DESIGN REPORT/CALCULATION NOTE

OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 1 of 14
 

STRUCTURAL DESIGN REPORT

FOR
APPROVAL
OF
OFFSHORE CONTAINER/BASKET
(14300mm L x 1200mm W x 1400mm H)
MODEL: XXXXXXXX

0 IFC Issued for Construction 21 February, 2019 NKO CAN SKO

Rev. Status Reason for issue Revision Date Issued by Reviewed by Approved by

Revision History

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 2 of 14
 
Table of Contents

1. GENERAL ................................................................................................................................... 4
1.1. Operational Environment ...................................................................................................... 4
1.2. Standards and Regulation .................................................................................................... 4
1.3. Design Approval ................................................................................................................... 4
2. DIMENSIONS AND RATINGS .................................................................................................... 4
2.1. External Dimensions ............................................................................................................. 4
2.2. Internal Dimensions .............................................................................................................. 4
2.3. Forklift Pocket ....................................................................................................................... 4
2.4. Inside Cubic Capacity ........................................................................................................... 4
2.5. Ratings ................................................................................................................................. 4
3. MATERIAL AND CONSTRUCTION ........................................................................................... 5
3.1. Bottom Rail ........................................................................................................................... 5
3.2. Corner Post .......................................................................................................................... 5
3.3. Top Rail ................................................................................................................................ 5
3.4. Intermediate Post ................................................................................................................. 5
3.5. Bracing ................................................................................................................................. 5
3.6. Forklift Pocket ....................................................................................................................... 5
3.7. Base Plate ............................................................................................................................ 6
3.8. Pad Eye ................................................................................................................................ 6
3.9. Pad Eye Cheek Plate ........................................................................................................... 6
3.10. Properties of Steel Material ............................................................................................... 6
3.10.1. Chemical Properties ...................................................................................................... 6
3.10.2. Mechanical Properties ................................................................................................... 6
4. PRESERVATION ........................................................................................................................ 7
4.1. Surface Preparation of Steel Part ......................................................................................... 7
4.1.1. Prior to Assembly .......................................................................................................... 7
4.1.2. After Assembly .............................................................................................................. 7
4.2. Painting ................................................................................................................................. 7
5. MARKING .................................................................................................................................... 8
5.1. Owner’s code and serial number .......................................................................................... 8

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 3 of 14
 
5.2. Weight .................................................................................................................................. 8
5.3. Owner’s logo ......................................................................................................................... 8
5.4. Other ..................................................................................................................................... 8
5.5. Identification plate. ................................................................................................................ 8
6. TESTING AND INSPECTION ..................................................................................................... 9
6.1. Prototype Container .............................................................................................................. 9
6.2. Testing item and load ........................................................................................................... 9
Lifting from the top Padeye ............................................................................................................. 9
- All Padeye ................................................................................................................................... 9
Lifting from the Forklift pocket ........................................................................................................ 9
Vertical Impact Test .......................................................................................................................... 9
6.3. Production Line Container .................................................................................................... 9
7. DESIGN CALCULATION FOR LIFTING SETS AND PAD EYE............................................... 13
7.1. Objective ............................................................................................................................. 13
7.2. Design Reference ............................................................................................................... 13
7.3. Basic of Design ................................................................................................................... 13
7.4. Conclusion: ......................................................................................................................... 13
7.4.1. Master Link Assembly Dimension: .............................................................................. 13
7.4.2. Sling Leg Dimension: .................................................................................................. 13
7.4.3. Shackle Dimension: ..................................................................................................... 13
7.4.4. Pad Eye Strength: ....................................................................................................... 14

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 4 of 14
 
1. GENERAL

1.1. Operational Environment

The offshore basket is designed and manufactured for repeated use in transport of goods or
equipment, handled in open seas, to, from or between fixed and floating installations and
ships. It can withstand extremes of temperature range -20oC through 80oC without effect on
the offshore basket strength or weather proofness.

1.2. Standards and Regulation

The offshore basket is built in accordance with technical requirements of the EN 12079 Part
1 & 2:2006, BS EN ISO 10855 Part 1 & 2 and DNV 2.7-1:2013.

1.3. Design Approval

Design approval of the offshore basket by Bureau Veritas system will be applied.

2. DIMENSIONS AND RATINGS

2.1. External Dimensions

 Length: 3,450 (± 5) mm
 Width: 1,200 (± 5) mm
 Height: 1,710 (± 5) mm

2.2. Internal Dimensions

 Length: 3,150 (± 5) mm
 Width: 1,000 (± 5) mm
 Height: 1,410 (± 5) mm

2.3. Forklift Pocket

 Width (internal dimension): 238 mm
 Height (internal dimension): 108 mm
 Centre Distance: 1,420 mm

2.4. Inside Cubic Capacity

 Capacity: 4.442 m3

2.5. Ratings
 Maximum Gross Weight: 4,000 kgs (TBC)

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 5 of 14
 
 Maximum Payload: 0,000 kgs
 Estimated Tare Weight: 4,000 kgs

3. MATERIAL AND CONSTRUCTION

3.1. Bottom Rail

 Material : ASTM A.500 Grade B or equivalent quality
 Geometry : Rectangle hollow section
 Size : 200 x 100 x t 6.0 mm

3.2. Corner Post

 Material : ASTM A.500 Grade B or equivalent quality
 Geometry : Rectangle hollow section
 Size : 150 x 100 x t 6.0 mm

3.3. Top Rail

 Material : ASTM A500 Grade B or equivalent quality
 Geometry : Rectangle hollow section
 Size : 200 x 100 x t 6.0 mm

3.4. Intermediate Post

 Material : ASTM A500 Grade B or equivalent quality
 Geometry : Square hollow section
 Size : 100 x 100 x t 6.0 mm

3.5. Bracing
 Material : ASTM A500 Grade B or equivalent quality
 Geometry : Square hollow section
 Size : 100 x 100 x t 6.0 mm

3.6. Forklift Pocket

 Material : ASTM A.36 or equivalent quality
 Geometry : Rectangular hollow section
 Size : 250 x 120 x t 6.0 mm

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 6 of 14
 
3.7. Base Plate
 Material: ASTM A.36 or equivalent quality
 Geometry: Hot rolled steel plate
 Size: t 0.0 mm (Not applicable)

3.8. Pad Eye

 Material: JIS G 3106 SM 490 YA
 Geometry: High tensile strength plate
 Size: t 25.0 mm

3.9. Pad Eye Cheek Plate

 Material: ASTM A.36 or equivalent quality
 Geometry: Hot rolled steel plate
 Size: t 0.0 mm (Not applicable)

3.10. Properties of Steel Material

3.10.1. Chemical Properties

Material C Si Mn P S
ASTM A.36 0.14 0.18 0.71 0.016 0.005
ASTM A.500 Grade B 0.05 0.02 0.84 0.010 0.008
JIS G 3106 SM 490 YA 0.22 0.55 1.70 0.040 0.030

3.10.2. Mechanical Properties

Yield Strength Tensile Strength Elongation min.
Material
min. (kg/mm2) min. (kg/mm2) (%)
ASTM A.36 250 400 23
ASTM A.500 Grade B 317 400 23
JIS G 3106 SM 490 YA 355 490 19

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 7 of 14
 
4. PRESERVATION
4.1. Surface Preparation of Steel Part

4.1.1. Prior to Assembly

 All steel parts are pre-shot blasted and coated.

4.1.2. After Assembly

 Components : All welded areas of exterior and interior of assembled offshore basket.
 Process : Manual shot blasting.
 Cleaning : All dirt, dust shot ball etc. to be completely removed before the basket
enters the paint booth.

4.2. Painting
 The offshore basket is airless sprayed outside using zinc rich primer and acrylic top
coat, which is the converted at 60oC.
 The offshore basket is airless sprayed inside using zinc rich primer and epoxy
polyamide finish, which is the converted at 60oC.
 The paint system and thickness are as follows:

Parts Description DFT (Microns)

Epoxy zinc rich primer (Including shop primer) 40
Epoxy polyamide zinc phosphate primer 40
Outside
Polyurethane top coat 40
Total D.F.T (min.) 120

Epoxy zinc rich primer (Including shop primer) 40

Epoxy polyamide zinc phosphate primer 40
Inside
Polyurethane top coat 40
Total D.F.T (min.) 120

Epoxy zinc rich primer (Including shop primer) 40

Bottom
Wax. Based under coating 200
 

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 8 of 14
 
5. MARKING
All offshore baskets are to be marked in accordance with the EN 12079-1:2006,
requirements as well as certain customers marks, and logos as indicated below.
The marking applied on the offshore basket will be self-adhesive decal of cast vinyl and
seven years life.
Unless otherwise specified, all markings included in this guideline/specification are to be in
decal.
5.1. Owner’s code and serial number
The offshore basket serial number has to be placed in accordance with owner’s
requirements.

5.2. Weight
The weight of the offshore basket is positioned on the right-hand door in such a manner that
no information is hidden by door hardware. The weight shown is the maximum gross weight
of the Tool Box, the tare weight of the container and maximum designed cargo weight or
payload. All weights are to be expressed in kilograms and pounds.

5.3. Owner’s logo

The owner’s logos are to be placed in accordance with owner’s requirements.

5.4. Other
Other markings are affixed in accordance with owner’s requirements.

5.5. Identification plate.

Identification plate is riveted on the one of the door by stainless steel blind rivets.
The rivets heads and periphery of the plate are sealed by sealant except bottom area.

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 9 of 14
 
6. TESTING AND INSPECTION
6.1. Prototype Container
Prototype container manufactured in accordance with this specification will be tested
according to the standard classification container procedures. The deflection of the
components during test are measure with scaled and dial gauges. Upon completion of the
test, the basket will be certified by the society with a test report showing the deflection and
variations within the criteria of the permissible values specified in the society’s rules.

6.2. Testing item and load

Gross Weight (R) = 4,000 kgs
Pay Load (P) = 0,000 kgs
Tare Weight (T) = 4,000 kgs
Sling Weight (S) = 70 kgs (Assumed in the model)

Item Test Load

Lifting from the top Padeye
- All Padeye 2.5 x R =
- Two Padeye diagonally 1.5 x R =
Lifting from the Forklift pocket 1.6 (T + S) =
Vertical Impact Test
- Drop Test 1.0 x R =

6.3. Production Line Container

Every container is manufactured under effective quality control procedure to meet the
specified standards. After completion, all containers are subject to dimension check, door
operation check and weather proof test. The offshore basket will be inspected by the
surveyor of the classification society and identified with the appropriate society seal when
they meet the standards of this specification.

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 10 of 14
 

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 11 of 14
 

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 12 of 14
 

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 13 of 14
 
7. DESIGN CALCULATION FOR LIFTING SETS AND PAD EYE

7.1. Objective
 To determine quad assembly (master link & intermediate), sling & shackle.
 To determine minimal required breaking strength of lifting sets and padeye strength.

7.2. Design Reference

 EN 12079 Part 1 & 2:2006 and DNV 2.7-1:2013

7.3. Basis of Design

 Lifting Point, n = 4
 Number of Intermediate Link, n1 = 2
 Number of Master Link, n2 = 1
 Tare Mass, T = 4000 kg
 Payload, P = 0 kg
 Rating or Maximum gross mass, R = T+ P, R = 4000 kg
 Standard acceleration due to gravity, g = 9.8 m/s2
 Angle of sling leg from vertical, ß = 45º
 Material Padeye JIS G 3106 SM 490 YA
 Yield Strength (C) = Re = 355 N/mm2

7.4. Conclusion:
 If R = 4,000 kg, find the minimum required working load limit (WLLmin)
 WLLmin = 19,200 kg

7.4.1. Master Link Assembly Dimension:

 Select a master link assembly with a WLL of at least 19,200 kg
 Master Link size minimum1-3/8”

7.4.2. Sling Leg Dimension:

See attachment for detailed calculation.

7.4.3. Shackle Information/Dimension:

See attachment for detailed calculation.

 
 DESIGN REPORT/CALCULATION NOTE
OFFSHORE CONTAINERS
Document Number :

XXXX-XXXXX-XXX-XXX-XX

Document Title:
Rev: 0 Status: AFC
DESIGN REPORT/CALCULATION NOTES FOR
Rev. Date:
OFFSHORE CONTAINERS 26 February, 2019
Page 14 of 14
 
7.4.4. Pad Eye Information/Strength:
See attachment for detailed calculation.