UZBEKISTAN GAS TO LIQUID PROJECT (UZGTL) INSTRUCTION FOR VENDOR DOCUMENT

UZBEKISTAN GAS TO LIQUID PROJECT (UZGTL)

Purchase Order No. : UZGTL-PIP-PO-0240-001

INSPECTION TEST PROCEDURE

UZGTL-FOO-PIP-PC-00-0-0004 02 E

Rev Revision Description Date Prepared Checked Approved

00 ISSUE FOR APPROVAL 2017.11.08 S.M BAEK K.K CHOI D.H YOON
01 ISSUE FOR APPROVAL 2017.12.05 S.M BAEK K.K CHOI D.H YOON
02 ISSUE FOR APPROVAL 2018.01.05 S.M BAEK K.K CHOI D.H YOON

This document and its attachments, if any, contain confidential and proprietary information belonging or
entrusted to UZBEKISTAN GTL LLC. The intended recipient(s) shall not divulge this information to any third
party or sell, trade, publish, reproduce or reverse engineer any of the information contained herein, in any
manner, without UZBEKISTAN GTL LLC’s prior written consent, and shall not put in use the information for any
purpose unrelated to that for which it has been provided. Any disclosure and use of the contents hereof shall
be further subject to any subsisting confidentiality undertakings between UZBEKISTAN GTL LLC and the
intended recipient(s). The copyright in this document and its attachments, if any, is owned by UZBEKISTAN
GTL LLC or its licensors, and any reproduction or adaptation thereof shall require UZBEKISTAN GTL LLC‘s
express prior written approval.
VENDOR DATA STATUS
□1 : Rejected & Resubmit
NOTE: Permission to proceed not constitute
□2 : Approved / Review with Comments acceptance of approval or design details,
□3 : Approved / Review no Comments calculations, Analysis, test methods or
□4 : Information Only materials developed or selected by the
REVIEW DATE : 22.JAN.2018
. . . supplier and does not relieve supplier
ENGINEER LEAD ENGINEER from full compliance with contractual
obligations.
Y.J.SEO S.H.KIM
 FOOSUNG PRECISION IND.CO,LTD.
PFA LINED VALVE
INSPECTION AND TEST PROCEDURE

1 SCOPE (범위)

This inspection standard describes UGTL PROJECT LINED VAVLE connection the
requirements for steel housing inspection standard, lining inspection
standard, inspection report and the certificate of qualification.
이 검사기준서는 UGTL PROJECT LINED VAVLE 관련 제관검사기준,
라이닝검사기준, 검사성적서 및 품질보증서를 나타내었다.

2 APPLIED STANDARD(적용규격)

It is satisfactory in the next standard and it executes the prosecuting inspection.

다음의 표준에 만족하는 검사를 수행한다.

● ASME/ ANSI B16.5 Pipe Flanges and Flanged Fittings

● ASME/ ANSI B16.10 Face-to-Face and End-to-End Dimensions of valve

● ASME/ ANSI B16.34 Valves - Flanged, Threaded, and Welding End Addenda A

● API STANDARD 598 Valve Inspection and Testing

● ASTM D3307 Standard Specification for Perfluoroalkoxy (PFA)

● ASTM F1545 Standard Specification for Plastic-Lined Ferrous Metal Pipe, Fittings, and Flanges

● EN 12266 Industrial valves Testing of valves

● ASTM A216/216M Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding for
High Temperature Service

● ASTM A351/A351M Standard Specification for Castings, Carbon, Suitable for Fusion Welding for
High Temperature Service

● ASTM A240 Standard Specification for Heat-resisting Chromium and Chromium-Nickel Stainless Steel Plate,
Sheet, and Strip for Pressure Vessels
 FOOSUNG PRECISION IND.CO,LTD.
PFA LINED VALVE
INSPECTION AND TEST PROCEDURE

3 STEEL BALL VALVE HOUSING INSPECTION STANDARD (제관검사기준)

HOUSING INSPECTION STANDARD are including to inspection procedure and standard of steel tank.
제관검사기준은 제관검사절차 와 검사기준을 포함한다.

Divisions Descriptions Related Doc'

검사항목 검사내역 관련문서
Appearance check * Check of Substract damage Housing Inspection
외관검사 모재의 손상 유무 확인 Standard (Receiving)
* Check of Surface treatment by Machine processing 제관 수입검사 기준서
표면처리 확인( 표면조도확인)
* There will not have to be a processing defective portion Inspection Report
가공 불량 부분 없을 것 수입검사성적서
Dimensions check * Mesuring of size for specified drawing Housing Inspection
치수검사 측정치수와 제작도면(공차기준)의 확인 Standard (Receiving)
* Housing Inspection Standard (Receiving) agreement 제관 수입검사 기준서
제관 수입검사 기준서에 따라 각 항목검사 실시 Inspection Report
Materials check * Identify of Mill sheet for used materials Mill sheet
재료검사 사용재료의 재료증명서 확인 재료증명서
: lot 별 검사/확인
A216 WCB / A351 CF8M / A240-304
* A216 WCB : Carbon(C)→0.23%max,
Phosphorous(P) → 0.01%max
Sulphur(S) → 0.01%max
* Stainless Steel : Carbon(C)→0.05% max
NDE check (RT) * Nondestructive testing for A216 WCB materials Inspection Report
비파괴검사 A216 WCB 재질에 대한 비파괴검사 확인 검사성적서
: Class 150~300 → 10%
PMI check * Positive Material Identification for A351 CF8M
Inspection Report
A240-304 (Ball, Stem, Disc)
PMI검사 A351 CF8M, A240-304 재질에 대한 PMI 확인 검사성적서
(Ball, Stem, Disc)
 FOOSUNG PRECISION IND.CO,LTD.
PFA LINED VALVE
INSPECTION AND TEST PROCEDURE

4 LINING INSPECTION STANDARD (라이닝검사기준)

LINING INSPECTION STANDARD are including to inspection procedure and standard of lining.
라이닝검사기준은 라이닝검사절차와 검사기준을 포함한다.

Divisions Descriptions Related Doc'

검사항목 검사내역 관련문서
Appearance check * Check for the damage, bubble, particle, be imbrued and Inspection Report
variation
외관검사 손상,기포,오염,이물질,변형 등의 존재 유무를 확인 검사성적서
Dimension check * Measuring of size for specified drawing(lining) Inspection Report
치수검사 제작도면과의 확인(lining) 검사성적서
Pin Hole check * Pre-test for Pih hole detector Pin Hole test procedure
전압검사 탐침장비의 검사 전압검사 절차서
* Check to spark or alram on sheet, welding line
SPARK 또는 부저음 확인
* Check to process sheet (20,000volt testing) Ispection Report
공정검사 시 20,000volt 실시 확인 검사성적서
Hydro test (Open test) * Check for leakage of the open valve assembly. Inspection Report
수압검사 열려있는 밸브의 조립부 누설을 확인한다. 검사성적서
(Test Prresure : Design Pressure x 1.5)
- Test Pressure : 19.6kgf/cm2 x 1.5
- Test Duration :
NPS≤2 → 15sec, 2-1/2＜NPS≤6 → 60sec (Ball)
2-1/2＜NPS≤6 → 60sec, 8≤NPS≤12 → 120sec,
NPS≥14 → 300sec (Wafer Check)
Pnematic test (closure test) * Pre-test for Leakage/closure test machine leak/closure test procedure
누설검사 기밀/누설시험기의 검사 기밀/누설검사 절차서
* Check to leakage in shut valve. Inspection Report
닫혀있는 밸브의 누설을 확인한다. 검사성적서
- Test Pressure : 4 ~ 7kgf/cm2
- Test Duration :
NPS≤2 → 15sec, 2-1/2＜NPS≤6 → 60sec (Ball)
2-1/2＜NPS≤6 → 60sec, 8≤NPS≤12 → 120sec,
NPS≥14 → 120sec (Wafer Check)
Material check * Identify of Mill sheet for used sheet(PFA liner) Mill sheet
재료검사 사용재료의 재료증명서 확인(PFA liner) 재료증명서
Painting check * Check coating thickness and color Mill sheet
도막검사 도막 두께 및 Color 확인 재료증명서
- Primer : Zinc Zinc Silicate Coating 75㎛ Inspection Report
- Total DFT : 75㎛ 검사성적서