pipes must be installed and supported
with no support from the pump casing.
• The pipe flanges must fit the pump flanges so
that they can be connected without using any
force.
• Before the pipes are connected to the pump
they must be cleaned from particles resulting
from, for example, welding and cutting.
• Shut-off valves must be installed on both sides
of the pump.
• The suction line should be dimensioned for an
oil flow speed between 0.5 and 1.2 m/s, and
the pressure line for 1 to
3 m/s.
• The suction line must be equipped with a port
near the pump, that allows filling the pump
with oil before the initial start.
• The manometric suction head must not
exceed 40 kPa (0.4 bar).
Note! For 2800 and 3400 rpm, the manometric
suction head must not exceed 0 kPa (0 bar).
5.1.2 Strainer
An oil strainer of suitable size should be
installed to protect the pump against damage
and wear from coarse particles.
The pressure drop across the strainer should not
exceed 10 kPa (0.1 bar) at maximum flow rate
and normal viscosity.
1818106-02 31
5 INSTALLATION AND INITIAL START OIL FEED PUMP ACP 45/52
5.1.3 Pump
The pump must be installed to meet the
following demands:
• The pump must be mounted on a solid
foundation and on a drip tray or in a
cofferdam.
• The pump may be installed in a vertical or
horizontal position but must be easily
accessed for inspection and service.
• The pump must be installed so that the oil is
kept in the pump casing when the oil flow is
stopped.
• The pump must be installed as close as
possible to the feed tank in order to avoid
suction losses.
5.1.4 Gauges
Pressure gauges on both the suction and the
pressure side must be connected by 1/2” sockets
and ball valves.
5.2 Initial Start

The initial start procedure must be followed
when the pump is taken into operation after
installation and whenever the pump casing has
been emptied of oil, for example, when the pump
has been dismantled.
ING
WARN
!
Entrapment hazard
Do not start filling the pump unless the power is
switched off.
1 Remove the fan cover from the electric motor.

2 Open the port on the suction pipe near the
pump.
3 Open the shut-off valve on the pressure side
of the pump.
32 1818106-02
OIL FEED PUMP ACP 45/52 5 INSTALLATION AND INITIAL START
4 Fill the pump with oil while rotating the pump

manually. The pump is rotated by turning the
motor fan in the direction indicated by the
rotation arrow on the motor or connection
flange. (There are arrows for inlet and outlet
directions on the pump. Do not mix them up
with the rotation arrow.)
5 When the pump is filled, close the filling port
and refit the fan cover.
6 Check that all valves necessary for operation
are open.
7 Check that the motor rotates in the correct
direction by switching it briefly on and off, and
observing how the fan rotates.
8 Let the motor run for half a minute, and check
that the pressure gauges show normal
operation readings.
9 If the pump does not operate normally within
half a minute, it has to be stopped. Allow the
shaft seal to cool for at least five minutes
before attempting a new start.
10 If the pump does not operate after a few
attempts, see chapter 2 ‘‘Fault Finding’’ on
page 5.
1818106-02 33
5 INSTALLATION AND INITIAL START OIL FEED PUMP ACP 45/52
34 1818106-02
6 Spare Parts
X0 24 4 41 A
For motor
Ref. 571095 Rev. 0
Spare parts kits

Spare part kits, specification Inspection kit Overhaul kit Repair kit
Item Description Qty Qty Qty
1 Washer 2 2 2
2 Shaft seal 1 1
3 Retaining ring 1 1 1
4 O-ring 1 1 1
5 Gasket 1 1 1
6 Ball bearing 1 1 1
7 Gasket 1 1 1
8 Washer 1 1 1
9 Support ring 1 1 1
12 Valve trim 1
13 Rotor set 1
14 Rubber element 1
1818106-02 35
6 SPARE PARTS OIL FEED PUMP ACP 45/52
Spare parts kits, only for original motor

Spare part kits, specification Ball bearing kit,
for el. motor
Item Description Qty
15 Ball bearing, D-end 1
16 Ball bearing, N-end 1
Pump type Inspection Overhaul kit Repair kit Ball bearing Ball bearing
kit kit, kit, for Motor
M 112 M
for Motor M
100
ACP 045 K 571096-80 571096-81 571096-82 571096-96 571096-97
ACP 045 N 571096-80 571096-81 571096-83 571096-96 571096-97
ACP 052 K 571096-84 571096-85 571096-86 571096-96 571096-97
ACP 052 N 571096-84 571096-85 571096-87 571096-96 571096-97
36 1818106-02

Oil Feed Pump ACP045 Pump

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Oil Feed Pump ACP045 Pump

Transféré par

Droits d'auteur :

Formats disponibles

Component

Oil Feed Pump ACP 45/52

Product No. 1764187-65 to -90

Marine & Diesel Equipment

Not following the instructions can result in

1 Function Description ........................................................................................... 1

2 Fault Finding ............................................................................................................. 5

4 Technical Data ..................................................................................................... 21

5 Installation and Initial Start ........................................................................ 31

6 Spare Parts ............................................................................................................. 35

1.1 Application 1.2.2 Pressure Relief Valve

The pump is used for feeding fuel or lubricating

1.2.1 Rotors and Casing

If the pump is operated without oil the idler rotors

1.3 Working Principle

The rotating parts of the pump consist of three

When the screws rotate at a constant speed the

Fault Probable cause Remedy

Fault Probable cause Remedy

Note! Connecting and disconnecting of elec-

3.1.2 Preliminary Rotor Inspection

1 Turn the electricity off, and close the shut-off

2 Unscrew the valve housing screws and

3.2 Periodic Maintenance

3.2.2 Recommended Greases

3.3.1 Pump Removal

2 If the rear cover has been removed, reattach it

1 Note the position of the shaft coupling.

5 Remove the front cover screws.

8 Pull out the power rotor.

1 Press out the ball bearing (1) and the distance

3.3.4 Shaft Seal

1 Turn the front cover (4) upside down.

3.3.5 Dismantling & Assembly of

The valve housing can be removed with the

Replacement of Valve element

3.4.1 Shaft Seal

1 Fasten the power rotor (1) in a vice between

3.4.2 Front cover

1 Lubricate the balance piston (7) with a thick

7 Fit the support ring (2) and the retaining

9 Fit the shaft key back in position.

Do not use a hammer (or similar) as this might

1 Lubricate the idler rotors (1) with medium

3.4.4 Refitting the Pump

4.1.1 Pump Without Motor

Ref. 1764187 Rev. 4, 1764504 Rev. 4, 1765884 Rev. 3, 1765885 Rev. 4

4.1.2 ACP 45 with Motor

Ref. 1764504 Rev. 4

Pump type Pump set Included

Ref. 1764187 Rev. 4

4.1.3 ACP 52 with Motor

Ref. 1765884 Rev. 3

Pump type Pump set Included

Ref. 1765885 Rev. 4

Ref. 1764187 Rev. 4, 1764504 Rev. 4, 1765884 Rev. 3, 1765885 Rev. 4

Ref. 1764504 Rev. 4, Ref. 1764187 Rev. 4

1. Pump A. Rotation arrows H. Flanges acc. to DIN 2633

Ref. 1765884 Rev. 3, Ref. 1765885 Rev. 4

1. Pump A. Rotation arrows H. Flanges acc. to DIN 2633

5 Installation and Initial Start

5.2 Initial Start

1 Remove the fan cover from the electric motor.

4 Fill the pump with oil while rotating the pump