Académique Documents
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A-Planel Pinion Canier Thrust Washer G-FetaineFTo,Arte Shaft K-Planet Pinron (3 used)
a-Pl.det P nion Caiiief Snap Bing Spectat Cap Screws L-Bearing Foller (63 lsed on e.ch shatl)
c-Alre shaii-to-Fetainef shims H-Lock Ptate M-Aearing Spacer Washer (3 used)
O-Axle Shait-lo-Retainer Shim Thr!st washer t-Sun Pinion Shafi N-Planel Pinion Shall (3 used)
E-Planel Pinion Carier J-Planet Pinion Thrusl Washer
F-Planet Pinion Canier Retainer (6 used-2 each pin on)
I lnspeclthrustwasher(A)forwearanddamage New 5 nspect bearng spacer washer (M) for wear and
lhickness is 0.20 to 0.30 mm (0 008 to 0.01 2 rn.) damage New thrckness s 0.91 mm(0036in.).
2. Inspecl thrust washers (J) ior wear and damage. 6 nspect planet pinlon shait (N) for scor ng and wear
New lhickness is 0 9l mm(0.036in) O.D.of shattisTStito78.12mm(3.075to3.076in.).
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3
n)
t necessary to remove bearing cup, check cup dtameter
n axle housing. I D. is 152.34-152.39 mm (5 998-6.000
?'ry
ir--.,.
12. Inspecl ouier oi seal reta ner (A) Ior wear and damage.
ll necessary. rernove retainer by prying ironr axle hous ng.
-s:P,
oa ma!e
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A-D-o1290 AA Puller
B-D-o1291 AA P!lter :...,..:..
c-o-o1241 AA Internat Puler
D-O!tef Aearng cup
55.85-11 T[rl-1258,(Aug-84)
INSPECT AND DISASSEMBLE AXLE SHAFT
LthornUSA. 55-85-12
ASSEMBLE AXLE SHAFT
4. Insla I outer oil seal over spacer with metal side toward
ouier end ot axle shatt. lnstalt seal squarely and take care
not to distort sea.
1. Coat nner orl sea lip and 1 ll ouler oi seal lips with grease
before nsta ling ax e shaft.
NOTE Use a targe disk between head of jack and the axle
5. Install
p anelary assembly In p ace in housing lsing an
overhead hoist and planetary hook (A). (See Spec a Tools,
Secton 99 for insvuctons to make too )
10. Loosen and remove cap screw and remove the p anet
pinion carrer as instructed n this group.
!qI
shown (See Speca Toos Seclron 99 ior nstructiofs to
make hous ng adapter )
I
pos ron.
use U10289 O r ng 1or 4650
Use F3131 O rng for 4850
\'.
16 Fi outerbearng compa(ment and beafng wth 0 23 kg
(8 oz) of TY6341 Grease or iis equ valent
SPECIAL TOOLS
NOTE: Order tools fron yaur SERVICE GARD-.1 Catalog, otherwse tndicated.
D-01045AA Bushng Bearing, and Sea Driver lnstall bushings bear ngs, bearing
Sel cups, and olseals.
JDG 307 PTO Brake P ston Installer Tool nsta I PTO brake piston in
c utch hous ng
Cap Screw
NOTE The clutch dler shaft and ctutch drive qear can be
remaved and ser,/tced ustng the following prcce-
d- a ---,-Atea-O.a1 Ce,re -F,? oe.>.a,tged.
wlh beanng. separate the transmisstan from clutch
houstng (see Sectton 15. Transmfsion)and remave
the MFWD tdler gear
I-
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8 lrr.a'c,otSo- pd ncpect boe I cr-tch-O-<n9 tD
oi bore rs 88.83 to 88.90 mm (3..197 to 3 500 rn.)
J
3 nsta cup n rear ol clulch housng using JOG-311
Eear ng Cup Driver Be sure cup rs seated n boltom oi bore,
4. nstal fronl bearng clp (A) and nslal snap rng (B)
5. Use pry bar shown to pry PTO brake assembly from c utch
housing by using slots (A).
NOTE: Pry evenly using slats (A) around the dtameter of the
brake assembly.
clt
6 nspect rdler gear rear bear ng cup for wear and damage.
O D. ol cup is 73 03 to 73.06 mm (2 875 to 2 876 in.)
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I I brake p slon was renroved. lghtly o I lhe p ston (A)and
nsta In c utch hous ng bore lsrng JDG-307 Brake Piston
nslaler.
NOTE: There are s1\ dit'fe.ent stze snap rings Select the
snap nn] that Mll allow the praper end piay at tdtel
gear
l0
lhat
Remove ndcator and snap 'rng and nsta snao rlng
wlla ow002to015 mm (0 001 to 0 006 n ) gear end {.r ,.._
play
*
Litho n U.S.A qE-oE-l I TM 1258 (l\,lay-83)
MFWD GeaI TGin
2 nspect driver shall qurl and fronl bearing cup for wear
or darnage.
5. nstall cup (A) in quill using 27553 \4,s/e in.) disk. Make
slre cup contacts boltom ot bore n qLti
10. Repeat Steps 4-9 lntl proper end ptay rs ach eved.
13. Instal dflver gear (B) and lront snap nng (A).
4 With driver shaft (A) removed. femove rear gear (A) ffom
9. Insial new bearng cup using 27555 (.1 1,, n.) drsk and
27448 handle. Makesurecup s t ght aga nsl lhe snap r ng
n lhe case bore
1. Instal rear gear (B) n case and slide driver shafi (A) inio
case ano Inlo gear.
JDG,3O6 Gear and Bearing Puller To remove clutch drve gear with bear ng
JDG 312 Compress on Tool To compress spring washers ln c utch
27539 3-l /2 in. Drlver D sk To remove and lnsta I kont bear ng cup.
SPECIFICATIONS
3. Removemechanica lront-wheeldrveshaftandunversal
jont lrofir cutch as indcaled rn lvechanica Fronfwheel
Dr ve Ax e.
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5 Remove quil (A)wrth shims (B)irom c ulch cover. Do not
lose or mrsp ace sfrims.
,D
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Ir.
Litho In U.S A 55- t00-02 T[/-1354 (Sep-87)
MFWD Clutch
3 Removeo seas as
nffi.
s de toward lront of tractor (away lrcm ti ver) Jse a 27525
(2 5/8 n ) csk wlfi a 2751.1 |-15 t6 n ) p ot dsk and a
27,189 hand a Dress sea nto q!
r.thi aga nst the bottom
6F the cavrly {A) between the Innef and outer seal w1h
Lrbr cal ng grease
2 nsta thelhreeoull-lo-covercapscrewswthwashers.
2. nstall beaflng cup (A) PART WAY inlo cover uslng No.
27539 (3-% in ) disk
'4650 (006517 - )
4850 (006718 - )
4. Inspecl spines (A) and .D. ol clulch drive gear (B) for
wear. LD. ol gear s41.321o41.35 mm(1.626to 1.627]n).
Itrd
13. Inspeci plates (A) and disks (B) for wear. Thickness of
plale is 1.5 mm (0-060 in.). Thickness ol disks ts 1.8 to 1.9
mm (0.072 to 0.074 in.)
15. Remove cluich backing plale (B) and thrust washer (C).
lnspect thrusl washer for wear,
,I
18 nspeci lhe two clutch prston pack ngs (A) n drum lor
wear Femove r{ worn or lorn
I f
-2
bearng (A) was removed heat 10 150'C (300'F)
maxmum, and nslal on shaft.
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11. Install lirsl sprng washer (A) wth O.D in conlact with
c utch piston return p ate. Alernale installalion ol the seven
remainrng spr nQ washers.
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Litho n U.S.A 55-100-12 -V -258 ,lvay-83r
LIFWD Clutch
12. Whlle holdng drum (A) turn aignnrent tool (B) in one
al d sks are algned
drrectron to make sure
14. nstalL gear wlh shafr (Al 10 make slrre aldsks are
argneo.
2. [,4ake sure sea ing r ngs (A) are ocked In their grooves
4 Remove the four I ange scrws (A). and pu nsert (B) from
f
f*ry; x"i
5 Benro!e prn (Al s ee.]e (Br and armature (C) from tube
assen b y lfr
@ ? 11,.9
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E-Oin9
tl 5,'g ,'eet/ r. o9 ?
I\,,|a\g sp661 tCl slda< <,,eeJp
AI
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2. Inslal spring (C), spool (B), and washer (A) nto steeve
J
3. Instal armature (C), seeve (B) and pn (A) into tube
assembly (O). ao)
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E-Oiing
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L rho in u s.A 55-100.17 TM'1354 (Sep 87)
MFWD Clutch
@'<.
REPAIR SOLENOID+
trts\\
1. Rernove nut (A) and coi (B). Use a 1 1/4 in. open 3. When inslal ing assemb y lrghten va ve to 24 N m
end wrench lo unsc.ew valve {C). (18 b-ft).
2. Femove i ll ng (B).
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L tho iN U S.A 55-100-19 TM 1354 (Sep 87)
INSTALL INLET CHECK BALL ASSEMBLY
1. Install spring pin (A).
-)
2. lnstall spring so rt goes over spring pin, and
housing.
ESSENTIAL TOOLS
NOTE: Order taols lrom your SEBVICE-GARD".1 Catatog. Some toots may be avajtabte frcm a locat supDlier.
OTHER MATERIALS
Thread Lock and Sea er (lvledrum Strength) Secure various attaching hardware
SPECIFICATIONS
Measurement
Differenl a Drive Shatt Rolllng Drag (newbearngswth seal) ........ ...... ... N m (16-25 b-rn )
1.8-2.8
Steering Knuckle Eearings Roll ng Drag (new bear ngs) 21-28Nm(16-21 lb-ft)
Whee Hub and Sp ndle Bear ng Roll ng Drag (with seats)
Torque Wrench Melhod (new bearings) .... 13-1 9 N m (1 15-170 tb,in.)
(used bearngs) . . 7-10 N m (60_85 tb-in.)
Sprng Scale l\,{ethod (new bearings) .... 7j-102 N (j6-23 tb)
(used bearings) 35-50 N (8_12 tb)
D llerential Ring Gear, Backlash 0.20--0.30 mm (0.008-0 012 n.)
D,'re e'llrdr Bove Gear. B"c^las- 0.15--0.20 mm (0.006-0.008 n.)
Unrversal Drve Shaifto-P anetary Carrier Cover Stop Pin End ptay . 1.2-1.4 mm (0.047-0.055 n.)
MFWD COMPONENTS
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,r.r. l-'tai
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5. Press shafts (B) nto carrer unl lsnap rng stops againsl
cnamter.
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NATE. Assembled parts should leet loose This altows 'Iltt '
some nng gear mavemenl.
10. Inspect oller bearing cup (E) and bearing cone (F) for
damage or scorng. Replace as required.
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NOTE: AuEr bearing cane and cup is slightly widet than
tnna. ha)nha .^n. )nd.t,^
f
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L tho rn U.S.A 55-105-10
MFWD Axle and Final Drive
6 Also coat O.D. oi rjew seat (B) with the same sorul|on.
1 0. Wrpe the area clean between hub and wiper seal ip (C).
Blsh ng .D
(1 576-1 578 n )
2. Exam ne axle shaft sp ines and seal contact area lor wear
or oamage.
10. Cont nue pressing cap (A)oui wlh C rng (B), cfoss leg
adapters. and receiver cup in press.
12. Inspect universal loint (A), grease sea r ngs (B), need e
bear ngs and races tor wear ordamage. f any portion shows
damage or weanng, the universaljo nt should be replaced.
13. Check snap r ngs for further use. New snap rings should
be installed ii universai lo nt is rep aced.
Qo
1. BeJore install ng, make sure needte bear ngs are greased
and ail bearings are in p ace. [,4ake sure yoke oores are rree
0l rust, nrcks and bu(s. tr
2. Holding unversal joinl nto yoke bore (A) as tar
possible, siart bearing sleeve (B) and tap into yoke lar
enough lor lnstalaton of snap rngs
llem Measuremenl
5. lnstall
ax e bushing using a JDG52l Driver wth JDG537
Ha_dla l-"lall r-to axle -ntJ orver bolroTns.
-^.
a' ,//^2
LihoinUSA. 55-105-18
MFWD Atle and Frnal Dnve
D-Be.rhg
7 li necessary,
using No. 27527 (2-314 in.) Disk and No.
2-n80 !a-ota I stal new ou:t sea and bea.irg c-ps. 't
**.
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4. Installshim (B)with a coat
to hold it in place.
ng ofextreoe pressure grease
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BEARING ROLLING DRAG TOROUE
NA IE: Do not insralt tock plate and second slotted nut (B)
aa lt,s t ne
7 r0 Nm (60 85 lb,ln )
lJi:ir.+;:,JH5J: ;l;"iT,Jxi""iill?,$|J:::
torque value while turning wheel hub.
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&
NATE: Adjustment ol first nut may have to be resel to obtatn
correct dtag tarque.
. 71_102 N (16_23 b)
35_s0 N (8-12 b)
6. Ailer coftect ro
ing drag torque has been sel, secure nuls
(D) by bendrng tabs (C) of new ock plate into at least two
slots of each nut
r
8. Using brass drift drve thrust p ug against shait unti shatt
sears agarnsr sun gear snap rng. $
L Agalnusedepthmcromelertomeasuredistancetobrass
lhrust plug. Record measuTement.
Second measuremenl
F fsl measurene.t
Equa s
Sublfact 1-! nr
Sh m pack th ckfess"
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I axle was elt on tractor, use JTOj642 Floor Jack (B) and
fabricated bracket Assemby can be lell on Ioor jack or
P aced rn vse for repatr.
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5. For ad in assembly, mark positon ol adjustable nuts with
respect lo bearing cap. Remove spring pins (A) and nuls (B).
if,llrql
3. Remove bevel srde gear (E) from L.H rng housing (A)
nspecl exlernal tanged separator piales (B) frict on d sks
(C), and c ulch pressure p ate (D)
L tho in U S.A
O-Clutch Pfessure Ptate
J
55-105.29 TM-1354 (Sep-87)
A^]e And Fnal Dnve
^IFWD
5. nspect bear ng cone (A). cup (B) and adluslab e nut (C)
for wear or damage Rep ace as reqlired. Re nsla bear ng
cone us nq 27525 Drsk trorn D-01045AA Drsk and Driver Set.
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6 nspect R H. different a hous ng beafing cone (A), cup
(B) and adiustable nLrt (C) for wear or damage. Replace as
q
3t
requrred Reinslal beanng cone using 27525 Drsk from
D 0l45AA D sk and Dnver Set.
8
(A), and shails (B) for damage or noticeable wear
k
2 Alternale frction drsks and separator plates endtng wrth
pressure plate (D)
Rotate beve pirlions, pushing out and down. This wlll help
center the sde gear.
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7. Remove oi sea (A) and bearing cone (B). Use brass dril
in nolch (C); remove bearing cup
:
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spec al tools and bearing cones,
12. nstall seal using JDG524 Seal Driver (A), unlrl drver
bottoms on hous ng.
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A-Caslle Nur O-Seal J-F.onl Aearing Cone
E-Rear Bearing Cone H-Front Bearing Cup Shims
l-Front Eearing Cup
Drve shaft and rng gear are a matched assembly; ll any parts of the differenlral drve shaft or d lferential
aways replace as a pair. Both parts are marked wth carTrer whefe replaced, iollow procedures for setling
the same dentrt cation number cone point adjustment.
Sw
Heat front bearing
on d ilerential drive shaft firmly up againsi shoulder (B) of
prnron
I
DETERMINING DIFFERENTIAL DBIVE SHAFT
ROLLING DRAG TOROUE SHIM THICKNESS
1. Set differential in
p ace. Apply Thread Lock and Sealer
(medrum strenglh) to retaining screws. lnsta I bearing caps
(B) noting removal mark ngs. Hand tighlen reta n ng screws.
3
P astic Gasket.