BIAYA AKTIVITAS TAMBANG BATUBARA

(OPEN PIT) BY SHOVEL TRUCK

 JENIS PERALATAN TAMBANG
(Equipment Type)

Drilling
g Machine
Bulldozers
Hydraulic Excavators
Backhoe
Shovel
Wheel Loader
Dump Truck :
Rigid DumpTruck
Articulated Dump Truck
Motor Grader
Compactor
.
Pemilihan peralatan tambang yang
di
digunakan
k :
Sifat Fisik Batuan
- daya dukung batuan
- berat jenis
- kekerasan batuan
Topografi Area
Ketebalan batubara
Tingkat produksi
 Coal Flow PT. Indominco Mandiri
Waste Dumping Top Soil Spreading
Re-vegetation

Top Soil Land Clearing

& Stripping Overburden Drilling & ( ROM)
Blasting
•Overburden
Coal Winning
Stripping

Coal Crushing

35 Km
Coal Transport
To Port Stockyard

Shipping Mine Stockyard

Oversea Conveyor2,5 Km
Overland Conveyor 4 Km
Coal Haul Road
Maintenance
Port Stockyard

9
 LANDCLEARING DAN TOPSOIL REMOVAL

Original
Area

Land Clearing

Topsoil Removal

Topsoil
Disposal
 OVERBURDEN REMOVAL
DRILLING

RIPPING

LOADING

DOZING
BLASTING
OB
HAULING

SUPPORT

GRADER

DUMPING DISPOSAL

WATER TRUCK
 COAL
HANDLING

COAL
LOADING

COAL
HAULING

TRUCK ROM
SCALE STOCKPILE

COAL WINNING

CRUSHER
HOPPER

CRUSHING
PLANT
 LOADING BARGING TO
TO BARGE OVERSEAS

TRANSHIPMENT
 PIT
Warehouse

Office

Workshop

B
Base Camp
C

PORT

Biaya
y Tambang
g
Tunnel
(THE FUTURE)
 AVAILABILITY HYRARCHY

S
Standby
R
Repair

Working

(W + S) W Production
PA = UA = Prod’ty =
(W + R + S) (W + S) W
 DEFINITION
W = Working
R = Repair
S = Standby

MOHH = Machine On Hand Hours = W + R + S

PA = Physical of Availability (Availability)

UA = Use of Availabilityy (Utilization)
( )

Running Equipment = Jumlah alat yang sedang beroperasi di lapangan

Active Equipment = Running Equipment + Maintained Equipment
Production = N x MOHH x Prod’ty
yxPAxUA

Production x (W + S) x W
Production = N x (W + R + S) x
W (W + R + S) (W + S)

N = Production = Production x 1 x 1
Prod’ty xMOHH x UA x PA Prod’ty MOHH x UA PA

= W x 1 x 1
MOHH x UA PA

W x 1
MOHH x UA PA

= Running Eq.
PA

N Active = Running Equipment

PA *MOHH=Machine On Hand Hours
 CONTOH HITUNG KEBUTUHAN ALAT ANGKUT
DISTRICT A
Production in June : 1,000,000 Bcm
MOHH : 30 day x 24 hours = 720 hours (April)
HD 785 Pro’ty : 162.56 Bcm/hour (haul dist = 1.50 km)
PA : 85%
UA : ((85%
((8 % X 720)
20) - 261.8)
26 8) / (85%
(8 % X 720)
20) = 57.23%
23%

CALCULATION
1,000,000
1 000 000 Bcm
B
W= 162.56 Bcm/Hr
= 6,151.6 hrs

6,151.6 hrs
Running Eq.
Eq = 720 hrs x 57.23%
= 14.93
14 93

14.93
Active Eq. = 85%
= 17.56 ≈ 18

PRODUCTION = 18 x 720 hrs x 85% x 57.23% x 162.56 bcm/hr = 1,024,852 bcm

PRODUCTION = 17 x 720 hrs x 85% x 57.23% x 162.56 bcm/hr = 967,916 bcm

 PRODUKTIVITAS ALAT
• Fungsi dari :
• Kapasitas Alat (Machine)
• Cycle time (Machine)
• Sifat material (kekerasan, berat jenis) (Material)
• Kondisi lapangan (Environment)
• Skill operator (Manpower)
 PRODUKTIVITAS ALAT MUAT

Prod’tas = C x bf x 3600 x je
cm

C = kapasitas bucket (m3)

bf = bucket factor
je = job effisiensi
cm = cycle
y time ((detik))
 CONTOH :
C = 12.5 m3
bf = 1.0
cm = 26 detik
Je = 0.75
0 75

P d kti it = 12.5
Produktivitas 12 5 m33 x 11.0
0 x 3600” x 0
0.75
75
26 “
= 1,298 lcm/jam : 1.25

= 1,038 bcm/jam
 PRODUKTIVITAS ALAT ANGKUT
• Produkttivitas = C x 60 x je
cmt

cmt = (n x cm) + d/v1 + t1 + d/v2 +t2

cmt = cycle time alat angkut

n = jumlah mangkok muatan untuk isi bak truck
cm = cycle time alat muat
d = jarak angkut
v1 = kecepatan rata rata dalam keadaan bermuatan
v2
2 = kecepatan
k t ratat rata
t dalam
d l keadaan
k d k
kosong
t1 = dumping time
t2 = positioning time
 CONTOH
Dumptruck kapasitas angkut 91 ton (vessel = 60 m3); alat muat berkapasitas 14 m3.
Berat jenis tanah = 1.78 ton/m3. Jarak angkut = 1.5 km

Kapasitas DT = 91 / 1.784 = 51.00 m3 -----Æ C = 51.00 m3

--Æ n = 51.00 / 12.5 = 4.08 = 5 x
cm = 26”

cmt = ( 5 x 26” ) + 1.50 km/ 21.2 km/hr + 60” + 1.50 km/ 30.8 km/hr + 60” = 11.32
menit

Prod’tas = 51.12 m3 x 60’ X 0.75 lcm / jam

11.32’

= 203.20 lcm/jam : 1.25 lcm/bcm

= 162.56 bcm/jam.
 PROYEK LAYAK SECARA
EKONOMIS

Earning After Tax >>>> 10%

Net Present Value >> 0

I t
Internal
l Rate
R t off Return
R t >>>> MIRR
 MIRR (= Minimum Internal Rate of
R
Return)) ----- hurdle
h dl rate

• Inflation Rate 2.5%

• Term of payment 0.6%
• Geological Risk 9.0%

» MIRR = 12 1%
12.1%