11 17-13

1 11 17-13

SUBJECT DATE
Cylinder Liner November 2013

Additions, Revisions, or Updates

Publication Number / Title Platform Section Title Change

Installation of the
DDC-SVC-MAN-0081 DD Platform Added graphics and notes. Modified some steps.
Cylinder Liner

All information subject to change without notice. 3

11 17-13 Copyright © 2013 DETROIT DIESEL CORPORATION
2 Installation of the Cylinder Liner

2 Installation of the Cylinder Liner

Table 1.
Service Tools Used in the Procedure
Tool Number Tool Name Graphic

J-45876 Cylinder Liner Puller/Installer

J-47407
Cylinder Liner Installer
J-47407-128

J-47415 Liner Protrusion Plate

Install as follows:

4 All information subject to change without notice.

Copyright © 2013 DETROIT DIESEL CORPORATION 11 17-13
 11 17-13

NOTICE: Thoroughly clean the cylinder block, liner, and counter bores to remove any foreign material. Foreign
material in the cylinder liner counter bores can cause the liner to seat improperly. Clean with a wire brush.

1. Wipe the inside and outside of the liner clean.

2. Lubricate the seal rings with clean engine oil.

NOTICE:
Ensure when installed, the seal rings are properly seated in the proper grooves (1, 3).

3. Install the two new seal rings (1, 3) onto the cylinder liner (2).

4. Use cylinder liner installation tool J-45876 to install the cylinder liner in cylinder block bore.

5. Use the proper cylinder liner installation tool to seat the liner into the block.
a. For DD15 and DD16, use J-47407.
b. For DD13, use J-47407-128.

All information subject to change without notice. 5

11 17-13 Copyright © 2013 DETROIT DIESEL CORPORATION
2 Installation of the Cylinder Liner

Table 2.
On the DD13 ensure the liner protrusion tool does not come in contact with adjacent liners (1). See figure below.

Table 3.
If the liner protrusion is being measured without tool J-47415, ensure the measurement is being taken from the correct area (1)
and not the edge (2) of the liner. See figure below.

6 All information subject to change without notice.

Copyright © 2013 DETROIT DIESEL CORPORATION 11 17-13
 11 17-13

6. Install the cylinder liner protrusion tool J-47415 onto the cylinder block. Thread four bolts through the tool and into a
head bolt hole and alternately torque the four bolts to 10 N·m ( 88.5 lb·in .).

Table 4.
Do not measure liner protrusion between the liners if there is slight erosion. See figure below.

All information subject to change without notice. 7

11 17-13 Copyright © 2013 DETROIT DIESEL CORPORATION
2 Installation of the Cylinder Liner

7. Install a dial indicator and zero it out on the cylinder block.

8 All information subject to change without notice.

Copyright © 2013 DETROIT DIESEL CORPORATION 11 17-13
 11 17-13

8. Measure the distance from the top of the liner flange to the top of the block in all four locations (see arrows). Allowable
average liner protrusion is 0.1397 to 0.2692 mm (0.0055 to 0.0106 in.).

Table 5.
DD Platform Engine Liner Protrusion Specifications
Max. deviation per cylinder Max. deviation per engine
Minimum value Maximum value
(4 measuring points) (all 6 cylinders)
0.1397 mm (0.0055 in.) 0.26924 mm (0.0106 in.) 0.0889 mm (0.0035 in.) 0.0889 mm (0.0035 in.)

a. Add the four measurements together for each liner and divide by 4. This will give you the average liner
protrusion. For example: 0.1778 mm (0 .0070 in.) + 0.1905 mm (0.0075 in.) + 0.1702 mm (0.0067 in.) + 0.1829
mm (0.0072 in.) = 0.7214 mm (0.0284 in.); 0.7214 mm (0.0284 in.) divided by 4 = 0.18035 mm (0.0071 in.).
b. If the average liner protrusion for a cylinder exceeds the allowable maximum value, remove the piston and
connecting rod assembly (if installed), and then remove the liner to check for debris under the liner flange.

All information subject to change without notice. 9

11 17-13 Copyright © 2013 DETROIT DIESEL CORPORATION
2 Installation of the Cylinder Liner

c. If the liner protrusion average is below the minimum value, replace the liner and recheck liner protrusion. If liner
protrusion is still below minimum value, contact Detroit™ Customer Support Center at 800-445-1980.

10 All information subject to change without notice.

Copyright © 2013 DETROIT DIESEL CORPORATION 11 17-13