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RENR7869-01
February 2015
J300
CLR-GA WIRE NAME POS TERM/PLUG
GY-16 A701-A1 A -
PU-16 A702-A3 B -
BR-16 A703-A5 C -
GN-16 A704-A7 D -
BU-16 A705-A9 E - P303 NOTE X P304 NOTE X
GY-16 A706-A11 F - CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
YL-16 L985-A10 G - BR-16 A703-A5 A 154-2389 GN-16 A704-A7 A 154-2389
YL-16 L985-A12 H - OR-16 L984-A6 B 154-2389 OR-16 L984-A8 B 154-2389
OR-16 L984-A6 I - ACCESSORY TABLE ACCESSORY TABLE
OR-16 L984-A8 J - QTY PART NAME P/N QTY PART NAME P/N
WH-16 L983-A2 K - 1 PLUG 153-9693 1 PLUG 153-9693
WH-16 L983-A4 L - 1 SEAL 154-0877 1 SEAL 154-0877
M 1 CLIP 154-3769 1 CLIP 154-3769
N
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 246-4476
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
7 6 5 4 3 2 1
A701-A1 GY-16
A702-A3 PU-16 ENGINE HARNESS WIRING DIAGRAM
A703-A5 BR-16
A704-A7 GN-16
A705-A9 BU-16
INJECTOR
HARNESS
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR
INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6 P2
J300 P300 1607690 ENGINE CONTROL MODULE
2464476 2464475 1
NOTE X
NOTE X
NOTE X
NOTE X
NOTE X
NOTE X
A701-A1 GY-16 A A701-E21 GY-18 PRESSURE SENSOR +5V
E E
A701-E21 GY-18 G828-E1 WH-18 2
B
A
B
A
B
A
B
A
B
A
B
A
A702-A3 PU-16 B A702-E22 PU-18 A702-E22 PU-18 G829-E5 GN-18 3 PRESSURE SENSOR RETURN
P306
1539693
P301
P303
1539693
P304
P305
1539693
1539693
P302
1539693
1539693
A703-A5 BR-16 C A703-E23 BR-18 A703-E23 BR-18 4
A704-A7 GN-16 D A704-E24 GN-18 A704-E24 GN-18 5
A705-A9 BU-16 E A705-E40 BU-18 A705-E40 BU-18 6
A706-A11 GY-16 A706-A11 GY-16 F A706-E41 GY-18 A706-E41 GY-18 7
L985-A12 YL-16 L985-A12 YL-16 G L985-E35 YL-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
L985-A10 YL-16 L985-A10 YL-16 H L985-E34 YL-18 L983-E29 WH-18 9
L984-A8 OR-16 L984-A8 OR-16 I L984-E30 OR-18 L983-E28 WH-18 10
L984-A6 OR-16 L984-A6 OR-16 J L984-E31 OR-18 L983-E27 WH-18 11
L983-A4 WH-16 L983-A4 WH-16 K L983-E29 WH-18 12
L983-A2 WH-16 L983-A2 WH-16 L L983-E28 WH-18 13
M L984-E30 OR-18 1
J648
INLET AIR B
HEATER LAMP A
C987-RD
K995-OR
C987-RD
P1
1607689
WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
659-PK 29 WARNING LAMP
FAST IDLE ENABLED LAMP
OFF K998-BU 30 OUTPUT #1
ON OR
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO START LAMP
14
61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
STARTER 27
SIGNAL- C973-GN
MOTOR 26
GROUND 9 PIN CAB
CONNECTOR 993-BR 3 INPUT SENSOR COMMON #2
NOTE Z SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
B -BAT. A
J
SIGNAL- 451-BR 451-BR 39
57
TACHOMETER NEGATIVE B
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
J906-BR 70 IGNITION KEY SWITCH
14 AWG GXL
10A 101-RD 48 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 53 UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
10A 101-RD 55 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
229-BK 63 -BATTERY
TRANSMISSIONS 14 AWG GXL
229-BK 65 -BATTERY
ENGINE 14 AWG GXL
229-BK 67 -BATTERY
BLOCK 14 AWG GXL
229-BK 69 -BATTERY
G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
C978-BR C978-BR 35 SET
H795-PK
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
(+) BATTERY N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
(+) BATTERY SWITCHED G840-PU 21 OUTPUT #8
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
STARTING CIRCUIT CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
K982-YL 60 INPUT #3
G841-GN 7 INPUT #4
(-) BATTERY / SENSOR RETURN H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH IDENT HARNESS CHG
(PEDAL RELEASED POSITION) 25
SENSOR / ACTUATOR SUPPLY
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
G842-GY 47 INPUT #5
E 246-4947 04 (J2 / ENGINE)
+BAT.
G882-WH G882-WH 64 INPUT #13 A 246-4948 01 (INJECTOR)
SIGNAL PLUS TO ECM CLUTCH PEDAL POSITION SWITCH N/C
(PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
SIGNAL MINUS TO ECM L901-GY 18 INPUT SENSOR COMMON #1 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH 153-9693. REFER TO REHS1809
CONTROL PLUS FROM ECM (PEDAL RELEASED POSITION) M990-OR 23 INPUT #19 FOR REPAIR AND INSTALLATION DETAILS.
CONTROL MINUS FROM ECM DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
H795-PK G844-PK G844-PK 46 INPUT #7 AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
DATA LINK PLUS C983-WH 49 ENGINE COOLANT LEVEL NORMAL THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY
A
DATA LINK MINUS
A
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12 CABLE 139-4166.
(TRANSMISSION IN GEAR)
24
H795-PK E971-GN E971-GN 41 INPUT #11
51
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY TRUCK ENGINE ELECTRICAL SYSTEM
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION MEDIA NUMBER: RENR7869-01
G837-YL 11 OUTPUT #5
ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN SOLENOID
ARC Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SUPPRESSOR in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
ENGINE
Injection Actuation Injector VIEW ALL CALLOUTS
Pressure Harness Intake Manifold
Sensor Connector Air Temperature Atmospheric
P300/J300 Sensor Pressure
J204 (Behind Intake
P103 Sensor
Manifold) Boost
P203 Pressure
Sensor Ambient Air
P200 Temperature
Sensor
J102
(Behind Plate
not shown)
Inlet Air Heater
Lamp
Connector
P648
Inlet Air Heater
Relay
P501
Injection Actuation
Pressure Control
Valve
P500
Fuel Pressure
Sensor
Turbo P209
Wastegate (not shown)
Solenoid
P511
Primary Engine
Speed / Timing
Sensor
(Top)
P401
Secondary Engine
Speed / Timing
Sensor
(Bottom)
P402
Engine Coolant
Temperature
Sensor
Engine Oil
P100
Pressure P2/J2
Sensor
P201
Engine
Control J1
Module
CONNECTOR AND SPLICE PIN CONFIGURATION
VIEW ALL CALLOUTS
Turbo
Wastegate
Injector Solenoid
Harness P511 Injection Actuation
Connector Injection Actuation Pressure Control
P300 Inlet Air Heater Pressure Valve
Relay Sensor P500
P501 J204
Engine Coolant
Temperature
Sensor Engine Oil
P100 Boost
Pressure Pressure S T AI NL E S S S T E E L BRAI DI NG RUNS
Sensor Sensor T HROUGHOUT T HE E NT I RE 246- 4947 HARNE S S .
P201 P200
T HE S T AI NL E S S S T E E L BRAI DI NG I S
GROUNDE D AT T HE BACK OF T HE T URBO
WAS T E GAT E S OL E NOI D CONNE CT OR P511.
G829-GN
Splice
Fuel Pressure
Sensor
P209
HARNESS AND WIRE SYMBOLS
Component
Part Number
PIN CONFIGURATION
160-7690
246-4475
K
A J
B
I
L
C H
N
D
G
E F
M
246-4476
K
J A
I B
L
N
C
H
G D
F E
M
A B
A B GRAY
1 2 3
B A
A B A B
C
C
2 1
A B B 1 2