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Cast-in Channels

9-1 www.cfsfixings.com
Contents
Typical Channel Applications 9-3

Typical Cast-in Channel Anchor Variations 9-4

Cast-in Channel - Cold Rolled 9-5

Cast-in Channel - Hot Rolled 9-7

T-Bolts 9-8

Longitudinal Resistance 9-10

Toothed Channel Type CHT 9-11

CFS Flexi Channels Type F 9-12

CFS Captive Fixing Nuts 9-13

CFS UNI Channel 41/21 Cast-In Insert 9-14

Sled Channels for Metal Deck Floors 9-15

CAST-IN CHANNELS
Met Stop for Fixing to the Edge of Metal Deck Floors 9-16

CFS Plain Back Channels 9-18

Special Channel Fabrications 9-19

Channels - Material, Standards 9-20

10
www.cfsfixings.com 9-2
Typical Channel Applications
Curtain Wall

Curtain Wall: Bracket to Top of Slab Curtain Wall: Bracket to Side of Slab

Masonry Support System: Fixing brick and stone Structural Steel: Curtain Wall Bracket Steel to Structural
support angles Steel with Plain Backet Channel

Fixing of Mechanical Services Pipe Support Bracket to Underside of Slab

Lift guide rails Fixing elevator guide rails and door surrounds

9-3 www.cfsfixings.com
Typical Cast-in Channel
Anchor Variations
CFS high quality inserts are designed to provide flexible ‘T’-bolts can be placed in the channels easily and moved to
fixing points for concrete structures. Channels are ideal the desired position. Subsequent removal of components
for use near the edges of concrete where drilling is not is very simple.
possible. They are ideal for use in post-tensioned structures.

CFS-S stud anchor standard CFS-W welded wave anchor

CFS channels can be supplied with either of the above anchor configurations. The load capacity is identical. Standard
anchor centres on long lengths of channel are 250 mm. Other centres can be supplied on request. Special anchor types
can be provided to suit specific site requirements.

CAST-IN CHANNELS
T-Bolts Filler
T head bolts or locking plates are simply inserted All channels intended for casting in contain CFS quick
anywhere along the channel and turned through to remove filler.
90° to block into position.

Cold Rolled or Hot Rolled


In most circumstances, cold rolled sections provide the appropriate solution. Where vibration is an issue or in safety-
critical applications, hot rolled channels should be considered. If in doubt, seek advice.

www.cfsfixings.com 9-4
Cast-in Channel - Cold Rolled
Channel PEC-TA PEC-TA PEC-TA PEC-TA PEC-TA PEC-TA
Anchor
28/15 38/17 40/25 49/30 54/33 72/49
Cold rolled Cold rolled Cold rolled Cold rolled Cold rolled
Cold rolled
Bolt anchor Bolt anchor Bolt anchor Bolt anchor Bolt anchor
Welded I
anchor

15°15°
min
15°15°
min
15°
minminmin
15°
min
‘β’‘α’
‘α’ ‘α’ ‘α’
‘β’ ‘β’‘β’
‘β’‘α’
‘α’ ‘β’

Material
Hot-dip. galvan. x x x x x x
Stainless steel A4 x x x x x x
100100100100100250250
100 250
250
250
250
Stainless steel A2 On Demand On Demand On Demand On Demand On Demand On Demand
Bolt 28/15 38/17 40/22 50/30 50/30 72/48
F F F FFF2 F F2 F2 FF22 F2 2F 2F 2F2F
2F 2F
hef,min /bch /hch 45/28/15 76/38/17 79/40/25 94/50/30 155/53.5/33 179/72/49
150mm
150mm150mm
150mm (recommended
(recommended
150mm
150mm
(recommended
(recommended
(recommended minimum)
(recommended
minimum)
minimum)
minimum)
minimum)
minimum)
hef,min - Effective anchoring depth min. bch - Width of channel hch - Height of channel
Standard Short piece cast-in channels
F r F r FFrr FFFrrr FFrr FFFrrr FFFrrr FFFrrr FFrr FFFrrr FFrrr FFrrr F r FFrr F r
Anchor centres
150 200 250 300 150 150 250 250
(mm)

Standard channel
150 200 250 300 350 550
lengths (mm)
Other short lengths are available to order, please consult CFS.

Cold Rolled C-Channel

9-5 www.cfsfixings.com
Cast-in Channel - Cold Rolled
Dimensioning and design calculations
The design of the products with a European Technical Approval is based on the standard CEN/TS 1992-4. We provide PEC
Rail software to allow you to optimize product selection, which is available on our website www.cfs-fixings.com
The design loads for the CFS-PEC-TA Cast in channel are provided in this brochure. Please contact our technical office
for assistance if necessary

Load capacities for cold rolled channels


Capacities per bolt where the T-bolts are spaced no closer than the anchors on the back of the channel

Tension Max Shear Min Shear Slab Anchor


Capacity C25/30 Capacity C30/37 Capacity C30/37 thickness ≥ Spacing
where c≥ Tension where c≥ Shear where c≥ Shear (if thinner, 5min 5max
Only Only Only consult
software)
mm kN mm kN mm kN mm mm mm
CFS-PEC-
40 5 59 5 40 4.5 100 50 200
TA 28/15
CFS-PEC-
50 10 90 10 50 5.5 125 100 200
TA 38/17

CAST-IN CHANNELS
CFS-PEC-
50 11.1 100 11.1 50 6.2 150 100 250
TA 40/25
CFS-PEC-
75 17.2 141 17.2 75 9.4 150 100 250
TA 49/30
CFS-PEC-
100 30.5 250 30.5 100 14.4 200 100 250
TA 54/33
CFS-PEC-
150 55.6 360 55.6 150 22.2 250 100 400
TA72/49

This table may be used in simple cases. The values are for tension only, shear only, or compare resultant forces of a
tension and shear components with the shear capacities. In cases where there is a longitudinal force along the length
of the channel, please see our nibbed bolt and toothed channel products.
These values are ultimate capacities and should be compared with the factored design loads.
PEC Rail software is available on our website www.cfs-fixings.com that would be useful for complex cases, with
tensile and shear forces together, with close edge distances, different slab thickness or different concrete strength.
CFS will provide technical assistance for any problems you have, so if in doubt, ask for help.

www.cfsfixings.com 9-6
Cast-in Channel - Hot Rolled
Channel PEC-TA 40/22 PEC-TA 50/30 PEC-TA 52/34
Anchor Hot rolled Hot rolled Hot rolled
Welded I anchor Welded I anchor Welded I anchor

Hot Rolled C-Channel

Material
Hot-dip. galvan. x x x
Stainless steel A2 On Demand On Demand On Demand
Bolt to suitv 40/22 50/30 50/30
hef,min /bch /hch 79/40/22 94/50/30 155/52/34
hef,min - Effective anchoring depth min. bch - Width of channel hch - Height of channel

Capacities per bolt where the T-bolts are spaced no closer than the anchors on the back of the channel

Tension Shear Shear Slab Anchor


Capacity C25/30 Capacity C30/37 Capacity C30/37 thickness ≥ Spacing
where c≥ Tension where c≥ Shear where c≥ Shear (if thinner, 5min 5max
Only Only Only consult soft-
ware)
mm kN mm kN mm kN mm mm mm
PEC-TA 40/22 50 11.1 100 11.1 50 6.4 150 100 250
PEC-TA 50/30 75 17.2 141 17.2 75 4 150 100 250
PEC-TA 52/34 100 30.6 250 30.5 100 6.1 200 100 250

This table may be used in simple cases. The values are for tension only, shear only, or compare resultant forces of a
tension and shear components with the shear capacities.
These values are ultimate capacities and should be compared with the factored design loads.
For more complicated design cases, please consult with CFS who will prepare a calculation for situation.

9-7 www.cfsfixings.com
T-Bolts
CFS T-bolts are drop forged specifically designed to be used Grade A4 and class 70 are also available to
with the appropriate channel section. All mild steel T-bolts order. Please note that when deciding the correct
are supplied electroplated finish as standard grade 4.6. channel and ‘T’-bolt combination the load capacity of both
channel and ‘T’-bolt need to be taken into consideration.
They are also available grade 4.6 hot dip spun galvanised
to BS-1971 to provide a minimum of 43 microns thickness.
Stainless steel T-bolts are A2 grade 50.

Size Range for Channels

Type T Bolt 28/15 T Bolt 38/17 T Bolt 40/22 T Bolt 50/30 T Bolt 72/48

All bolts are delivered in one


box with nuts and washers.
Nuts and washers are packed
in separate plastic bags.

Electro zinc plated* x x x x x


Stainless steel A4 x x x x x
Grade 4.6 as standard x x x x x

CAST-IN CHANNELS
8.8 on request x x x x x
Diameter M8-M12 M10-M16 M10-M16 M12-M20 M20-M30
Length (mm) 15-100 20-200 20-300 30-300 50-200

*Hot-dip galvanised available on request.

SWL and Technical Characteristics

Grade 4.6 Grade 8.8

Max. Load kN* Bending Max. Load kN* Bending


Bolt size Torque Torque
Moment Moment
Nm Nm
Tension Shear kNm Tension Shear
kNm
M6 3 4.3 2.9 3 3 11.6 6.4 9
M8 8 7.9 5.3 8 8 21.1 11.7 22
M 10 13 12.5 8.4 16 15 33.4 18.6 43
M 12 25 18.2 12.1 28 25 48.6 27 75
M 16 40 33.9 22.6 72 40 90.4 50.2 192
M 20 120 52.9 35.3 140 120 141.1 78.4 374
M 24 200 76.3 50.7 242 200 203.3 113 647
M 27 300 99.1 66 360 300 264.1 146.9 959
M 30 380 121.1 80.6 486 380 322.8 179.5 1295

* Please also check channel capacities for the conditions present.

www.cfsfixings.com 9-8
DETERMINING REQUIRED BOLT LENGTH

Profile Type f (mm) Bolt m+s+u (mm)


CFS-PEC-TA 28/15 Cold 2.3 M6 8.8
CFS-PEC-TA 38/17 Cold 3 M8 11.3
CFS-PEC-TA 40/25 Cold 6 M10 13.9
CFS-PEC-TA 49/30 Cold 7.5 M12 17.3
CFS-PEC-TA 54/33 Cold 8 M16 21.8
CFS-PEC-TA 72/49 Cold 10 M20 27.0
CFS-PEC-TA 40/22 Hot 6 M24 32.5
CFS-PEC-TA 50/30 Hot 8 M27 36.5
CFS-PEC-TA 52/34 Hot 11.5 M30 40
l = Required bolt length
f = Height of the profile lip

Cold = Cold rolled m = Height of the nut


Hot = Hot rolled s = Thickness of the washer
lk = Clamping thickness
u = Length of bolt protruding

Once you have determined the minimum required bolt length for your
application, please consult with CFS to establish the suitable stock length.
We carry a wide range of lengths in stock.

9-9 www.cfsfixings.com
Longitudinal Resistance
Where forces exist along the length of the channel, there
are two alternative solutions, ribbed T-Bolts alongside our
hot-rolled channels, or toothed channels. If in doubt, please
send your conditions to CFS for advice.

Nibbed T-Bolts
These bolts must be used with hot rolled channels, hot
dipped galvanized. All bolts grade 8.8

Channel Nibbed T-Bolt Toque Longitudinal


Nm Design Capacity
kN
CFS-PEC-TA 40/22 HSZ 40-22 M16 120 4.1
CFS-PEC-TA 50/30 HSZ 50-30 M16 120 10.0
CFS-PEC-TA 50/30 HSZ 50-30 M20 360 11.8
CFS-PEC-TA 52/34 HSZ 52-34 M20 360 11.8

A steel-to-steel contact is required between channel and attachment.


A calibrated torque wrench must be used.

CAST-IN CHANNELS

www.cfsfixings.com 9-10
Channel BoClh
t annel BolT-b
t olt lengthsT-b
avaoilltab
leln
eg(tm
hm
s a) vailable (mm) Stainless steelSb
taoilntlleesnsgsttheselavbaoilltableln
eg(tm
hm
s a) vailable (mm)
profile dip
arm
oefitleer Grade
diameter 8.8 (CZS )
Grade 8.8 (CZS) A4 (CZS ) A4 (CZS ) A 2 (CZS ) A2 (CZS )

38/23 M16
38/23 30, 40, 50, 603, 08,04, 01,0500, ,16205,, 8105,01
M16 , 0200,01
, 2350,0150, 200, 30600 60

Toothed Channel Type CHT


M12 30, 40, 50, 60, 30,
M12 80, 40,
100,125,150,200,300
50, 60, 80, 100,125,150,200,300

41/22 M16
41/22 50, 100
M16 50, 100 35, 50 35, 50 40, 50, 60, 7540, 50, 60, 75

M12 M12 35, 50 35, 50 loads in 35, 50, 80


35, 50, 80 50 50
Bolt Channel Allowable Longitudinal loads Minimum spacing in
diameter profile reinforced concrete reinforced concrete (mm)
Bolt ChBan onltel
(CHT)
Allo
Cwhaan
bnleelload(kN)†inlefolrocaeddscionnrcerientfeo(rkceNd) concrete (kN)
Asllionwraeb Minimum spacM inin
gim
inurm
einsfpoarcciendgcio
nnrcerientfeo(rm
cem
d )concrete (m
Channel spacing
diameter prodfiia
lemeter(pupllr-oofu Long
pelrls-eolength
ilte, tran(sor
vu ush osrvreerssShort
t,etarran ueltsahnetchannel
alroo
ad ) sultantLong
r sre (llooandgsilength
)tudbolt
inal l(olo
ad
n
Bolt
sg)itupair
dinal load s) ChNormal
annel sp acingannel sedge
pair ChParallel pacingEnd edge
single bolt with bolt pair or single 2-anchor* 3-anchor*
(CHT) Long(CHT) length Long Short
length channel with bolt pair Long
Short channel with bolt pair Long length length Bolt pair Bolt pair Normal pair Normal
C1 C2 C3 Parallelpair
edge ParallelEnd edge edge End edge
3-anchor
or single bolt or sin 3g - alencbhooltr 3- anchor or single bolt or 2 si-nagnlcehb
oo
r*lt 32- ann
-a choo
ch r*r* 3C1
- anchor* C2
C1 C3
C2 C3
250 150 150 150 150
250

150 C1
250 250 150 C1 C2 C2
250 250
C3
C3

T- bolts Grade T-
8.8bolts Grade 8.8
T-bolts Grade 8.8
M16 38/M16
23 381/ 22.30 12.0 20.0 20.0 12.0 122.00.0 2204..00 12245.0 18255 8755 75
M16 41/ 22 38/23
41/ 82.20 12.0 20.0
8.0 14.0 14.0 12.0
5.5 20.0 24.0
5.58 .0 181..00 1101125 85
0.0 7
10075
5 7650 60
41/22 8.0 14.0 5.5 8.0 110 100 75 60
M12 38/M12
23 381/ 22.30 12.0 20.0 20.0 12.0 122.00.0 2204..00 12245.0 18255 8755 75
M12 41/ 22 38/23
41/ 82.20 12.0 20.0
8.0 14.0 14.0 12.0
5.5 20.0 24.0
5.58 .0 181..00 1101125 85
0.0 7
10075
5 7550 50
41/22 8.0 14.0 5.5 8.0 11.0 100 75 50
Stainless steel bolts
Stainless steel bolts
Stainless steel bolts
M16 41/M16
22 41/ 82.20 8.0 14.0 14.0 5.5 5.85.0 181..00 11010.0 17050 7650 60
M16 41/22 8.0 14.0 5.5 8.0 11.0 100 75 60
M12 41/M12
22 41/ 82.20 8.0 14.0 14.0 4.0 4.80.0 88..00 1080.0 17050 7550 50
M12
Notes: Notes:
41/22 8.0 14.0 4.0 8.0 8.0 100 75 50
* Subject to check on resultant
* Subject to check load.
on resultant load.
Notes: *Subject
Allowable loads to checkare
quoted onafter
resultant load. †Pull-out,
application transverse
of aapplication
Safety Factor shear or resultant 2.5
loads.
on Allowable loads quoted are after application of a Safety Factor of approximately
Allowable loads quoted are after of aofSafety
approximately test in reinforced
Factor of approximately 2.5 on testconcrete.
in reinforced concrete.
2.5 on test in
For extreme bolt reinforced
positions concrete.
and For extreme
minimum cut boltdistances,
edge positions and minimum
please consultcut edge
CFS Ltd.distances, please consult CFS Ltd. Two bolts on the same channel taking longitudinal
For extreme bolt positions and minimum
loads can be as little as 50mm apart, please consult CFS Ltd. cut edge distances, please consult CFS Ltd.
Two bolts on theTwo
same channel
bolts on thetaking longitudinal
same channel loads
taking can be as loads
longitudinal little as 50be
can mmas apart;
little asplease
50 mm consult
apart; CFS Ltdconsult
please . CFS Ltd .

9-11 www.cfsfixings.com
CFS Flexi Channels Type F
CFS Flexi Channels are ideally suited for the quick, reliable
and cost efficient fixing of different construction elements to
metal deck floors.
The insert can be adjusted in height to suit the varying floor
profiles and fabricated ski assemblies are simple to fit to the
base of the adjustable feet.

CFS Cast-In 49/30 with Flexible Anchor

Product Description
Length Number Min. Total Max. Total
Hot dipped galvanized or
[mm] of Anchors Height [mm] [mm]
stainless steel
CFS - TA/F - 40/25, 49/30 200 or 350 200 (2) / 350 (3) 60 90
CFS - TA/F - 40/25, 49/30, 54/33 200 or 350 200 (2) / 350 (3) 85 110
CFS - TA/F - 40/25, 49/30, 54/33 200 or 350 200 (2) / 350 (3) 108 158
Other lengths / profile types or materials are available on request
For min. total height = 60mm the loads FRd have to be reduced by factor 0.92

CAST-IN CHANNELS
N

Total min and max height


N N
V
V 49

V 3.25
30

200m 350m

Resultant
Tension [kN] Shear [kN] Min. Edge T-Bolts
Section [kN]
SWL [NRD] SWL [N] Distance [mm] SWL
SWL [R]
40/25 10 10 10 120 12mm (9.3kN) 16mm (17.3kN)
49/30 15 15 15 150 16mm (17.3kN) 20mm (27.0kN)
54/33 25 25 25 250 16mm (17.3kN) 20mm (27.0kN)
All load values in accordance with design criteria CEN­/TS 1992-4-3

• Loads based on minimum C35 concrete strength


• For 350mm channels minimum bolt centres = 150mm
• For minimum height flexi anchors reduce the load by (x 0.92)

www.cfsfixings.com 9-12
CFS Captive Fixing Nuts
The Economic Fix to Channel Inserts
The main benefits are:
• Channels are supplied ready for casting in complete
with the channel nuts.
• Very quick to install – no down time looking for
seperate T-Bolts.
• Very economical particularly for larger diameters and
longer projections.

Captive Nut Data for Cast-In Channel Inserts

Captive Nut Indicative Load Capacities


40/25 Channel c/w M12 Captive Nut 8kN Tensile: 10kN Shear
49/30 Channel c/w M16 Captive Nut 12.5kN Tensile: 15kN Shear
54/33 Channel c/w M20 Captive Nut 25kN Tensile: 25kN Shear

40/25 Channel c/w M12 Captive Nut

49/30 Channel c/w M16 Captive Nut

54/33 Channel c/w M20 Captive Nut

9-13 www.cfsfixings.com
CFS UNI Channel 41/21
Cast-In Insert
Size: 41 x 21 x 2.5mm
• Concrete inserts are available in standard lengths of
3 metres which are supplied complete with polystyrene
infill and End Caps in place.
• Non-standard lengths can be supplied in increments of
200mm. Dedicated lengths to suit your requirements
can also be produced.
• Finish pre-galvanised or hot dip galvanised. If site
installation requires the concrete insert to be cut and
end caps must be reinserted at each end.

22 15

100mm

CAST-IN CHANNELS
100mm
39

100mm

7mm Diameter
Fixing Hole 21mm

Recommended loadings
UNI Channel 41/21 Safe working load 41mm
Point load
(250mm centres) 5.5 kN

Continuous Load
(per 1000mm) 22 kN

Concrete Strength 35 N/mm

www.cfsfixings.com 9-14
CAST-IN CHANNEL

Sled Channels for Metal


LS FOR METAL DECK FLOORS MET STOP FOR
Deck Floors Sled channel assemblies are fabricated to suit
e designed to to be used in CFS Met-stop pro
CFS ski channels are designed to to be used in the top Ski channel assemblies are fabricated to suit your particular
etal decksurface
floors.ofSled channel your particular project requirements. We fixing
metal deck floors. Ski channel assemblies allow project requirements. We manufacture to suit your slabto metal dec
annel inserts to be
channel easily
inserts manufacture
to be easily positioned to they
so that suit are
your slab depth anddecking
depth and decking channel contained
type and edge condition details.
flush with the surface
ey are flush with the surface of the concrete and maintain a
type and edge condition details. CFS
CFS will will be to advise of the most economical
be pleased
maintain correct edgeedge
a correct distance from the decking
pleased toedge trim.
advise assembly for you.
of the most economical
ecking edge trim. assembly for you.
Channel with support foot for metal deck flooring

TAIL

Edge spacers give precise setting out.


Edge spacers give precise setting out.
Manufactured to suit the slab depth,
or to sit on top of the ribs.
Manufactured
Please advise your exact decking detail. to suit the slab depth,
or to sit on top of the ribs.
Please advise your exact decking detail.

Single, double or triple channel


assemblies can be produced.
Single, double or triple channel
assemblies can be produced.

Ski allowable load data


LOAD DATA
(for typical example when used to fix curtain walling)
when used to fix curtain walling)

Min. edge Resultant Loads (R) Reinforcement


Channel distance e Single point Bolt pair* requirements
38/17 100 mm 16 kN 12 kN Standard mesh
40/25 125 mm 18 kN 16 kN and
49/30 150 mm 10 kN 20 kN 10 mm dia. bar
³ 50 ³ 25
Notes: Quoted loads assume unit cast into lightweight con-
e 450 mm long
Resultant
Mesh
load (R) crete minimum 130 mm thick, 25 N/mm2 strength and are with
after the application Resultant
of a safety factor of approximately 3:1.
load (R)
4 No.
* Loads quoted assume the component is fixed to sled 10 mm dia.
assembly using two bolts minimum 100 mm apart. Bobs(300/80)
Additional reinforcement
Fix restr
leg back

9–7

9-15 www.cfsfixings.com
Met Stop for Fixing to the Edge
of Metal Deck Floors
CFS Met stop provides the complete solution for fixing to metal deck floors.
Comprising a cast-in channel contained within a metal edge trim.

to Min
order 50

to order

CAST-IN CHANNELS
CFS Met stop is manufactured to suit your particular
project conditions. Met-stop edge trim is produced from
pre-galvanized sheet with either hot-dip galvanized or
stainless steel channel inserts.

Typical installation showing Met stop shot fired or


tek-screwed down to the steel frame. Restraint straps are
provided to give additional restraint to the upper edge.

Fix restraint straps, tying vertical


leg backto the metal decking

www.cfsfixings.com 9-16
MET STOP LOAD DATA AND REINFORCEMENT REQUIREMENTS
Met stop load data and reinforcement requirements
Loading 2 strength 2
Loadingdata
dataforfor
lightweight concrete
lightweight of minimum
concrete 25 N/mm25
of minimum N/mm strength reinforced
reinforced as detailed on previous page.
as detailed on previous page.

Extreme bolt Allowable


250mm mc
Maximum position (ed), resultant
250 mm mc
Met stop cantilever (c)* (assuming mc)* load (F)
28/15 MTS 40 mm 25 mm 3.5 kN
38/17 MTS 50 mm 30 mm 6.0 kN
F
ed 40/25 MTS 75 mm 45 mm 8.0 kN
F
ed Quoted loads are after the application of a safety factor
of 3:1. * ‘Preferred cantilever’ = 25 mm.

Reinforcement requirements to achieve full loading in lightweight concrete, strength 25 N/mm2.


Reinforcement requirements to achieve full loading in lightweight concrete, strength 25 N/mm2.

300
Standard mesh
standart
300 mesh
standart
plus
mesh
10Standard mesh longitudinal bar
mm diameter
50 50

plus
min. min.
to order

with
10 mm diameter longitudinal bar
to order

10 mm diameter bobs (300/80)


with
at10
300
mmmm centres bobs
diameter for long lengths
(300/80)
150 mm mm
at 300 centres for short
centres lengths
for long lengths
to order
150 mm centres for short lengths
to order

CFS Met stop can be provided to suit your site requirements at short notice.
We manufacture to suit your site dimensions.

CFS Met-stop can be provided to suit your site


requirements at short notice. We manufacture to
suit your site dimensions.

9-9 9–9

9-17 www.cfsfixings.com
CFS Plain Back Channels
Plain back channels are useful in non-concrete applications
for example, welded to steel stations.

Max.point Bending load capacity at span L (single span element) Corresponding


load F flex [kN] 2x F flex [kN] q flex [kN/m] Bolt

L max L [m] L [m] L [m] Type Thread


Fz
[kN] [cm] 0.50 1.00 1.50 0.50 1.00 1.50 0.50 1.00 1.50 M

28/15 3.9 8 0.8 0.3 0.12 0.6 0.16 0.07 3.3 0.4 0.13 28/15 6-12

38/17 4.8 11 1.5 0.6 0.3 1.1 0.3 0.15 6.1 0.9 0.3 38/17 10-16

41/41 5.6 49 5.4 2.7 1.8 4.0 2.0 1.3 21.5 5.4 2.3 41/41 8-16

40/25 3.8 33 2.6 1.3 0.6 1.9 0.8 0.4 10.3 2.2 0.7 40/22 10-16

CAST-IN CHANNELS
49/30 4.9 46 4.3 2.2 1.2 3.3 1.6 0.7 17.4 4.3 1.3 50/30 10-20

40/22 5.7 21 2.6 1.3 0.6 2.0 0.8 0.3 10.5 2.1 0.6 40/22 10-16

50/30 11.0 19 5.3 2.7 1.6 4.0 2.0 0.9 21.4 5.3 1.7 50/30 10-20

52/34 17.0 21 8.8 4.4 2.8 6.6 3.3 1.6 35.1 8.8 3.0 50/30 10-20

72/48 31.0 32 22.3 11.2 7.4 16.7 8.4 5.6 89.3 22.3 9.9 72/48 20-30

All load bearing are calculated as elastic-plastic values according to DIN 18800; these are approximate values and can be
used for EC3.
Partial safey coefficient gamma f=1.4, deflection =max l/150. Calculate the design values as FR,d=1.4xF
For other sizes, please consult CFS.

www.cfsfixings.com 9-18
Special Channel Fabrications

Welded in pairs to aid setting out SKI Channel for the Metal Deck Floor

Radiussed Fabricated corner piece

9-19 www.cfsfixings.com
Channels - Material,
Standards
Channel Hot Rolled, Cold Rolled T-Bolt Grade 4.6, Grade 8.8

Mild Steel Material S235JR (RSt 37-2) Hot Dip Galvanized DIN EN ISO 10684,
Material No. 1.0038, 1.0044 DIN EN ISO 898-1
DIN EN 10025 DIN EN ISO 4034
Hot Dip Material S235JR (RSt 37-2) zinc coating ≥ 40 µm
Galvanized
Material No. 1.0038, 1.0044 DIN 50961, DIN EN 1403,
DIN EN 10025 DIN EN ISO 4042
hot dip galvanised - DIN EN ISO DIN EN ISO 898-1
1461,
zinc coating ≥12 µm
zinc coating ≥ 50 µm
Grade A2-50, A2-70
Stainless Steel HCR
Grade A4-50, A4-70
Material No. 1.4529/1.4547
Stainless Steel HCR
DIN EN 10088
Material No. 1.4529, HCR50
A4
DIN EN 3506-1

CAST-IN CHANNELS
Material No. 1.4401/ 1.4404/
DIN EN 10 088
1.4571
A4
DIN EN 10088
Material No. 1.4401/ 1.4404/
1.4571
DIN EN ISO 3506-1
DIN EN 10 088

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