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Acknowledgements
Invensys, Foxboro, I/A Series and, Invensys logo are trademarks of Invensys plc, its subsidiaries,
and affiliates.
COPYRIGHT RESERVED
The information and design as detailed in the document are the property of Foxboro Australia Pty Ltd and/or
its associates and must be returned on demand. It is issued on the strict condition that except with our written
permission, it must not be reproduced, copied or communicated to any third party, nor be used for any
purposes other than that stated in the particular inquiry, order or contract with which it is issued. The
reservation of copyright in this document extends from each date appearing thereon and in respect of the
subject matter as it appeared at that relevant date.
1.2 12 Nov, 2003 Add the 8 x 10 Amp Digital (Relay) Output Module (8DO) D. Krautz
L. Murray
Contents
1. Introduction............................................................................................................. 9
6. Input/Output Modules........................................................................................... 31
6.1 Identification of I/O Module front termination assembly features and parts ...............32
8.2 Installing the Five I/O and One I/O Slot File ...............................................................49
Symbols are used throughout this document to highlight areas of the SCD5200
which relate to user personal safety, and equipment protection and
performance, under electrical fault and EMC conditions.
CAUTION: Identifies an area of concern that the user should be aware of,
and which relates to safety, or protection and performance of the
SCD5200.
These symbols are also located in visible places on the SCD5200 modules,
warning the user to use caution. Whenever these symbols are encountered in
this document, the accompanying information should be read and understood,
or implemented as required.
Blank Page
1. Introduction
1.1 Scope
This document describes the I/A SCADA remote device, the SCD5200. A
detailed technical description is given of the SCD5200 and its components.
1.2 Audience
Information provided herein is of a detailed technical nature suitable for use by
Installers and Maintenance Personnel. Non-authorised personnel should not
access the internals of the SCD5200. Operators have access to powering the
device, or resetting the device only. This document also identifies the visual
indications that may be helpful for non-authorised personnel.
The technical specifications of the 100 Watt Power Supply Module are
described below in Table 1.
2. ON/OFF Switch.
3. Power In terminals.
Reverse polarity will blow the inboard fuse. If the source is current limited
and the fuse does not blow, eventually the reverse bypass diode on the
module may overheat. At first power up, be prepared to disconnect quickly
to avoid damage. Better still, check the polarity first via the Power In
terminals.
Figure 5
4.
Disabling the flash file system will not stop normal SCD5200 operation
once the firmware has been transferred from flash memory to main memory
to run. But leaving it disabled will prohibit a remote download, without
first a remote reset operation.
6. Diagnostic display.
The 8 status LEDs indicate the most significant (MS) to the least
significant (LS) bits of a diagnostic code. During start up this code will
change. If there is a problem, the code will remain displayed, indicating the
problem. Refer to Appendix I for a list of codes. If you submit an incident
report, always include the error code even if you are not sure if it is relevant
to the problem.
6 (3rd most Flash memory On for flash memory file system disabled.
significant) enabled/disabled Off when enabled, writing to the flash
memory may be in progress.
COM1 and COM2 (use LK1 for COM2 only) in RS-232 Mode (Default
setting)
Pin Function Direction
1 Data Carrier Detect DCD Input
2 Receive Data RXD Input
3 Transmit Data TXD Output
4 Connected to an RS-232 output -
5 Signal ground -
6 Connected to an RS-232 input -
3 RS-485 VA transmit signal Output
7 RS-485 VB transmit signal Output
9 Connected to an RS-232 input -
Frame Connected to chassis of SCD5200 -
Note: For RS-485 data signals a space (0) condition is VA > VB.
The shaded signals in the above tables are configured by LK1 to
be RS-485 signals on COM2. The remaining non-shaded signals
are RS-232 handshake and modem control signals, and do not
require connection, except for signal ground.
Port 1
LNK1 Port 1 fibre link is established
MT-RJ
ACT1 Port 1 link is receiving
Port 2
LNK2 Port 2 fibre link is established
MT-RJ
ACT2 Port 2 link is receiving
The MT-RJ fibre optic transceivers use the 840nm wavelength. Either
50/125 m or 62.5/125 m multimode cable, up to 2000m in length, can be
used.
There are 2 fibres in each MT-RJ transceiver. When inserted into the
Ethernet port, the top fibre is transmit, and the bottom fibre is receive. This
is also indicated by the arrows on the port. The outward arrow (that is, the
arrow pointing towards the board’s front panel) indicates transmit, and the
inward arrow indicates receive.
OptoNet Port 1 and Port 2 make up one node. The node uses two transmit
and receive ports to transmit and receive in two directions simultaneously,
as shown in Figure 6. Where a single failure in the network occurs, the
logical ring topology is maintained. In a situation where two network
failures occur, two island networks are established. The two networks
reconfigure themselves and continue to operate in isolation from each
other. This situation does not affect the operation of the individual nodes.
Should one (or both) of the failed network elements re-establish itself, the
network self-heals and resumes normal operation.
OptoNet ports use industry standard ST fibre connectors. The fibre optic
transmitters and receivers use the 820nm wavelength. Either 50/125 m or
62.5/125 m multimode cable, up to 500m in length, can be used.
The transmit and receive LEDs will fast flash (may appear on) during
normal operation. A slow flashing transmit LED means that the only
source of transmissions is the local SCD5200, i.e. no incoming messages
from another node are being re-transmitted.
Part number 0399129 includes the power supply with the characteristics
described in Table 2.
Power Supply Voltage 18 to 164 Vdc A higher voltage will damage components, a lower
voltage and the power supply will not start.
Shorted input hold up 4 milliseconds at 40W A shorted input event can occur when the power
time output source feeds multiple circuits external to the
SCD5200, one of which is the SCD5200. Each
external circuit is fused. When a fault occurs on
another circuit, a hold up time for the SCD5200
power supply is required while the other circuit fuse
or breaker clears the fault.
5. Communication Modules
The communications module is identified by the type of interface used, and for
Dual Communications Modules, the firmware protocol installed on the module.
The communications modules are listed in Table 3.
The shaded communications modules are currently supported by the System
Configurator, and can therefore be configured for the SCD5200.
For the normal running condition the indicator will be green. At reset of the
SCD5200 the indicator will be red until the module has correctly
initialised.
3. Communication Port 1 and Port 2.
For the normal running condition the indicator will be green. At reset of the
SCD5200 the indicator will be red until the module has correctly
initialised.
3. Channel activity indicators.
RTS Request To Send means the carrier has been turned on.
TXD Transmit Data means that a Space is being transmitted.
DCD Data Carrier Detect means that the carrier is being received.
RXD Receive Data means that a Space is being received.
A single normally open contact per channel is provided to key a radio prior
to carrier turn on.
Radio key use, and turn on parameters, are set using the System
Configurator [1].
Figure 8
TX/RX terminal pair is used to
transmit in 2 wire or 4 wire
mode, and to receive in 2 wire
mode.
4W RX terminal pair is used to
receive in 4 wire mode.
2 wire mode
1 2 3
An additional link setting for each channel can change the input
impedance of the received circuit from 600 to high impedance. High
impedance may be used in party line arrangements.
6.
Due to hazardous voltages on adjacent modules, and the possibility
of physical contact, authorised personnel only should access and
maintain the module in situ. Communication lines may be at a
hazardous voltage under fault conditions.
Refer to Appendix E for adjusting communications levels on this module.
8 Signal ground -
15 reserved -
For normal running conditions the indicator will be green. At reset of the
RTU the indicator will be red until the module has correctly initialised.
3. Channel activity indicators.
The optical ports use industry standard ST fibre connectors. The fibre optic
transmitters and receivers use the 820nm wavelength. Either 50/125 m or
62.5/125 m multimode cable, up to 2000m in length, can be used.
Figure 10
Figure 11
5 Signal ground -
Note: For RS-485 data signals a space (0) condition is VA > VB.
The shaded signals in the above tables are RS-485 signals. The
remaining non-shaded signals are RS-232 handshake and modem
control signals, and do not require connection.
6. Input/Output Modules
An Input/Output module is identified by I/O function and capacity, operating voltage, and isolation
voltage; as shown in Table 4 below.
Module Function, Capacity, and Operating Voltage Isolation Voltage (rms)
Analog and Digital Input Modules (32DI / 4AI)
0399090 32 Digital Input (24V) / 4 Analog Input 2 kV digital / nil analog
0399091 32 Digital Input (48V) / 4 Analog Input 2 kV digital / nil analog
0399092 32 Digital Input (129V) / 4 Analog Input 2 kV digital / nil analog
F
C
C
F
To open door: apply force (at F), outwards at To remove door: open the door to 90o and pull
top and bottom as required, and unlatch door outwards. The three retaining hinges will unclip.
clips (indicated by C), one at a time, by
applying a sideways force on each clip using a
screwdriver.
Use the correct screw blade size, 0.4 mm x 2.5 mm; for example, Phoenix
Do not insert in the
SZS 0.4 x 2.5. Do not use an oversized screwdriver as damage may result.
window below the clamp.
The Analog Input parameters and their permissible values are shown in the
table below.
Analog Input Parameters Value
Input range + 2V (+ 2.048V overrange)
0 – 20 mA using a 100 resistor
+ 10 mA using a 200 resistor
Conversion range + 4000 counts (+ 4095 overrange)
Overall accuracy + 0.25 % (over temp and maxV common mode)
+ 0.1 % (25oC and 0V common mode)
Common mode rejection 80 dB to 6V peak (non-isolated inputs)
120 dB to 1 kVrms (isolated inputs)
Differential mode rejection 60 dB at 60 Hz
Common mode withstand 50V peak (non-isolated inputs)
(channel to chassis and 1 kVrms (isolated inputs)
channel to channel)
Input update time 400 milliseconds (non-isolated inputs)
(maximum data age) 600 milliseconds (isolated inputs)
Figure 13
Digital Input
Figure 14
Figure 15
Refer to Appendix E for scaling and calibration of analog output assemblies.
Using the 100W power supply module, the +15V rating is 3A.
Therefore up to 100 relays can be energised simultaneously.
4. The controls isolate feature of the 100W power supply permits
disconnection of the relay coil supply.
For the 12 Pilot Relay Output module (0399086) this ensures that no
relay contact can be closed.
For the 12 Magnetically Latched Relay Output module (0399087) this
ensures that no relay contact can change state.
The analog input parameters and their permissible values are described in the
table below.
Analog Input Parameters Value
Input range +2V (+2.048V overrange)
0-20mA using a 100 resistor
+10mA using a 200 resistor
Conversion range +4000 counts (+4095 overrange)
Overall accuracy +0.25% (over temp and maxV common
mode)
+0.1% (25oC and 0V common mode)
Common mode rejection 80dB at 6V peak
Differential mode rejection 60dB at 60Hz
Common mode withstand 50V peak
(channel to chassis and
channel to channel)
Input update time (maximum 600 milliseconds
data age)
Figure 18
Digital Input
Figure 19
The 6 paired Pilot Relay Output parameters and their permissible values are
described in the table below.
6 paired Pilot Relay Output Value
Parameters
A.C. contact rating 1,2 5A 250Vac cos = 0.4 (30,000
operations)
D.C. contact rating 1,2 5A 30Vdc, 0.5A 50Vdc L/R 40ms
(30,000 operations)
100mA 129Vdc L/R 40ms (30,000
operations)
Minimum switching load 10mA@10V (not previously having
switched heavy loads)
Relay on delay approximately 10 milliseconds
Relay off delay approximately 5 milliseconds
Common mode withstand 2kVac rms / 1 minute
(contact to contact and
contact to chassis)
Relay coil current 3 18mA nominal
The 8 mini-pilot Relay Output parameters and their permissible values are
described in the table below.
8 mini-pilot Relay Output Value
Parameters
A.C. contact rating 1, 2 0.5A 125Vac cos = 0.4 (30,000
operations)
D.C. contact rating 1, 2 0.5A 30Vdc, 0.25A 50Vdc L/R 40ms
(30,000 operations)
50mA 129Vdc L/R 40ms (30,000
operations)
Minimum switching load 10 A@20mV
Relay on/off delay approximately 4 milliseconds
Common mode withstand 2000Vac rms / 1 minute
(contact to chassis only)
Relay coil current 3 18mA nominal
The controls isolate feature of the 100W power supply permits disconnection
of the relay coil supply. This ensures that no relay contact can be closed.
1. A pair of pilot relays share a single common, but the eight mini-
pilot relays together share a single common. The trackwork and
relay contacts require external fuse protection so that the printed
circuit tracks or contacts are not damaged on extended overload
conditions. Protect the pilot relay pair with a 5A fuse on the
common, and protect the mini-pilot relays with a 3A fuse on the
common.
2. When inductive loads are switched (particularly when the relay
contact breaks the current) sparking across the contact will cause
EMC problems and contact degradation unless the energy is
suppressed. Ensure a snubbing diode is fitted across the inductive
load when breaking capacity is required. For A.C. inductive loads
use a varistor.
3. The 18mA per relay load permits up to 50 relays to be held
simultaneously, using the COPE +15V power output rated at
1Amp.
The 1.25A fuse F1 is located on the Only use the +15V control
rear of the terminal assembly (type F voltage for local
20 x 5mm quick blow). energisation of external
interposing relays. Local
means within the same or
adjacent cubicles within an
installation.
M5 Earth Stud on
side of File
Access to the SYSFAIL alarm on the Five I/O Slot and One I/O Slot backplanes
is shown in Figures 20 and 21 respectively. Terminal block X7 (5 I/O slot file)
or X3 (1 I/O slot file) is located on the left end side of the backplane, near the
CPU slot.
11. Appendices
TERM DEFINITION
A Amps
AC Alternating Current
AI Analog Input
AO Analog Output
AWG American Wire Gauge
C Common
CE Compliance Europe
COPE CPU, OptoNet, Power Supply and Ethernet combined board for the SCD5200
CPU Central Processing Unit
CTS Clear To Send
dB decibel
DC Direct Current
DCB Dual Communications Board
DCD Data Carrier Detect
DI Digital Input
DNP3 Distributed Network Protocol V3.0
DO Digital Output
DSR Data Set Ready
DTR Data Terminal Ready
EMC Electro Magnetic Compatibility
ESD Electro Static Discharge
HLSI High Level Serial Interface
Hz Hertz
IED Intelligent Electronic Device
I/O Input/Output
LED Light Emitting Diode
LS Least Significant
MS Most Significant
NC Normally Closed
RI Ring Indicate
rms Root Mean Square
RTS Request To Send
RTV Remote Terminal Viewer
RX Receive
RXCLK Receive Clock
RXD Receive Data
SCADA Supervisory Control And Data Acquisition
SCD Station Computing Device
SCD5200 Foxboro Australia’s Station Computing Device product
TX Transmit
TXCLK Transmit Clock
TXD Transmit Data
V Volt
W Watt
[1] System Configurator User Manual for the RTU50 and SCD5200
Foxboro Australia
Document No. 2005663
[2] SALL High Level Serial Interface User Manual for the RTU50, RTU10,
SCD5200 and CLS
Foxboro Australia
Document No. 2005167
[4] Safety requirements for electrical equipment for measurement, control, and
laboratory use – Part 1: General requirements
International Electrotechnical Commission
IEC 61010-1, Second Edition 2001-02
The shaded Dual Communications Modules are currently supported by the System
Configurator, and can therefore be configured for the SCD5200. All I/O modules listed are
supported.
Appendix E Calibration
The Electrobus extender board (part number 1901042) may be used to assist in
calibration.
Use the SCD5200 Remote Terminal Viewer (RTV) [3] diagnostic facility to
transmit a continuous MARK for transmit calibration. A typical transmit level
is –10dBm into 600 ohm. –10dBm is 245mVrms across a 600 resistor wired
into the transmit terminal pair.
The detection level of the receiver is determined by observing the behaviour of
the DCD LED on the front of the module. A typical receive level is –35dBm
into 600 ohm and this level is applied to the receive terminal pair. For the given
input level, adjust the receive potentiometer so that the DCD LED turns off.
Then slowly readjust so that the DCD LED just turns on. This should be done
slowly.
A method of obtaining the receive signal is to use an attenuated transmit signal
(if no test set is available).
32DI/4AI Module
Steps:
1. Permit warm up for one minute.
2. Adjust RV1 to measure 1.00000 +10 V across TP1 and TP2. (This will
achieve calibration within specification.)
3. Even more accurate calibration may be achieved. Connect a precision
2.00000 +10 V voltage source to channel 1 input.
4. Adjust RV1 for a 4000 count reading on the RTV display.
20 Channel AI Module
Steps:
1. Permit warm up for 1 minute.
2. Adjust VR1 to measure 1.00000 +10 V across TP1 and TP2. (This will
achieve calibration within specification.)
3. Even more accurate calibration may be achieved. Connect a precision
2.00000 +10 V voltage source to channel 1 input.
4. Adjust VR1 for a 4000 count reading on the RTV display.
Table 5
Note 1: Some counts output will not produce a change in current output, since
there are fewer steps available than counts.
Note 2: These ranges permit the transfer of an analog input value directly to
an analog output without scaling. For example, if 800-4000 is
selected, the analog input is 4 – 20mA across 100 then 4mA input
will give 800 counts internally, and transferred to the output will
produce 4mA without internal scaling being required.
4 Channel AO Module
Steps:
1. First configure the appropriate range (as shown in Table 5) using the
System Configurator [1].
2. Short out or load as required the current loop output (600 maximum).
3. Using RTV, output the low end of the range, e.g. 800 counts.
4. Adjust the offset for 4mA. If no offset is selected using the link, this
adjustment will have no effect.
5. Using the RTV display output the high end of the range, e.g. 4000 counts.
6. Adjust the gain for 20mA, 16mA, or 10mA as required (+10 A).
SCD5200 product used in European Union State shall not have voltages, in the
normal condition above 50 Vrms or 75 Vdc, connected to power, input or
output terminals.
C7 Configure UART