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INTERACTIVE SCHEMATIC

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EC-C2 E-C60
EC-C3

E-C61

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RENR7869-01
February 2015

C7 On-Highway Truck Engine


Electrical System
RMF1-UP
FML1-UP
FMM1-UP
JRT1-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.


CONNECTOR TABLE FOR HARNESS 246-4947
P2
CLR-GA WIRE NAME POS TERM/PLUG
P100
1 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG P300
WH-18 G828-E1 2 180-9340
BU-18 995-E18 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
GN-18 G829-E5 3 180-9340
PK-18 G833-E12 2 180-9340 GY-18 A701-E21 A -
4 8T-8737
ACCESSORY TABLE PU-18 A702-E22 B -
5 8T-8737
QTY PART NAME P/N BR-18 A703-E23 C -
6 8T-8737
1 PLUG_AS. 155-2269 GN-18 A704-E24 D -
7 8T-8737
1 WEDGE 155-2261 BU-18 A705-E40 E -
BU-18 G850-E9 8 180-9340
GY-18 A706-E41 F -
9 8T-8737 J102 YL-18 L985-E35 G -
10 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG YL-18 L985-E34 H -
11 8T-8737 GN-18 Y772-E19 1 180-9339 OR-18 L984-E30 I -
12 8T-8737 PK-18 G833-E14 2 180-9339 OR-18 L984-E31 J -
13 8T-8737 ACCESSORY TABLE WH-18 L985-E29 K -
GY-18 A747-E10 14 180-9340 QTY PART NAME P/N WH-18 L985-E28 L -
15 8T-8737 1 RECEPTACLE_AS. 3E-3364 M -
16 8T-8737 1 WEDGE 3E-3365 N -
PK-18 C991-E51 17 180-9340
ACCESSORY TABLE
PK-18 G833-E11 18 180-9340 P103 QTY PART NAME P/N
19 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG_AS. 246-4475
20 8T-8737 BU-18 C967-E20 1 180-9340
21 8T-8737 PK-18 G833-E13 2 180-9340 P401
22 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
23 8T-8737 QTY PART NAME P/N BK-18 E963-E39 A 111-1567
GY-18 994-E16 24 180-9340 1 PLUG_AS. 155-2269 WH-18 E964-E38 B 111-1567
BR-18 G849-E17 25 180-9340 1 WEDGE 155-2261 ACCESSORY TABLE
26 8T-8737 QTY PART NAME P/N
27 8T-8737 P200 1 RECEPTACLE_AS. 100-3320
28 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
29 8T-8737 WH-18 G828-E3 A 180-9340 P402
30 8T-8737 GN-18 G829-E7 B 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
31 8T-8737 PK-18 A746-E25 C 180-9340 BU-18 E965-E37 A 111-1567
BU-18 995-E18 32 180-9340 ACCESSORY TABLE YL-18 E966-E36 B 111-1567
33 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
GN-18 Y772-E19 34 180-9340 1 PLUG_AS. 155-2267 QTY PART NAME P/N
BU-18 C967-E20 35 180-9340 1 WEDGE 155-2276 1 RECEPTACLE_AS. 111-2416
GY-18 A701-E21 36 180-9340
PU-18 A702-E22 37 180-9340 P201 P500
BR-18 A703-E23 38 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-18 A704-E24 39 180-9340 BR-18 G826-E26 A 180-9340 PK-18 G854-E45 1 180-9340
PK-18 A746-E25 40 180-9340 BU-18 G827-E47 B 180-9340 PU-18 G855-E46 2 180-9340
BR-18 G826-E15 41 180-9340 GY-18 994-E16 C 180-9340 ACCESSORY TABLE
BU-18 G827-E48 42 180-9340 ACCESSORY TABLE QTY PART NAME P/N
43 8T-8737 QTY PART NAME P/N 1 PLUG_AS. 155-2269
WH-18 L983-E27 44 180-9340 1 PLUG_AS. 155-2267 1 WEDGE 155-2261
OR-18 L984-E32 45 180-9340 1 WEDGE 155-2276
YL-18 L985-E33 46 180-9340 P501
47 8T-8737 P203 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 E964-E38 48 180-9340 CLR-GA WIRE NAME POS TERM/PLUG RD-18 C987-E44 1 180-9340
BK-18 E963-E39 49 180-9340 WH-18 G828-E2 A 180-9340 BU-18 G850-E43 2 180-9340
50 8T-8737 GN-18 G829-E8 B 180-9340 ACCESSORY TABLE
51 8T-8737 GY-18 A747-E10 C 180-9340 QTY PART NAME P/N
52 8T-8737 ACCESSORY TABLE 1 PLUG_AS. 155-2269
53 8T-8737 QTY PART NAME P/N 1 WEDGE 155-2261
BU-18 A705-E40 54 180-9340 1 PLUG_AS. 155-2267
GY-18 A706-E41 55 180-9340 1 WEDGE 155-2276 P511
56 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
57 8T-8737 J204 WH-18 M795-E99 1 180-9340
YL-18 E966-E36 58 180-9340 CLR-GA WIRE NAME POS TERM/PLUG BK-18 C211-E98 2 180-9340
BU-18 E965-E37 59 180-9340 WH-18 G828-E4 A 180-9339 ACCESSORY TABLE
60 8T-8737 GN-18 G829-E6 B 180-9339 QTY PART NAME P/N
PK-18 G854-E45 61 180-9340 BR-18 G849-E17 C 180-9339 1 PLUG_AS. 155-2269
PU-18 G855-E46 62 180-9340 ACCESSORY TABLE 1 WEDGE 155-2261
WH-18 M795-E99 63 180-9340 QTY PART NAME P/N
BK-18 C211-E98 64 180-9340 1 RECEPTACLE_AS. 3E-3370 P648
65 8T-8737 1 WEDGE 3E-3371 CLR-GA WIRE NAME POS TERM/PLUG
66 8T-8737 RD-18 C987-E44 A 116-6159
67 8T-8737 P209 BU-18 G850-E42 B 116-6159
68 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
69 8T-8737 BR-18 G826-E50 A 180-9340 QTY PART NAME P/N
70 8T-8737 BU-18 G827-E49 B 180-9340 1 PLUG_AS. 116-6158
ACCESSORY TABLE PK-18 C991-E51 C 180-9340 2 SEAL 100-6674
QTY PART NAME P/N ACCESSORY TABLE 1 RETAINER 111-2422
1 PLUG_AS. 160-7690 QTY PART NAME P/N 1 CAP 116-6161
1 GROMMET 231-6517 1 PLUG_AS. 237-0227
2 STRAP 3S-2093
CONNECTOR TABLE FOR HARNESS 246-4948

P302 NOTE X P301 NOTE X


CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PU-16 A702-A3 A 154-2389 GY-16 A701-A1 A 154-2389
WH-16 L983-A4 B 154-2389 WH-16 L983-A2 B 154-2389
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG 153-9693 1 PLUG 153-9693
1 SEAL 154-0877 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769

J300
CLR-GA WIRE NAME POS TERM/PLUG
GY-16 A701-A1 A -
PU-16 A702-A3 B -
BR-16 A703-A5 C -
GN-16 A704-A7 D -
BU-16 A705-A9 E - P303 NOTE X P304 NOTE X
GY-16 A706-A11 F - CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
YL-16 L985-A10 G - BR-16 A703-A5 A 154-2389 GN-16 A704-A7 A 154-2389
YL-16 L985-A12 H - OR-16 L984-A6 B 154-2389 OR-16 L984-A8 B 154-2389
OR-16 L984-A6 I - ACCESSORY TABLE ACCESSORY TABLE
OR-16 L984-A8 J - QTY PART NAME P/N QTY PART NAME P/N
WH-16 L983-A2 K - 1 PLUG 153-9693 1 PLUG 153-9693
WH-16 L983-A4 L - 1 SEAL 154-0877 1 SEAL 154-0877
M 1 CLIP 154-3769 1 CLIP 154-3769
N
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 246-4476

P305 NOTE X P306 NOTE X


CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-16 A705-A9 A 154-2389 GY-16 A706-A11 A 154-2389
YL-16 L985-A10 B 154-2389 YL-16 L985-A12 B 154-2389
ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG 153-9693 1 PLUG 153-9693
1 SEAL 154-0877 1 SEAL 154-0877
1 CLIP 154-3769 1 CLIP 154-3769
DIAGNOSTIC CODE LISTING

Diagnostic Code Listing


Flash Flash
PID-FMI Description PID-FMI Description
Code Code
N/A 55 No Diagnostic Code Detected 105-00 64 High Intake Manifold Air Temperature Warning
001-11 72 Cylinder #1 Injector current fault 105-03 38 Intake Manifold Air Temperature voltage high
002-11 72 Cylinder #2 Injector current fault 105-04 38 Intake Manifold Air Temperature voltage low
003-11 73 Cylinder #3 Injector current fault 105-11 64 Very High Intake Manifold Air Temperature
004-11 73 Cylinder #4 Injector current fault 108-03 26 Barometric Pressure voltage high
005-11 74 Cylinder #5 Injector current fault 108-04 26 Barometric Pressure voltage low
006-11 74 Cylinder #6 Injector current fault 110-00 61 High Coolant Temperature Warning
022-11 42 Primary to Secondary Engine Speed Signal Calibration 110-03 27 Coolant Temperature voltage high
022-13 42 Engine Speed Signal Calibration Not Performed 110-04 27 Coolant Temperature voltage low
030-08 29 PTO Throttle signal invalid 110-11 61 Very High Coolant Temperature
030-13 29 PTO Throttle out of calibration 111-01 62 Low Coolant Level Warning
032-05 33 Turbo Wastegate Solenoid current low 111-02 12 Coolant Level signal invalid
032-06 33 Turbo Wastegate Solenoid current high 111-03 12 Coolant Level voltage high
032-11 33 Turbo Wastegate Solenoid current mismatch 111-04 12 Coolant Level voltage low
041-03 21 8 Volt Supply voltage high 111-11 62 Very Low Coolant Level
041-04 21 8 Volt Supply voltage low 164-00 17 Excessive Injection Actuation Pressure
042-11 18 Injection Actuation Pressure output fault 164-02 15 Injection Actuation Pressure Signal Erratic
043-02 71 Key Switch Fault 164-03 15 Injection Actuation Pressure Voltage High
064-02 34 Secondary Engine Speed loss of signal 164-04 15 Injection Actuation Pressure Voltage Low
064-08 34 Secondary Engine Speed loss of signal 164-11 39 Injection Actuation Pressure system fault
064-11 34 Secondary Engine Speed no pattern 168-00 17 Excessive ECM Battery Power
070-05 49 Inlet Air Heater current low 168-01 51 Low ECM Battery Power
070-06 49 Inlet Air Heater current high 168-02 51 ECM Battery Power Intermittent
071-00 01 Idle Shutdown Override 173-00 16 High Exhaust Gas Temperature Derate
071-01 47 Idle Shutdown 173-11 16 Very High Exhaust Gas Temperature Derate
071-14 47 PTO Shutdown 186-04 00 PTO Engine Shutdown Switch Voltage Low
084-00 41 Vehicle Overspeed Warning 186-14 47 PTO Engine Shutdown Switch Occurrence
084-01 31 Vehicle Speed loss of signal 190-00 35 Engine Overspeed Warning
084-02 36 Vehicle Speed signal invalid 190-02 34 Primary Engine Speed loss of signal
084-08 36 Vehicle Speed signal out of range 190-08 34 Primary Engine Speed loss of signal
084-10 36 Vehicle Speed signal rate of change 190-11 34 Primary Engine Speed no pattern
084-14 00 Quick Stop Occurrence 224-11 00 Theft Deterrent Active
091-08 32 Throttle Position Invalid 224-14 00 Theft Deterrent Active with Engine Cranking
091-13 28 Throttle Position out of Calibration 231-02 58 J1939 Data Incorrect
100-01 46 Low Oil Pressure Warning 231-12 58 J1939 Data Link Not Responding
100-03 24 Oil Pressure voltage high 231-14 57 Transmission Data Link Derate
100-04 24 Oil Pressure voltage low 232-03 21 5 Volt Supply voltage high
100-11 46 Very Low Oil Pressure 232-04 21 5 Volt Supply voltage low
102-01 25 Low Boost Pressure 246-11 00 Brake Pedal Switch #1 Fault
102-02 25 Boost Pressure signal erratic 247-11 00 Brake Pedal Switch #2 Fault
102-03 25 Boost Pressure voltage high 252-11 59 Engine Software Incorrect
102-04 25 Boost Pressure voltage low 253-02 56 Check Customer or System Parameters
102-07 25 Boost Pressure not responding 253-14 56 Truck Manufacturer Parameter Not Programmed
RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Electrical Troubleshooting Guide SENR9808
Systems Operation / Testing and Adjusting SENR9812
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
7 6 5 4 3 2 1

A701-A1 GY-16
A702-A3 PU-16 ENGINE HARNESS WIRING DIAGRAM
A703-A5 BR-16
A704-A7 GN-16
A705-A9 BU-16
INJECTOR
HARNESS
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CONNECTOR
INJECTOR #1 INJECTOR #2 INJECTOR #3 INJECTOR #4 INJECTOR #5 INJECTOR #6 P2
J300 P300 1607690 ENGINE CONTROL MODULE
2464476 2464475 1

NOTE X

NOTE X

NOTE X

NOTE X

NOTE X

NOTE X
A701-A1 GY-16 A A701-E21 GY-18 PRESSURE SENSOR +5V
E E
A701-E21 GY-18 G828-E1 WH-18 2

B
A

B
A

B
A
B
A
B
A

B
A
A702-A3 PU-16 B A702-E22 PU-18 A702-E22 PU-18 G829-E5 GN-18 3 PRESSURE SENSOR RETURN

P306
1539693
P301

P303
1539693

P304

P305
1539693
1539693

P302
1539693

1539693
A703-A5 BR-16 C A703-E23 BR-18 A703-E23 BR-18 4
A704-A7 GN-16 D A704-E24 GN-18 A704-E24 GN-18 5
A705-A9 BU-16 E A705-E40 BU-18 A705-E40 BU-18 6
A706-A11 GY-16 A706-A11 GY-16 F A706-E41 GY-18 A706-E41 GY-18 7
L985-A12 YL-16 L985-A12 YL-16 G L985-E35 YL-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
L985-A10 YL-16 L985-A10 YL-16 H L985-E34 YL-18 L983-E29 WH-18 9
L984-A8 OR-16 L984-A8 OR-16 I L984-E30 OR-18 L983-E28 WH-18 10
L984-A6 OR-16 L984-A6 OR-16 J L984-E31 OR-18 L983-E27 WH-18 11
L983-A4 WH-16 L983-A4 WH-16 K L983-E29 WH-18 12
L983-A2 WH-16 L983-A2 WH-16 L L983-E28 WH-18 13
M L984-E30 OR-18 1

A747-E10 GY-18 14 ATMOSPHERIC PRESSURE


N L984-E31 OR-18 15
L984-E32 OR-18 16
P401 C991-E51 PK-18 17 FUEL PRESSURE
SYMBOL DESCRIPTION 1003320 G833-E11 PK-18 18 TEMPERATURE SENSOR RETURN
PRIMARY(TOP) A E963-E39 BK-18 L985-E35 YL-18 19
ENGINE SPEED/TIMING SENSORS B E964-E38 WH-18 L985-E34 YL-18 20
CIRCUIT CONNECTED 236-6221 L985-E33 YL-18 21
P402 22 TIMING CALIBRATION(-)
CIRCUIT NOT CONNECTED 1112416 23 TIMING CALIBRATION(+)
SECONDARY(BOTTOM) A E965-E37 BU-18 E963-E39 BK-18 ENGINE OIL PRESSURE
ELECTRICAL CONNECTION TO 994-E16 GY-18 24
MACHINE STRUCTURE
ENGINE SPEED/TIMING SENSORS B E966-E36 YL-18 E964-E38 WH-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
236-6221 E965-E37 BU-18 26
INTERNAL ELECTRICAL CONNECTION P500 E966-E36 YL-18 27
TO SURFACE OF COMPONENT 1552269 28
CONNECTOR INJECTION ACTUATION 1 G854-E45 PK-18 G854-E45 PK-18 29
PRESSURE CONTROL VALVE 2 G855-E46 PU-18 G855-E46 PU-18 30
H# 31
CIRCUIT GROUPING DESIGNATION
995-E18 BU -18 32 ENGINE COOLANT TEMPERATURE
J204 A746-E25 PK-18 33
ATCH WIRE, CABLE, COMPONENT 3E3370 A747-E10 GY-18 Y772-E19 GN-18 34 AMBIENT AIR TEMPERATURE
+5V OR-18 A G828-E4 WH-18 Y772-E19 GN-18 C967-E20 BU -18 35 INTAKE MANIFOLD AIR TEMP.
SPLICE INJECTION ACTUATION PRESSURE SENSOR
RETURN YL-18 B G829-E6 GN-18 A701-E21 GY-18 36 INJECTOR CYL 1
224-4536
SIGNAL GN-18 C G849-E17 BR-18 A702-E22 PU-18 37 INJECTOR CYL 2
BLADE, SPADE, RING OR SCREW G828-E1 WH-18 A703-E23 BR-18 38 INJECTOR CYL 3
TERMINAL
G828-E2 WH-18 A704-E24 GN-18 39 INJECTOR CYL 4
P201 G828-E3 WH-18 A746-E25 PK-18 40 BOOST PRESSURE
1552267 G828-E4 WH-18 G826-E15 BR-18 41 ENGINE OIL PRESSURE (+5V)
G827-E48 BU-18 42 ENGINE OIL PRESSURE RETURN
D D
+5V A G826-E26 BR-18
ABBREV COLOR ENGINE OIL PRESSURE SENSOR
161-1705 RETURN B G827-E47 BU-18 43
SIGNAL C 994-E16 GY-18 G826-E15 BR -18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
RD RED G826-E26 BR -18 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
P209 G826-E50 BR -18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
WH WHITE 2370227 47
E964-E38 WH-18 48 SPEED/TIMING TOP(+)
OR ORANGE FUEL PRESSURE SENSOR +5V 1 G826-E50 BR-18
G829-E5 GN-18 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
248-2167 RETURN 2 G827-E49 BU-18
G829-E6 GN-18
YL YELLOW SIGNAL 3 C991-E51 PK-18
G829-E7 GN-18
50
51
PK PINK P203 G829-E8 GN-18 52
1552267 53
BK BLACK +5V A G828-E2 WH-18 A705-E40 BU-18 54 INJECTOR CYL 5
ATMOSPHERIC PRESSURE SENSOR G827-E48 BU -18 A706-E41 GY-18 55 INJECTOR CYL 6
RETURN G829-E8 GN-18
GY GRAY 161-1703
SIGNAL
B
C A747-E10 GY-18 G827-E47 BU -18 56
G827-E49 BU -18
PU PURPLE E966-E36 YL-18
57
SPEED/TIMING BOTTOM(+)
J102 58
BR BROWN 3E3364
G833-E11 PK-18
E965-E37 BU-18 59 SPEED/TIMING BOTTOM(-)
AMBIENT AIR TEMPERATURE SENSOR +5V BK-18 1 Y772-E19 GN-18 60
GN GREEN 191-6587 RETURN BK-18 2 G833-E14 PK-18 G833-E14 PK-18 G854-E45 PK-18 61 IAP CONTROL VALVE(+)
G833-E13 PK-18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
BU BLUE P200 G833-E12 PK-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
1552267 C211-E98 BK-18 64 TURBO WASTEGATE(-)
+5V A G828-E3 WH-18 65
BOOST PRESSURE SENSOR C991-E51 PK-18 66
161-1704 RETURN B G829-E7 GN-18
K995-OR SIGNAL C A746-E25 PK-18 C967-E20 BU -18 67
G849-E17 BR-18 68
P501 P103 995-E18 BU -18 69
INLET AIR
1552269 1552269 994-E16 GY -18 70 ECM GND STRAP
HEATER RELAY INTAKE MANIFOLD AIR
175-2300 1 C987-E44 RD-18 SIGNAL 1 C967-E20 BU-18
TEMPERATURE SENSOR RETURN
209-5581 2 G850-E43 BU-18 G850-E9 BU-18 2 G833-E13 PK-18
130-9811 G850-E9 BU-18
P100
P648 1552269 M795-E99 WH-18
1166158 TO ECM
INLET AIR ENGINE COOLANT SIGNAL C211-E98 BK-18 MOUNTING
1 995-E18 BU -18
HEATER B G850-E42 BU-18 TEMPERATURE SENSOR RETURN 2 G833-E12 PK-18 BOLT
A C987-E44 RD-18 130-9811

INLET AIR G850-E9 BU-18


HEATER GROUND
STRAP P511
1552269
C TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18
STAINLESS STEEL BRAIDING RUNS
THROUGHOUT THE ENTIRE 246-4947 HARNESS. C
230-9944 2 C211-E98 BK-18 THE STAINLESS STEEL BRAIDING IS
GROUNDED AT THE BACK OF THE TURBO
WASTEGATE SOLENOID CONNECTOR P511.

J648
INLET AIR B
HEATER LAMP A
C987-RD

TYPICAL VEHICLE HARNESS WIRING DIAGRAM


CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O CHECK ENGINE LAMP


L994-YL ENGINE CONTROL MODULE
RELAY

K995-OR

C987-RD
P1
1607689
WARNING LAMP
659-PK L994-YL 28 CHECK ENGINE LAMP
KEY SWITCH
659-PK 29 WARNING LAMP
FAST IDLE ENABLED LAMP
OFF K998-BU 30 OUTPUT #1
ON OR
G880-PK G880-PK 31 OUTPUT #9
START WAIT TO START LAMP
14
61
E718-PK 10 OUTPUT #2
E991-GY 12 OUTPUT #3
EXHAUST BRAKE FLYBACK G836-WH 13 OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SOLENOID DIODE 15
C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
1
SIGNAL+ C974-PU C974-PU 36 SPEEDOMETER POSITIVE
SPEEDOMETER
ALTERNATOR C973-GN 37 SPEEDOMETER NEGATIVE
STARTER 27
SIGNAL- C973-GN
MOTOR 26
GROUND 9 PIN CAB
CONNECTOR 993-BR 3 INPUT SENSOR COMMON #2
NOTE Z SIGNAL+ 450-YL F713-OR 17 INPUT #14
TACHOMETER
+BAT. B 450-YL 38 TACHOMETER POSITIVE
B -BAT. A
J
SIGNAL- 451-BR 451-BR 39
57
TACHOMETER NEGATIVE B
H 43
J1587 - G E793-BU E793-BU 9 J1587 DATA LINK NEGATIVE
- 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL 8 J1587 DATA LINK POSITIVE
J1939 SHIELD E A249-BK A249-BK 42 J1939 DATA LINK SHIELD
J1939 - D K990-GN K990-GN 34 J1939 DATA LINK NEGATIVE
BATTERY 3 BATTERY 2 BATTERY 1
J1939 + C K900-YL K900-YL 50 J1939 DATA LINK POSITIVE
J906-BR 70 IGNITION KEY SWITCH
14 AWG GXL
10A 101-RD 48 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 52 UNSWITCHED +BATTERY
14 AWG GXL
10A 101-RD 53 UNSWITCHED +BATTERY
TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
10A 101-RD 55 UNSWITCHED +BATTERY
MODULATOR FOR AUTOMATIC 14 AWG GXL
229-BK 63 -BATTERY
TRANSMISSIONS 14 AWG GXL
229-BK 65 -BATTERY
ENGINE 14 AWG GXL
229-BK 67 -BATTERY
BLOCK 14 AWG GXL
229-BK 69 -BATTERY
G839-BU 20 OUTPUT #7
G838-BR 19 OUTPUT #6
C978-BR C978-BR 35 SET
H795-PK
C979-OR C979-OR 44 RESUME
K999-GN 56 INPUT #1 (PTO ON/OFF SWITCH)
SET/RESUME SWITCH FAST IDLE ENABLE SWITCH
K980-PK 58 INPUT #2
(+) BATTERY N/O MOMENTARY SWITCH
H795-PK L902-GN L902-GN 40 INPUT #18
(+) BATTERY SWITCHED G840-PU 21 OUTPUT #8
H795-PK C975-WH C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
STARTING CIRCUIT CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
K982-YL 60 INPUT #3
G841-GN 7 INPUT #4
(-) BATTERY / SENSOR RETURN H795-PK C992-PU C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH IDENT HARNESS CHG
(PEDAL RELEASED POSITION) 25
SENSOR / ACTUATOR SUPPLY
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
G842-GY 47 INPUT #5
E 246-4947 04 (J2 / ENGINE)
+BAT.
G882-WH G882-WH 64 INPUT #13 A 246-4948 01 (INJECTOR)
SIGNAL PLUS TO ECM CLUTCH PEDAL POSITION SWITCH N/C
(PEDAL RELEASED POSITION) G843-OR 6 INPUT #6
SIGNAL MINUS TO ECM L901-GY 18 INPUT SENSOR COMMON #1 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR
H795-PK C977-BU C977-BU 22 CLUTCH PEDAL POSITION SWITCH 153-9693. REFER TO REHS1809
CONTROL PLUS FROM ECM (PEDAL RELEASED POSITION) M990-OR 23 INPUT #19 FOR REPAIR AND INSTALLATION DETAILS.
CONTROL MINUS FROM ECM DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V NOTE Z: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
H795-PK G844-PK G844-PK 46 INPUT #7 AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
DATA LINK PLUS C983-WH 49 ENGINE COOLANT LEVEL NORMAL THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY

A
DATA LINK MINUS
A
N/O MOMENTARY SWITCH TRANSMISSION NEUTRAL SWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVEL LOW ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12 CABLE 139-4166.
(TRANSMISSION IN GEAR)
24
H795-PK E971-GN E971-GN 41 INPUT #11
51
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY TRUCK ENGINE ELECTRICAL SYSTEM
G845-PU 68 INPUT #8 (REMOTE PTO ACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 5 AP SENSOR/SWITCH COMMON
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION MEDIA NUMBER: RENR7869-01
G837-YL 11 OUTPUT #5
ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN SOLENOID
ARC Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SUPPRESSOR in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1
ENGINE
Injection Actuation Injector VIEW ALL CALLOUTS
Pressure Harness Intake Manifold
Sensor Connector Air Temperature Atmospheric
P300/J300 Sensor Pressure
J204 (Behind Intake
P103 Sensor
Manifold) Boost
P203 Pressure
Sensor Ambient Air
P200 Temperature
Sensor
J102
(Behind Plate
not shown)
Inlet Air Heater
Lamp
Connector
P648
Inlet Air Heater
Relay
P501
Injection Actuation
Pressure Control
Valve
P500
Fuel Pressure
Sensor
Turbo P209
Wastegate (not shown)

Solenoid
P511

Primary Engine
Speed / Timing
Sensor
(Top)
P401
Secondary Engine
Speed / Timing
Sensor
(Bottom)
P402
Engine Coolant
Temperature
Sensor
Engine Oil
P100
Pressure P2/J2
Sensor
P201
Engine
Control J1
Module
CONNECTOR AND SPLICE PIN CONFIGURATION
VIEW ALL CALLOUTS

Connector and Splice Locations for Harness 246-4947

Turbo
Wastegate
Injector Solenoid
Harness P511 Injection Actuation
Connector Injection Actuation Pressure Control
P300 Inlet Air Heater Pressure Valve
Relay Sensor P500
P501 J204

Engine Coolant
Temperature
Sensor Engine Oil
P100 Boost
Pressure Pressure S T AI NL E S S S T E E L BRAI DI NG RUNS
Sensor Sensor T HROUGHOUT T HE E NT I RE 246- 4947 HARNE S S .
P201 P200
T HE S T AI NL E S S S T E E L BRAI DI NG I S
GROUNDE D AT T HE BACK OF T HE T URBO
WAS T E GAT E S OL E NOI D CONNE CT OR P511.

G829-GN
Splice

G833-PK L985-YL G850-BU


Splice Splice Splice
L984-OR Splice
L983-WH Splice G828-WH
Splice
G826-BR
Splice
Engine Ambient Air Inlet Air Heater
Control Temperature Lamp
G827-BU Intake Manifold
Module Splice Sensor Atmospheric Connector
P2 Air Temperature Pressure P648
J102
Secondary Engine Primary Engine Sensor Sensor
Speed / Timing Speed / Timing P103 P203
Sensor Sensor
(Bottom) (Top)
P402 P401

Fuel Pressure
Sensor
P209
HARNESS AND WIRE SYMBOLS

Harness identification code


This example indicates
wire 135 in harness "AG". Connector Reference
Designator
Part Number For
P174 J174 P274 J274 Connector Assem bly
1306795 1306795 1117898 3E5179
325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
2
Pin Socket
Wire Wire Fuse
Color Gauge Pin or Socket
Single Wire Ground Number
Connector Circuit Connection 200-L32 BK-14
Number
Identification
105-9344

Component
Part Number
PIN CONFIGURATION

160-7690

246-4475
K
A J
B
I
L

C H
N
D
G
E F
M

246-4476
K
J A
I B
L
N
C
H
G D

F E
M

116-6158 237-0227 100-3320

A B
A B GRAY
1 2 3

3E-3370 155-2267 111-2416

B A
A B A B

C
C

153-9693 NOTE X 155-2269 3E-3364

2 1
A B B 1 2