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9-1 www.cfsfixings.com
Contents
Typical Channel Applications 9-3
T-Bolts 9-8
CAST-IN CHANNELS
Met Stop for Fixing to the Edge of Metal Deck Floors 9-16
10
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Typical Channel Applications
Curtain Wall
Curtain Wall: Bracket to Top of Slab Curtain Wall: Bracket to Side of Slab
Masonry Support System: Fixing brick and stone Structural Steel: Curtain Wall Bracket Steel to Structural
support angles Steel with Plain Backet Channel
Lift guide rails Fixing elevator guide rails and door surrounds
9-3 www.cfsfixings.com
Typical Cast-in Channel
Anchor Variations
CFS high quality inserts are designed to provide flexible ‘T’-bolts can be placed in the channels easily and moved to
fixing points for concrete structures. Channels are ideal the desired position. Subsequent removal of components
for use near the edges of concrete where drilling is not is very simple.
possible. They are ideal for use in post-tensioned structures.
CFS channels can be supplied with either of the above anchor configurations. The load capacity is identical. Standard
anchor centres on long lengths of channel are 250 mm. Other centres can be supplied on request. Special anchor types
can be provided to suit specific site requirements.
CAST-IN CHANNELS
T-Bolts Filler
T head bolts or locking plates are simply inserted All channels intended for casting in contain CFS quick
anywhere along the channel and turned through to remove filler.
90° to block into position.
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Cast-in Channel - Cold Rolled
Channel PEC-TA PEC-TA PEC-TA PEC-TA PEC-TA PEC-TA
Anchor
28/15 38/17 40/25 49/30 54/33 72/49
Cold rolled Cold rolled Cold rolled Cold rolled Cold rolled
Cold rolled
Bolt anchor Bolt anchor Bolt anchor Bolt anchor Bolt anchor
Welded I
anchor
15°15°
min
15°15°
min
15°
minminmin
15°
min
‘β’‘α’
‘α’ ‘α’ ‘α’
‘β’ ‘β’‘β’
‘β’‘α’
‘α’ ‘β’
Material
Hot-dip. galvan. x x x x x x
Stainless steel A4 x x x x x x
100100100100100250250
100 250
250
250
250
Stainless steel A2 On Demand On Demand On Demand On Demand On Demand On Demand
Bolt 28/15 38/17 40/22 50/30 50/30 72/48
F F F FFF2 F F2 F2 FF22 F2 2F 2F 2F2F
2F 2F
hef,min /bch /hch 45/28/15 76/38/17 79/40/25 94/50/30 155/53.5/33 179/72/49
150mm
150mm150mm
150mm (recommended
(recommended
150mm
150mm
(recommended
(recommended
(recommended minimum)
(recommended
minimum)
minimum)
minimum)
minimum)
minimum)
hef,min - Effective anchoring depth min. bch - Width of channel hch - Height of channel
Standard Short piece cast-in channels
F r F r FFrr FFFrrr FFrr FFFrrr FFFrrr FFFrrr FFrr FFFrrr FFrrr FFrrr F r FFrr F r
Anchor centres
150 200 250 300 150 150 250 250
(mm)
Standard channel
150 200 250 300 350 550
lengths (mm)
Other short lengths are available to order, please consult CFS.
9-5 www.cfsfixings.com
Cast-in Channel - Cold Rolled
Dimensioning and design calculations
The design of the products with a European Technical Approval is based on the standard CEN/TS 1992-4. We provide PEC
Rail software to allow you to optimize product selection, which is available on our website www.cfs-fixings.com
The design loads for the CFS-PEC-TA Cast in channel are provided in this brochure. Please contact our technical office
for assistance if necessary
CAST-IN CHANNELS
CFS-PEC-
50 11.1 100 11.1 50 6.2 150 100 250
TA 40/25
CFS-PEC-
75 17.2 141 17.2 75 9.4 150 100 250
TA 49/30
CFS-PEC-
100 30.5 250 30.5 100 14.4 200 100 250
TA 54/33
CFS-PEC-
150 55.6 360 55.6 150 22.2 250 100 400
TA72/49
This table may be used in simple cases. The values are for tension only, shear only, or compare resultant forces of a
tension and shear components with the shear capacities. In cases where there is a longitudinal force along the length
of the channel, please see our nibbed bolt and toothed channel products.
These values are ultimate capacities and should be compared with the factored design loads.
PEC Rail software is available on our website www.cfs-fixings.com that would be useful for complex cases, with
tensile and shear forces together, with close edge distances, different slab thickness or different concrete strength.
CFS will provide technical assistance for any problems you have, so if in doubt, ask for help.
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Cast-in Channel - Hot Rolled
Channel PEC-TA 40/22 PEC-TA 50/30 PEC-TA 52/34
Anchor Hot rolled Hot rolled Hot rolled
Welded I anchor Welded I anchor Welded I anchor
Material
Hot-dip. galvan. x x x
Stainless steel A2 On Demand On Demand On Demand
Bolt to suitv 40/22 50/30 50/30
hef,min /bch /hch 79/40/22 94/50/30 155/52/34
hef,min - Effective anchoring depth min. bch - Width of channel hch - Height of channel
Capacities per bolt where the T-bolts are spaced no closer than the anchors on the back of the channel
This table may be used in simple cases. The values are for tension only, shear only, or compare resultant forces of a
tension and shear components with the shear capacities.
These values are ultimate capacities and should be compared with the factored design loads.
For more complicated design cases, please consult with CFS who will prepare a calculation for situation.
9-7 www.cfsfixings.com
T-Bolts
CFS T-bolts are drop forged specifically designed to be used Grade A4 and class 70 are also available to
with the appropriate channel section. All mild steel T-bolts order. Please note that when deciding the correct
are supplied electroplated finish as standard grade 4.6. channel and ‘T’-bolt combination the load capacity of both
channel and ‘T’-bolt need to be taken into consideration.
They are also available grade 4.6 hot dip spun galvanised
to BS-1971 to provide a minimum of 43 microns thickness.
Stainless steel T-bolts are A2 grade 50.
Type T Bolt 28/15 T Bolt 38/17 T Bolt 40/22 T Bolt 50/30 T Bolt 72/48
CAST-IN CHANNELS
8.8 on request x x x x x
Diameter M8-M12 M10-M16 M10-M16 M12-M20 M20-M30
Length (mm) 15-100 20-200 20-300 30-300 50-200
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DETERMINING REQUIRED BOLT LENGTH
Once you have determined the minimum required bolt length for your
application, please consult with CFS to establish the suitable stock length.
We carry a wide range of lengths in stock.
9-9 www.cfsfixings.com
Longitudinal Resistance
Where forces exist along the length of the channel, there
are two alternative solutions, ribbed T-Bolts alongside our
hot-rolled channels, or toothed channels. If in doubt, please
send your conditions to CFS for advice.
Nibbed T-Bolts
These bolts must be used with hot rolled channels, hot
dipped galvanized. All bolts grade 8.8
CAST-IN CHANNELS
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Channel BoClh
t annel BolT-b
t olt lengthsT-b
avaoilltab
leln
eg(tm
hm
s a) vailable (mm) Stainless steelSb
taoilntlleesnsgsttheselavbaoilltableln
eg(tm
hm
s a) vailable (mm)
profile dip
arm
oefitleer Grade
diameter 8.8 (CZS )
Grade 8.8 (CZS) A4 (CZS ) A4 (CZS ) A 2 (CZS ) A2 (CZS )
38/23 M16
38/23 30, 40, 50, 603, 08,04, 01,0500, ,16205,, 8105,01
M16 , 0200,01
, 2350,0150, 200, 30600 60
41/22 M16
41/22 50, 100
M16 50, 100 35, 50 35, 50 40, 50, 60, 7540, 50, 60, 75
150 C1
250 250 150 C1 C2 C2
250 250
C3
C3
T- bolts Grade T-
8.8bolts Grade 8.8
T-bolts Grade 8.8
M16 38/M16
23 381/ 22.30 12.0 20.0 20.0 12.0 122.00.0 2204..00 12245.0 18255 8755 75
M16 41/ 22 38/23
41/ 82.20 12.0 20.0
8.0 14.0 14.0 12.0
5.5 20.0 24.0
5.58 .0 181..00 1101125 85
0.0 7
10075
5 7650 60
41/22 8.0 14.0 5.5 8.0 110 100 75 60
M12 38/M12
23 381/ 22.30 12.0 20.0 20.0 12.0 122.00.0 2204..00 12245.0 18255 8755 75
M12 41/ 22 38/23
41/ 82.20 12.0 20.0
8.0 14.0 14.0 12.0
5.5 20.0 24.0
5.58 .0 181..00 1101125 85
0.0 7
10075
5 7550 50
41/22 8.0 14.0 5.5 8.0 11.0 100 75 50
Stainless steel bolts
Stainless steel bolts
Stainless steel bolts
M16 41/M16
22 41/ 82.20 8.0 14.0 14.0 5.5 5.85.0 181..00 11010.0 17050 7650 60
M16 41/22 8.0 14.0 5.5 8.0 11.0 100 75 60
M12 41/M12
22 41/ 82.20 8.0 14.0 14.0 4.0 4.80.0 88..00 1080.0 17050 7550 50
M12
Notes: Notes:
41/22 8.0 14.0 4.0 8.0 8.0 100 75 50
* Subject to check on resultant
* Subject to check load.
on resultant load.
Notes: *Subject
Allowable loads to checkare
quoted onafter
resultant load. †Pull-out,
application transverse
of aapplication
Safety Factor shear or resultant 2.5
loads.
on Allowable loads quoted are after application of a Safety Factor of approximately
Allowable loads quoted are after of aofSafety
approximately test in reinforced
Factor of approximately 2.5 on testconcrete.
in reinforced concrete.
2.5 on test in
For extreme bolt reinforced
positions concrete.
and For extreme
minimum cut boltdistances,
edge positions and minimum
please consultcut edge
CFS Ltd.distances, please consult CFS Ltd. Two bolts on the same channel taking longitudinal
For extreme bolt positions and minimum
loads can be as little as 50mm apart, please consult CFS Ltd. cut edge distances, please consult CFS Ltd.
Two bolts on theTwo
same channel
bolts on thetaking longitudinal
same channel loads
taking can be as loads
longitudinal little as 50be
can mmas apart;
little asplease
50 mm consult
apart; CFS Ltdconsult
please . CFS Ltd .
9-11 www.cfsfixings.com
CFS Flexi Channels Type F
CFS Flexi Channels are ideally suited for the quick, reliable
and cost efficient fixing of different construction elements to
metal deck floors.
The insert can be adjusted in height to suit the varying floor
profiles and fabricated ski assemblies are simple to fit to the
base of the adjustable feet.
Product Description
Length Number Min. Total Max. Total
Hot dipped galvanized or
[mm] of Anchors Height [mm] [mm]
stainless steel
CFS - TA/F - 40/25, 49/30 200 or 350 200 (2) / 350 (3) 60 90
CFS - TA/F - 40/25, 49/30, 54/33 200 or 350 200 (2) / 350 (3) 85 110
CFS - TA/F - 40/25, 49/30, 54/33 200 or 350 200 (2) / 350 (3) 108 158
Other lengths / profile types or materials are available on request
For min. total height = 60mm the loads FRd have to be reduced by factor 0.92
CAST-IN CHANNELS
N
V 3.25
30
200m 350m
Resultant
Tension [kN] Shear [kN] Min. Edge T-Bolts
Section [kN]
SWL [NRD] SWL [N] Distance [mm] SWL
SWL [R]
40/25 10 10 10 120 12mm (9.3kN) 16mm (17.3kN)
49/30 15 15 15 150 16mm (17.3kN) 20mm (27.0kN)
54/33 25 25 25 250 16mm (17.3kN) 20mm (27.0kN)
All load values in accordance with design criteria CEN/TS 1992-4-3
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CFS Captive Fixing Nuts
The Economic Fix to Channel Inserts
The main benefits are:
• Channels are supplied ready for casting in complete
with the channel nuts.
• Very quick to install – no down time looking for
seperate T-Bolts.
• Very economical particularly for larger diameters and
longer projections.
9-13 www.cfsfixings.com
CFS UNI Channel 41/21
Cast-In Insert
Size: 41 x 21 x 2.5mm
• Concrete inserts are available in standard lengths of
3 metres which are supplied complete with polystyrene
infill and End Caps in place.
• Non-standard lengths can be supplied in increments of
200mm. Dedicated lengths to suit your requirements
can also be produced.
• Finish pre-galvanised or hot dip galvanised. If site
installation requires the concrete insert to be cut and
end caps must be reinserted at each end.
22 15
100mm
CAST-IN CHANNELS
100mm
39
100mm
7mm Diameter
Fixing Hole 21mm
Recommended loadings
UNI Channel 41/21 Safe working load 41mm
Point load
(250mm centres) 5.5 kN
Continuous Load
(per 1000mm) 22 kN
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CAST-IN CHANNEL
TAIL
9–7
9-15 www.cfsfixings.com
Met Stop for Fixing to the Edge
of Metal Deck Floors
CFS Met stop provides the complete solution for fixing to metal deck floors.
Comprising a cast-in channel contained within a metal edge trim.
to Min
order 50
to order
CAST-IN CHANNELS
CFS Met stop is manufactured to suit your particular
project conditions. Met-stop edge trim is produced from
pre-galvanized sheet with either hot-dip galvanized or
stainless steel channel inserts.
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MET STOP LOAD DATA AND REINFORCEMENT REQUIREMENTS
Met stop load data and reinforcement requirements
Loading 2 strength 2
Loadingdata
dataforfor
lightweight concrete
lightweight of minimum
concrete 25 N/mm25
of minimum N/mm strength reinforced
reinforced as detailed on previous page.
as detailed on previous page.
300
Standard mesh
standart
300 mesh
standart
plus
mesh
10Standard mesh longitudinal bar
mm diameter
50 50
plus
min. min.
to order
with
10 mm diameter longitudinal bar
to order
CFS Met stop can be provided to suit your site requirements at short notice.
We manufacture to suit your site dimensions.
9-9 9–9
9-17 www.cfsfixings.com
CFS Plain Back Channels
Plain back channels are useful in non-concrete applications
for example, welded to steel stations.
28/15 3.9 8 0.8 0.3 0.12 0.6 0.16 0.07 3.3 0.4 0.13 28/15 6-12
38/17 4.8 11 1.5 0.6 0.3 1.1 0.3 0.15 6.1 0.9 0.3 38/17 10-16
41/41 5.6 49 5.4 2.7 1.8 4.0 2.0 1.3 21.5 5.4 2.3 41/41 8-16
40/25 3.8 33 2.6 1.3 0.6 1.9 0.8 0.4 10.3 2.2 0.7 40/22 10-16
CAST-IN CHANNELS
49/30 4.9 46 4.3 2.2 1.2 3.3 1.6 0.7 17.4 4.3 1.3 50/30 10-20
40/22 5.7 21 2.6 1.3 0.6 2.0 0.8 0.3 10.5 2.1 0.6 40/22 10-16
50/30 11.0 19 5.3 2.7 1.6 4.0 2.0 0.9 21.4 5.3 1.7 50/30 10-20
52/34 17.0 21 8.8 4.4 2.8 6.6 3.3 1.6 35.1 8.8 3.0 50/30 10-20
72/48 31.0 32 22.3 11.2 7.4 16.7 8.4 5.6 89.3 22.3 9.9 72/48 20-30
All load bearing are calculated as elastic-plastic values according to DIN 18800; these are approximate values and can be
used for EC3.
Partial safey coefficient gamma f=1.4, deflection =max l/150. Calculate the design values as FR,d=1.4xF
For other sizes, please consult CFS.
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Special Channel Fabrications
Welded in pairs to aid setting out SKI Channel for the Metal Deck Floor
9-19 www.cfsfixings.com
Channels - Material,
Standards
Channel Hot Rolled, Cold Rolled T-Bolt Grade 4.6, Grade 8.8
Mild Steel Material S235JR (RSt 37-2) Hot Dip Galvanized DIN EN ISO 10684,
Material No. 1.0038, 1.0044 DIN EN ISO 898-1
DIN EN 10025 DIN EN ISO 4034
Hot Dip Material S235JR (RSt 37-2) zinc coating ≥ 40 µm
Galvanized
Material No. 1.0038, 1.0044 DIN 50961, DIN EN 1403,
DIN EN 10025 DIN EN ISO 4042
hot dip galvanised - DIN EN ISO DIN EN ISO 898-1
1461,
zinc coating ≥12 µm
zinc coating ≥ 50 µm
Grade A2-50, A2-70
Stainless Steel HCR
Grade A4-50, A4-70
Material No. 1.4529/1.4547
Stainless Steel HCR
DIN EN 10088
Material No. 1.4529, HCR50
A4
DIN EN 3506-1
CAST-IN CHANNELS
Material No. 1.4401/ 1.4404/
DIN EN 10 088
1.4571
A4
DIN EN 10088
Material No. 1.4401/ 1.4404/
1.4571
DIN EN ISO 3506-1
DIN EN 10 088
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