Manual of Machine

Jiangsu Silver Coast International Trade Development Co.
,Ltd
Dongtai Yaoqiang Machinery Manufacturer Co.,Ltd
Operations Manual
ZNC-1500

Jiangsu Silver Coast International Trade Development Co.,Ltd
Office：716 of No.39, Liandong U valley, Wuxi City, China

Factory Address：Xinhong Machinery Industry Park, Tangyang Town, Dongtai City, China
Contact: MS.Terri
Tel：0086-15152233338
Fax：0510-83217316
Email：lfc@yqwelding.com
Website：www.jsyqjx.com
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Table of Contents
Note: It is forbidden to alter the parameters without knowing the specific application of the parameters
1. System function overview

1.1. System functions
2. System main menu
2.1. Main menu description
3. Automatic function
3.2. Function selection in automatic machining
3.3. Automatic start of processing
3.4. Adjustment of automatic control and cutting position
3.5. Original trajectory retreat processing
3.6. Breakpoint recovery and double breakpoint recovery processing
3.7. Selection function
3.8. The edge of the plate is perforated
4. Manual
4.1. Manual mode interface description
5. Edit function
5.1. Edit Function Menu Description
6. Programming functions
6.1. Programming Symbols
6.2. Coordinate system
7. Parameter settings
7.1. Parameter Description:
7.2. Speed parameter 3
7.3. System parameters
7.4. Flame Parameters
7.5. Plasma parameter setting
7.6. Control parameter settings
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1. System function overview

1.1. System functions
1 The system has high reliability, with anti-plasma interference, anti-lightning, anti-surge ability.
2 Practical flame / plasma cutting process; processing, automatic completion of the corner
speed control and height control.
3 Remote control can be used to achieve remote operation.
4 With a slot compensation function, and testing procedures in the compensation is reasonable,
make the appropriate report for the user to choose.
5 Breakpoint recovery, automatic power failure recovery function, breakpoint automatic memory.
6 Any optional and optional perforation processing functions.
7 It has an epitaxial perforation function for thick plates and a bridging function suitable for thin
plates.
8 Back, optional, breakpoint recovery, optional perforation location and other functions, great
convenience for the user's control.
9 At any time can be transferred to cut, optional starting point processing, processing can
automatically generate broken bridge.
10 Using a special small line processing function, walking smooth.
11 With 24 kinds of graphics (expandable) of the parts library, contains the commonly used basic
processing parts.
12 And StarCAM nesting software is fully compatible, while compatible with IBE (Germany),
FASTCAM and other mainstream nesting software.
13 Chinese and English operation interface conversion, can be customized other countries
language.
14 Dynamic graphics display, 1 to 8 times the graphics zoom, automatic tracking point.
15 Using U disk to read the program and timely software upgrades.
16 Technical indicators
17 Processor: Industrial ARM processing chip;
18 Display: 7-inch color LCD monitor with a resolution of 800 * 480;
19 Input / output: the system provides 13 optical isolation input, 8 optical isolation output,
including 4 relay output;
20 Linkage axis: 2 axis, can be expanded to 3 linkage axis;
21 L Maximum speed: <24 m / min;
22 Pulse Equivalent: Flexible adjustment;
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23 Storage space: 4G large user program storage capacity, processing procedures are not
restricted;
24 Chassis size: 298 × 202 × 95.2 (mm);
25 Working temperature: 0 ~ +40; Storage temperature: -30 ~ +60;
2. System main menu
2.1. Main menu description
Version number: the lower left corner is the current software, hardware version of the information, the
picture is for reference only;
[F1] Automatic: Automatic machining program control;
[F2] Manual: manually adjust the position of the cutting gun;
[F3] Edit: Edit / Modify / USB Input / USB Output Machining Program;
[F4] Parameters: System parameter settings;
[F5] Diagnosis: Check the machine input and output information;
[F6] Graphics library: standard graphics settings and nesting;
[G] [G] [3] Settings: The following dialog box appears:
among them:
File formatting: Formatting user program space;
Parameter initialization: restore the factory parameters before setting;
English: Chinese and English switch.
3. Automatic function
3.1. Automatic mode interface description
3.1.1 speed
In automatic mode: F × (Auto Machining Speed Magnification Value) in the upper left corner of the
screen = Set the speed value of the machining.
In manual mode: F × (manual speed override value) = manual speed is displayed in the upper left
corner of the screen.
SPEED is the actual speed value, with [F ↑], [F ↓] to adjust the current speed override value.
Press the {F} key directly on this screen to set the speed, and then press 【Enter】 to confirm.
Note: The displayed velocity values may be metric or possible in English, depending on the public /
imperial selection in parameter settings (see parameter - control).
3.1.2 procedures, perforation number, cutting seam
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Respectively, to show the name of the program to be processed, the current has been perforated
sequence number (automatically processed automatically removed), the current compensation slot
width.
3.1.3 working mode, operation information
The working mode bar shows: the current working status, such as the selection of rotation function,
breakpoint recovery, mirror function, optional processing, etc .; operation information bar shows:
processing or pause, various limit alarm, and delay time and other information The
3.1.4 input and output
On the lower side of the function switch, there are two rows × eight ○ (when the parameter "external
control box selection" is valid for three rows × eight ○). There are eight input port states, ○ indicates no
signal input, ● indicates signal input; 8 indicates input port state, ○ indicates no signal input, ● indicates
signal input; the following shows 8 output port states, ○ indicates No signal output, ● signal output;
Input and output port definition see system diagnostics.
3.1.5 Processing parameters display
This field displays the various parameter values for the current machining.
3.1.6 Selection of coordinate units
The coordinate display may be metric (mm) or it may be in English (inches), depending on the public /
imperial selection in parameter settings (see parameter - control).
3.1.7 Press the six strong keys on the panel to control the external strong power, where:
【Ignition】 Ignition function See M20
[Preheated oxygen] to open the preheat oxygen solenoid valve, the specific M24
【Acetylene open】 open acetylene (gas) solenoid valve, the specific M10
[Cut oxygen] open the cutting oxygen solenoid valve, the specific M12, plasma case connected to the
arc switch;
[Perforation] strong electric control key to complete a perforation process, the specific operation is as
follows:
(M72), open cut oxygen (M12), torch drop (M73); plasma processing - the implementation of M07
instructions;
This is a very important function, in the future pause. Retreat. Epitaxial perforation repeated use, when
the warm-up after the end, directly press 【perforation】 key, will make the perforation start at one go.
【Close】 close all strong power output;
【S ↑】 press the torch to rise, lift to stop;
【S ↓】 press the torch down, lift to stop;
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3.1.8 [1] Enlarge image

Press a graphic zoom 1 times, can be pressed 3 times, the maximum magnification of 8 times;
3.1.9 [2] recovery map
Revert to standard graphic size.
3.1.10 [X] empty run
Press 【X】 key to run the program at processing speed limit, but not execute M command. This
function is often used to quickly locate, or check the steel processing range. Run can be suspended at
any time, then press 【X】 key to cancel the empty run.
3.1.11 [Y] processing speed
System manual speed and automatic speed is separated, press this button (highlight), adjust the speed
for the automatic processing speed in the rate, and vice versa for the manual adjustment of speed
override.
3.2. Function selection in automatic machining
The machining program can be transferred to the file via the editing function. If the program has been
transferred (as long as the program name is the same), it can be run directly.
If it is transferred to the U disk procedures, especially large procedures, you can not store, run directly
with the U disk processing.
3.2.1 [F1] perforation point
Specifies that the system starts machining from any segment (or punch point) of the program.
It is used when it is necessary to start processing from a section of a program or to process only a
portion of it. See the selection function.
3.2.2 【F2】 Manual
The system goes to manual mode.
3.2.3 【F3】 Find breakpoint
Select the function, press 【Start】 key to start the breakpoint recovery function, see the breakpoint
recovery function;
3.2.4 [F4] graphics
Graphical function interface
Select this function, the system displays the graphics of the machining program, and marks the
sequence number of the puncturing points, where the cross marks are at the origin.
Press 【↑】【←】【←】【→】 to move the display position of the graphic; press 【↓】【←】
【→】 to move the graphic display position;
3.2.5 [F5] Set the seam
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Press this button to enter the width of the slot compensation compensation, if not compensation
(usually in the nest material compensation) can enter 0;
3.2.6 [F6] auxiliary function
Press 【F6】 key to enter the next level menu, as follows 3.3:
3.2.7 【F1】 take the contour function
3.2.8 【F2】
Press 【F2】 key, the system prompts the processing of Wentai program, Wentai is a word processing
CAD / CAM software, in the advertising industry arts and crafts on the cutting of a wide range of
applications. If you process Wentai processing procedures, need to select this feature.
3.2.9 【F3】 Rotation (steel plate correction function)
3.2.9.1 Rotation angle machining
It is not possible to process the steel plate once or for any other reason it is necessary to rotate it at an
angle. Can be used with the [manual] - [auxiliary] - [measured point] and [end point] using the rotation
function; can also enter the angle directly. After confirmation, the system will process the program
according to the specified angle of rotation processing.
Note: The angle is counterclockwise.
3.2.9.2 Example:
Calculate the rotation angle by measuring the start and end of one edge (a straight line) of the steel
plate as follows (the following is done in manual - auxiliary mode):
First determine the baseline, take the edge of a plate to do the baseline, move the torch to the baseline
starting point, press 【F3】 set the starting point.
Control the torch along the baseline to the end (the starting point and the end of the farther and more
accurate), the torch at the baseline, press 【F4】 set the end of the test.
L The rotation angle of the reference line is automatically calculated and the rotation function is
completed. The rotation angle is displayed in the operation information display.
3.2.10 [F4] Mirror
Press the {F4} key to select the X mirror, respectively. Y Mirror. Cancel Mirror;
When the X image is selected, the machining program is executed in the X axis symmetrical direction,
and it looks like it has been turned up and down;
When Y is selected, the machining program is executed in a symmetrical direction along the Y axis,
which looks like a left and right.
3.2.11 [F5] ratio
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Press this key system prompts to enter the zoom ratio, the system implementation of the program,
according to the proportion of zoom in or out, this feature is used in the arts and art of cutting on the
very useful.
3.2.12 【F6】 nesting function For a single processing program has been compiled, can be arranged
through this function processing. The system prompts you to enter:
Number of rows - number of rows arranged in the Y direction. Arrange the number of columns in the X
direction. Line spacing - the distance between the X-direction workpieces. Column spacing - the
distance between the Y-direction workpieces.
Line Offset - The distance to the right when the even line is shifted.
Line offset
Line interval
Column interval
3.5 nesting
Broken bridge function
Select this function, the process of processing, the length of each cut (set off the bridge point. Mm. See
[parameters] in the [control]), set a broken bridge point, partition bridge length (mm) (see [parameters]
Control]) after the operator continues to control the cutting. Note: This function remains until you press
this button to cancel the function.
3.3. Automatic start of processing
3.3.1 Cutting speed
Processing, the use of automatic magnification to adjust the speed.
The speed of execution = processing speed limit * processing magnification, [F], [F ↑], [F ↓] to adjust
the automatic magnification.
Once the two speed magnification once adjusted, it will always be saved, not affected by the shutdown.
3.3.2 Start of automatic machining
1) Automatic machining before starting
To select the correct machining program, select the appropriate machining rate (magnification), put the
torch on the cutting height (the program will start, will automatically lift the torch (the implementation of
M70)), the other ready to work, you can start Automatic processing program.
2) There are two ways to start automatic processing:
Press the green key on the panel.
Press the external "Start" button (see "Input and Output Port Definitions")
3.4. Adjustment of automatic control and cutting position
3.4.1 After the automatic machining is started, only the following key operations are valid:
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【Pause】: press this button, the system deceleration to stop, turn off the cutting oxygen (plasma
processing, turn off the arc switch), turn off the height controller (M39), keep the current display screen.
If "Pause Rear Gun (1)" is selected in the parameter setting (see Control Parameters), the torch will lift
(M70) after pausing.
3.7 Suspension the interface
After pausing, you can do the following:
Select the new punch point, press 【F5】 key, enter the new perforation point number, the system
automatically went to the new perforation point, waiting for perforation operation;
The original track back;
Press 【F4】 key, select the jump operation, the system prompts: back. Forward. Select the program
line, according to the operation of the cursor marked the location of the new line, press 【start】 key,
the machine went to the new jump position, Piercing instructions to continue processing;
Adjust the position and other operations;
Exit processing
【Start】 key: the system continues to run;
【ESC】 key, exit the processing program, return to the automatic screen;
【F ↑】, 【F ↓】 Movement speed adjustment key: increase or decrease the feed rate override;
【S ↑】, 【S ↓】 control the torch to rise and fall; hold down the corresponding key, torch rise or fall; lift
the gun movement to stop;
【Emergency stop key】: Emergency stop key for external key (see "external input interface"), the
signal from the input port access. When the emergency stop is active, all movement stops and the
output turns off for emergency situations.
The conditions that cause the system to be suspended are as follows:
1) external pause button pressed;
2) plasma processing, and select the "arc pressure detection is valid (1)", if the arc will occur to
suspend;
3) If "" gun detection is valid (1) ", the gun will be paused later.
3.4.2. Adjustment of the cutting position after pause
3.4.2.1 The following situations require adjustment of the position of the torch:
1) cutting guns, or need to be replaced, often the shampoo moved to a safe position, after processing
to return to the starting point;
2) When the outer edge perforation is required, it is not desirable to place the perforation point on the
outer edge of the workpiece. In the outside of the workpiece to find a suitable location (usually the edge
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of the steel), perforated and then cut along the straight line to the starting point (not stop) to continue
the normal processing;
3) transfer cutting, the workpiece more, larger format, need to change the place when the cut.
3.4.2.2 The following operations allow you to adjust the cutting position:
(1) When paused, (2) When retracting, (3) When punching, (4) Finishing processing, (5) Selecting hole
processing, (6) Breakpoint recovery;
In the above state, if you want to change the position of the torch, press 【↑】【↓】【←】【→】 key
to adjust the position of the torch (at this time, the system magnification is manual and adjustable). After
adjustment, press 【Start】 key,
1) the original return
Return to the adjustment starting point at the speed of G00, and wait for further operation here. At this
time, press the corresponding strong power function key (such as ignition, preheating perforation, open
cutting oxygen and other operations). Recommendation: After preheating, press the [Punch] key, the
system will continue processing from the breakpoint position.
2) cut back
First perforation, and then cutting speed along the straight line from the current position to adjust the
starting point, without stopping the original track to continue processing, a bit like epitaxial perforation,
so that the perforation point more smooth;
3) the current bit perforation
First perforation, the current coordinates to adjust the coordinates of the suspension, according to the
original track to continue processing, in order to achieve the function of transfer perforation.
4) Note: 2) and 3) Before operation, should be fully warmed up (flame situation), because once the
choice of operation, immediately perforated.
The normal approach should be, first warm up (flame situation), then press 【start】 key to choose.
3.5. Original trajectory retreat processing
In the processing due to not cut through, the original track back, can be handled as follows:
3.5.1 original track back
Press 【Pause】 key, so that the system is running down speed stop, the system displays "pause"
mark, and prompted as shown below.
3.9 processing pause screen
Press 【F6】 key system to perform the original track fallback, the return speed is set in the parameter
- speed - rollback speed.
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Press 【F7】 key on the basis of the back, the original track forward. In the process of retraction, if you
do not meet the required location, you can press the [Pause] key, repeat the above process until the
appropriate date.
3.5.2 When the case of G00 (reaching a perforation point) back
In the process of rollback, the case of G00 (to reach a perforation point) system is suspended, the
operator can choose to continue to roll back, or forward;
3.5.3 Operation after retreat
(See 3.10), you can also directly perforation, according to the corresponding strong power function keys
(such as preheating perforation, open cutting oxygen and other operations).
The usual practice is:
To be warmed up, and then press 【perforation】 key,
In the case of flame, the torch lit, open the cut oxygen, cut the gun down, the system continues to run.
In the case of plasma, arc start, to be arc after the end of the system to continue running.
The above operations can be repeated until the desired effect is achieved.
Exit processing status
Press 【ESC】 key when pausing, the system will exit machining status.
3.5.6 The total number of rows and the starting line of the retraction program
Back to the program, up to 300 lines or less, if it is breakpoint recovery, or optional processing, the
starting line is the current break back or the selected line, can not continue on this basis, retreat
processing.
3.6. Breakpoint recovery and double breakpoint recovery processing
3.6.1. Breakpoint recovery
The system will automatically save the current torch position as a breakpoint when the system is
paused or power is lost due to processing. This breakpoint is permanently saved, regardless of whether
it is powered off or not.
In the automatic mode, as long as the current program does not change, press 【F3】 to find the
breakpoint function, then press 【start】 key, the system began to breakpoint recovery.
If the location of the torch does not change, then find the breakpoint, the system prompts "breakpoint",
waiting for the next step. The user can directly [perforation] or select the torch position adjustment, see
3.10.
If the position of the torch has changed (not on the breakpoint), the system will find the following three
options (actually the torch position adjustment) after finding the program breakpoint.
3.10 System Pause. Find the breakpoint and start the selection dialog
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The original return ----- to G00 speed back to the breakpoint, commonly used in the dredge
(replacement) cut the gun set the breakpoint;
Cut back ----- breakpoint recovery can be slightly away from the point breakpoint, a bit like the outer
edge of the hole, so that break more smooth;
The current bit perforation ----- operation with the former, can also be used for transfer cutting.
At this time according to the corresponding strong power function keys (such as ignition, preheating
perforation, open cutting oxygen and other operations);
Recommendation: After preheating, press the [Punch] key, the system will continue processing from
the breakpoint position.
When the breakpoint is found, press 【ESC】 key, the system will exit the processing state.
3.6.2 Note:
Whether the breakpoint recovery or power recovery, must not change the rotation angle. Zoom ratio
(these conditions will be automatically saved, not affected by the switch machine). Otherwise the
system may not find a breakpoint.
3.7. Selection function
3.7.1. Start the selection function
The optional function specifies the system to start machining from one of the perforations in the
program.
Press 【F1】 to select the punching point function, enter the punch number, that is, enable the
selection function.
3.7.2. There are two general options for selecting section processing:
Transfer processing, starting from a certain position in the program, for a place to start processing;
From the process of a section of the program will be re-processing again.
For the former, usually looking for pieces of waste, directed at the perforation point directly processing
(election: the current point of positioning);
For the latter, the positioning starts from the reference point (selection: reference point positioning).
For both options, the system prompts after startup (see below):
3.12 Select the selection process, processing starts, the system prompts to select the dialog box
If you select "the current point positioning", the system runs, first draw the whole picture, and in the
location to wear, draw a large cross cursor, the operator can press 【1】 to enlarge the pattern to see if
the required perforation , If not satisfied, press 【ESC】 to exit the processing status, re-selected.
If the required perforation point, through the strong control switch, ignition, preheat, press
【perforation】 key to start running;
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If the "reference point position" is selected, the operator should first align the torch at the reference
point before starting. After the start, the system control the torch to the perforation point, the rest of the
operation as above.
3.8. The edge of the plate is perforated
Automatic machining, the use of edge perforation for thick plate machining.
The edge perforation is done by moving the torch to the nearest edge of the plate before piercing.
Start the preheat, when the warm-up after the end, press 【start】 key, the cutting gun along the
straight line distance and the selected cutting speed cut to the punching point, and then continue
processing.
When using edge perforation, first change the edge perforation selection in the control menu to 1 (for
selection valid). So that each time the perforation, the first system suggested as follows:
3.13 Select the edge of the perforation, to the perforation point, the system prompts to select the
dialog box
3.8.1 Select the current position perforation
System original position perforation, commonly used in the hole;
3.8.2 Select edge perforation
1) The operator can press 【↑】【↓】【←】【→】 key to adjust the position of the torch to the outer
edge of the steel plate (at this time the speed magnification automatically
Adjusted to 5%), began to warm up;
2) When the preheat is finished, press 【Start】 key, the cutting gun will follow the straight line distance
and the selected cutting speed to the punching point, and then continue the cutting process.
3.8.3 Do not perforate
No perforation, the system runs directly from the current perforation position. Blank line to the next
punch point, a new punching prompt appears.
Chapter 4 Manual
4.1 Manual function interface Manual function Main menu
4.1. Manual mode interface description
The manual mode interface displays a similar automatic mode. The difference between the
magnification value and the value at this time is manual, which affects the manual operation, the return
speed, the jogging speed and so on. There are some special operations in the manual mode, as
described below.
4.1.1 【↑】【↓】【←】【→】 direction control keys and 【G】 continuous go
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Under normal circumstances, press the four arrow keys, the corresponding axis movement, lift hands to
stop. But press 【G】 to select continuous travel (highlight), press the direction key to start the gun
(keep others), then click to stop. If you need two axes at the same time, you can walk in the case of an
axis, press the other axis of the arrow keys, the two axes at the same time movement. At this point,
pressing any of the arrow keys will stop the corresponding shaft of the torch and the remaining axis will
continue until the current axis of the walking axis is pressed. The movement will stop. Pressing the
[Pause] key will stop the movement The
4.1.2 【F1】 automatically
The system switches to automatic mode of operation.
4.1.3 【F2】 Jogging
4.2 Click the interface
Press 【F2】 key, select the jog, appear jog increment selection dialog box, as above; jog increment a
total of four options:
The first three are the usual increments, and the last one by the 3-input increment is the manual input
increment.
In the jog mode, press the direction key once, the torch at the current maximum speed multiplication
rate, run a jog increment value;
4.1.5 [F5] high speed
In the manual function, through the magnification to adjust the speed is very convenient, thus
increasing the F5 [high speed], high speed (80%), low speed (10%) quick choice.
4.1.6 [F6] clear coordinates
Quickly clear X / Y coordinate values;
4.1.7 speed
The upper left corner of the screen shows F × (manual speed override value) = manual speed.
Press the {F} key directly on this screen to set the speed, and then press 【Enter】 to confirm.
4.1.8 [F3] auxiliary
Enter the auxiliary function, the system displays the following interface.
4.3 auxiliary interface
【F3】 measuring point, [F4] measured end point, plate calibration function
It is not possible to process the steel plate once or for any other reason it is necessary to rotate it at an
angle. Turn the torch along a straight edge of the plate (as long as possible) by selecting two points (F3)
and [F4]. The system will automatically calculate the rotation angle. And then select the automatic
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processing of the rotation function, enter the angle. After confirmation, the system will process the
program according to the specified angle of rotation processing.
Note: The angle is counterclockwise.
4.1.10 [F5] set the coordinates
Press this key to have three options: clear all coordinates, set the current coordinates, set the reference
point coordinates.
All coordinates are cleared
Set the current coordinates
Set to reference point coordinates
4.4 set the coordinates of the dialog box [F6] measured origin / [F7] reset
Mechanical return origin is divided into "measured origin" and "reset" two parts.
Mechanical return origin - is to return to the machine tool zero process, return to zero when the dual-
axis running at the same time, independent completion of zero action.
Before resetting (return to zero):
(A) the mechanical origin should be selected NPN-type Hall proximity switch (normally open, the signal
is effective low), and installed in a suitable location.
(B) Set the parameter (see parameter setting F3) l Reset speed - 【Parameter】 - 【Speed】, feed
rate at reset, in millimeters / min;
L reset direction - parameter】【system】, 0 - the axis is not reset; -1 - reverse; 1 - forward;
(C) The mechanical zero return process is as follows:
A section: Fast forward at reset speed
B: slow down
C-segment: Reverses over to the active area.
D: forward crawling, to the effective area to stop (end).
3.6 back to mechanical zero
(D) the measured origin - to determine the mechanical origin of the workpiece coordinate system.
Method:
Move the torch to the reference point (any point) in the workpiece coordinate system.
Set the current workpiece coordinates.
【Manual】 - 【Auxiliary】 - 【Origin】 The system completes the mechanical origin movement and
sends the current coordinate value
The origin of the machine in the [System] option, the machine origin is changed accordingly. (E) Reset -
Torch back to mechanical zero and build workpiece coordinate system.
Method:
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【Manual】 (or 【Auto】 - 【Assist】 - 【Reset】, the system will return to the machine origin action
and set the machine origin to the current coordinate, set the machine coordinate to 0.
【note】:
If the reset direction of both axes in the parameter is 0, there is no reset operation, and after the reset
operation, the current value is equal to the machine origin. Machine coordinate is equal to 0, this is very
important, because the program limit is based on the machine coordinates. (The origin does not
necessarily exist), select the reset function, you can determine the current machine coordinates (clear),
and then from the mechanical origin on both sides of the effective distance, fill in the software positive /
negative Bit value.
Chapter 5 Editing Functions

5.1. Edit Function Menu Description
5.1.1 【F1】 new
Create a new program or a new folder, clear the machining program edit area, and start editing a new
machining program.
5.1.2 【F2】 transferred to
Figure 5.2 Transfer the interface
Call the program, select the program into the user program area, the system will be the existing
program name, a list of ways to display, and the cursor to stay in the current program name. Move the
cursor keys to select different programs. Press 【F7】 to display the graphic of the program; press
【ESC】 to discard the transfer function.
5.1.3 【F3】 store
Stored procedures, editing procedures for storage, the system prompts:
Enter the program name: 1234.TXT
The system shows the current program name, you can modify. If you press [Enter], the program will
edit the area, the selected name into the program area, if you press the [ESC] key to give up the stored
program.
note:
1) program name and extension can not exceed 70 characters;
5.1.4. [F4] Delete the file
Select to delete the program in the user program area.
5.1.5. [F5]
Edit the whole line in the program editor to improve the editing speed.
16
5.1.6. [F6] U disk

Transmission procedures, the system supports U disk transfer program. Press 【F6】 key to enter the
next level menu as follows:
5.3 U disk transfer operation menu
【F1】 input U disk program will be transferred to the system processing program area, in the display
directory can press 【F7】 display graphics;
【F2】 Output The program in the system program area is output to U disk.
5.1.7. [F7] Graphics
When you want to preview the currently selected program file, press 【F7】 key.
Chapter 6 Programming Functions
6.1. Programming Symbols
CNC processing of each step action, are carried out according to the provisions of the program, each
processing program consists of a number of instructions section, each instruction section by a number
of functional characters, each function word must start with the letter, followed by parameter values.
Function Word Definition:
N command segment number
G ready function
M auxiliary function
T tool function (in this system refers to the cutting width)
L cycle times, delay time
X axis absolute coordinates
Y axis absolute coordinates
The distance of the X axis relative to the point
Y-axis relative to the point of the distance
When the arc is machined, the center coordinates are reduced by the X axis starting point
When the arc is machined, the center coordinates are reduced by the Y-axis starting point
R radius specified
H arc string height specified
A auxiliary variable
F Machining speed is specified for G01. G02. G03
Note 1: In the following description, the following agreement:
X [U] n --- that can be X or U, n that a value, only one.
17
Y [V] n ---- that can be Y or V, n that a value, only one.

PPn ---- that can be any combination of axes, at least with a shaft, can also contain two axis content.
Note 2: The instruction execution order is that the execution of a program in the program precedes the
next one; the M. S. T instruction is executed before the G instruction in the same program.
第七章参数设置
7.1. Parameter Description:
Speed parameter
The starting speed of each axis, the adjustment time, the maximum speed, etc.
System parameters
Each axis of the electronic gear ratio. Machine origin. Reference point. Reverse gap. Soft
/ negative limit;
Flame parameters
Ignition delay. Preheat delay. Torch up / down delay. Punching torch up / down.
Plasma parameters
Torch positioning delay. M with the M command. Arc with M command. Arc pressure
detection selection. Positioning detection selection. Punching delay;
Control parameters
Flame / plasma selection, edge perforation selection, metric / imperial selection, etc .;
save
The modified parameters are stored in the parameter area.
note:
Select the above parameters, if the change is valid, need to be stored separately, that is,
press 【F7】 storage.
After entering the "1928" password in the main interface of the parameter, 【F7】 save
menu becomes factory setting. At this point, the modification of the parameters will be
stored in the factory settings parameters, and the current user parameters. When the
parameter is initialized, the factory parameter can be the current parameter. Otherwise,
only the current user parameter changes are valid. After entering the password will pop
up the menu, you can choose to save the parameters to the factory settings [U disk to
save parameters] [U disk import parameters] any one function operation.
Parameter page shows no less, you can use ↑. ↓ key to check the parameters of the item.
7.2. Speed parameters
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In the parameter setting submenu, press 【F1】 key to enter the speed parameter setting
interface, 7.2:
Parameter display area
Parameter setting range
Parameter function main menu
7.2 Speed parameter setting
Speed parameters include: Pictures are for reference only.
Start speed ---- system X. Y-axis start and stop the speed (unit: mm (or inches) / min; adjust the time ---
- the system from the start speed to the maximum speed (the entire speed process) The time required
in seconds;
Uniform acceleration time - during acceleration / deceleration, the linear acceleration time is usually
slightly less than the adjustment time (about nine tenths);
Maximum speed = maximum speed for manual and execution G00 commands (in millimeters (or inches)
per minute);
Processing speed limit ---- Flame / plasma processing the highest processing speed (unit: mm (or
inches) / min); reset (back to mechanical zero) speed ---- machine reset speed (unit: mm (In inches) /
min); fallback / forward speed - the speed at which the system is retreated (in millimeters (or inches)
per minute);
Corner speed transition angle ----- When the direction of movement between the blocks changes
beyond this angle, the system corner to slow down to the starting speed. When the system is relatively
heavy, this value is smaller. Adjustment can be based on, processing speed, machine vibration to
determine the situation. Vibration, this value is small;
Corner arc transition radius - see corner arc selection;
Arc speed limit - only for the arc speed limit;
Corner arc transition radius ---- arc radius setting, with the above arc limit with the use of the arc radius
is less than this value, according to the arc
Speed limit run; set to 0, the arc limit function is invalid;
7.3. System parameters
In the parameter setting submenu, press 【F2】 key to enter the system parameter setting interface,
7.3:
Parameter function main menu
7.3 System parameter settings
19
Pulse equivalent - the ratio of the electronic gear molecules to the denominator is the pulse equivalent,
in microns, converted to millimeters to multiply by 1000. the image is only a reference.
Pulse equivalent calculation formula = screw pitch (unit: mm) / (360 × fineness / step angle x ratio).
Pulse equivalent calculation method (adjustment method is as follows):
(1) first set a pulse equivalent, for example: 0.002;
(2) on the machine to move a standard distance (the longer the more prospective), measure the actual
distance, with the following formula:
× original pulse equivalent = new pulse equivalent
Example: initial pulse equivalent, for example: 0.002, jog 2000 mm, the actual take 2651 mm.
0.002 = 0.002651
Machine origin ---- the use of access switch set a special point on the machine, the machine does not
use the mechanical origin, the machine can be set to zero origin. Unit: mm (or inch)
Reference point ---- is defined as the starting point of the program, the system running the program
(G92) will be automatically generated in millimeters (or inches). Drilling Drill Offset - The offset distance
of the punch or scribing gun relative to the cutting gun.
Backlash - As the machine has a backlash, the system will compensate for the gap when it is
commutated.
The gap value is obtained by actual measurement in millimeters (or inches). Under normal
circumstances, do not advocate a reverse gap. Reset direction ---- back to the machine zero run
direction, 0 - not reset 1 - positive direction reset 2 - negative direction reset.
Soft / negative limit ---- When the program coordinates exceed the set soft positive and negative limit
value, the system alarm, if not used, the parameter should be set to greater than the actual value, in
millimeters (or inches)
7.4. Flame Parameters
In the parameter setting submenu, press 【F3】 key to enter the flame parameter setting interface,
7.4 Flame parameter setting
Ignition delay - flame delay, when the implementation of M20, open the high-voltage ignition switch
delay time; picture is for reference only.
(If the warm-up time is not enough), press 【Pause】 key, the preheat delay will be automatically
extended to 100 seconds. If the warm-up time is not enough, , If the warm-up is good, you can press
【start】 key to end the warm-up delay, and the warm-up time is automatically saved in the warm-up
delay parameter.
Torch Delay - Delay time when executing M70 instruction (see 6.4M auxiliary instruction) in seconds;
20
Torch Delay - Delay time when executing M71 command (see 6.4M auxiliary instruction) in seconds;
(See 6.4M auxiliary command), unit: second; puncturing torch drop delay - delay time when the M73
command is executed (see 6.4M auxiliary command) ), Unit: second; perforation delay - flame cutting
perforation When performing M07, turn the cutting oxygen delay after cutting the gun down;
Oxygen delay - off the cut oxygen, due to residual pressure inside the tube, after this delay and then
the next step to improve the cutting surface finish. Inter-segment delay - After the program line is in
place, run the next line after this delay.
First start the gun and then cut the oxygen (0/1) - select 0 - first lift gun and then cut the oxygen
selection 1 - first open the oxygen and then lift the gun.
Use high pre-M24 to select (0/1) - thick plate perforation, need to use high preheat assistance, select
this function, warm up when opening M24, warm up after the end. Note that when this option is not
selected, the entire machining process M24 (warm-up) is not turned off.
Gas M command - Open the output port address used by the gas solenoid valve (see Diagnostic
function), set it to M46 if it is not used (especially when the system is connected to both flame and
plasma).
7.5. Plasma parameter setting
In the parameter setting submenu, press 【F4】 key to enter the plasma parameter setting interface,
7.5:
Comment area parameter function main menu
7.5 Plasma parameter setting
Initial positioning detection selection ----- need to do the initial positioning by the system, select this. the
image is only a reference.
Initial positioning detection logic (0 low / 1 high) ----- When the positioning switch is normally open
(active high), select 0, normally closed (low active).
Torch positioning delay ----- Plasma gun positioning, the torch down, when the lower limit hit, the torch
down stop. Then, the torch rises up and passes through the torch
After the delay, the torch rising stop (see M75 instruction), in seconds;
Torch Rise (M70) - Delay time when the M70 command is executed (see 6.4M auxiliary instruction) in
seconds. Note: For convenience, plasma and flame mode, the torch up / down delay is separate;
Torch Delay (M71) - Delay time when M71 command is executed (see 6.4M auxiliary instruction), same
as above, in seconds;
21
Arc pressure detection selection ----- plasma operation, whether to detect arc voltage, which set. Select
the arc test when the election (election 1), arc test to determine the arc pressure feedback, running to
monitor the arc pressure feedback. When the arc pressure feedback is broken, the system presses the
pause and has the prompt. Generally for thick plate processing arc pressure detection. Do not select
the arc voltage detection (election 0), after the arc switch is turned on, the delay after the punch began
processing, cutting process, do not detect the arc pressure feedback. Generally do not choose arc
welding for sheet metal processing.
Arc test to detect the maximum delay (seconds) ----- select the arc pressure detection perforation, if the
perforation time exceeds the "maximum delay", has not received a successful signal from the arc is
wrong, suspended the current work waiting for processing. After troubleshooting, press the start button
to restart the punch. The default is 60 seconds.
Perforation delay ----- after the success of the arc, after the perforation delay system normal cutting
operation.
7.6. Control parameter settings
In the parameter setting submenu, press 【F5】 key to enter the control parameter setting menu, 7.6:
Parameter setting range comment area
7.6 Control menu functions
Flame (0) / Plasma Select (1) - Select Flame to select 0, select 1 for plasma processing; picture is for
reference only.
Edge Perforation Selection (0/1) - 0 indicates that the edge perforation function is not selected. 1
indicates that the edge perforation function is selected;
Do not preprocess the graphics - do not need to display graphics when processing, select this as 1.
Steel plate X width - the actual width of the steel plate X direction, this parameter only works when the
large program is running;
Steel plate Y to the height of the steel plate Y direction of the actual height, this parameter only in the
operation of large programs play a role;
Side of the XZ: 0 / YZ: 1 choice - because the system can control the three sports axis, for a bilateral
drive requirements of the machine, the third axis is common with the X axis, or with the Y axis side, in
the Select this item. Select the zero, Z axis and X axis common; select 1 when the Z axis and Y axis
common edge.
Metric: 0 / English: 1 Select - Select 0 Metric: Length parameter. Speed parameters and values.
Coordinates are in metric units (mm), Machinable
22
Order (G20), but are shown in metric units (mm). Select 1 inch: Parameters. Display. Coordinates are
in English units (inches), Machining Metric Programs (G21), but are displayed in inch units (inches).
Calculate Control Accuracy - When programming, some nesting software will generate some small
glitches, set this parameter to be excluded, the default is 0.1 mm.
External control box selection (0/1) - if the use of external control box is selected 1, otherwise select 0.
Wired 0 / Wireless 1 Remote control selection (0/1) - External control box is wired remote control
selected 0, wireless remote control election 1.
G41 / G42 detection valid (0/1) - Check the correctness of the compensation (G41 / G42) in the system.
When the error is not serious, this parameter is selected 0, suggesting that the wrong line, but not
alarm, the program can continue to run.
Select the machining clear coordinate (0/1) - select 1, before processing, automatically set the
coordinates to 0. Wentai (carved) software does not G92 instructions, it needs this feature.
Torch pneumatic lift (0/1) - sheet processing, the use of pneumatic lift than automatic increase effective,
optional 1, otherwise selected 0. When the pneumatic lift is selected, M16 is valid when the torch is
lowered, M16 is invalid (canceled) when the torch rises;
After processing automatic return parameter selection (0/1) - select 1, after processing automatically
return to the reference point.
External limit valid (0/1) - Many small cutting machines can be selected by means of a simple external
hard limit. [Parameter] - [Control] - External limit is valid = 0 to avoid unnecessary hard limit alarm The
Software limit valid (0/1) - select 1, soft limit function is valid.
(0/1) - if the equipment is equipped with a gun detection (P1 pin using the positive limit input port),
optional [parameters] - [control] - hit gun detection is valid = 1, the input normally closed Connection, in
case of a gun (disconnected), immediately suspended (and reported hit gun warning).
Note: When using the gun detection, be sure to cancel the hardware limit function.
(0/1) - hit the wall detection and positioning detection is the same input port selection.
(0) / gun (1) - select 0, hit the gun after processing pause, select 1, hit the gun after the automatic gun,
processing continues. Pause after the gun (0/1) selection - if you want to pause after the lifting torch
action, the optional pause after the gun selection = 1.
Cutting length (mm) - set the broken bridge point, the blank line (mm) - cut off the bridge point, After
this distance (quite bridge width), start cutting again;
Display the main screen text (0/1) --- whether in the boot screen, the company displays the text
information, this text in the main interface, according to GG8 modified.
Select to display the slit compensation line (0/1) - whether to display the coordinate trajectory after the
seam compensation
23

Manual of Machine

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Dongtai Yaoqiang Machinery Manufacturer Co.,Ltd

Office：716 of No.39, Liandong U valley, Wuxi City, China

1. System function overview

1. System function overview

3.1.8 [1] Enlarge image

Chapter 5 Editing Functions

5.1.6. [F6] U disk

X [U] n --- that can be X or U, n that a value, only one.

Y [V] n ---- that can be Y or V, n that a value, only one.

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