Thermal Spray Materials Guide 022006 PDF

SULZER
Sulzer Metco
Thermal Spray Materials Guide
Issued February 2006

SULZER
Sulzer Metco
Introduction
Sulzer Metco is a world-class thermal spray materials manufacturer in diversity, versatility and quality. Using a
broad range of materials manufacturing methods, including proprietary processes we’ve pioneered, our materials
manufacturing facilities provide you with hundreds of different products; the broadest line of thermal spray
coating materials and auxiliary thermal spray materials products in the world.
Our quality commitment is evidenced by our ISO 9001/AS 9000 quality standards and NADCAP approved
laboratories. Materials composition and particle size are verified through a stringent in-process testing program.
While coatings meeting these certifications are mandated for certain applications, compliance assures that our
off-the-shelf solutions and custom thermal coating materials perform to your own demanding requirements.
Whether your goal is better durability from wear or abrasion, corrosion resistance, surfacing rebuilding or
engineering other desirable properties into a component or system, you will find solutions in these pages.
Product Availability
The majority of the products listed in this guide are available worldwide; however, some products are only
available on a regional basis. Regionally available products may be obtainable outside of the specified region as
a special order. Please contact your Sulzer Metco account representative for further information.
EU Products, or product sizes, marked with this symbol are available only in Europe
AM Products, or product sizes, marked with this symbol are available only in the Americas
Items designated as Stock are warehoused and generally available for immediate shipment or for shipment
within a few days. Please note that not all Sulzer Metco warehouses may have supplies onhand or in sufficient
quantities; however, every effort will be made to accommodate your needs as quickly as possible. Lead time to
shipment for items marked Special Order will be provided at time of order placement.
Chemical Symbols Used In This Guide

Symbol Element Symbol Element Symbol Element
Ag ................... Silver In .................... Indium Sb ...................Antimony
Al .................... Aluminum M .................... Metal (undisclosed type) Si.....................Silicon
B ..................... Boron Mg .................. Magnesium Sn ...................Tin
C..................... Carbon or Carbide Mn .................. Manganese Ta....................Tantalum
Ca................... Calcium Mo .................. Molybdenum Ti.....................Titanium
Co................... Cobalt N..................... Nitrogen V .....................Vanadium
Cr ................... Chrome Nb (Cb)........... Niobium W ....................Tungsten
Cu................... Copper Ni.................... Nickel Y .....................Yttrium
Fe ................... Iron O .................... Oxygen Zn....................Zinc
H..................... Hydrogen P..................... Phosphorus Zr ....................Zirconium
Hf.................... Hafnium Pb................... Lead
Issued April 2005 i Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
How to Use This Guide

This guide is designed for use electronically (on screen). To facilitate navigation, the table of contents entries are
linked to sections within the guide and index entries are linked to material product descriptions. To navigate,
simply click on a entry within the contents or indexes.
In this example, a click on the link

provided for AMDRY 301 in the
Product Index (1) will navigate directly
to the description for AMDRY 301 in
the body (2) of the guide.
Information in this guide is classified into eight sections. Within each section, the headings at the top of each
page are color-coded. Page numbers are prefixed and restart at the beginning of each section:
Section Heading Color Page Number Prefix
General Information, Contents and Indexes: None (Roman numerals)
Air Plasma Spray Materials: AP

®
ChamPro (LVPS, LPPS, VPS) Materials: VP
®
Combustion Powder (Thermospray ) Materials: CP
HVOF (High Velocity Oxy-Fuel) Materials: HVOF
Electric Arc Wire Materials: AW
Combustion Wire Materials: CW
Auxiliary Materials: AUX
Issued December 2005 ii Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Customer Specifications Please click on a customer specification entry to go to that product
Specification Material Page Specification Material Page
Alstom Canada Pratt Whitney (continued)

HMHD 658042 ...................... Metco 204NS-AP ........ AP-55 CPW 42................................. Metco 71NS ................ AP-37
HMHD 658043 ...................... Metco 204NS-AP ........ AP-55 CPW 490............................... Metco 480NS .............. AP-21
HTCT 650564 ....................... Metco 204NS-G .......... AP-55 CPW 490............................... Metco 480NS .............. CP-16
CPW 517............................... AMDRY 2010 .............. AP-2
AWS CPW 517............................... Metco 601NS .............. AP-1
CPW 555............................... Metco 313NS .............. AP-1
BAG-20.................................. Silvaloy........................ CW-9
C.25/C.2.25 ........................... Metco 405NS .............. CW-7
CFM International
Boeing CP 6002 ................................ Metco 45VF-NS........... AP-9
CP 6004 ................................ AMDRY 9830 .............. AP-40
BMS 10-67, Type 1 ............... Metco 71VF-NS........... AP-37 CP 6004 ................................ Metco 73F-NS-1.......... AP-39
BMS 10-67, Type I ................ Diamalloy 2005NS....... HVOF-22 CP 6007 ................................ Metco 480NS .............. AP-21
BMS 10-67, Type II ............... Metco 51F-NS ............. AP-14 CP 6007 ................................ Metco 480NS .............. CP-16
BMS 10-67, Type III .............. Metco 101NS .............. AP-43 CP 6009 ................................ AMDRY 187 ................ AP-44
BMS 10-67, Type III .............. Metco 101NS .............. CP-24 CP 6009 ................................ Metco 101B-NS........... AP-44
BMS 10-67, Type VI .............. Metco 43C-NS............. AP-23 CP 6011 ................................ Metco 51F-NS ............. AP-14
BMS 10-67, Type VI .............. Metco 43C-NS............. CP-17 CP 6019 ................................ Metco 63NS ................ AP-18
BMS 10-67, Type VII ............. Metco 54NS ................ AP-7 CP 6019 ................................ AMDRY 313X.............. AP-18
BMS 10-67, Type VII ............. Metco 54NS ................ CP-9 CP 6020 ................................ Metco 66F-NS ............. AP-11
BMS 10-67, Type XIV............ AMDRY 500C.............. AP-14 CP 6021 ................................ Metco 68F-NS-1.......... AP-11
BMS 10-67, Type XV............. Metco 66F-NS ............. AP-11 CP 6025 ................................ AMDRY 718 Cl.B ........ AP-28
BMS 10-67, Type XV............. Diamalloy 3002NS....... HVOF-2 CP 6026 ................................ AMDRY 9831 .............. AP-40
BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... AP-39 CP 6028 ................................ Metco 54NS-1 ............. AP-7
BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... HVOF-17 CP 6028 ................................ Metco 54NS-1 ............. CP-9
Boeing McDonald-Douglas Chemtronics

DMS 2049, Type II ................ Metco 71VF-NS........... AP-37 Op. Man. 5.4.3....................... Diamalloy 2005NS ...... HVOF-22
Canada Pratt Whitney Chromalloy

CPW 210 ............................... Metco 105NS .............. AP-42 C-68 ...................................... Metco 600NS .............. AP-5
CPW 210 ............................... Metco 105NS .............. CP-24 C-72 ...................................... Metco 404NS .............. AP-22
CPW 212 ............................... Metco 201B-NS........... AP-52 BZ-003, Type 1...................... Metco 63NS ................ AP-18
CPW 213 ............................... Metco 63NS ................ AP-18 BZ-003, Type 2...................... Metco 404NS .............. AP-22
CPW 213 Amend. 1............... AMDRY 313X.............. AP-18 BZ-003, Type 34.................... Metco 601NS .............. AP-1
CPW 215 ............................... Metco 43C-NS............. AP-23
CPW 215 ............................... Metco 43C-NS............. CP-17 Dana Perfect Circle
CPW 217 ............................... Metco 43F-NS ............. AP-24 PC 110-265 ........................... Metco 447NS .............. AP-29
CPW 218 ............................... Metco 45C-NS............. AP-9 PC 110-265 ........................... Metco 447NS .............. CP-20
CPW 218 ............................... Metco 45C-NS............. CP-10
CPW 220 ............................... Metco 54NS ................ AP-7 de Havilland
CPW 220 ............................... Metco 54NS ................ CP-9
DHMS C4.19 ......................... Diamalloy 2005NS ...... HVOF-22
CPW 224 ............................... Metco 56F-NS ............. AP-20
CPW 235 ............................... Metco 52C-NS............. AP-7
CPW 235 ............................... Metco 52C-NS............. CP-9
GE
CPW 236 ............................... Metco 45VF-NS........... AP-9 A17 B111S-1 ......................... Metco 600NS .............. AP-5
CPW 247 ............................... AMDRY 956 ................ AP-21 A50A557 ............................... Metco 204NS-G .......... AP-55
CPW 247 ............................... AMDRY 956 ................ CP-15 A50A558, Class C ................. Metco 204C-NS........... AP-54
CPW 247 ............................... Metco 450NS .............. AP-21 A50A565 ............................... Metco 101B-NS........... AP-44
CPW 247 ............................... Metco 450NS .............. CP-16 A50TF87, Class A ................. Metco 101NS .............. AP-43
CPW 281 ............................... Metco 101B-NS........... AP-44 A50TF87, Class A ................. Metco 101NS .............. CP-24
CPW 369 ............................... Metco 443NS .............. AP-26 A50TF87, Class B ................. AMDRY 187 ................ AP-44
CPW 369 ............................... Metco 443NS .............. CP-19 A50TF87, Class B ................. Metco 101B-NS........... AP-44
CPW 369 ............................... AMDRY 960 ................ AP-25 A50TF87, Class C ................. Metco 101SF............... AP-43
CPW 369 ............................... AMDRY 960 ................ CP-18 A50TF155, Class A ............... Metco 210NS-1-G ....... AP-52
CPW 387 ............................... AMDRY 365-2 ............. AP-30 A50TF155, Class A ............... AMDRY 333 ................ AP-53
CPW 42 ................................. AMDRY 302 ................ AP-38 A50TF204, Class A ............... Metco 202NS .............. AP-55
Issued February 2006 iv Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Customer Specifications Please click on a customer specification entry to go to that product
Alstom Canada Pratt Whitney (continued)

HMHD 658042 ...................... Metco 204NS-AP ........ AP-55 CPW 42................................. Metco 71NS ................ AP-37
HMHD 658043 ...................... Metco 204NS-AP ........ AP-55 CPW 490............................... Metco 480NS .............. AP-21
HTCT 650564 ....................... Metco 204NS-G .......... AP-55 CPW 490............................... Metco 480NS .............. CP-16
CPW 517............................... AMDRY 2010 .............. AP-2
AWS CPW 517............................... Metco 601NS .............. AP-1
CPW 555............................... Metco 313NS .............. AP-1
BAG-20.................................. Silvaloy........................ CW-9
C.25/C.2.25 ........................... Metco 405NS .............. CW-7
CFM International
Boeing CP 6002 ................................ Metco 45VF-NS........... AP-9
CP 6004 ................................ AMDRY 9830 .............. AP-40
BMS 10-67, Type 1 ............... Metco 71VF-NS........... AP-37 CP 6004 ................................ Metco 73F-NS-1.......... AP-39
BMS 10-67, Type I ................ Diamalloy 2005NS....... HVOF-22 CP 6007 ................................ Metco 480NS .............. AP-21
BMS 10-67, Type II ............... Metco 51F-NS ............. AP-14 CP 6007 ................................ Metco 480NS .............. CP-16
BMS 10-67, Type III .............. Metco 101NS .............. AP-43 CP 6009 ................................ AMDRY 187 ................ AP-44
BMS 10-67, Type III .............. Metco 101NS .............. CP-24 CP 6009 ................................ Metco 101B-NS........... AP-44
BMS 10-67, Type VI .............. Metco 43C-NS............. AP-23 CP 6011 ................................ Metco 51F-NS ............. AP-14
BMS 10-67, Type VI .............. Metco 43C-NS............. CP-17 CP 6019 ................................ Metco 63NS ................ AP-18
BMS 10-67, Type VII ............. Metco 54NS ................ AP-7 CP 6019 ................................ AMDRY 313X.............. AP-18
BMS 10-67, Type VII ............. Metco 54NS ................ CP-9 CP 6020 ................................ Metco 66F-NS ............. AP-11
BMS 10-67, Type XIV............ AMDRY 500C.............. AP-14 CP 6021 ................................ Metco 68F-NS-1.......... AP-11
BMS 10-67, Type XV............. Metco 66F-NS ............. AP-11 CP 6025 ................................ AMDRY 718 Cl.B ........ AP-28
BMS 10-67, Type XV............. Diamalloy 3002NS....... HVOF-2 CP 6026 ................................ AMDRY 9831 .............. AP-40
BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... AP-39 CP 6028 ................................ Metco 54NS-1 ............. AP-7
BMS 10-67K Type XVII ......... Sulzer Metco 5847 ...... HVOF-17 CP 6028 ................................ Metco 54NS-1 ............. CP-9
Boeing McDonald-Douglas Chemtronics

DMS 2049, Type II ................ Metco 71VF-NS........... AP-37 Op. Man. 5.4.3....................... Diamalloy 2005NS ...... HVOF-22
Canada Pratt Whitney Chromalloy

CPW 210 ............................... Metco 105NS .............. AP-42 C-68 ...................................... Metco 600NS .............. AP-5
CPW 210 ............................... Metco 105NS .............. CP-24 C-72 ...................................... Metco 404NS .............. AP-22
CPW 212 ............................... Metco 201B-NS........... AP-52 BZ-003, Type 1...................... Metco 63NS ................ AP-18
CPW 213 ............................... Metco 63NS ................ AP-18 BZ-003, Type 2...................... Metco 404NS .............. AP-22
CPW 213 Amend. 1............... AMDRY 313X.............. AP-18 BZ-003, Type 34.................... Metco 601NS .............. AP-1
CPW 215 ............................... Metco 43C-NS............. AP-23
CPW 215 ............................... Metco 43C-NS............. CP-17 Dana Perfect Circle
CPW 217 ............................... Metco 43F-NS ............. AP-24 PC 110-265 ........................... Metco 447NS .............. AP-29
CPW 218 ............................... Metco 45C-NS............. AP-9 PC 110-265 ........................... Metco 447NS .............. CP-20
CPW 218 ............................... Metco 45C-NS............. CP-10
CPW 220 ............................... Metco 54NS ................ AP-7 de Havilland
CPW 220 ............................... Metco 54NS ................ CP-9
DHMS C4.19 ......................... Diamalloy 2005NS ...... HVOF-22
CPW 224 ............................... Metco 56F-NS ............. AP-20
CPW 235 ............................... Metco 52C-NS............. AP-7
CPW 235 ............................... Metco 52C-NS............. CP-9
GE
CPW 236 ............................... Metco 45VF-NS........... AP-9 A17 B111S-1 ......................... Metco 600NS .............. AP-5
CPW 247 ............................... AMDRY 956 ................ AP-21 A50A557 ............................... Metco 204NS-G .......... AP-55
CPW 247 ............................... AMDRY 956 ................ CP-15 A50A558, Class C ................. Metco 204C-NS........... AP-54
CPW 247 ............................... Metco 450NS .............. AP-21 A50A565 ............................... Metco 101B-NS........... AP-44
CPW 247 ............................... Metco 450NS .............. CP-16 A50TF87, Class A ................. Metco 101NS .............. AP-43
CPW 281 ............................... Metco 101B-NS........... AP-44 A50TF87, Class A ................. Metco 101NS .............. CP-24
CPW 369 ............................... Metco 443NS .............. AP-26 A50TF87, Class B ................. AMDRY 187 ................ AP-44
CPW 369 ............................... Metco 443NS .............. CP-19 A50TF87, Class B ................. Metco 101B-NS........... AP-44
CPW 369 ............................... AMDRY 960 ................ AP-25 A50TF87, Class C ................. Metco 101SF............... AP-43
CPW 369 ............................... AMDRY 960 ................ CP-18 A50TF155, Class A ............... Metco 210NS-1-G ....... AP-52
CPW 387 ............................... AMDRY 365-2 ............. AP-30 A50TF155, Class A ............... AMDRY 333 ................ AP-53
CPW 42 ................................. AMDRY 302 ................ AP-38 A50TF204, Class A ............... Metco 202NS .............. AP-55
Issued February 2006 iv Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Customer Specifications (Continued)
GE (continued) GE (continued)
A50TF204, Class B ............... Metco 204B-NS........... AP-54 B50TF72, Class A ................. Metco 58NS ................ AP-15
A50TF278, Class A ............... Metco 204C-NS........... AP-54 B50TF72, Class B ................. AMDRY 500F .............. AP-14
A50TF278, Class B .............. Metco 204NS .............. AP-54 B50TF92, Class A ................. Metco 52C-NS............. AP-7
A50TF278, Class C ............... Metco 204NS-G .......... AP-55 B50TF92, Class A ................. Metco 52C-NS............. CP-9
A50TF278-50-S-4, Class B ... AMDRY 204NS-1 ........ AP-54 B50TF119 ............................. Sulzer Metco 8443 ...... AW-8
A8Y5 ..................................... Metco 605NS .............. AP-4 B50TF119 Class A ................ AMDRY 960 ................ AP-25
B20A4.................................... Silvaloy........................ CW-9 B50TF119 Class A ................ AMDRY 960 ................ CP-18
B50A845, Class B ................. Diamalloy 3007 ........... HVOF-11 B50TF119, Class A ............... Metco 443NS .............. AP-26
B50A888................................ Metco 410NS .............. AP-32 B50TF119, Class A ............... Metco 443NS .............. CP-19
B50A888................................ Metco 410NS .............. CP-21 B50TF137, Class A ............... Metco 81VF-NS........... AP-34
B50A890................................ Metco 443NS .............. AP-26 B50TF137, Class B ............... Metco 81NS ................ AP-34
B50A890................................ Metco 443NS .............. CP-19 B50TF155, Class A ............... Metco 66F-NS ............. AP-11
B50A891................................ Metco 450NS .............. AP-21 B50TF155, Class A ............... Diamalloy 3002NS ...... HVOF-2
B50A891................................ Metco 450NS .............. CP-16 B50TF161, Class A ............... Metco 51NS ................ AP-13
B50A892................................ AMDRY 962 ................ AP-27 B50TF161, Class B ............... Metco 51F-NS ............. AP-14
B50A893................................ Metco 81VF-NS........... AP-34 B50TF161, Class A ............... Metco 51NS ................ CP-11
B50A960................................ Diamalloy 4060NS....... HVOF-2 B50TF162 ............................. AMDRY 962 ................ AP-27
B50AG5 (GT20) .................... Sulzer Metco 4195 ...... AP-11 B50TF164, Class A & B ........ Durabrade 2211 .......... CP-6
B50AG5 (GT20) .................... Sulzer Metco 4195 ...... VP-2 B50TF164, Class B ............... AMDRY 951 ................ CP-6
B50AG6, Class A .................. Sulzer Metco 4200 ...... VP-2 B50TF166, Class A ............... Metco 447NS .............. AP-29
B50AG12, Class A (GT33) .... Sulzer Metco 4198 ...... AP-12 B50TF166, Class A ............... Metco 447NS .............. CP-20
B50AG12, Class A (GT33) .... Sulzer Metco 4198 ...... HVOF-3 B50TF167, Class A ............... Metco 73F-NS-1.......... AP-39
B50AG12, Class C (GT33) .... Sulzer Metco 4199 ...... AP-12 B50TF167, Class A ............... AMDRY 9831 .............. AP-40
B50AG16, Class A ................ AMDRY 9621 .............. AP-27 B50TF167, Class A ............... Diamalloy 2005NS ...... HVOF-22
B50AG16 Class B ................. Sulzer Metco 4516 ...... HVOF-9 B50TF167, Class C ............... AMDRY 9830 .............. AP-40
B50TF13, Class A & B........... Metco 2101 ................. AP-22 B50TF172, Class A ............... Durabrade 2231 .......... CP-3
B50TF13, Class A & B........... Metco 2101 ................. CP-17 B50TF172, Class A ............... Metco 309NS-3 ........... CP-4
B50TF27, Class A ................. Metco 72F-NS ............. AP-37 B50TF183, Class C ............... Diamalloy 4004NS ...... HVOF-7
B50TF27 S8, Class A ........... Diamalloy 5872NS....... HVOF-16 B50TF185, Class A ............... AMDRY X40................ AP-9
B50TF27 S8, Class B ........... Diamalloy 2004 ........... HVOF-17 B50TF190, Class A ............... Metco 68F-NS-1.......... AP-11
B50TF28, Class A ................. Metco 430NS .............. AP-33 B50TF190, Class A ............... Diamalloy 3001NS ...... HVOF-3
B50TF28, Class A ................. Metco 430NS .............. CP-22 B50TF192, Class A ............... AMDRY 962 ................ AP-27
B50TF30, Class A ................. Metco 439NS .............. AP-36 B50TF195, Class A ............... AMDRY 9954 .............. HVOF-1
B50TF33, Class A ................. Metco 404NS .............. AP-22 B50TF202, Class A ............... AMDRY 718 ................ AP-28
B50TF40 Class A .................. Metco 43C-NS............. AP-23 B50TF202, Class B ............... AMDRY 718 Cl.B ........ AP-28
B50TF40 Class A .................. Metco 43C-NS............. CP-17 B50TF202, Class D ............... AMDRY 1718 .............. AP-28
B50TF40, Class A ................. Sulzer Metco 5640NS . AP-23 B50TF202, Class D ............... AMDRY 1718 .............. HVOF-8
B50TF40, Class B ................. Metco 43F-NS ............. AP-24 B50TF222, Class A ............... Metco 601NS .............. AP-1
B50TF42, Class A ................. Metco 57NS ................ AP-14 B50TF222, Class A & C ........ AMDRY 2010 .............. AP-2
B50TF42, Class A ................. Metco 57NS ................ CP-11 B50TF232, Class A ............... Durabrade 2311 .......... CP-6
B50TF52, Class B ................. Durabrade 2221 .......... CP-5 B50TF232, Class A ............... Metco 312NS .............. CP-7
B50TF52, Class B ................. Metco 307NS-3 ........... CP-5 B50TF232, Class A ............... Metco 312NS-1 ........... CP-7
B50TF53, Class B ................. Durabrade 2241 .......... CP-3 B50TF263, Class A ............... AMDRY 5260 .............. HVOF-12
B50TF53, Class B ................. Metco 308NS-3 ........... CP-3 B50TF290, Class A ............... Sulzer Metco 4538 ...... HVOF-8
B50TF56, Class A ................. AMDRY 956 ................ AP-21 Std. Practice 70-49-38 .......... Sulzer Metco 8400 ...... AW-8
B50TF56, Class A ................. AMDRY 956 ................ CP-15 Std. Practice 70-49-39 .......... Sulzer Metco 8443 ...... AW-8
B50TF56, Class A ................. Metco 450NS .............. AP-21 Std. Practice C07-031 .......... Metco 68F-NS-1.......... AP-11
B50TF56, Class A ................. Metco 450NS .............. CP-16
B50TF56, Class A ................. Sulzer Metco 8400 ...... AW-8 Honeywell
B50TF56, Class B ................. Metco 480NS .............. AP-21
B50TF56, Class B ................. Metco 480NS .............. CP-16 M 3962 .................................. Metco 52C-NS............. AP-7
B50TF57, Class A ................. Metco 54NS-1 ............. AP-7 M 3962 .................................. Metco 52C-NS............. CP-9
B50TF57, Class A ................. Metco 54NS-1 ............. CP-9 M3951 ................................... Metco 450NS .............. AP-21
B50TF64, Class A ................. Metco 410NS .............. AP-32 M3951 ................................... Metco 450NS .............. CP-16
B50TF64, Class A ................. Metco 410NS .............. CP-21 M3951 ................................... AMDRY 956 ................ AP-21
B50TF69, Class A ................. Metco 405NS .............. CW-7 M3951 ................................... AMDRY 956 ................ CP-15
B50TF72, Class A ................. AMDRY 500C.............. AP-14 M3952 ................................... Metco 404NS .............. AP-22
B50TF72, Class A ................. Metco 58NS ................ CP-12 M3952 ................................... Metco 405NS .............. CW-7
Issued February 2006 v Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Honeywell (continued) Honeywell Allied Signal (continued)

M3953 ................................... Metco 63NS ................ AP-18 EMS 57745, Type I,
M3954 ................................... Metco 439NS .............. AP-36 Class A, Grade A .............. AMDRY 302 ................ AP-38
M3955 ................................... Metco 601NS .............. AP-1 EMS 57745, Type II,
M3955 ................................... AMDRY 2010 .............. AP-2 Class 2, Grade C............... Metco 73SF-NS .......... AP-39
M3956 ................................... Metco 443NS .............. AP-26 EMS 57746, Type I ............... AMDRY 956 ................ AP-21
M3956 ................................... Metco 443NS .............. CP-19 EMS 57746, Type I ............... AMDRY 956 ................ CP-15
M3956 ................................... AMDRY 960 ................ AP-25 EMS 57746, Type I ............... Metco 450NS .............. AP-21
M3956 ................................... AMDRY 960 ................ CP-18 EMS 57746, Type I ............... Metco 450NS .............. CP-16
M3960 ................................... AMDRY 9625 .............. AP-27 EMS 57746, Type I, Class 1 . Metco 480NS .............. AP-21
M3961 ................................... Metco 447NS .............. AP-29 EMS 57746, Type I, Class 1 . Metco 480NS .............. CP-16
M3961 ................................... Metco 447NS .............. CP-20 EMS 57746, Type II Class 2 . Metco 404NS .............. AP-22
M3963 ................................... Metco 45VF-NS........... AP-9 EMS 57748 ........................... Metco 443NS .............. AP-26
M3964 ................................... Metco 605NS .............. AP-4 EMS 57748 ........................... Metco 443NS .............. CP-19
M3965 ................................... Metco 81VF-NS........... AP-34 EMS 57749 ........................... Metco 447NS .............. AP-29
M3966, Type 1 ...................... Metco 202NS .............. AP-55 EMS 57749 ........................... Metco 447NS .............. CP-20
M3966, Type II ...................... Metco 204NS .............. AP-54 EMS 57749, Class I .............. AMDRY 387 ................ AP-29
M3970 ................................... Metco 301NS .............. CP-8 EMS 57750, Type I, Class 1 . AMDRY 204NS-1........ AP-54
M3975 ................................... Metco 73F-NS-1 .......... AP-39 EMS 57750 Type I, Class 1 .. Metco 204NS .............. AP-54
M3978 ................................... Metco 204NS-G .......... AP-55 EMS 57753, Type I ............... Metco 81NS ................ AP-34
M3978 ................................... Metco 204NS .............. AP-54 FP 5045, Type I .................... Sprabond .................... CW-6
FP5045, Type II..................... Metco 404NS .............. AP-22
Honeywell Allied Signal FP 5045, Type II.................... Metco 405NS .............. CW-7
91547-EMS 52564, App. A.... Metco 204B-NS........... AP-54 FP 5045, Type III................... Metco 16C................... AP-58
EMS 52432, Class I............... Metco 439NS .............. AP-36 FP 5045, Type III................... Metco 16C................... CP-29
EMS 52432, Class II.............. Metco 81VF-NS........... AP-34 FP 5045, Type IV ................. Metcoloy 5................... AW-5
EMS 52432, Class IX ............ AMDRY 302 ................ AP-38 FP 5045, Type V .................. Metcoloy 2................... AW-4
EMS 52432, Class IX ............ Metco 71NS ................ AP-37 FP 5045, Type V .................. Metcoloy 5................... CW-4
EMS 52432, Class XIII .......... AMDRY 387 ................ AP-29 FP 5045, Type V .................. Metcoloy 2................... CW-4
EMS 52432, Class XIV .......... AMDRY 1371 .............. AP-19 FP 5045, Type VI ................. Metco Aluminum ......... AW-1
EMS 52432, Class. XV .......... Metco 68F-NS-1 .......... AP-11 FP 5045, Type VI ................. Metco Aluminum ......... CW-1
EMS 52432, Class XVI .......... Metco 66F-NS ............. AP-11 FP 5045, Type VIII ............... Metco SF Aluminum.... CW-1
EMS 52432, Class XXI .......... AMDRY 964 ................ AP-27 FP 5045, Type XI .................. Metco 308NS .............. CP-2
EMS 52432, Class XXIX........ Metco 444 ................... AP-25 FP 5045, Type XII, Tb 1 ........ Metco 307NS .............. CP-4
EMS 52432, Class XXIX........ Metco 444 ................... CP-18 FP 5045, Type XIV, Tb 1....... Metco 201NS .............. AP-52
EMS 52432, Class XXXII....... AMDRY 500C.............. AP-14 FP 5045, Type XV................. Metco 450NS .............. AP-21
EMS 52432, Class XXXII....... Metco 58NS ................ AP-15 FP 5045, Type XV................. Metco 450NS .............. CP-16
EMS 52432, Class XXXII....... Metco 58NS ................ CP-12 FP 5045, Type XV................. AMDRY 956 ................ AP-21
EMS 57728............................ Metco 605NS .............. AP-4 FP 5045, Type XV................. AMDRY 956 ................ CP-15
EMS 57728............................ Metco 610NS .............. AP-4 FP 5045, Type XV................. Sulzer Metco 8400 ...... AW-8
EMS 57735............................ AMDRY 2010 .............. AP-2 FP 5045, Type XVI................ Metco 447NS .............. AP-29
EMS 57735............................ Metco 601NS .............. AP-1 FP 5045, Type XVI................ Metco 447NS .............. CP-20
EMS 57736 ........................... Diamalloy 2004 ........... HVOF-17 FP 5045, Type XVII............... Metco 445 ................... AP-13
EMS 57737............................ AMDRY 964 ................ AP-27 FP 5045, Type XVII............... Metco 445 ................... CP-11
EMS 57737, Type II............... AMDRY 9625 .............. AP-27 FP 5045, Type XVIII.............. Metco 443NS .............. AP-26
EMS 57738............................ Metco 63NS ................ AP-18 FP 5045, Type XVIII.............. Metco 443NS .............. CP-19
EMS 57739............................ Durabrade 2231 .......... CP-3 FP 5045, Type XIX................ Metco 15F ................... AP-57
EMS 57739............................ Metco 309NS-3 ........... CP-4 FP 5045, Type XIX................ Metco 15F ................... CP-28
EMS 57739, Class 2 ............. Metco 307NS .............. CP-4 FP 5045, Type XX................. Metco 301NS .............. CP-8
EMS 57739, Class 2.............. Durabrade 2222 .......... CP-4 FP 5045, Type XXIII.............. Metco 442 ................... AP-26
EMS 57741, Grade A ............ AMDRY 995C.............. AP-10 FP 5045, Type XXIII.............. Metco 442 ................... CP-19
EMS 57741, Grade B ............ AMDRY 9954 .............. HVOF-1 FP 5045, Type XXV .............. Durabrade 2311 .......... CP-6
EMS 57742............................ Metco 52C-NS............. AP-7 FP 5045, Type XXV .............. Durabrade 2312 .......... CP-6
EMS 57742............................ Metco 52C-NS............. CP-9 FP 5045, Type XXV .............. Metco 312NS .............. CP-7
EMS 57743............................ Metco 54NS ................ AP-7 FP 5091 ................................ Metco 601NS .............. AP-1
EMS 57743............................ Metco 54NS ................ CP-9
Issued February 2006 vi Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Howmet Pratt Whitney (continued)

CD 1115 ................................ AMDRY 386 ................ VP-3 PWA 1312 ............................. Metco 201B-NS........... AP-52
CD 1115 ................................ AMDRY 386 ................ HVOF-8 PWA 1313 ............................. AMDRY 313X.............. AP-18
CD 1128 ................................ AMDRY 9954 .............. HVOF-1 PWA 1313 ............................. Metco 63NS ................ AP-18
MS 1068 ................................ AMDRY MM509 .......... AP-9 PWA 1315 ............................. Metco 43C-NS ............ AP-23
PWA 1315 ............................. Metco 43C-NS ............ CP-17
Jet Avion PWA 1316 ............................. Metco 45VF-NS .......... AP-9
PWA 1317 ............................. Metco 43F-NS ............. AP-24
JA 13006 ............................... Metco 430NS .............. AP-33
PWA 1318 ............................. Metco 45C-NS ............ AP-9
JA 13006 ............................... Metco 430NS .............. CP-22
PWA 1318 ............................. Metco 45C-NS ............ CP-10
JA 1317 ................................. Metco 43F-NS ............. AP-24
PWA 1319 ............................. Metco 43VF-NS .......... AP-24
JA 1333 ................................. Metco 210NS-1-G ....... AP-52
PWA 1320 ............................. Metco 54NS-1 ............. AP-7
JA 1346 ................................. Metco 210NS-1 ........... AP-53
PWA 1320 ............................. Metco 54NS-1 ............. CP-9
JA 1346 ................................. Metco 303NS-1 ........... AP-32
PWA 1320 ............................ Metco 54NS ................ AP-7
JA1320 .................................. Metco 54NS-1 ............. AP-7
PWA 1320 ............................ Metco 54NS ................ CP-9
JA1320 .................................. Metco 54NS-1 ............. CP-9
PWA 1321 ............................. Metco 404NS .............. AP-22
PWA 1322 ............................. Metco 439NS .............. AP-36
Light Helicopter
PWA 1324 ............................. Metco 56F-NS ............. AP-20
LHM 3314, Type 1................. Metco 204B-NS........... AP-54 PWA 1325 ............................ Metco 106NS .............. AP-49
LHM 3315.............................. AMDRY 964 ................ AP-27 PWA 1333 ............................. Metco 210NS-1 ........... AP-53
PWA 1333 ............................. AMDRY 333 ................ AP-53
Lucas Aerospace PWA 1334 ............................. Metco 405NS .............. CW-7
LA-M-093............................... Metco 73F-NS-2 .......... AP-39 PWA 1335 ............................. Metco 52C-NS ............ AP-7
PWA 1335 ............................. Metco 52C-NS ............ CP-9
MTU PWA 1337 ............................. Metco 450NS .............. AP-21
MTS 1050.............................. Metco 43C-NS............. AP-23 PWA 1337 ............................. Metco 450NS .............. CP-16
MTS 1050.............................. Metco 43C-NS............. CP-17 PWA 1337 ............................. AMDRY 956 ................ AP-21
MTS 1052.............................. Metco 54NS-1 ............. AP-7 PWA 1337 ............................. AMDRY 956 ................ CP-15
MTS 1052.............................. Metco 54NS-1 ............. CP-9 PWA 1342 ............................. Metco 301NS .............. CP-8
MTS 1059.............................. Metco 101NS .............. AP-43 PWA 1346 ............................. Metco 303NS-1 ........... AP-32
MTS 1059.............................. Metco 101NS .............. CP-24 PWA 1347 ............................. Metco 443NS .............. AP-26
MTS 1061.............................. Metco 101B-NS........... AP-44 PWA 1347 ............................. Metco 443NS .............. CP-19
MTS 1067.............................. Metco 201B-NS........... AP-52 PWA 1347 ............................. AMDRY 960 ................ AP-25
MTS 1071.............................. Metco 308NS-3 ........... CP-3 PWA 1347 ............................. AMDRY 960 ................ CP-18
MTS 1077.............................. Metco 443NS .............. AP-26 PWA 1348-2.......................... AMDRY 345 ................ AP-11
MTS 1077.............................. Metco 443NS .............. CP-19 PWA 1348-2.......................... AMDRY 345 ................ VP-1
MTS 1077.............................. AMDRY 960 ................ AP-25 PWA 1349 ............................. Metco 601NS .............. AP-1
MTS 1077.............................. AMDRY 960 ................ CP-18 PWA 1352-1.......................... Durabrade 2222 .......... CP-4
MTS 1080.............................. Metco 450NS .............. AP-21 PWA 1352-1.......................... Metco 307NS .............. CP-4
MTS 1080.............................. Metco 450NS .............. CP-16 PWA 1352-2.......................... Durabrade 2242 .......... CP-2
MTS 1080.............................. AMDRY 956 ................ AP-21 PWA 1352-2.......................... Metco 308NS .............. CP-2
MTS 1080.............................. AMDRY 956 ................ CP-15 PWA 1355 ............................. AMDRY 355 ................ AP-8
PWA 1364 ............................. Metco 82VF-NS .......... AP-33
Parker Hanefin PWA 1364 ............................. Metco 82VF-NS .......... HVOF-10
PWA 1365-1.......................... AMDRY 365-1 ............. AP-29
ES6-423 ................................ Metco 430NS .............. AP-33 PWA 1365-1.......................... AMDRY 365-1 ............. VP-3
ES6-423 ................................ Metco 430NS .............. CP-22 PWA 1365-1.......................... AMDRY 365-1 ............. HVOF-8
PWA 1365-2.......................... AMDRY 365-2 ............. AP-30
Pratt Whitney PWA 1367 ............................. AMDRY 367 ................ AP-34
PWA 1185-2 .......................... AMDRY MM509 .......... AP-9 PWA 1369 ............................. Metco 57NS ................ AP-14
PWA 1302 ............................. AMDRY 302 ................ AP-38 PWA 1369 ............................. Metco 57NS ................ CP-11
PWA 1302 ............................. Metco 71NS ................ AP-37 PWA 1375 ............................. Metco 204NS .............. AP-54
PWA 1306 ............................. Metco 70C-NS............. AP-33 PWA 1375 ............................. AMDRY 204NS-1 ........ AP-54
PWA 1307 ............................. Metco 81NS ................ AP-34 PWA 1378-2.......................... Metco 51F-NS ............. AP-14
PWA 1310 ............................. Metco 105NS .............. AP-42 PWA 1379-1.......................... Metco 71VF-NS-5 ....... AP-38
PWA 1310 ............................. Metco 105NS .............. CP-24 PWA 1379-2.......................... AMDRY 301 ................ AP-38
PWA 1311-1 .......................... AMDRY 187 ................ AP-44 PWA 1380 ............................. Metco 480NS .............. AP-21
PWA 1311-1 .......................... Metco 101B-NS........... AP-44 PWA 1380 ............................. Metco 480NS .............. CP-16
Issued February 2006 vii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Pratt Whitney (continued) Rolls-Royce (continued)

PWA 1386-1 .......................... AMDRY 386 ................ VP-3 MSRR 9507/18 ..................... Metco 201NS .............. AP-52
PWA 1386-1 .......................... AMDRY 386 ................ HVOF-8 MSRR 9507/19 ..................... AMDRY 313X.............. AP-18
PWA 1393 ............................. Durabrade 2311 .......... CP-6 MSRR 9507/19 ..................... Metco 63NS ................ AP-18
PWA 1393 ............................. Durabrade 2312 .......... CP-6 MSRR 9507/20 ..................... Metco 441NS-1 ........... AP-32
PWA 1393 ............................. Metco 312NS .............. CP-7 MSRR 9507/21 ..................... Metco 210NS-1 ........... AP-53
PWA 36087 ........................... Metco 202NS .............. AP-55 MSRR 9507/21 ..................... AMDRY 333 ................ AP-53
PWA 36097D......................... Metco 600NS-1 ........... AP-5 MSRR 9507/23 ..................... Metco 45VF-NS .......... AP-9
PWA 36118 ........................... AMDRY 713C.............. AP-24 MSRR 9507/24 ..................... Metco 51NS ................ AP-13
PWA 36331-2 ........................ Diamalloy 2005NS....... HVOF-22 MSRR 9507/24 ..................... Metco 51NS ................ CP-11
PWA 36332 .......................... Diamalloy 3007 ........... HVOF-11 MSRR 9507/26 ..................... Metco 41C-NS ............ AP-17
PWA 36333 ........................... Sulzer Metco 5255 ...... AP-35 MSRR 9507/26 ..................... Metco 41C-NS ............ CP-13
PWA 36333 ........................... Sulzer Metco 5255 ...... HVOF-13 MSRR 9507/27 ..................... Metco 43F-NS............. AP-24
PWA 36364 ........................... Metco 203NS .............. AP-53 MSRR 9507/28 ..................... Metco 303NS-1 ........... AP-32
PWA 36937 ........................... Sulzer Metco 8400 ...... AW-8 MSRR 9507/29 ..................... Metco 51F-NS............. AP-14
MSRR 9507/30 ..................... Metco 310NS .............. CP-1
Rockwell International MSRR 9507/31 ..................... AMDRY 500C ............. AP-14
MSRR 9507/31 ..................... Metco 58NS ................ AP-15
RB0170-251 .......................... Metco 55 ..................... AP-13
MSRR 9507/31 ..................... Metco 58NS ................ CP-12
RB0170-251 .......................... Metco 55 ..................... CP-11
MSRR 9507/34 ..................... Metco 430NS .............. AP-33
MSRR 9507/34 ..................... Metco 430NS .............. CP-22
Rolls-Royce MSRR 9507/35 ..................... Metco 447NS .............. AP-29
MSRR 9507/1........................ AMDRY 9830 .............. AP-40 MSRR 9507/35 ..................... Metco 447NS .............. CP-20
MSRR 9507/1........................ Metco 73F-NS-2 .......... AP-39 MSRR 9507/36 ..................... Metco 101NS .............. AP-43
MSRR 9507/1........................ AMDRY 9831 .............. AP-40 MSRR 9507/36 ..................... Metco 101NS .............. CP-24
MSRR 9507/2........................ Metco 81NS ................ AP-34 MSRR 9507/37 ..................... Metco 202NS .............. AP-55
MSRR 9507/3........................ Metco 45C-NS............. AP-9 MSRR 9507/38 ..................... Metco 445 ................... AP-13
MSRR 9507/3........................ Metco 45C-NS............. CP-10 MSRR 9507/38 ..................... Metco 445 ................... CP-11
MSRR 9507/4........................ Metco 404NS .............. AP-22 MSRR 9507/39 .................... Metco 18C .................. AP-56
MSRR 9507/5........................ AMDRY 956 ................ AP-21 MSRR 9507/39 .................... Metco 18C .................. CP-27
MSRR 9507/5........................ AMDRY 956 ................ CP-15 MSRR 9507/40 ..................... Metco 605NS .............. AP-4
MSRR 9507/5........................ Metco 450NS .............. AP-21 MSRR 9507/41 ..................... AMDRY 301 ................ AP-38
MSRR 9507/5........................ Metco 450NS .............. CP-16 MSRR 9507/41 ..................... Metco 71VF-NS .......... AP-37
MSRR 9507/5........................ Metco 480NS .............. AP-21 MSRR 9507/42 ..................... Metco 73SF-NS .......... AP-39
MSRR 9507/5........................ Metco 480NS .............. CP-16 MSRR 9507/43 ..................... Metco 450P................. AP-20
MSRR 9507/6........................ Durabrade 2223 .......... CP-4 MSRR 9507/43 ..................... Metco 450P................. CP-15
MSRR 9507/6........................ Metco 307NS-2 ........... CP-5 MSRR 9507/44 ..................... Metco 313NS .............. AP-1
MSRR 9507/7........................ Metco 16C................... AP-58 MSRR 9507/45 ..................... Durabrade 2311 .......... CP-6
MSRR 9507/7........................ Metco 16C................... CP-29 MSRR 9507/45 ..................... Durabrade 2312 .......... CP-6
MSRR 9507/8........................ Metco 43C-NS............. AP-23 MSRR 9507/45 ..................... Metco 312NS .............. CP-7
MSRR 9507/8........................ Metco 43C-NS............. CP-17 MSRR 9507/46 ..................... Metco 204B-NS........... AP-54
MSRR 9507/9........................ Metco 105NS .............. AP-42 MSRR 9507/47 ..................... AMDRY 995C ............. AP-10
MSRR 9507/9........................ Metco 105NS .............. CP-24 MSRR 9507/48 ..................... AMDRY 963 ................ AP-26
MSRR 9507/10...................... Metco 301C-NS........... CP-8 MSRR 9507/50 ..................... Metco 101B-NS........... AP-44
MSRR 9507/11...................... Metco 55 ..................... AP-13 MSRR 9507/50 ..................... AMDRY 187 ................ AP-44
MSRR 9507/11...................... Metco 55 ..................... CP-11 MSRR 9507/53 ..................... Metco 106NS .............. AP-49
MSRR 9507/12...................... Durabrade 2224 .......... CP-5 MSRR 9507/54 ..................... Durabrade 2313 .......... CP-7
MSRR 9507/13...................... Metco 54NS-1 ............. AP-7 MSRR 9507/54 ..................... Metco 314NS .............. CP-8
MSRR 9507/13...................... Metco 54NS-1 ............. CP-9 MSRR 9507/55 ..................... AMDRY 500F.............. AP-14
MSRR 9507/14...................... AMDRY 960 ................ AP-25 MSRR 9507/58 ..................... Metco 72F-NS............. AP-37
MSRR 9507/14...................... AMDRY 960 ................ CP-18 MSRR 9507/60 ..................... Metco 52C-NS ............ AP-7
MSRR 9507/14...................... Metco 443NS .............. AP-26 MSRR 9507/60 ..................... Metco 52C-NS ............ CP-9
MSRR 9507/14...................... Metco 443NS .............. CP-19 MSRR 9507/64 ..................... Metco 600NS .............. AP-5
MSRR 9507/15...................... Metco 601NS .............. AP-1 MSRR 9507/66 ..................... Metco 320NS .............. AP-1
MSRR 9507/16...................... Durabrade 2241 .......... CP-3 MSRR 9507/69 ..................... Diamalloy 2005NS ...... HVOF-22
MSRR 9507/16...................... Metco 308NS-3 ........... CP-3 MSRR 9507/73 ..................... AMDRY 9951 .............. VP-1
MSRR 9507/17...................... Metco 81VF-NS........... AP-34 MSRR 9507/73 ..................... AMDRY 9951 .............. HVOF-1
Issued February 2006 viii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Rolls-Royce (continued) Rolls-Royce Allison (continued)

MSRR 9507/77...................... AMDRY 991 ................ VP-2 EMS 56786 ........................... Metco 58NS ................ AP-15
MSRR 9507/86...................... Diamalloy 4700 ........... HVOF-2 EMS 56786 ........................... Metco 58NS ................ CP-12
MSRR 9507/87...................... AMDRY 9911 .............. HVOF-3 EMS 70013 ........................... Metco 405NS .............. CW-7
MSRR 9507/88...................... Durabrade 2614 .......... CP-7 EPS 10479 ............................ Metco 204B-NS........... AP-54
MSRR 9507/101.................... Metco 405NS .............. CW-7 PMI 1163............................... AMDRY 956 ................ AP-21
MSRR 9513........................... Metco 56C-NS............. AP-20 PMI 1163............................... AMDRY 956 ................ CP-15
MSRR 9513........................... Metco 56C-NS............. CP-15 PMI 1332............................... AMDRY 2000 .............. AP-2
MSRR 9570........................... Metco 2501 ................. AP-23
MSRR 9570........................... Metco 2501 ................. CP-17 SAE International
OMAT 3/229A........................ Sulzer Metco 8400 ...... AW-8 AMS 5391 ............................. AMDRY 713C.............. AP-24
OMAT 3/271 .......................... Sulzer Metco 8443 ...... AW-8 AMS 7875 ............................. Metco 81VF-NS........... AP-34
OMAT 3/277A........................ Metcoloy 2................... AW-4 AMS 7879 ............................. AMDRY 301 ................ AP-38
AMS 7879 ............................. Metco 71VF-NS-1 ....... AP-37
Rolls-Royce Allison AMS 7879 ............................. Metco 71VF-NS........... AP-37
AMS 7880 ............................. Metco 72F-NS ............. AP-37
EMS 29005............................ Metcolite 14................. AUX-5
EMS 29005............................ Metcolite C .................. AUX-5
EMS 29005............................ Metcolite F................... AUX-5
Sermatech Klock
EMS 29005............................ Metcolite F36............... AUX-5 PAB 360 ................................ Metco 601NS .............. AP-1
EMS 29005............................ Metcolite VF ................ AUX-5
EMS 38850............................ Metco 54NS ................ AP-7 Siemens
EMS 38850............................ Metco 54NS ................ CP-9 SICOAT 2464
EMS 38900............................ Metco 601NS .............. AP-1 ....(TLV 51100305 Index B) ... AMDRY 2464-2 ........... HVOF-9
EMS 39660............................ Diamalloy 2005NS....... HVOF-22 SICOAT 2464
EMS 39661............................ Diamalloy 4008NS....... HVOF-6 ....(TLV 51100305 Index B) ... AMDRY 2464 .............. VP-4
EMS 56705............................ AMDRY 313X.............. AP-18 SICOAT 2464
EMS 56705............................ Metco 63NS ................ AP-18 ....(TLV 51100305 Index B) ... AMDRY 2464-4 ........... VP-4
EMS 56712............................ Metco 66F-NS ............. AP-11 SICOAT 2231 ........................ Sulzer Metco 4201 ...... AP-12
EMS 56713............................ Metco 68F-NS-1 .......... AP-11 SICOAT 2231 ........................ Sulzer Metco 4201 ...... VP-2
EMS 56719............................ AMDRY 963 ................ AP-26 SICOAT 2453 ........................ Sulzer Metco 4485 ...... AP-30
EMS 56720............................ Metco 201NS .............. AP-52 SICOAT 2453 ........................ Sulzer Metco 4485 ...... VP-4
EMS 56722............................ Metco 204B-NS ........... AP-54
EMS 56730............................ Metco 301NS .............. CP-8 Siemens/Westinghouse
EMS 56754............................ Durabrade 2224 .......... CP-5
EMS 56755............................ Durabrade 2244 .......... CP-2 83336AB Sec. 5.3.1 .............. AMDRY 204NS-1 ........ AP-54
EMS 56755............................ Metco 308NS-1 ........... CP-3 PD13445DB .......................... AMDRY 500C.............. AP-14
EMS 56756............................ Metco 72F-NS ............. AP-37
EMS 56757............................ Metco 450NS .............. AP-21 Sikorsky
EMS 56757............................ Metco 450NS .............. CP-16 SS9212 ................................ Metco 604NS .............. AP-4
EMS 56757............................ AMDRY 956 ................ AP-21
EMS 56757............................ AMDRY 956 ................ CP-15 SMUK
EMS 56758............................ Metco 105NS .............. AP-42 DTD900-4950 ....................... Metco 18C................... AP-56
EMS 56758............................ Metco 105NS .............. CP-24 DTD900-4950 ....................... Metco 18C................... CP-27
EMS 56760............................ Metco 43C-NS............. AP-23
EMS 56760............................ Metco 43C-NS............. CP-17 SNECMA
EMS 56762............................ Metco 444 ................... AP-25
EMS 56762............................ Metco 444 ................... CP-18 DMR 33.005 .......................... Metco 81NS ................ AP-34
EMS 56764............................ Metco 311NS .............. AP-1 DMR 33.006 .......................... Metco 81VF-NS........... AP-34
EMS 56764............................ Metco 310NS .............. CP-1 DMR 33.007 .......................... Metco 45C-NS............. AP-9
EMS 56766............................ Metco 52C-NS............. AP-7 DMR 33.007 .......................... Metco 45C-NS............. CP-10
EMS 56766............................ Metco 52C-NS............. CP-9 DMR 33.008 ......................... Metco 45VF-NS........... AP-9
EMS 56767............................ AMDRY 2000 .............. AP-2 DMR 33.010 .......................... Metco 404NS .............. AP-22
EMS 56768............................ Sulzer Metco 2043 ...... AP-3 DMR 33.011 .......................... Metco 450NS .............. AP-21
EMS 56769............................ AMDRY 995C.............. AP-10 DMR 33.011 .......................... Metco 450NS .............. CP-16
EMS 56772............................ Metco 443NS .............. AP-26 DMR 33.011 .......................... AMDRY 956 ................ AP-21
EMS 56772............................ Metco 443NS .............. AP-26 DMR 33.011 .......................... AMDRY 956 ................ CP-15
EMS 56786............................ AMDRY 500C.............. AP-14 DMR 33.012 .......................... Metco 54NS ................ AP-7
Issued February 2006 ix Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
SNECMA (continued) Turbomeca (continued)

DMR 33.012 .......................... Metco 54NS ................ CP-9 LA 657 Ed.1 PW 1 Ind.0........ Metco 601NS .............. AP-1
DMR 33.013 .......................... Metco 101B-NS........... AP-44 LA 657 Ed.1,PC.2, Ind. 0....... AMDRY 960 ................ AP-25
DMR 33.013 .......................... AMDRY 187 ................ AP-44 LA 657 Ed.1,PC.2, Ind. 0....... AMDRY 960 ................ CP-18
DMR 33.014 .......................... Metco 430NS .............. AP-33 LA 657 PE1 Ind. 0 ................. AMDRY 995C ............. AP-10
DMR 33.014 .......................... Metco 430NS .............. CP-22 LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ AP-29
DMR 33.015 .......................... Metco 57NS ................ AP-14 LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ VP-3
DMR 33.015 .......................... Metco 57NS ................ CP-11 LA 657 PF1 Ind. 0 ................. AMDRY 997 ................ HVOF-8
DMR 33.016 .......................... AMDRY 500C.............. AP-14
DMR 33.016 .......................... Metco 58NS ................ AP-15 U. S. Military
DMR 33.016 .......................... Metco 58NS ................ CP-12 Kelly AFB 97P1271 ............... Metco 204NS .............. AP-54
DMR 33.017 .......................... Metco 63NS ................ AP-18 MIL 1687 ............................... Metco 445 ................... AP-13
DMR 33.018 .......................... Metco 443NS .............. AP-26 MIL 1687 ............................... Metco 445 ................... CP-11
DMR 33.018 .......................... Metco 443NS .............. CP-19 MIL-P-83348, Type 1, Cl II .... Metco 63NS ................ AP-18
DMR 33.018 .......................... AMDRY 960 ................ AP-25 MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ AP-7
DMR 33.018 .......................... AMDRY 960 ................ CP-18 MIL-P-83348, Type 1, Cp. E.. Metco 52C-NS ............ CP-9
DMR 33.019 .......................... AMDRY 9830 .............. AP-40 MIL-P-85856/20 .................... Metco 43VF-NS .......... AP-24
DMR 33.019 .......................... Metco 73F-NS-1 .......... AP-39 MIL-P-85856/39 .................... Metco 81VF-NS .......... AP-34
DMR 33.020 .......................... Metco 101NS .............. AP-43 MIL-STD-1687....................... Sulzer Metco 5803 ...... AP-41
DMR 33.020 .......................... Metco 101NS .............. CP-24 MIL-STD-1687....................... Sulzer Metco 5803 ...... HVOF-23
DMR 33.027 .......................... Metco 52C-NS............. AP-7 MIL-STD-1687....................... Sulzer Metco 5803-1 ... HVOF-23
DMR 33.027 .......................... Metco 52C-NS............. CP-9 Naval OS10604..................... Metco 201B-NS........... AP-52
DMR 33.033 .......................... Metco 71NS ................ AP-37 USAF 67A 60753A................ Metco 54NS ................ AP-7
DMR 33.050 .......................... Metco 405NS .............. CW-7 USAF 67A 60753A................ Metco 54NS ................ CP-9
DMR 33.053 ......................... Metco SF Aluminum .... CW-1 USAF 67A60753 ................... Metco 404NS .............. AP-22
DMR 33.055 ......................... Sprabronze AA ............ AW-3 USAF 67A60753 ................... Metco 63NS ................ AP-18
DMR 33.070 ......................... AMDRY 958 ................ AP-10 USAF 67A60753A, Type P4.. Metco 56F-NS............. AP-20
DMR 33.070 ......................... AMDRY 958 ................ HVOF-1
DMR 33.078 .......................... Metco 43C-NS............. AP-23 Voight
DMR 33.078 .......................... Metco 43C-NS............. CP-17
DMR 33.079 .......................... Metco 43F-NS ............. AP-24 207-2-402.............................. Metco 54NS ................ AP-7
DMR 33.080 .......................... Metco 105NS .............. AP-42 207-2-402.............................. Metco 54NS ................ CP-9
DMR 33.080 .......................... Metco 105NS .............. CP-24
DMR 33.081 .......................... Metco 410NS .............. AP-32 Volvo
DMR 33.081 .......................... Metco 410NS .............. CP-21 PM 819-00............................. Metco 101SF............... AP-43
DMR 33.084 .......................... Metco 307NS-3 ........... CP-5 PM 819-01............................. Metco 71VF-NS .......... AP-37
DMR 33.085 .......................... Metco 301NS .............. CP-8 PM 819-02............................. Metco 71NS ................ AP-37
DMR 33.087 .......................... Metco 601NS .............. AP-1 PM 819-05............................. Metco 81VF-NS .......... AP-34
DMR 33.089 ......................... Metco 201B-NS........... AP-52 PM 819-06 ............................ Metco SF Aluminum.... CW-1
DMR 33.090 .......................... AMDRY 962 ................ AP-27 PM 819-07............................. Metco 81NS ................ AP-34
DMR 33.092 .......................... Metco 51F-NS ............. AP-14 PM 819-08............................. Metco 405NS .............. CW-7
DMR 33.095 .......................... AMDRY 9951 .............. VP-1 PM 819-09 ............................ Metco Aluminum ......... AW-1
DMR 33.095 .......................... AMDRY 9951 .............. HVOF-1 PM 819-09 ............................ Metco Aluminum ......... CW-1
DMR 33.098 .......................... Metco 204B-NS........... AP-54 PM 819-11............................. Metco 101NS .............. AP-43
DMR 33.502 .......................... AMDRY 1718 .............. AP-28 PM 819-11............................. Metco 101NS .............. CP-24
DMR 33.502 .......................... AMDRY 1718 .............. HVOF-8 PM 819-12............................. Metco 101B-NS........... AP-44
PM 819-13............................. Metco 63NS ................ AP-18
Technetics PM 819-15............................. Metco 68F-NS-1.......... AP-11
RM-1050................................ Metco 600NS .............. AP-5 PM 819-16............................. Metco 45VF-NS .......... AP-9
PM 819-20............................. Metco 204NS .............. AP-54
Turbine Airfoil Coating and Repair PM 819-21............................. Metco 404NS .............. AP-22
PM 819-23............................. Metco 54NS-1 ............. AP-7
MS101.1 ................................ AMDRY 204NS-1 ........ AP-54 PM 819-23............................. Metco 54NS-1 ............. CP-9
PM 819-24............................. Metco 447NS .............. AP-29
Turbomeca PM 819-24............................. Metco 447NS .............. CP-20
LA 657 Ed. 1 PA2 Ind. 0 ........ AMDRY 956 ................ AP-21 PM 819-25............................. Metco 72F-NS ............. AP-37
LA 657 Ed. 1 PA2 Ind. 0 ........ AMDRY 956 ................ CP-15 PM 819-26............................. Metco 201NS .............. AP-52
LA 657 Ed. 1 PD2 Ind.0......... AMDRY 962 ................ AP-27 PM 819-30............................. Metco 601NS .............. AP-1
LA 657 Ed. 2 PL2 Ind. 0 ....... AMDRY 9830 .............. AP-40 PM 819-31............................. Metco 410NS .............. AP-32
Issued February 2006 x Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Volvo (continued) Williams

PM 819-31............................. Metco 410NS .............. CP-21 CWIMS 765........................... Metco 105NS .............. AP-42
PM 819-34............................. Metco 308NS-3 ........... CP-3 CWIMS 765........................... Metco 105NS .............. CP-24
PM 819-35............................. Metco 52C-NS............. AP-7 WIMS 642 ............................. Metco 81NS ................ AP-34
PM 819-35............................. Metco 52C-NS............. CP-9 WIMS 643 ............................. Metco 81VF-NS .......... AP-34
PM 819-36............................. Metco 430NS .............. AP-33 WIMS 644 ............................. Metco 450NS .............. AP-21
PM 819-36............................. Metco 430NS .............. CP-22 WIMS 644 ............................. Metco 450NS .............. CP-16
PM 819-37............................. AMDRY 956 ................ AP-21 WIMS 644 ............................. AMDRY 956 ................ AP-21
PM 819-37............................. AMDRY 956 ................ CP-15 WIMS 644 ............................. AMDRY 956 ................ CP-15
PM 819-41............................. Metco 307NS .............. CP-4 WIMS 645 ............................. Metco 447NS .............. AP-29
PM 819-42............................. Metco 57NS ................ AP-14 WIMS 645 ............................. Metco 447NS .............. CP-20
PM 819-42............................. Metco 57NS ................ CP-11 WIMS 646 ............................. AMDRY 960 ................ AP-25
PM 819-44............................. AMDRY 962 ................ AP-27 WIMS 646 ............................. AMDRY 960 ................ CP-18
PM 819-45............................. Metco 309NS-3 ........... CP-4 WIMS 646 ............................. Metco 443NS .............. AP-26
PM 819-47............................. Metco 443NS .............. AP-26 WIMS 646 ............................. Metco 443NS .............. CP-19
PM 819-47............................. Metco 443NS .............. CP-19 WIMS 647 ............................. Metco 601NS .............. AP-1
PM 819-49 ............................ Sprabond..................... CW-6 WIMS 648 ............................. Metco 136F ................. AP-49
PM 819-51............................. AMDRY 365-2 ............. AP-30 WIMS 649 ............................. Metco 130 ................... AP-45
PM 819-52............................. Metco 73F-NS-1 .......... AP-39 WIMS 649 ............................. Metco 130 ................... CP-24
PM 819-53............................. Metco 71VF-NS-1........ AP-37 WIMS 650 ............................. Metco 101B-NS........... AP-44
PM 819-54............................. Durabrade 2311 .......... CP-6 WIMS 652 ............................. Metco 204B-NS........... AP-54
PM 819-54............................. Metco 312NS .............. CP-7 WIMS 654, Class A ............... AMDRY 961 ................ AP-25
PM 819-54............................. Metco 312NS-1 ........... CP-7 WIMS 654, Class B ............... AMDRY 962 ................ AP-27
PM 819-55............................. Metco 204B-NS ........... AP-54 WIMS 742 ............................. Sulzer Metco 2043 ...... AP-3
PM 819-56............................. Metco 480NS .............. AP-21
PM 819-56............................. Metco 480NS .............. CP-16
PM 819-58............................. AMDRY 995C.............. AP-10
PM 819-62............................. Metco 66F-NS ............. AP-11
PM 819-63............................. Diamalloy 2005NS....... HVOF-22
PM 819-64............................. Metco 313NS .............. AP-1
PM 819-66............................. Metco 301NS .............. CP-8
PM 819-80............................. Metco 73SF-NS........... AP-39
PM 819-81............................. Metco 307NS-3 ........... CP-5
Issued February 2006 xi Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Alphabetical Please click on an index entry to go to that product
Product Page Product Page Product Page
AMDRY 187 ........................... AP-44 AMDRY 6062 ..........................AP-42 Diamalloy 5826....................... HVOF-21
AMDRY 204NS-1 ................... AP-54 AMDRY 6200 ..........................AP-43 Diamalloy 5847-1 ................... HVOF-18
AMDRY 313X ......................... AP-18 AMDRY 6220 ..........................AP-45 Diamalloy 5872NS.................. HVOF-16
AMDRY 333 ........................... AP-53 AMDRY 6224 ..........................AP-45 Durabrade 2211 ..................... CP-6
AMDRY 345 ........................... VP-1 AMDRY 6240 ..........................AP-46 Durabrade 2222 ..................... CP-4
AMDRY 350C......................... AP-28 AMDRY 6244 ..........................AP-46 Durabrade 2223 ..................... CP-4
AMDRY 350C......................... CP-19 AMDRY 6250 ..........................AP-46 Durabrade 2224 ..................... CP-5
AMDRY 355 ........................... AP-8 AMDRY 6254 .........................AP-46 Durabrade 2231 ..................... CP-3
AMDRY 365-1 ........................ AP-29 AMDRY 6257 ..........................AP-47 Durabrade 2241 ..................... CP-3
AMDRY 365-1 ........................ VP-3 AMDRY 6415 ..........................AP-48 Durabrade 2242 ..................... CP-2
AMDRY 365-1 ........................ HVOF-8 AMDRY 6420 ..........................AP-48 Durabrade 2244 ..................... CP-2
AMDRY 365-2 ........................ AP-30 AMDRY 6462 ..........................AP-50 Durabrade 2311 ..................... CP-6
AMDRY 386 ........................... VP-3 AMDRY 6510 ..........................AP-51 Durabrade 2313 ..................... CP-7
AMDRY 386 ........................... HVOF-8 AMDRY 6643 ..........................AP-55 Durabrade 2614 ..................... CP-7
AMDRY 387 ........................... AP-29 AMDRY 9621 ..........................AP-27 Flame Spray Masking
AMDRY 500C......................... AP-14 AMDRY 9624 ..........................VP-3 Tape (1”).............................. AUX-3
AMDRY 500F ......................... AP-14 AMDRY 9625 ..........................AP-27 Flame Spray Masking
AMDRY 713C......................... AP-24 AMDRY 9830 ..........................AP-40 Tape (1.5”)........................... AUX-3
AMDRY 718 ........................... AP-28 AMDRY 9831 ..........................AP-40 HP Flame Spray Masking
AMDRY 718 Cl.B.................... AP-28 AMDRY 9911 ..........................HVOF-3 Tape (1”).............................. AUX-4
AMDRY 920 ........................... VP-1 AMDRY 9951 ..........................VP-1 Metco 12C .............................. AP-57
AMDRY 951 ........................... CP-6 AMDRY 9951 ..........................HVOF-1 Metco 12C .............................. CP-28
AMDRY 956 ........................... AP-21 AMDRY 9954 ..........................HVOF-1 Metco 14E .............................. AP-57
AMDRY 956 ........................... CP-15 AMDRY AL-3325 ....................AUX-4 Metco 14E .............................. CP-28
AMDRY 958 ........................... AP-10 AMDRY MM509 ......................AP-9 Metco 15E .............................. AP-57
AMDRY 958 ........................... HVOF-1 AMDRY T-3350 Masking Metco 15E .............................. CP-28
AMDRY 959 ........................... AP-17 Tape.....................................AUX-4 Metco 15F .............................. AP-57
AMDRY 959 ........................... CP-14 AMDRY X40............................AP-9 Metco 15F .............................. CP-28
AMDRY 960 ........................... AP-25 Diamalloy 1003 .......................HVOF-5 Metco 16C .............................. AP-58
AMDRY 960 ........................... CP-18 Diamalloy 1004 .......................HVOF-4 Metco 16C .............................. CP-29
AMDRY 962 ........................... AP-27 Diamalloy 1006 .......................HVOF-7 Metco 18C .............................. CP-27
AMDRY 963 ........................... AP-26 Diamalloy 1006-1 ....................HVOF-7 Metco 19E .............................. AP-58
AMDRY 964 ........................... AP-27 Diamalloy 1007 .......................HVOF-4 Metco 19E .............................. CP-30
AMDRY 991 ........................... VP-2 Diamalloy 1008 .......................HVOF-5 Metco 20................................. CP-29
AMDRY 995C......................... AP-10 Diamalloy 2001 .......................HVOF-25 Metco 31C-NS........................ AP-58
AMDRY 995M ........................ AP-10 Diamalloy 2002 .......................HVOF-25 Metco 31C-NS........................ CP-30
AMDRY 997 ........................... VP-3 Diamalloy 2004 .......................HVOF-17 Metco 32C .............................. CP-30
AMDRY 997 ........................... HVOF-8 Diamalloy 2005NS ..................HVOF-22 Metco 34F .............................. AP-59
AMDRY 1371 ......................... AP-19 Diamalloy 2006 .......................HVOF-22 Metco 34F .............................. CP-30
AMDRY 1718 ......................... AP-28 Diamalloy 3001NS ..................HVOF-3 Metco 34FP ............................ AP-59
AMDRY 1718 ......................... HVOF-8 Diamalloy 3002NS ..................HVOF-2 Metco 34FP ............................ CP-31
AMDRY 2000 ......................... AP-2 Diamalloy 3002NS-1 ...............HVOF-2 Metco 36C .............................. AP-58
AMDRY 2010 ......................... AP-2 Diamalloy 3004 .......................HVOF-13 Metco 36C .............................. CP-30
AMDRY 2464 ......................... VP-4 Diamalloy 3006 .......................HVOF-13 Metco 41C .............................. AP-16
AMDRY 2464-2 ...................... HVOF-9 Diamalloy 3007 .......................HVOF-11 Metco 41C .............................. CP-13
AMDRY 2464-4 ...................... VP-4 Diamalloy 4004NS ..................HVOF-7 Metco 41C-NS........................ AP-17
AMDRY 4532 ......................... HVOF-6 Diamalloy 4006 .......................HVOF-7 Metco 41C-NS........................ CP-13
AMDRY 4535 ......................... HVOF-6 Diamalloy 4008NS ..................HVOF-6 Metco 42C .............................. AP-16
AMDRY 5260 ......................... HVOF-12 Diamalloy 4010 .......................HVOF-5 Metco 42C .............................. CP-13
AMDRY 5670 ......................... AP-40 Diamalloy 4060NS ..................HVOF-2 Metco 43C-NS........................ AP-23
AMDRY 5670 ......................... CP-23 Diamalloy 4454 .......................HVOF-1 Metco 43C-NS........................ CP-17
AMDRY 5843 ......................... HVOF-17 Diamalloy 4700 .......................HVOF-2 Metco 43F-NS ........................ AP-24
AMDRY 6060 ......................... AP-42 Diamalloy 5815 .......................HVOF-16 Metco 43VF-NS...................... AP-24
Issued February 2006 xii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Product Index / Alphabetical (Continued)
Metco 44................................. AP-25 Metco 111 ............................... CP-26 Metco 444 .............................. AP-25
Metco 44................................. CP-18 Metco 130 ............................... AP-45 Metco 444 .............................. CP-18
Metco 45C-NS........................ AP-9 Metco 130 ............................... CP-24 Metco 445 .............................. AP-13
Metco 45C-NS........................ CP-10 Metco 130SF .......................... AP-45 Metco 445 .............................. CP-11
Metco 45VF-NS...................... AP-9 Metco 131VF .......................... AP-46 Metco 447NS ......................... AP-29
Metco 51F-NS ........................ AP-14 Metco 131VF .......................... CP-25 Metco 447NS ......................... CP-20
Metco 51NS............................ AP-13 Metco 136CP .......................... AP-49 Metco 449P ............................ AP-16
Metco 51NS............................ CP-11 Metco 136F............................. AP-49 Metco 449P ............................ CP-13
Metco 52C-NS........................ AP-7 Metco 143 ............................... AP-53 Metco 450NS ......................... AP-21
Metco 52C-NS........................ CP-9 Metco 185 Sealer.................... AUX-2 Metco 450NS ......................... CP-16
Metco 54NS............................ AP-7 Metco 201B-NS ...................... AP-52 Metco 450P ............................ AP-20
Metco 54NS............................ CP-9 Metco 201NS .......................... AP-52 Metco 450P ............................ CP-15
Metco 54NS-1 ........................ AP-7 Metco 202NS .......................... AP-55 Metco 451 .............................. AP-23
Metco 54NS-1 ........................ CP-9 Metco 203NS .......................... AP-53 Metco 451 .............................. CP-16
Metco 55................................. AP-13 Metco 204B-NS ...................... AP-54 Metco 452 .............................. AP-17
Metco 55................................. CP-11 Metco 204C-NS ...................... AP-54 Metco 452 .............................. CP-14
Metco 56C-NS........................ AP-20 Metco 204NS .......................... AP-54 Metco 453 .............................. AP-17
Metco 56C-NS........................ CP-15 Metco 204NS-AP .................... AP-55 Metco 453 .............................. CP-14
Metco 56F-NS ........................ AP-20 Metco 204NS-G ...................... AP-55 Metco 461NS ......................... AP-26
Metco 57NS............................ AP-14 Metco 205NS .......................... AP-53 Metco 461NS ......................... CP-19
Metco 57NS............................ CP-11 Metco 210 ............................... AP-52 Metco 470 AW........................ AW-9
Metco 58NS............................ AP-15 Metco 210NS-1....................... AP-53 Metco 480NS ......................... AP-21
Metco 58NS............................ CP-12 Metco 210NS-1-G ................... AP-52 Metco 480NS ......................... CP-16
Metco 63NS............................ AP-18 Metco 301C-NS ...................... CP-8 Metco 600NS ......................... AP-5
Metco 64................................. AP-19 Metco 301NS .......................... CP-8 Metco 600NS-1 ...................... AP-5
Metco 66F-NS ........................ AP-11 Metco 303NS-1....................... AP-32 Metco 601NS ......................... AP-1
Metco 68F-NS-1 ..................... AP-11 Metco 307NS .......................... CP-4 Metco 604NS ......................... AP-4
Metco 70C-NS........................ AP-33 Metco 307NS-2....................... CP-5 Metco 605NS ......................... AP-4
Metco 71NS............................ AP-37 Metco 307NS-3....................... CP-5 Metco 610NS ......................... AP-4
Metco 71VF-NS...................... AP-37 Metco 308NS .......................... CP-2 Metco 700 .............................. AP-28
Metco 71VF-NS-1................... AP-37 Metco 308NS-1....................... CP-3 Metco 1101 ............................ AP-22
Metco 71VF-NS-5................... AP-38 Metco 308NS-3....................... CP-3 Metco 1101 ............................ CP-17
Metco 72F-NS ........................ AP-37 Metco 309NS-3....................... CP-4 Metco 1123 ............................ AP-41
Metco 73F .............................. HVOF-21 Metco 310NS .......................... CP-1 Metco 2101 ............................ AP-22
Metco 73F-NS-1 ..................... AP-39 Metco 311NS .......................... AP-1 Metco 2101 ............................ CP-17
Metco 73F-NS-2 ..................... AP-39 Metco 312NS .......................... CP-7 Metco 2501 ............................ AP-23
Metco 73SF-NS...................... AP-39 Metco 312NS-1....................... CP-7 Metco 2501 ............................ CP-17
Metco 76F-NS ........................ AP-40 Metco 313NS .......................... AP-1 Metco 6155 ............................ AP-48
Metco 76F-NS ........................ CP-23 Metco 314NS .......................... CP-8 Metco 6156 ............................ AP-48
Metco 81NS............................ AP-34 Metco 320NS .......................... AP-1 Metco AlMg ............................ AW-1
Metco 81VF-NS...................... AP-34 Metco 350NS .......................... AP-17 Metco AlSi .............................. AW-2
Metco 82VF-NS...................... AP-33 Metco 350NS .......................... CP-14 Metco Aluminum..................... AW-1
Metco 82VF-NS...................... HVOF-10 Metco 402 ............................... CW-7 Metco Aluminum..................... CW-1
Metco 101B-NS ...................... AP-44 Metco 404NS .......................... AP-22 Metco Aluminum AW.............. AW-1
Metco 101NS.......................... AP-43 Metco 405-1............................ CW-7 Metco Anti-bond ..................... AUX-3
Metco 101NS.......................... CP-24 Metco 405NS .......................... CW-7 Metco Copper......................... AW-3
Metco 101SF .......................... AP-43 Metco 410NS .......................... AP-32 Metco Copper......................... CW-2
Metco 102............................... AP-51 Metco 410NS .......................... CP-21 Metco Copper AW .................. AW-3
Metco 102............................... CP-26 Metco 430NS .......................... AP-33 Metco Masking Compound..... AUX-3
Metco 105NS.......................... AP-42 Metco 430NS .......................... CP-22 Metco Monel........................... CW-8
Metco 105NS.......................... CP-24 Metco 439NS-2....................... AP-36 Metco Nickel........................... CW-7
Metco 105SFP........................ AP-42 Metco 439NS .......................... AP-36 Metco SF Aluminum ............... CW-1
Metco 105SFP........................ CP-24 Metco 441NS-1....................... AP-32 Metco SF Aluminum AW ........ AW-2
Metco 106............................... AP-49 Metco 442 ............................... AP-26 Metco SF-NS Aluminum......... CW-1
Metco 106F ............................ AP-49 Metco 442 ............................... CP-19 Metco Super Spray Mask ....... AUX-3
Metco 106NS.......................... AP-49 Metco 443NS .......................... AP-26 Metco Tin ............................... CW-10
Metco 111............................... AP-51 Metco 443NS .......................... CP-19 Metco Titanium....................... AW-11
Issued February 2006 xiii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Product Index / Alphabetical (Continued)
Metco Zinc.............................. AW-12 Sulzer Metco 4020 .................. VP-5 Sulzer Metco 8276 ................. AW-9
Metco Zinc.............................. CW-11 Sulzer Metco 4052 .................. AP-16 Sulzer Metco 8295 ................. AW-5
Metco Zinc AW ....................... AW-12 Sulzer Metco 4195 .................. AP-11 Sulzer Metco 8297 ................. AW-6
Metco Zn/Al ............................ AW-12 Sulzer Metco 4195 .................. VP-2 Sulzer Metco 8400 ................. AW-8
Metco Zn/Al ............................ CW-11 Sulzer Metco 4198 .................. AP-12 Sulzer Metco 8443 ................. AW-8
Metcolite 14 ........................... AUX-5 Sulzer Metco 4198 .................. HVOF-3 Sulzer Metco 8447 ................. AW-9
Metcolite C ............................. AUX-5 Sulzer Metco 4199 .................. AP-12 Sulzer Metco 8625 ................. AW-8
Metcolite F.............................. AUX-5 Sulzer Metco 4200 .................. VP-2 WOKA 3101 ........................... HVOF-15
Metcolite F36 ......................... AUX-5 Sulzer Metco 4201 .................. AP-12 WOKA 3102 ........................... HVOF-15
Metcolite VF ........................... AUX-5 Sulzer Metco 4201 .................. VP-2 WOKA 3103 ........................... HVOF-15
Metcoloy 1 ............................. CW-4 Sulzer Metco 4207 .................. AP-18 WOKA 3104 ........................... HVOF-16
Metcoloy 2 .............................. AW-4 Sulzer Metco 4451 .................. AP-10 WOKA 3201 ........................... HVOF-20
Metcoloy 2 .............................. CW-4 Sulzer Metco 4451 .................. VP-1 WOKA 3202 ........................... HVOF-21
Metcoloy 4 .............................. AW-5 Sulzer Metco 4485 .................. AP-30 WOKA 3203 ........................... HVOF-21
Metcoloy 4 .............................. CW-4 Sulzer Metco 4485 .................. VP-4 WOKA 3301 ........................... HVOF-24
Metcoloy 5 ............................. AW-5 Sulzer Metco 4516 .................. HVOF-9 WOKA 3302 ........................... HVOF-24
Metcoloy 5 .............................. CW-4 Sulzer Metco 4538 .................. HVOF-8 WOKA 3303 ........................... HVOF-24
Metcoloy 33 ............................ CW-8 Sulzer Metco 4548 .................. AP-24 WOKA 3501 ........................... HVOF-24
Metcoseal AP ......................... AUX-1 Sulzer Metco 4548 .................. CP-18 WOKA 3601 ........................... HVOF-19
Metcoseal APT Thinner .......... AUX-1 Sulzer Metco 5241 .................. HVOF-13 WOKA 3602 ........................... HVOF-20
Metcoseal ERS....................... AUX-1 Sulzer Metco 5255 .................. AP-35 WOKA 3603 ........................... HVOF-20
Metcoseal SA ......................... AUX-1 Sulzer Metco 5255 .................. HVOF-13 WOKA 3604 ........................... HVOF-20
Metcoseal URS ...................... AUX-2 Sulzer Metco 5265 .................. AP-33 WOKA 3651 ........................... HVOF-18
Silvaloy ................................... CW-9 Sulzer Metco 5546NS ............. AP-34 WOKA 3652 ........................... HVOF-18
Sprababbitt A.......................... AW-10 Sulzer Metco 5640NS ............. AP-23 WOKA 3653 ........................... HVOF-19
Sprababbitt A.......................... CW-10 Sulzer Metco 5803 .................. AP-41 WOKA 3654 ........................... HVOF-19
Sprababbitt L .......................... CW-5 Sulzer Metco 5803 .................. HVOF-23 WOKA 3701 ........................... HVOF-22
Sprabond................................ AW-7 Sulzer Metco 5803-1............... HVOF-23 WOKA 3702 ........................... HVOF-22
Sprabond................................ CW-6 Sulzer Metco 5810 .................. AP-36 WOKA 3703 ........................... HVOF-23
Sprabronze AA ....................... AW-3 Sulzer Metco 5810 .................. HVOF-16 WOKA 3704 ........................... HVOF-23
Sprabronze AA ....................... CW-2 Sulzer Metco 5812 .................. AP-36 WOKA 7102 ........................... HVOF-10
Sprabronze P ......................... AW-3 Sulzer Metco 5812 .................. HVOF-16 WOKA 7104 ........................... HVOF-10
Sprabronze TM....................... CW-2 Sulzer Metco 5842 .................. AP-38 WOKA 7105 ........................... HVOF-10
Sprasteel 25 ........................... CW-3 Sulzer Metco 5847 .................. AP-39 WOKA 7202 ........................... HVOF-11
Sprasteel 80 ........................... AW-4 Sulzer Metco 5847 .................. HVOF-17 WOKA 7204 ........................... HVOF-11
Sprasteel 80 ........................... CW-3 Sulzer Metco 5860 .................. AP-41 WOKA 7205 ........................... HVOF-11
Sprasteel LS........................... CW-3 Sulzer Metco 6203 .................. AP-43 WOKA 7302 ........................... HVOF-12
Sulzer Metco 2042 ................. AP-3 Sulzer Metco 6483 .................. AP-50 WOKA 7304 ........................... HVOF-12
Sulzer Metco 2460NS ............ AP-6 Sulzer Metco 7012 .................. CP-16 WOKA 7402 ........................... HVOF-14
Sulzer Metco 4010 ................. VP-5 Sulzer Metco 8222 .................. AW-5 WOKA 7504 ........................... HVOF-14
Sulzer Metco 4017 ................. AP-31 Sulzer Metco 8223 .................. AW-6 WOKA 7505 ........................... HVOF-14
Sulzer Metco 4018 ................. AP-31 Sulzer Metco 8228 .................. AW-7 WOKA 7701 ........................... CP-29
Sulzer Metco 4018 ................. VP-5 Sulzer Metco 8234 .................. AW-2 WOKA 7702 ........................... CP-29
Sulzer Metco 4020 ................. AP-31 Sulzer Metco 8235 .................. AW-4
Issued February 2006 xiv Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Product Index / Recommended Processes Please click on an index entry to go to that product
Air Plasma Spray Air Plasma Spray (continued) Air Plasma Spray (continued)
AMDRY 187 ........................... AP-44 AMDRY 9831.......................... AP-40 Metco 76F-NS ........................ AP-40
AMDRY 204NS-1 ................... AP-54 AMDRY AL-3325 .................... AUX-4 Metco 81NS ........................... AP-34
AMDRY 301 ........................... AP-38 AMDRY MM509...................... AP-9 Metco 81VF-NS...................... AP-34
AMDRY 302 ........................... AP-38 AMDRY T-3350 Masking Metco 82VF-NS...................... AP-33
AMDRY 313X ......................... AP-18 Tape..................................... AUX-4 Metco 101B-NS ...................... AP-44
AMDRY 333 ........................... AP-53 AMDRY X40 ........................... AP-9 Metco 101NS ......................... AP-43
AMDRY 345 ........................... AP-11 Flame Spray Masking Metco 101SF .......................... AP-43
AMDRY 350C......................... AP-28 Tape (1") .............................. AUX-3 Metco 102 .............................. AP-51
AMDRY 355 ........................... AP-8 Flame Spray Masking Metco 105NS ......................... AP-42
AMDRY 365-1 ........................ AP-29 Tape (1.5") ........................... AUX-3 Metco 105SFP ....................... AP-42
AMDRY 365-2 ........................ AP-30 HP Flame Spray Masking Metco 106 .............................. AP-49
AMDRY 367 ........................... AP-34 Tape (1") .............................. AUX-4 Metco 106F ............................ AP-49
AMDRY 387 ........................... AP-29 HP Flame Spray Masking Metco 106NS ......................... AP-49
AMDRY 500C......................... AP-14 Tape (1.5") ........................... AUX-4 Metco 111 .............................. AP-51
AMDRY 500F ......................... AP-14 Metco 12C .............................. AP-57 Metco 1123 ............................ AP-41
AMDRY 713C......................... AP-24 Metco 15E............................... AP-57 Metco 130 .............................. AP-45
AMDRY 718 ........................... AP-28 Metco 15F............................... AP-57 Metco 130SF .......................... AP-45
AMDRY 718 Cl.B.................... AP-28 Metco 16C .............................. AP-58 Metco 131VF .......................... AP-46
AMDRY 956 ........................... AP-21 Metco 18C .............................. AP-56 Metco 136CP ......................... AP-49
AMDRY 958 ........................... AP-10 Metco 19E............................... AP-58 Metco 136F ............................ AP-49
AMDRY 959 ........................... AP-17 Metco 32C .............................. AP-58 Metco 143 .............................. AP-53
AMDRY 960 ........................... AP-25 Metco 34F............................... AP-59 Metco 185 Sealer ................... AUX-2
AMDRY 961 ........................... AP-25 Metco 34FP ............................ AP-59 Metco 201B-NS ...................... AP-52
AMDRY 962 ........................... AP-27 Metco 36C .............................. AP-58 Metco 201NS ......................... AP-52
AMDRY 963 ........................... AP-26 Metco 41C .............................. AP-16 Metco 202NS ......................... AP-55
AMDRY 964 ........................... AP-27 Metco 41C-NS ........................ AP-17 Metco 203NS ......................... AP-53
AMDRY 995C......................... AP-10 Metco 42C .............................. AP-16 Metco 204B-NS ...................... AP-54
AMDRY 995M ........................ AP-10 Metco 43C-NS ........................ AP-23 Metco 204C-NS...................... AP-54
AMDRY 997 ........................... AP-29 Metco 43F-NS......................... AP-24 Metco 204NS ......................... AP-54
AMDRY 1371 ......................... AP-19 Metco 43VF-NS ...................... AP-24 Metco 204NS-AP.................... AP-55
AMDRY 1718 ......................... AP-28 Metco 44 ................................. AP-25 Metco 204NS-G ..................... AP-55
AMDRY 2000 ......................... AP-2 Metco 45C-NS ........................ AP-9 Metco 205NS ......................... AP-53
AMDRY 2010 ......................... AP-2 Metco 45VF-NS ...................... AP-9 Metco 210 .............................. AP-52
AMDRY 5670 ......................... AP-40 Metco 51F-NS......................... AP-14 Metco 210NS-1 ...................... AP-53
AMDRY 6060 ......................... AP-42 Metco 51NS ............................ AP-13 Metco 210NS-1-G .................. AP-52
AMDRY 6062 ......................... AP-42 Metco 52C-NS ........................ AP-7 Metco 303NS-1 ...................... AP-32
AMDRY 6200 ......................... AP-43 Metco 54NS ............................ AP-7 Metco 311NS ......................... AP-1
AMDRY 6204 ......................... AP-44 Metco 54NS-1......................... AP-7 Metco 313NS ......................... AP-1
AMDRY 6208 ......................... AP-44 Metco 55 ................................. AP-13 Metco 31C-NS........................ AP-58
AMDRY 6220 ......................... AP-45 Metco 56C-NS ........................ AP-20 Metco 320NS ......................... AP-1
AMDRY 6224 ......................... AP-45 Metco 56F-NS......................... AP-20 Metco 350NS ......................... AP-17
AMDRY 6250 ......................... AP-46 Metco 64 ................................. AP-19 Metco 439NS ......................... AP-36
AMDRY 6254 ......................... AP-46 Metco 66F-NS......................... AP-11 Metco 439NS-2 ...................... AP-36
AMDRY 6257 ......................... AP-47 Metco 68F-NS-1 ..................... AP-11 Metco 441NS-1 ...................... AP-32
AMDRY 6415 ......................... AP-48 Metco 70C-NS ........................ AP-33 Metco 442 .............................. AP-26
AMDRY 6462 ......................... AP-50 Metco 71VF-NS ...................... AP-37 Metco 444 .............................. AP-25
AMDRY 6505 ......................... AP-51 Metco 71VF-NS-1 ................... AP-37 Metco 445 .............................. AP-13
AMDRY 6510 ......................... AP-51 Metco 71VF-NS-5 ................... AP-38 Sulzer Metco 2042 ................. AP-3
AMDRY 6643 ......................... AP-55 Metco 72F-NS......................... AP-37 Metco 447NS ......................... AP-29
AMDRY 9621 ......................... AP-27 Metco 73F-NS-1 ..................... AP-39 Metco 449P ............................ AP-16
AMDRY 9625 ......................... AP-27 Metco 73F-NS-2 ..................... AP-39 Metco 450NS ......................... AP-21
AMDRY 9830 ......................... AP-40 Metco 73SF-NS ...................... AP-39 Metco 450P ............................ AP-20
Issued February 2006 xv Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Product Index / Recommended Processes (Continued)
Air Plasma Spray (continued) ChamPro® (LVPS / LPPS / VPS) Combustion Powder Spray (cont’d)
Metco 451............................... AP-23 AMDRY 345............................ VP-1 Metco 18C .............................. CP-27
Metco 452............................... AP-17 AMDRY 365-1......................... VP-3 Metco 19E .............................. CP-30
Metco 453............................... AP-17 AMDRY 386............................ VP-3 Metco 20 ................................ CP-29
Metco 461NS.......................... AP-26 AMDRY 920............................ VP-1 Metco 31C-NS........................ CP-30
Metco 480NS.......................... AP-21 AMDRY 991............................ VP-2 Metco 32C .............................. CP-30
Metco 600NS.......................... AP-5 AMDRY 997............................ VP-3 Metco 34F .............................. CP-30
Metco 600NS-1 ...................... AP-5 AMDRY 2464.......................... VP-4 Metco 34FP ............................ CP-31
Metco 601NS.......................... AP-1 AMDRY 2464-4....................... VP-4 Metco 36C .............................. CP-30
Metco 604NS.......................... AP-4 AMDRY 9624.......................... VP-3 Metco 41C .............................. CP-13
Metco 605NS.......................... AP-4 AMDRY 9951.......................... VP-1 Metco 41C-NS........................ CP-13
Metco 610NS.......................... AP-4 Metcolite 14 ............................ AUX-5 Metco 42C .............................. CP-13
Metco 700............................... AP-28 Metcolite C.............................. AUX-5 Metco 43C-NS........................ CP-17
Metco 1101............................. AP-22 Metcolite F .............................. AUX-5 Metco 44 ................................ CP-18
Metco 2101............................. AP-22 Metcolite F36 .......................... AUX-5 Metco 51NS ........................... CP-11
Metco 2501............................. AP-23 Metcolite VF............................ AUX-5 Metco 52C-NS........................ CP-9
Metco 1123............................. AP-41 Sulzer Metco 4010 .................. VP-5 Metco 54NS ........................... CP-9
Metco 6155............................. AP-48 Sulzer Metco 4018 .................. VP-5 Metco 54NS-1 ........................ CP-9
Metco 6156............................. AP-48 Sulzer Metco 4020 .................. VP-5 Metco 55 ................................ CP-11
Metco Anti-bond ..................... AUX-3 Sulzer Metco 4195 .................. VP-2 Metco 56C-NS........................ CP-15
Metco Masking Compound..... AUX-3 Sulzer Metco 4200 .................. VP-2 Metco 57NS ........................... CP-11
Metco Super Spray Mask ....... AUX-3 Sulzer Metco 4201 .................. VP-2 Metco 58NS ........................... CP-12
Metcolite 14 ............................ AUX-5 Sulzer Metco 4451 .................. VP-1 Metco 76F-NS ........................ CP-23
Metcolite C ............................. AUX-5 Sulzer Metco 4485 .................. VP-4 Metco 101NS ......................... CP-24
Metcolite F.............................. AUX-5 Metco 102 .............................. CP-26
Metcolite F36.......................... AUX-5 Combustion Powder Spray Metco 105NS ......................... CP-24
Metcolite VF ........................... AUX-5 Metco 105SFP ....................... CP-24
Metcoseal AP ......................... AUX-1 AMDRY 350C ......................... CP-19 Metco 111 .............................. CP-26
Metcoseal APT Thinner .......... AUX-1 AMDRY 951............................ CP-6 Metco 130 .............................. CP-24
Metcoseal ERS....................... AUX-1 AMDRY 956............................ CP-15 Metco 131VF .......................... CP-25
Metcoseal SA ......................... AUX-1 AMDRY 959............................ CP-14 Metco 185 Sealer ................... AUX-2
Metcoseal URS ...................... AUX-2 AMDRY 960............................ CP-18 Metco 301C-NS...................... CP-8
Sulzer Metco 2043 ................. AP-3 AMDRY 5670.......................... CP-23 Metco 301NS ......................... CP-8
Sulzer Metco 2460NS ............ AP-6 AMDRY T-3350 Masking Metco 307NS ......................... CP-4
Sulzer Metco 4010 ................. AP-31 Tape..................................... AUX-4 Metco 307NS-2 ...................... CP-5
Sulzer Metco 4017 ................. AP-31 Durabrade 2211...................... CP-6 Metco 307NS-3 ...................... CP-5
Sulzer Metco 4018 ................. AP-31 Durabrade 2221...................... CP-5 Metco 308NS ......................... CP-2
Sulzer Metco 5265 ................. AP-33 Durabrade 2614...................... CP-7 Metco 442 .............................. CP-19
Sulzer Metco 5546NS ............ AP-34 Flame Spray Masking Metco 443NS ......................... CP-19
Sulzer Metco 5640NS ............ AP-23 Tape (1") .............................. AUX-3 Metco 444 .............................. CP-18
Sulzer Metco 5803 ................. AP-41 Flame Spray Masking Metco 445 .............................. CP-11
Sulzer Metco 5810 ................. AP-36 Tape (1.5") ........................... AUX-3 Metco 447NS ......................... CP-20
Sulzer Metco 5812 ................. AP-36 HP Flame Spray Masking Metco 449P ............................ CP-13
Sulzer Metco 5842 ................. AP-38 Tape (1") .............................. AUX-4 Metco 450NS ......................... CP-16
Sulzer Metco 5860 ................. AP-41 Metco 12C .............................. CP-28 Metco 450P ............................ CP-15
Sulzer Metco 6203 ................. AP-43 Metco 14E............................... CP-28 Metco 451 .............................. CP-16
Sulzer Metco 6483 ................. AP-50 Metco 15E............................... CP-28 Metco 452 .............................. CP-14
Sulzer Metco 7012 ................. AP-22 Metco 15F............................... CP-28 Metco 453 .............................. CP-14
Sulzer Metco 7837 ................. AP-19 Metco 16C .............................. CP-29 Metco 45C-NS........................ CP-10
Issued February 2006 xvi Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Combustion Powder Spray (cont’d) HVOF (continued) HVOF (continued)

Metco 461NS.......................... CP-19 Diamalloy 3004 ....................... HVOF-13 WOKA 3701 ........................... HVOF-22
Metco 480NS.......................... CP-16 Diamalloy 4006 ....................... HVOF-7 WOKA 3702 ........................... HVOF-22
Metco 1101............................. CP-17 Diamalloy 3006 ....................... HVOF-13 WOKA 3703 ........................... HVOF-23
Metco 2101............................. CP-17 Diamalloy 3007 ....................... HVOF-11 WOKA 3704 ........................... HVOF-23
Metco 2501............................. CP-17 Diamalloy 4004NS .................. HVOF-7 WOKA 7102 ........................... HVOF-10
Metco Anti-bond ..................... AUX-3 Diamalloy 4008NS .................. HVOF-6 WOKA 7104 ........................... HVOF-10
Metco Masking Compound..... AUX-3 Diamalloy 4010 ....................... HVOF-5 WOKA 7105 ........................... HVOF-10
Metco Super Spray Mask ....... AUX-3 Diamalloy 4060NS .................. HVOF-2 WOKA 7202 ........................... HVOF-11
Metcolite 14 ............................ AUX-5 Diamalloy 4454 ....................... HVOF-1 WOKA 7204 ........................... HVOF-11
Metcolite C ............................. AUX-5 Diamalloy 4700 ....................... HVOF-2 WOKA 7205 ........................... HVOF-11
Metcolite F.............................. AUX-5 Diamalloy 5815 ....................... HVOF-16 WOKA 7302 ........................... HVOF-12
Metcolite F36.......................... AUX-5 Diamalloy 5826 ....................... HVOF-21 WOKA 7304 ........................... HVOF-12
Metcolite VF ........................... AUX-5 Diamalloy 5847-1 .................... HVOF-18 WOKA 7305 ........................... HVOF-12
Metcoseal AP ......................... AUX-1 Diamalloy 5848 ....................... HVOF-18 WOKA 7402 ........................... HVOF-14
Metcoseal APT Thinner .......... AUX-1 Diamalloy 5849 ....................... HVOF-19 WOKA 7502 ........................... HVOF-14
Metcoseal ERS....................... AUX-1 Diamalloy 5872NS .................. HVOF-16 WOKA 7504 ........................... HVOF-14
Metcoseal SA ......................... AUX-1 HP Flame Spray Masking WOKA 7505 ........................... HVOF-14
Metcoseal URS ...................... AUX-2 Tape (1") .............................. AUX-4
Sulzer Metco 4548 ................. CP-18 Metco 73F............................... HVOF-21 Electric Arc Wire
Sulzer Metco 7012 ................. CP-16 Metco 82VF-NS ...................... HVOF-10
WOKA 7701 ........................... CP-29 Metco Super Spray Mask........ AUX-3 AMDRY T-3350 Masking
WOKA 7702 ........................... CP-29 Metcolite 14 ............................ AUX-5 Tape .................................... AUX-4
Metcolite C.............................. AUX-5 Flame Spray Masking
HVOF (High Velocity Oxy-Fuel) Metcolite F .............................. AUX-5 Tape (1") ............................. AUX-3
Metcolite F36 .......................... AUX-5 Flame Spray Masking
AMDRY 365-1 ........................ HVOF-8 Metcolite VF............................ AUX-5 Tape (1.5") .......................... AUX-3
AMDRY 386 ........................... HVOF-8 Sulzer Metco 4198 .................. HVOF-3 HP Flame Spray Masking
AMDRY 958 ........................... HVOF-1 Sulzer Metco 4516 .................. HVOF-9 Tape (1") ............................. AUX-4
AMDRY 997 ........................... HVOF-8 Sulzer Metco 4538 .................. HVOF-8 Metco 185 Sealer ................... AUX-2
AMDRY 1718 ......................... HVOF-8 Sulzer Metco 5241 .................. HVOF-13 Metco 470 AW........................ AW-9
AMDRY 2464-2 ...................... HVOF-9 Sulzer Metco 5255 .................. HVOF-13 Metco AlMg ............................ AW-1
AMDRY 4532 ......................... HVOF-6 Sulzer Metco 5803 .................. HVOF-23 Metco AlSi .............................. AW-2
AMDRY 4535 ......................... HVOF-6 Sulzer Metco 5803-1............... HVOF-23 Metco Aluminum..................... AW-1
AMDRY 5260 ......................... HVOF-12 Sulzer Metco 5810 .................. HVOF-16 Metco Aluminum AW.............. AW-1
AMDRY 5843 ......................... HVOF-17 Sulzer Metco 5812 .................. HVOF-16 Metco Anti-bond ..................... AUX-3
AMDRY 9911 ......................... HVOF-3 Sulzer Metco 5847 .................. HVOF-17 Metco Copper......................... AW-3
AMDRY 9951 ......................... HVOF-1 WOKA 3101............................ HVOF-15 Metco Copper AW .................. AW-3
AMDRY 9954 ......................... HVOF-1 WOKA 3102............................ HVOF-15 Metco SF Aluminum AW ........ AW-2
AMDRY AL-3325.................... AUX-4 WOKA 3103............................ HVOF-15 Metco Super Spray Mask ....... AUX-3
Diamalloy 1003....................... HVOF-5 WOKA 3104............................ HVOF-16 Metco Titanium....................... AW-11
Diamalloy 1004....................... HVOF-4 WOKA 3201............................ HVOF-20 Metco Zinc.............................. AW-12
Diamalloy 1005....................... HVOF-6 WOKA 3202............................ HVOF-21 Metco Zinc AW ....................... AW-12
Diamalloy 1006....................... HVOF-7 WOKA 3203............................ HVOF-21 Metco Zn/Al ............................ AW-12
Diamalloy 1006-1 ................... HVOF-7 WOKA 3301............................ HVOF-24 Metcoloy 2.............................. AW-4
Diamalloy 1007....................... HVOF-4 WOKA 3302............................ HVOF-24 Metcoloy 4.............................. AW-5
Diamalloy 1008....................... HVOF-5 WOKA 3303............................ HVOF-24 Metcoloy 5.............................. AW-5
Diamalloy 2001....................... HVOF-25 WOKA 3501............................ HVOF-24 Metcolite 14............................ AUX-5
Diamalloy 2002....................... HVOF-25 WOKA 3601............................ HVOF-19 Metcolite C ............................. AUX-5
Diamalloy 2003....................... HVOF-17 WOKA 3602............................ HVOF-20 Metcolite F.............................. AUX-5
Diamalloy 2004....................... HVOF-17 WOKA 3603............................ HVOF-20 Metcolite F36.......................... AUX-5
Diamalloy 2005NS.................. HVOF-22 WOKA 3604............................ HVOF-20 Metcolite VF ........................... AUX-5
Diamalloy 2006....................... HVOF-22 WOKA 3651............................ HVOF-18 Metcoseal AP ......................... AUX-1
Diamalloy 3001NS.................. HVOF-3 WOKA 3652............................ HVOF-18 Metcoseal APT Thinner.......... AUX-1
Diamalloy 3002NS.................. HVOF-2 WOKA 3653............................ HVOF-19 Metcoseal ERS ...................... AUX-1
Diamalloy 3002NS-1 .............. HVOF-2 WOKA 3654............................ HVOF-19 Metcoseal SA ......................... AUX-1
Issued February 2006 xvii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Electric Arc Wire (continued) Combustion Wire Spray (continued) Combustion Wire Spray (continued)
Metcoseal URS ...................... AUX-2 AMDRY T-3350 Masking Metcolite 14............................ AUX-5
Sprababbitt A.......................... AW-10 Tape..................................... AUX-4 Metcolite C ............................. AUX-5
Sprabond................................ AW-7 Flame Spray Masking Metcolite F.............................. AUX-5
Sprabronze AA ....................... AW-3 Tape (1") .............................. AUX-3 Metcolite F36.......................... AUX-5
Sprabronze P ......................... AW-3 Flame Spray Masking Metcolite VF ........................... AUX-5
Sprasteel 80 ........................... AW-4 Tape (1.5") ........................... AUX-3 Metcoloy 1.............................. CW-4
Sulzer Metco 8222 ................. AW-5 HP Flame Spray Masking Metcoloy 2.............................. CW-4
Sulzer Metco 8223 ................. AW-6 Tape (1") .............................. AUX-4 Metcoloy 33............................ CW-8
Sulzer Metco 8228 ................. AW-7 Metco 185 Sealer.................... AUX-2 Metcoloy 4.............................. CW-4
Sulzer Metco 8234 ................. AW-2 Metco 402 ............................... CW-7 Metcoloy 5.............................. CW-4
Sulzer Metco 8235 ................. AW-4 Metco 405-1............................ CW-7 Metcoseal AP ......................... AUX-1
Sulzer Metco 8276 ................. AW-9 Metco 405NS .......................... CW-7 Metcoseal APT Thinner.......... AUX-1
Sulzer Metco 8295 ................. AW-5 Metco Aluminum ..................... CW-1 Metcoseal ERS ...................... AUX-1
Sulzer Metco 8297 ................. AW-6 Metco Copper ......................... CW-2 Metcoseal SA ......................... AUX-1
Sulzer Metco 8400 ................. AW-8 Metco Monel ........................... CW-8 Metcoseal URS ...................... AUX-2
Sulzer Metco 8443 ................. AW-8 Metco Nickel ........................... CW-7 Silvaloy................................... CW-9
Sulzer Metco 8447 ................. AW-9 Metco SF Aluminum................ CW-1 Sprababbitt A ......................... CW-10
Sulzer Metco 8625 ................. AW-8 Metco SF-NS Aluminum ......... CW-1 Sprababbitt L.......................... CW-5
Metco Tin ................................ CW-10 Sprabond................................ CW-6
Metco Zinc .............................. CW-11 Sprabronze AA ....................... CW-2
Metco Zn/Al............................. CW-11 Sprabronze TM ...................... CW-2
Metco Anti-bond...................... AUX-3 Sprasteel 25 ........................... CW-3
Metco Masking Compound ..... AUX-3 Sprasteel 80 ........................... CW-3
Metco Super Spray Mask........ AUX-3 Sprasteel LS........................... CW-3
Issued February 2006 xviii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Order Numbers Please click on an order number entry to go to that product
Order No. Material Page Order No. Material Page
1000021 .......... Metco Masking Compound................ AUX-3 1000132 .......... Metco 58NS ...................................... CP-12
1000022 .......... Metco 185 Sealer .............................. AUX-2 1000133 .......... Metco 301NS .................................... CP-8
1000023 .......... Metco 16C......................................... AP-58 1000238 .......... Metco Anti-bond ................................ AUX-3
1000023 .......... Metco 16C......................................... CP-29 1000239 .......... Metco 52C-NS................................... AP-7
1000024 .......... Metco 41C......................................... AP-16 1000239 .......... Metco 52C-NS................................... CP-9
1000024 .......... Metco 41C......................................... CP-13 1000241 .......... Metco 131VF..................................... AP-46
1000025 .......... Metco 42C......................................... AP-16 1000241 .......... Metco 131VF..................................... CP-25
1000025 .......... Metco 42C......................................... CP-13 1000243 .......... Metco 51F-NS ................................... AP-14
1000050 .......... Metco 32C......................................... AP-58 1000298 .......... Metco 601NS .................................... AP-1
1000050 .......... Metco 32C......................................... CP-30 1000299 .......... Metco 307NS .................................... CP-4
1000051 .......... Metcoloy 5......................................... CW-4 1000300 .......... Metco 443NS .................................... AP-26
1000053 .......... Metco 18C......................................... AP-56 1000300 .......... Metco 443NS .................................... CP-19
1000053 .......... Metco 18C......................................... CP-27 1000302 .......... Metco 308NS .................................... CP-2
1000054 .......... Metco 43C-NS................................... AP-23 1000303 .......... Metco 410NS .................................... AP-32
1000054 .......... Metco 43C-NS................................... CP-17 1000303 .......... Metco 410NS .................................... CP-21
1000055 .......... Metco 201NS .................................... AP-52 1000304 .......... Metco 73F-NS-1................................ AP-39
1000056 .......... Metco 55 ........................................... AP-13 1000305 .......... Metco 36C......................................... AP-58
1000056 .......... Metco 55 ........................................... CP-11 1000305 .......... Metco 36C......................................... CP-30
1000057 .......... Metco 34FP....................................... AP-59 1000306 .......... Metco 106 ......................................... AP-49
1000057 .......... Metco 34FP....................................... CP-31 1000307 .......... Metco 106F ....................................... AP-49
1000058 .......... Metco 63NS ...................................... AP-18 1000308 .......... Metco 73SF-NS................................. AP-39
1000059 .......... Metco 201B-NS................................. AP-52 1000325 .......... Metco 301C-NS................................. CP-8
1000060 .......... Metco 404NS .................................... AP-22 1000326 .......... Metco 444 ......................................... AP-25
1000061 .......... Metco 439NS .................................... AP-36 1000326 .......... Metco 444 ......................................... CP-18
1000062 .......... Metco 101NS .................................... AP-43 1000328 .......... Metco 102 ......................................... AP-51
1000062 .......... Metco 101NS .................................... CP-24 1000328 .......... Metco 102 ......................................... CP-26
1000065 .......... Metco 81NS ...................................... AP-34 1000329 .......... Metco 101SF..................................... AP-43
1000066 .......... Metco 44 ........................................... AP-25 1000330 .......... Metco 51NS ...................................... AP-13
1000066 .......... Metco 44 ........................................... CP-18 1000330 .......... Metco 51NS ...................................... CP-11
1000067 .......... Metco 56F-NS ................................... AP-20 1000331 .......... Metco 605NS .................................... AP-4
1000068 .......... Metco 43F-NS ................................... AP-24 1000352 .......... Metco 64 ........................................... AP-19
1000069 .......... Metco 430NS .................................... AP-33 1000353 .......... Metco 310NS .................................... CP-1
1000069 .......... Metco 430NS .................................... CP-22 1000355 .......... Metco 19E ......................................... AP-58
1000075 .......... Metco 71NS ...................................... AP-37 1000355 .......... Metco 19E ......................................... CP-30
1000077 .......... Metco 210 ......................................... AP-52 1000356 .......... Metco 307NS-3 ................................. CP-5
1000078 .......... Metco 451 ......................................... AP-23 1000357 .......... Metco 308NS-3 ................................. CP-3
1000078 .......... Metco 451 ......................................... CP-16 1000364 .......... Metco 56C-NS................................... AP-20
1000080 .......... Metco 111 ......................................... AP-51 1000364 .......... Metco 56C-NS................................... CP-15
1000080 .......... Metco 111 ......................................... CP-26 1000368 .......... Metco 130SF..................................... AP-45
1000081 .......... Metco 45C-NS................................... AP-9 1000370 .......... Metco 307NS-2 ................................. CP-5
1000081 .......... Metco 45C-NS................................... CP-10 1000397 .......... Metco 447NS .................................... AP-29
1000082 .......... Metco 405NS .................................... CW-7 1000397 .......... Metco 447NS .................................... CP-20
1000083 .......... Metco 45VF-NS................................. AP-9 1000417 .......... Metco 136F ....................................... AP-49
1000084 .......... Metco 71VF-NS................................. AP-37 1000422 .......... Metco 54NS ...................................... AP-7
1000085 .......... Metco 81VF-NS................................. AP-34 1000422 .......... Metco 54NS ...................................... CP-9
1000086 .......... Metco 34F ......................................... AP-59 1000423 .......... Sprababbitt A .................................... AW-10
1000086 .......... Metco 34F ......................................... CP-30 1000427 .......... Flame Spray Masking Tape .............. AUX-3
1000087 .......... Metco 101B-NS................................. AP-44 1000428 .......... Flame Spray Masking Tape .............. AUX-3
1000088 .......... Metco 72F-NS ................................... AP-37 1000434 .......... Metco 71VF-NS-1 ............................. AP-37
1000089 .......... Metco 450NS .................................... AP-21 1000435 .......... Metco 54NS-1 ................................... AP-7
1000089 .......... Metco 450NS .................................... CP-16 1000435 .......... Metco 54NS-1 ................................... CP-9
1000126 .......... Metco 130 ......................................... AP-45 1000437 .......... Metco 445 ......................................... AP-13
1000126 .......... Metco 130 ......................................... CP-24 1000437 .......... Metco 445 ......................................... CP-11
1000128 .......... Metco 439NS-2 ................................. AP-36 1000438 .......... Metco 43VF-NS................................. AP-24
1000129 .......... Metco 51F-NS ................................... AP-14 1000439 .......... Metco 450P ....................................... AP-20
1000130 .......... Metco 450NS .................................... AP-21 1000439 .......... Metco 450P ....................................... CP-15
1000130 .......... Metco 450NS .................................... CP-16 1000440 .......... Metco 402 ......................................... CW-7
1000131 .......... Metco 57NS ...................................... AP-14 1000441 .......... Metco 105SFP .................................. AP-42
1000131 .......... Metco 57NS ...................................... CP-11 1000441 .......... Metco 105SFP .................................. CP-24
1000132 .......... Metco 58NS ...................................... AP-15 1000442 .......... Metco 66F-NS ................................... AP-11
Issued February 2006 xix Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Order Numbers (Continued)
1000443 .......... Metco 31C-NS................................... AP-58 1000795 .......... Diamalloy 3006 ................................. HVOF-13
1000443 .......... Metco 31C-NS................................... CP-30 1000796 .......... WOKA 7105 ...................................... HVOF-10
1000444 .......... Metco 309NS-3 ................................. CP-4 1000797 .......... Diamalloy 4006 ................................. HVOF-7
1000445 .......... Metco 442 ......................................... AP-26 1000798 .......... Metco 203NS .................................... AP-53
1000445 .......... Metco 442 ......................................... CP-19 1000799 .......... Metco 76F-NS ................................... AP-40
1000446 .......... Metco Copper AW ............................. AW-3 1000799 .......... Metco 76F-NS ................................... CP-23
1000447 .......... Metco 312NS .................................... CP-7 1000800 .......... Metco 204NS-G ................................ AP-55
1000448 .......... Metco 308NS-1 ................................. CP-3 1000801 .......... Diamalloy 4008NS ............................ HVOF-6
1000449 .......... Metco 73F-NS-2 ................................ AP-39 1000802 .......... Diamalloy 1008 ................................. HVOF-5
1000450 .......... HP Flame Spray Masking Tape ........ AUX-4 1000805 .......... Diamalloy 4010 ................................. HVOF-5
1000568 .......... Metco 68F-NS-1 ................................ AP-11 1000806 .......... Diamalloy 3002NS ............................ HVOF-2
1000569 .......... Metco 313NS .................................... AP-1 1000807 .......... Diamalloy 2005NS ............................ HVOF-22
1000571 .......... Metco 600NS .................................... AP-5 1001033 .......... Metco 405-1 ...................................... CW-7
1000572 .......... Metco 1123 ....................................... AP-41 1001034 .......... AMDRY 1371 .................................... AP-19
1000573 .......... Metco 82VF-NS................................. AP-33 1001035 .......... AMDRY 301 ...................................... AP-38
1000573 .......... Metco 82VF-NS................................. HVOF-10 1001036 .......... AMDRY 302 ...................................... AP-38
1000574 .......... Metco 311NS .................................... AP-1 1001037 .......... AMDRY 313X.................................... AP-18
1000576 .......... Metco 480NS .................................... AP-21 1001038 .......... AMDRY 333 ...................................... AP-53
1000576 .......... Metco 480NS .................................... CP-16 1001040 .......... AMDRY 365-2 ................................... AP-30
1000578 .......... Metco 210NS-1 ................................. AP-53 1001043 .......... AMDRY 500C.................................... AP-14
1000579 .......... Metco 143 ......................................... AP-53 1001044 .......... AMDRY 500F .................................... AP-14
1000583 .......... Metco 303NS-1 ................................. AP-32 1001047 .......... AMDRY 718 ...................................... AP-28
1000584 .......... Metco 452 ......................................... AP-17 1001048 .......... AMDRY 718 Cl.B .............................. AP-28
1000584 .......... Metco 452 ......................................... CP-14 1001049 .......... AMDRY 956 ...................................... AP-21
1000585 .......... AMDRY 355 ...................................... AP-8 1001049 .......... AMDRY 956 ...................................... CP-15
1000587 .......... Metco 202NS .................................... AP-55 1001050 .......... AMDRY 959 ...................................... CP-14
1000588 .......... Metco 70C-NS................................... AP-33 1001051 .......... AMDRY 960 ...................................... AP-25
1000589 .......... Metco 350NS .................................... AP-17 1001051 .......... AMDRY 960 ...................................... CP-18
1000589 .......... Metco 350NS .................................... CP-14 1001052 .......... AMDRY 962 ...................................... AP-27
1000591 .......... Metco 204NS .................................... AP-54 1001053 .......... AMDRY 9625 .................................... AP-27
1000592 .......... Metco 314NS .................................... CP-8 1001054 .......... AMDRY 963 ...................................... AP-26
1000593 .......... Metco 700 ......................................... AP-28 1001055 .......... AMDRY 964 ...................................... AP-27
1000594 .......... Metco 453 ......................................... AP-17 1001056 .......... AMDRY 9830 .................................... AP-40
1000594 .......... Metco 453 ......................................... CP-14 1001057 .......... AMDRY 9831 .................................... AP-40
1000596 .......... Metco 443NS .................................... AP-26 1001059 .......... AMDRY 9951 .................................... HVOF-1
1000596 .......... Metco 443NS .................................... CP-19 1001059 .......... AMDRY 9951 .................................... VP-1
1000597 .......... Metco 449P ....................................... AP-16 1001060 .......... AMDRY 9954 .................................... HVOF-1
1000597 .......... Metco 449P ....................................... CP-13 1001061 .......... AMDRY 995C.................................... AP-10
1000598 .......... Metco Super Spray Mask .................. AUX-3 1001062 .......... AMDRY 997 ...................................... AP-29
1000599 .......... Metco 205NS .................................... AP-53 1001062 .......... AMDRY 997 ...................................... HVOF-8
1000600 .......... Metco 210NS-1-G ............................. AP-52 1001062 .......... AMDRY 997 ...................................... VP-3
1000601 .......... Metco 461NS .................................... CP-19 1001063 .......... AMDRY 1718 .................................... HVOF-8
1000603 .......... Metco 105NS .................................... CP-24 1001065 .......... AMDRY 2010 .................................... AP-2
1000604 .......... Metco 441NS-1 ................................. AP-32 1001066 .......... AMDRY 4535 .................................... HVOF-6
1000782 .......... Diamalloy 1003 ................................. HVOF-5 1001067 .......... AMDRY 5260 .................................... HVOF-12
1000783 .......... Diamalloy 1004 ................................. HVOF-4 1001068 .......... AMDRY 5670 .................................... AP-40
1000784 .......... Diamalloy 1005 ................................. HVOF-6 1001068 .......... AMDRY 5670 .................................... CP-23
1000785 .......... Diamalloy 1006 ................................. HVOF-7 1001069 .......... AMDRY 5843 .................................... HVOF-17
1000786 .......... Diamalloy 1007 ................................. HVOF-4 1001070 .......... AMDRY 6420 .................................... AP-48
1000787 .......... Diamalloy 2001 ................................. HVOF-25 1001073 .......... AMDRY 365-1 ................................... AP-29
1000788 .......... Diamalloy 2002 ................................. HVOF-25 1001073 .......... AMDRY 365-1 ................................... HVOF-8
1000789 .......... Diamalloy 2003 ................................. HVOF-17 1001073 .......... AMDRY 365-1 ................................... VP-3
1000790 .......... Diamalloy 2004 ................................. HVOF-17 1001074 .......... AMDRY 187 ...................................... AP-44
1000791 .......... Diamalloy 2006 ................................. HVOF-22 1001075 .......... Sulzer Metco 8400 ............................ AW-8
1000792 .......... Diamalloy 3001NS............................. HVOF-3 1001584 .......... Sulzer Metco 8276 ............................ AW-9
1000793 .......... Diamalloy 3004 ................................. HVOF-13 1001585 .......... AMDRY 204NS-1 .............................. AP-54
Issued February 2006 xx Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
1001586 .......... Sulzer Metco 5803 ............................ AP-41 1002479 .......... Sprabond .......................................... CW-6
1001586 .......... Sulzer Metco 5803 ............................ HVOF-23 1002480 .......... Sprabond .......................................... AW-7
1001587 .......... Metco 320NS .................................... AP-1 1002481 .......... Sprabond .......................................... CW-6
1001588 .......... Sulzer Metco 5810 ............................ HVOF-16 1002485 .......... Sprasteel LS ..................................... CW-3
1001591 .......... Sulzer Metco 5860 ............................ AP-41 1002486 .......... Sprababbitt A .................................... CW-10
1001593 .......... Metco 204C-NS................................. AP-54 1002488 .......... Metco Tin .......................................... CW-10
1001594 .......... Sulzer Metco 8625 ............................ AW-8 1002492 .......... Metco Zinc ........................................ CW-11
1001595 .......... Sulzer Metco 2043 ............................ AP-3 1002493 .......... Metco Zinc ........................................ CW-11
1001596 .......... Sulzer Metco 4538 ............................ HVOF-8 1002494 .......... Metco Aluminum ............................... CW-1
1001598 .......... Metco 73F ......................................... HVOF-21 1002496 .......... Metco Aluminum ............................... CW-1
1001599 .......... Sulzer Metco 8443 ............................ AW-8 1002497 .......... Metco SF-NS Aluminum.................... CW-1
1001600 .......... Sulzer Metco 5812 ............................ AP-36 1002498 .......... Sprabronze TM ................................. CW-2
1001600 .......... Sulzer Metco 5812 ............................ HVOF-16 1002499 .......... Metcoloy 5......................................... CW-4
1001601 .......... Sulzer Metco 5847 ............................ AP-39 1002500 .......... Metco 16C......................................... AP-58
1001601 .......... Sulzer Metco 5847 ............................ HVOF-17 1002500 .......... Metco 16C......................................... CP-29
1001602 .......... Sulzer Metco 8222 ............................ AW-5 1002501 .......... Metco 15E ......................................... AP-57
1001603 .......... Sulzer Metco 5241 ............................ HVOF-13 1002501 .......... Metco 15E ......................................... CP-28
1001607 .......... Metcoseal ERS ................................. AUX-1 1002502 .......... Metco Zinc ........................................ AW-12
1001608 .......... Metcoseal URS ................................. AUX-2 1002503 .......... Metco Zinc ........................................ AW-12
1001609 .......... Diamalloy 4700 ................................. HVOF-2 1002503 .......... Metco Zinc ........................................ CW-11
1001610 .......... Sulzer Metco 2042 ............................ AP-3 1002504 .......... Sprabronze AA.................................. CW-2
1001611 .......... Diamalloy 4004NS............................. HVOF-7 1002505 .......... Metco Zinc ........................................ CW-11
1002099 .......... AMDRY MM509 ................................ AP-9 1002506 .......... Metco Zinc ........................................ CW-11
1002385 .......... Sulzer Metco 2460NS ....................... AP-6 1002507 .......... Metco Zinc ........................................ AW-12
1002391 .......... AMDRY X40...................................... AP-9 1002507 .......... Metco Zinc ........................................ CW-11
1002400 .......... Sulzer Metco 5546NS ....................... AP-34 1002509 .......... Metco Zinc ........................................ AW-12
1002425 .......... Sulzer Metco 4010 ............................ AP-31 1002510 .......... Metco Zinc ........................................ AW-12
1002425 .......... Sulzer Metco 4010 ............................ VP-5 1002513 .......... Metco Zn/Al ....................................... CW-11
1002426 .......... Sulzer Metco 4017 ............................ AP-31 1002514 .......... Metco Copper.................................... AW-3
1002427 .......... Sulzer Metco 4018 ............................ VP-5 1002518 .......... Sprabond .......................................... CW-6
1002428 .......... Sulzer Metco 4020 ............................ AP-31 1002519 .......... Metco 12C......................................... AP-57
1002428 .......... Sulzer Metco 4020 ............................ VP-5 1002519 .......... Metco 12C ........................................ CP-28
1002446 .......... Metco Zinc......................................... AW-12 1002520 .......... Metcoloy 2......................................... CW-4
1002447 .......... Metcoloy 1......................................... CW-4 1002521 .......... Metco 14E ......................................... AP-57
1002448 .......... Metcoloy 4......................................... AW-5 1002521 .......... Metco 14E ......................................... CP-28
1002449 .......... Sprabond........................................... CW-6 1002522 .......... Metco 20 ........................................... CP-29
1002451 .......... Metco Aluminum ............................... AW-1 1002523 .......... Metco 15F ......................................... AP-57
1002452 .......... Metco Aluminum ............................... AW-1 1002523 .......... Metco 15F ......................................... CP-28
1002452 .......... Metco Aluminum ............................... CW-1 1002524 .......... Metcoloy 2......................................... AW-4
1002454 .......... Metco Aluminum ............................... CW-1 1002525 .......... Metcoloy 5......................................... AW-5
1002455 .......... Sprasteel 80 ...................................... AW-4 1002527 .......... Sprabronze AA.................................. AW-3
1002458 .......... Sprasteel 25 ...................................... CW-3 1002528 .......... Metco 470 AW................................... AW-9
1002461 .......... Metcoloy 1......................................... CW-4 1002529 .......... Metco Zn/Al ....................................... CW-11
1002463 .......... Metcoloy 2......................................... CW-4 1002530 .......... Metcoloy 4......................................... CW-4
1002464 .......... Metcoloy 2......................................... CW-4 1002531 .......... Sulzer Metco 4548 ............................ AP-24
1002465 .......... Metcoloy 33....................................... CW-8 1002531 .......... Sulzer Metco 4548 ............................ CP-18
1002467 .......... Metco Copper.................................... CW-2 1002532 .......... Sulzer Metco 4207 ............................ AP-18
1002468 .......... Metco Monel...................................... CW-8 1002533 .......... Sulzer Metco 5265 ............................ AP-33
1002469 .......... Metco Aluminum ............................... AW-1 1002534 .......... Sulzer Metco 6483 ............................ AP-50
1002472 .......... Metcoloy 2......................................... AW-4 1002536 .......... Sulzer Metco 6203 ............................ AP-43
1002473 .......... Sprabond........................................... CW-6 1002538 .......... Sulzer Metco 5842 ............................ AP-38
1002474 .......... Sprabond........................................... CW-6 1002818 .......... AMDRY 6060 .................................... AP-42
1002475 .......... Metcoloy 2......................................... AW-4 1002819 .......... AMDRY 6062 .................................... AP-42
1002476 .......... Sprabond........................................... CW-6 1002820 .......... AMDRY 6200 .................................... AP-43
1002477 .......... Metcoloy 2......................................... AW-4 1002822 .......... AMDRY 6204 .................................... AP-44
1002478 .......... Metcoloy 4......................................... CW-4 1002823 .......... AMDRY 6208 .................................... AP-44
Issued February 2006 xxi Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
1002824 .......... AMDRY 6220 .................................... AP-45 1020646 .......... Metco 15E ......................................... AP-57
1002825 .......... AMDRY 6224 .................................... AP-45 1020646 .......... Metco 15E ......................................... CP-28
1002826 .......... AMDRY 6228 .................................... AP-45 1020688 .......... AMDRY 345 ...................................... AP-11
1002827 .......... AMDRY 6240 .................................... AP-46 1020688 .......... AMDRY 345 ...................................... VP-1
1002828 .......... AMDRY 6244 .................................... AP-46 1021280 .......... Metco Zinc ........................................ AW-12
1002829 .......... AMDRY 6250 .................................... AP-46 1029021 .......... Sulzer Metco 4200 ............................ VP-2
1002830 .......... AMDRY 6254 .................................... AP-46 1029028 .......... Flame Spray Masking Tape .............. AUX-4
1002831 .......... AMDRY 6257 .................................... AP-47 1029031 .......... Metco 42C......................................... AP-16
1002833 .......... AMDRY 6462 .................................... AP-50 1029031 .......... Metco 42C......................................... CP-13
1002834 .......... AMDRY 6510 .................................... AP-51 1029036 .......... Metco 41C......................................... AP-16
1002836 .......... AMDRY T-3325 ................................. AUX-4 1029050 .......... Sulzer Metco 8228 ............................ AW-7
1002886 .......... Metcolite® 14 .................................... AUX-5 1029051 .......... Metco Aluminum ............................... CW-1
1002887 .......... Metcolite® C...................................... AUX-5 1029052 .......... Metco Aluminum ............................... AW-1
1002888 .......... Metcolite® F ...................................... AUX-5 1030072 .......... Sulzer Metco 7012 ............................ AP-22
1002889 .......... Metcolite® F36 .................................. AUX-5 1030072 .......... Sulzer Metco 7012 ............................ CP-16
1002890 .......... Metcolite® VF.................................... AUX-5 1030090 .......... AMDRY 951 ...................................... CP-6
1002891 .......... Metcoseal® AP ................................. AUX-1 1030107 .......... Sulzer Metco 5640NS ....................... AP-23
1002892 .......... Metcoseal® APT Thinner .................. AUX-1 1030112 .......... AMDRY 9911 .................................... HVOF-3
1002895 .......... Metcoseal® SA ................................. AUX-1 1030118 .......... Sulzer Metco 7837 ............................ AP-19
1002992 .......... Metco Zinc......................................... AW-12 1030415 .......... Metcoloy® 2 ...................................... CW-4
1004594 .......... Sprasteel® 80 ................................... CW-3 1030416 .......... Metcoloy® 2 ...................................... CW-4
1004631 .......... Metco 136CP .................................... AP-49 1030418 .......... Sprababbitt® A.................................. CW-10
1004638 .......... AMDRY 991 ...................................... VP-2 1030420 .......... Metco Copper.................................... CW-2
1004640 .......... Metco 106NS .................................... AP-49 1030421 .......... Metco Tin .......................................... CW-10
1004647 .......... Sulzer Metco 4201 ............................ AP-12 1030423 .......... Metcolite® F...................................... AUX-5
1004647 .......... Sulzer Metco 4201 ............................ VP-2 1030425 .......... Sprabronze® AA ............................... CW-2
1005557 .......... AMDRY 4532 .................................... HVOF-6 1030426 .......... Sprabronze® AA ............................... CW-2
1005561 .......... AMDRY 6420 .................................... AP-48 1030445 .......... Sprababbitt® A.................................. CW-10
1005562 .......... AMDRY 6505 .................................... AP-51 1030446 .......... Metcoseal® SA ................................. AUX-1
1005573 .......... AMDRY AL-3325............................... AUX-4 1030454 .......... Metcoloy® 4 ...................................... CW-4
1006131 .......... Metco 604NS .................................... AP-4 1030487 .......... Sprasteel® LS................................... CW-3
1006158 .......... Diamalloy 4454 ................................. HVOF-1 1030494 .......... Metco Zinc ........................................ CW-11
1006159 .......... Sulzer Metco 4451 ............................ VP-1 1030496 .......... Metco Zinc ........................................ AW-12
1006307 .......... Metco Nickel...................................... CW-7 1030496 .......... Metco Zinc ........................................ CW-11
1006310 .......... AMDRY T-3350 ................................. AUX-4 1030497 .......... Metco Zinc ........................................ CW-11
1006313 .......... Sprababbitt® L .................................. CW-5 1030498 .......... Metco Zinc ........................................ CW-11
1006317 .......... Metco Zn/Al ....................................... AW-12 1030499 .......... Metco Zinc ........................................ CW-11
1006317 .......... Metco Zn/Al ....................................... CW-11 1030501 .......... Metco Aluminum ............................... CW-1
1006377 .......... Diamalloy 5872NS............................. HVOF-16 1030505 .......... Metco Aluminum ............................... CW-1
1006415 .......... Metco Titanium.................................. AW-11 1030506 .......... Metco Aluminum ............................... CW-1
1015309 .......... Sulzer Metco 4198 ............................ AP-12 1030508 .......... Metco SF Aluminum.......................... CW-1
1015309 .......... Sulzer Metco 4198 ............................ HVOF-3 1030510 .......... Metcoseal® AP ................................. AUX-1
1015393 .......... Metco 12C......................................... AP-57 1030511 .......... Metcoseal® APT Thinner .................. AUX-1
1015393 .......... Metco 12C ........................................ CP-28 1030512 .......... Sprabronze® TM............................... CW-2
1015614 .......... Metco 404NS .................................... AP-22 1030514 .......... Metcoloy® 5 ...................................... CW-4
1018636 .......... Sulzer Metco 8234 ............................ AW-2 1030515 .......... Metco 16C......................................... AP-58
1019408 .......... Metco Aluminum ............................... AW-1 1030516 .......... Metco 15E ......................................... AP-57
1019811 .......... AMDRY 920 ..................................... VP-1 1030516 .......... Metco 15E ......................................... CP-28
1019951 .......... Sulzer Metco 8447 ............................ AW-9 1030519 .......... Metco 15F ......................................... AP-57
1020141 .......... Diamalloy 5849 ................................. HVOF-19 1030519 .......... Metco 15F ......................................... CP-28
1020252 .......... Metco 470 AW................................... AW-9 1030592 .......... Metco 54NS ...................................... AP-7
1020399 .......... Sprabronze® AA ............................... AW-3 1030592 .......... Metco 54NS ...................................... CP-9
1020419 .......... Metco 6155 ....................................... AP-48 1031118 .......... Metco 57NS ...................................... AP-14
1020475 .......... Metco SF Aluminum AW ................... AW-2 1031118 .......... Metco 57NS ...................................... CP-11
1020495 .......... Sulzer Metco 4485 ............................ AP-30 1031422 .......... Metcolite® VF ................................... AUX-5
1020495 .......... Sulzer Metco 4485 ............................ VP-4 1031589 .......... Metcoloy® 2 ...................................... AW-4
Issued February 2006 xxii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
1031590 .......... Metcoloy® 5 ...................................... AW-5 1041096 .......... WOKA 3102 ...................................... HVOF-15
1031591 .......... Metco Aluminum AW......................... AW-1 1041097 .......... WOKA 3103 ...................................... HVOF-15
1031592 .......... Metco Zinc AW .................................. AW-12 1041106 .......... WOKA 3201 ...................................... HVOF-20
1031721 .......... Metco 71VF-NS-5.............................. AP-38 1041110 .......... WOKA 3301 ...................................... HVOF-24
1031731 .......... Metco 42C......................................... AP-16 1041111 .......... WOKA 3302 ...................................... HVOF-24
1031731 .......... Metco 42C......................................... CP-13 1041112 .......... WOKA 3602 ...................................... HVOF-20
1031732 .......... Sulzer Metco 8223 ............................ AW-6 1041113 .......... WOKA 3604 ...................................... HVOF-20
1031864 .......... Metco 600NS-1 ................................. AP-5 1041117 .......... WOKA 3702 ...................................... HVOF-22
1031929 .......... AMDRY 367 ...................................... AP-34 1041121 .......... WOKA 7202 ...................................... HVOF-11
1031959 .......... AMDRY 350C.................................... AP-28 1041148 .......... WOKA 3303 ...................................... HVOF-24
1031959 .......... AMDRY 350C.................................... CP-19 1041149 .......... WOKA 3603 ...................................... HVOF-20
1032370 .......... AMDRY 713C.................................... AP-24 1041150 .......... WOKA 3703 ...................................... HVOF-23
1032560 .......... Sulzer Metco 4195 ............................ AP-11 1041152 .......... WOKA 7305 ...................................... HVOF-12
1032560 .......... Sulzer Metco 4195 ............................ VP-2 1041153 .......... WOKA 7505 ...................................... HVOF-14
1032563 .......... Metco SF Aluminum AW ................... AW-2 1041155 .......... WOKA 3202 ...................................... HVOF-21
1032564 .......... Sulzer Metco 5255 ............................ HVOF-13 1041158 .......... WOKA 3701 ...................................... HVOF-22
1032569 .......... Diamalloy 5815 ................................. HVOF-16 1041159 .......... WOKA 7102 ...................................... HVOF-10
1032575 .......... Sulzer Metco 4516 ............................ HVOF-9 1041169 .......... WOKA 3601 ...................................... HVOF-19
1032598 .......... AMDRY 9624 .................................... VP-3 1041170 .......... WOKA 3701 ...................................... HVOF-22
1034411 .......... AMDRY 386 ...................................... HVOF-8 1041172 .......... WOKA 7302 ...................................... HVOF-12
1034411 .......... AMDRY 386 ..................................... VP-3 1041173 .......... WOKA 7502 ...................................... HVOF-14
1034855 .......... Sulzer Metco 8400 ............................ AW-8 1041177 .......... WOKA 3104 ...................................... HVOF-16
1035633 .......... Metco Zn/Al ....................................... AW-12 1041178 .......... WOKA 3704 ...................................... HVOF-23
1036262 .......... AMDRY 2464 .................................... VP-4 1041179 .......... WOKA 7104 ...................................... HVOF-10
1036263 .......... AMDRY 2464-2 ................................. HVOF-9 1041180 .......... WOKA 7204 ...................................... HVOF-11
1036346 .......... Silvaloy.............................................. CW-9 1041181 .......... WOKA 7304 ...................................... HVOF-12
1036437 .......... Metcolite® C...................................... AUX-5 1041182 .......... WOKA 7504 ...................................... HVOF-14
1036950 .......... Metco AlSi ......................................... AW-2 1041183 .......... WOKA 3303 ...................................... HVOF-24
1037003 .......... Diamalloy 4060NS............................. HVOF-2 1041184 .......... WOKA 3603 ...................................... HVOF-20
1037601 .......... Metco 204NS-AP .............................. AP-55 1041185 .......... WOKA 3703 ...................................... HVOF-23
1037603 .......... Metco 312NS-1 ................................. CP-7 1041187 .......... WOKA 7305 ...................................... HVOF-12
1038360 .......... Metco 204B-NS................................. AP-54 1041189 .......... WOKA 3104 ...................................... HVOF-16
1040881 .......... Metco Aluminum ............................... AW-1 1041191 .......... WOKA 7104 ...................................... HVOF-10
1040882 .......... Metco Aluminum ............................... AW-1 1041192 .......... WOKA 7204 ...................................... HVOF-11
1041049 .......... WOKA 3101 ...................................... HVOF-15 1041193 .......... WOKA 7304 ...................................... HVOF-12
1041075 .......... WOKA 7202 ...................................... HVOF-11 1041322 .......... AMDRY 2464-4 ................................. VP-4
1041076 .......... WOKA 7205 ...................................... HVOF-11 1041393 .......... Sprabronze® P ................................. AW-3
1041093 .......... Metcoloy® 2 ...................................... AW-4 1041586 .......... WOKA 3501 ...................................... HVOF-24
Issued February 2006 xxiii Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
1041744 .......... Diamalloy 5847-1 .............................. HVOF-18 1043589 .......... Metco 1101 ....................................... CP-17
1041771 .......... Metco AlMg ....................................... AW-1 1043511 .......... Metco 2101 ....................................... AP-22
1042617 .......... AMDRY 995M ................................... AP-10 1043511 .......... Metco 2101 ....................................... CP-17
1043517 .......... Durabrade 2211 ................................ CP-6 1043570 .......... Metco 2501 ....................................... AP-23
1043520 .......... Durabrade 2211 ................................ CP-6 1043570 .......... Metco 2501 ...................................... CP-17
1043522 .......... Durabrade 2221 ................................ CP-5 1049879 .......... Diamalloy 3002NS-1 ......................... HVOF-2
1043526 .......... Durabrade 2221 ................................ CP-5 1049880 .......... Diamalloy 1006-1 .............................. HVOF-7
1043529 .......... Durabrade 2222 ................................ CP-4 1050449 .......... AMDRY 6415 .................................... AP-48
1043531 .......... Durabrade 2222 ................................ CP-4 1050672 .......... Sulzer Metco 5803-1 ......................... HVOF-23
1043533 .......... Durabrade 2223 ................................ CP-4 1050705 .......... Metco 41C-NS................................... AP-17
1043536 .......... Durabrade 2224 ................................ CP-5 1050705 .......... Metco 41C-NS................................... CP-13
1043541 .......... Durabrade 2231 ................................ CP-3 1051139 .......... WOKA 7701 ...................................... CP-29
1043544 .......... Durabrade 2241 ................................ CP-3 1051140 .......... WOKA 7702 ...................................... CP-29
1043546 .......... Durabrade 2241 ................................ CP-3 1051782 .......... AMDRY 958 ...................................... AP-10
1043549 .......... Durabrade 2242 ................................ CP-2 1051782 .......... AMDRY 958 ...................................... HVOF-1
1043552 .......... Durabrade 2244 ................................ CP-2 1058788 .......... Sulzer Metco 8295 ............................ AW-5
1043564 .......... Durabrade 2313 ................................ CP-7 1059868 .......... WOKA 7402 ...................................... HVOF-14
1043568 .......... Durabrade 2313 ................................ CP-7 1059871 .......... WOKA 7402 ...................................... HVOF-14
1043574 .......... Durabrade 2614 ................................ CP-7 1059695 .......... Metco 6156 ....................................... AP-48
1043589 .......... Metco 1101 ....................................... AP-22 Call .................. Sulzer Metco 8235 ............................ AW-4
Issued February 2006 xxiv Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Aluminum Base
Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine
engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials
are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive
strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional
heat and the possibility of melting wear.
Metco 320NS
Chemistry: Al 8Si 20BN
Particle Size: -212 +45 µm (-70 mesh +325 mesh)
Morphology: Clad
Specifications: Rolls-Royce MSRR 9507/66
High quality abradable coating material for use in compressor section of jet engines. Superior corrosion resistance. Suitable for
service temperatures to 480°C (900°F). Appropriate for use against titanium and ferrous blades.
Order No. Package Size Availability Distribution

1001587 5 lb (approx. 2.25 kg) Stock Global
Metco 311NS
Chemistry: Al 7Si 26Graphite
Particle Size: -150 +7.8 µm (-100 mesh +7.8 µm)
Morphology: Clad
Specifications: Rolls-Royce Allison EMS 56764
High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 -
415°C (600 - 800°F).

Metco 313NS
Chemistry: Al 5.5Si 45.5Graphite
Morphology: Clad
Specifications: Canada Pratt Whitney CPW 555 Rolls-Royce MSRR 9507/44
Volvo PM 819-64
High quality abradable coating material for use in the compressor section of jet engines. Operating temperature range of 315 -
415°C (600 - 800°F).

Metco 601NS
Chemistry: Al 12Si 40Polyester
Particle Size: -125 +11µm (-120 mesh +11 µm)
Morphology: Blend
Specifications: Canada Pratt Whitney CPW 517 Chromalloy BZ-003, Type 34
GE B50TF222, Class A Honeywell M3955
Honeywell Allied Signal EMS 57735 Honeywell Allied Signal FP 5091
Pratt Whitney PWA 1349 Rolls-Royce MSRR 9507/15
Rolls-Royce Allison EMS 38900 Sermatech Klock PAB 360
SNECMA DMR 33.087 Turbomeca LA 657 Ed.1 PW 1 Ind.0
Volvo PM 819-30 Williams WIMS 647
High quality abradable coating material for use in the compressor section of jet engines. Suitable for operating temperatures up
to 325°C (617°F).

Issued February 2006 AP-1 Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Aluminum Base (continued)
AMDRY 2010
Chemistry: Al 12Si 40Polyester
Particle Size: -125 +11µm (-120 mesh +11 µm)
Morphology: Blend
Specifications: Canada Pratt Whitney CPW 517 GE B50TF222, Class A & C
Honeywell M3955 Honeywell Allied Signal EMS 57735
High Quality abradable coating material for the compressor section of jet engines. Suitable for operating temperatures up to
325°C (617°F).

AMDRY 2000
Chemistry: Al 12Si 47Polyimide
Particle Size: -176 + 16 µm
Morphology: Composite
Specifications: Rolls-Royce Allison EMS 56767 Rolls-Royce Allison PMI 1332
High quality abradable coating material for use in the compressor section of jet engines. Maximum service temperature of
350°C (660°F).

1001064 5 lb (approx. 2.25 kg) Special Order Global
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Cobalt Base
Cobalt-nickel based abradables are used in high pressure compressor of gas turbine engines. Typically, the materials
are plasma sprayed and then heat-treated to burn off the polymer, resulting in high porosity coatings that are
abradable and have the proper level of erosion resistance. Applications that cut against titanium have a 550 °C (1025
°F) temperature limit; those that cut against Inconel and stainless steel can be used at temperatures up to 850 °C
(1550 °F). Bond coats of MCrAlY, NiCrAl or NiCr are recommended.
Sulzer Metco 2043

Chemistry: Co 25Ni 16Cr 6.5Al 0.5Y
Particle Size: -176 + 7.8 µm
Morphology: Spheroidal, Composite Blend
Specifications: Rolls-Royce Allison EMS 56768 Williams WIMS 742
High temperature abradable good up to 750ºC (1380ºF) against Inconel* and steel blades. With tipped blades, maximum
service temperature increases to 850ºC (1560ºF).
*Inconel is a registered trademark of INCO

Sulzer Metco 2042

Chemistry: CoNiCrAlY Polyester/BN
Gas path seals up to 850ºC (1560ºF). Gas path seals against titanium alloy blades up to 600ºC (1110ºF). Clearance control in
compressor housings.

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Copper Base
Copper based materials are used in aerospace and industrial abradable coating applications as a protective,
clearance control surface for rotating titanium blades to cut into or as a labyrinth seal coating against 17-4 PH steel or
Inconel knife edges, at services temperatures up to 650 °C (1200 °F). Corrosion resistance in marine environments is
superior to aluminum based abradables. As with other soft matrix abradables, a polymer filler is used to reduce inter-
particle cohesion and improve the friability of the coating structure. This helps to improve machinability prior to service
and helps to prevent material transfer and component wear during service.
Metco 605NS
Chemistry: Aluminum Bronze Alloy 10 Polyester
Particle Size: -125 +11 µm (-120 mesh +11 µm)
Morphology: Blend
Specifications: GE A8Y5 Honeywell M3964
Honeywell Allied Signal EMS 57728 Rolls-Royce MSRR 9507/40
Abradable coating material having operational temperatures up to 650ºC (1200ºF).

Metco 610NS
Chemistry: Aluminum Bronze Alloy 14 Polyester
Morphology: Clad
Specifications: Honeywell Allied Signal EMS 57728

Metco 604NS
Chemistry: Aluminum Bronze Alloy 95 (Cu 9.5 Al 1 Fe)
Morphology: Blend
Specifications: Sikorsky SS9212 (made to order as SP8847)

SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Plastic Base
Polymer materials are used for self-lubricating applications and to provide friability in clearance control coating
systems with service temperatures below 350 °C (660 °F). Controlled porosity is achieved through entrapment of the
polymer within the coating structure. For higher temperature applications, a post-coat burn-out of the polymer material
can be performed. Sulzer Metco polyester products are high quality, liquid crystalline polymers (LCP) having
consistent performance.. The high quality of these products improves temperature capability. Coatings that undergo a
post-heat treatment of 325 – 350 °C (615 – 660 °F) are less likely to sinter and change dimension when compared to
more amorphous polymers.
Metco 600NS
Chemistry: Polyester Reactor Product
Particle Size: -125 + 45 µm (-120 + 325 mesh)
Specifications: Chromalloy C-68 GE A17 B111S-1
Rolls-Royce MSRR 9507/64 Technetics RM-1050
Low friction, self-lubricating coating. Su
SULZER
Sulzer Metco
Air Plasma Spray / Abradables and Plastics / Zirconium Base
Yttria-stabalized Zirconium based ceramic powders with a controlled amount of polymer materials are used to produce
high temperature abradable coatings that can be used in the hottest sections of tubine engines. The polymer
constitutent provides friability in the clearance control coating system. A post-coat burn-out of the polymer material
can be performed, or it can be allowed to burn-out in service. Sulzer Metco polyester products are high quality, liquid
crystalline polymers (LCP) having consistent performance.
Sulzer Metco 2460NS

Chemistry: ZrO2 7Y2O3 4Polyester
Particle Size: -125 +16 µm
Morphology: Blend
High temperature abradable seal coating material for hot section components of turbine entines with a temperature capability
of 1250°C.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base
Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low
temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed
to temperatures approaching 315 °C (600 °F) or greater, as they are prone to over ageing characterized by a
reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites
result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.
Metco 54NS-1
Chemistry: Al 99%
Particle Size: -75 +45 µm (-200 +325 mesh)
Morphology: Spheroidal, Gas Atomized
Specifications: CFM International CP 6028 GE B50TF57, Class A
Jet Avion JA1320 MTU MTS 1052
Volvo PM 819-23
Corrosion resistant in coastal and industrial atmospheric conditions. Good electrical and thermal conductivity. Relatively soft
and ductile, can be used to repair aluminum and magnesium base alloy parts. Non-magnetic, can be used for electromagnetic
shielding.

Metco 54NS
Chemistry: Al 99%
Specifications: Boeing BMS 10-67, Type VII Canada Pratt Whitney CPW 220
Honeywell Allied Signal EMS 57743 Pratt Whitney PWA 1320
Rolls-Royce Allison EMS 38850 SNECMA DMR 33.012
U. S. Military USAF 67A 60753A Voight 207-2-402
shielding.

1030592 10 lb (approx 4.5 kg) Stock Global
Metco 52C-NS
Chemistry: Al 12Si
Specifications: Canada Pratt Whitney CPW 235 GE B50TF92, Class A
Honeywell M 3962 Honeywell Allied Signal EMS 57742
U. S. Military MIL-P-83348, Type 1, Comp. E Volvo PM 819-35
Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Aluminum Base (continued)
AMDRY 355
Chemistry: Al 12Si
Particle Size: -45 µm (-325 mesh)
Specifications: Pratt Whitney PWA 1355
Suitable for chambered plasma. May also be used for APS.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base
Sulzer Metco’s family of cobalt based materials is used in applications to resist high temperature wear, hot corrosion
and oxidation, as well as for restoration of cobalt substrates. The CoMoCrSi alloys (Tribaloy family) are known for their
excellent high temperature sliding wear, corrosion, oxidation and general wear properties. They are characterized by
molybdenum rich phases that are dispersed in a softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit
from the addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based
alloys can enhance overall performance.
Metco 45C-NS
Chemistry: Co 25.5Cr 10.5Ni 7.5W 0.5C
Particle Size: -75 + 45 µm (-200 +325 mesh)
Morphology: Water Atomized
Specifications: Canada Pratt Whitney CPW 218 Pratt Whitney PWA 1318
Rolls-Royce MSRR 9507/3 SNECMA DMR 33.007
Resists wear by abrasive grains, hard surfaces, fretting and particle erosion to high temperature environments between 540-
840ºC (1000-1550ºF).

Metco 45VF-NS
Particle Size: -45 +5 µm (-325 +5 µm)
Specifications: Canada Pratt Whitney CPW 236 CFM International CP 6002
Honeywell M3963 Pratt Whitney PWA 1316
Rolls-Royce MSRR 9507/23 SNECMA DMR 33.008 (supplied on a lot select basis only)
Volvo PM 819-16
840ºC (1000-1550ºF)

AMDRY X40
Chemistry: Co 25.5Cr 10.5Ni 7.5W .5C
Specifications: GE B50TF185, Class A
Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine
industry.

AMDRY MM509
Chemistry: Co 24Cr 10Ni 7W 3.5Ta .6C
Specifications: Howmet MS 1068 Pratt Whitney PWA 1185-2
Primarily used for surface restoration of worn or damaged parts, e.g. airfoils, combustors, blades and vanes in the gas turbine
industry.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Cobalt Base (continued)
AMDRY 958
Chemistry: 85(Co 25Ni 16Cr 6.5Al 0.5Y) 15(hBN)
Specifications: SNECMA DMR 33.070
Designed to combat fretting wear on compressor blade roots with service temperatures up to 450°C (840°F). Compatible with
titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service.

1051782 12.5 lb (approx. 5.7 kg) 4 bottle minimum Stock Global
Sulzer Metco 4451

Chemistry: Co 32Ni 21Cr 8Al 0.5Y
Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower
level of fine particles.

AMDRY 995C
Specifications: Honeywell Allied Signal EMS 57741, Grade. A
Rolls-Royce MSRR 9507/47 Rolls-Royce Allison EMS 56769
Turbomeca LA 657 PE1 Ind. 0 Volvo PM 819-58
For demanding aerospace applications in a coarse size that can be sprayed using air plasma. Used for protection in hot
corrosive or oxidizing environments up to approximately 850ºC (1560ºF) for APS coatings.

AMDRY 995M
For demanding aerospace applications that can be sprayed using air plasma. Coating as-sprayed surface profile is generally
smoother than that attained using AMDR Y 995C, with fewer unmelted particles in the coating material. Used for protection in
hot corrosive or oxidizing environments up to approximately 850ºC (1560ºF) for APS coatings.

SULZER
Sulzer Metco
Metco 66F-NS
Chemistry: Co 28Mo 8Cr 2Si
Specifications: CFM International CP 6020 Boeing BMS 10-67, Type XV
GE B50TF155, Class A Honeywell Allied Signal EMS 52432, Class XVI
Rolls-Royce Allison EMS 56712 Volvo PM 819-62
Similar to Tribaloy 400. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
oxidizing environments, such as ferric chloride; non-oxidizing environments, such as phosphoric and acetic acid and salt water.
Particularly suitable where lubrication is low or non-existent. Excellent sliding wear resistance combined with good hot
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800ºC (1470ºF). (Tribaloy is a
registered trademark of Deloro Stellite, Inc.)

Metco 68F-NS-1
GE Std. Prac. C07-031 (material only) Honeywell Allied Signal EMS 52432, Class. XV
Similar to Tribaloy* 800. Coatings perform well in reducing environments such as hydrochloric, formic and sulfuric acids;
corrosion resistance and moderate oxidation resistance, at temperatures to approximately 800ºC (1470ºF).
(*Tribaloy is a registered trademark of Deloro Stellite, Inc.)

AMDRY 345
Chemistry: Proprietary MCrAlY
Specifications: Pratt Whitney PWA 1348-2
Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine
airfoils.

Sulzer Metco 4195

Specifications: GE B50AG5 (GT20)
Proprietary alloy available to approved users.

SULZER
Sulzer Metco
Sulzer Metco 4198

Specifications: GE B50AG12, Class A (GT33)

Sulzer Metco 4199

Specifications: GE B50AG12, Class C (GT33)

Sulzer Metco 4201

Specifications: Siemens SICOAT 2231

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base
Coatings of copper based materials have many diverse applications, including repair of copper based substrates, anti-
fretting applications, soft bearing applications, electrical and thermal conductance and anti corrosion (befouling)
applications. Mechanically composited alloys of copper with aluminum result in self-bonding one step materials that
are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure
copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant
than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 °C (450 F°).
Metco 55
Chemistry: Cu 99%
Specifications: Rockwell Int. RB0170-251(made to order only as Metco 55NS)
Rolls-Royce MSRR 9507/11
Good electrical and thermal conductivity. Used in the paper and printing industry to resist corrosive effects of inks. Can be
used for build-up and repair of copper base alloys. Non-magnetic, can be used for electromagnetic shielding.

Metco 445
Chemistry: Cu 10 Al Aluminum Bronze
Morphology: Clad
Specifications: Honeywell Allied Signal FP 5045, Type XVII
Rolls-Royce MSRR 9507/38 U. S. Military MIL 1687
Typical parts which may be coated are pumps (cavitation resistance), piston guides (soft bearing surfaces), shifter forks and
compressor air seals. Moderate oxidation, wear and fretting resistance at low temperatures, good emergency dry running
properties. Can be used for build-up and repair of copper base alloy parts. Melting temperature 1040ºC (1900ºF).

Metco 51NS
Chemistry: Cu 9.5Al 1Fe
Specifications: GE B50TF161, Class A Rolls-Royce MSRR 9507/24

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 51F-NS
Chemistry: Cu 9.5Al 1Fe Aluminum Bronze
Specifications: Boeing BMS 10-67, Type II CFM International CP 6011
GE B50TF161, Class B Pratt Whitney PWA 1378-2

Metco 57NS
Chemistry: Cu 38Ni
Specifications: GE B50TF42, Class A Pratt Whitney PWA 1369
SNECMA DMR 33.015 Volvo PM 819-42
Coatings are very dense with low porosity and oxide content.

AMDRY 500F
Chemistry: Cu 36Ni 5In
Specifications: GE B50TF72, Class B Rolls-Royce MSRR 9507/55
Produces dense coatings with good resistance to galling and fretting. Melting temperature 1150ºC (2100ºF). Applications: jet
engine parts such as turbine blade roots.

AMDRY 500C
Specifications: Boeing BMS 10-67, Type XIV GE B50TF72, Class A
Honeywell Allied Signal EMS 52432, Class XXXII
Siemens/Westinghouse PD13445DB SNECMA DMR 33.016

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 58NS
Specifications: GE B50TF72, Class A Honeywell Allied Signal EMS 52432, Class XXXII
SNECMA DMR 33.016

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base
In general, additions of boron and carbon are added to increase the hardness and wear resistance of ferrous based
coatings, while additions of chromium and nickel increase the temperature capability. High molybdenum containing
alloys improves the sliding wear capability and improves the chemical corrosion resistance of 300 series stainless
steels. Alloys of FeNi have improved machinability over pure nickel alloys. Application and processing temperatures
may affect hardness and wear resistance of these coatings.
Metco 449P
Chemistry: Fe 3Al 3Mo 3C 0.1B
Morphology: Clad
Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel"
composite.

Sulzer Metco 4052

Chemistry: Fe 1.4Cr 1.4Mn 1.2C
Produces hard surfaces to provide wear resistance in cylinder bore applications for the automotive industry.

Metco 42C
Chemistry: Fe 16Cr 2Ni 0.2C (AISI Type 431 stainless steel)
Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may
contain martensitic phases.

1031731 20 lb (approx. 9 kg) Stock Global
1029031 50 lb pails (approx. 22.7 kg) Stock Global
Metco 41C
Chemistry: Fe 17Cr 12Ni 2.5Mo 2.3Si 0.1C (AISI Type 316 stainless steel)
Premium grade austenitic nickel-chrome stainless steel. Coatings can be easily machined. Recommended for cavitation and
low temperature erosion resistance.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Iron Base (continued)
Metco 41C-NS

Metco 350NS
Chemistry: Fe 18Mo 3C 0.25Mn
Morphology: Clad
Developed as an alternative to hard chrome plating. Protection against abrasive grains, wear from hard bearing surfaces and
fretting.

AMDRY 959
Chemistry: Fe 37Ni 6Al
Morphology: Clad
Material undergoes an exothermic reaction during spraying and forms a strong metallurgical bond with the base metal.
Machinable coatings that are oxidation resistant up to 815ºC (1500ºF).

Metco 453
Chemistry: Fe 35Ni 5Al 5Mo
Morphology: Clad
Recommended for salvage and repair of components such as diesel firedecks and cylinder heads.

Metco 452
Particle Size: -125 +45 µm (-120 mesh +325
Morphology: Clad
Machinable coatings which are oxidation resistant up to 815ºC (1500ºF).

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base
Molybdenum based coatings are generally used for sliding wear applications. Common applications are piston rings
and synchronizing rings in the automobile market. Self-fluxing alloy additions improve the wear resistance properties
and reduce inter-particle oxidation. Carbon additions result in molybdenum carbide formation within the molybdenum
coating, which enhances wear resistance. Typical upper operating limit for pure molybdenum in oxidizing
environments is 315 °C (600 °F). Molybdenum coatings in non-oxidizing / reducing environments can be used at
substantially higher temperatures. General properties of molybdenum are high thermal conductivity, low thermal
expansion and self-bonding to steel substrates.
Metco 63NS
Chemistry: Mo 99%
Morphology: Sintered, Crushed
Chromalloy BZ-003, Type 1 Honeywell M3953
SNECMA DMR 33.017 U. S. Military MIL-P-83348, Type 1, Class II
U. S. Military USAF 67A60753 Volvo PM 819-13
Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant.
Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be
used above 340ºC (650ºF). Used for pump parts, diesel engine fuel injectors, piston rings, synchronizing rings, press fits,
valves, gears, cam followers and similar applications. Bonds well to steel.

EU Sulzer Metco 4207

Chemistry: Mo 99.5%
Coatings are tough and hard with excellent sliding properties, wear resistance and emergency running characteristics.
Resistant to arc erosion. Very thick coatings are possible. Should not be used above temperatures of 340 ºC (650 ºF) in
oxidizing or atmospheric environments. Typical applications include pump parts, nozzles in diesel injection pumps, piston rings,
synchronizing rings, press fits on valves, cam followers and similar applications. High bond strength on steel substrates.

1002532 5 kg (approx. 11 lb) Special Order Europe
AMDRY 313X
Chemistry: Mo 99.5%
Morphology: Spheroidal, Agglomerated and Densified
Specifications: Canada Pratt Whitney CPW 213 Amend. 1 CFM International CP 6019
Rolls-Royce Allison EMS 56705
Tough and hard, with excellent sliding properties and galling resistance; good emergency running properties. Fret resistant.
Resistant to electric arc erosion. High-density coatings are possible. In oxidizing or atmospheric conditions, Mo should not be
used above 340ºC (650ºF). Used for pump parts, diesel engine fuel injectors piston rings, synchronizing rings, press fits,
valves, gears, cam followers and similar applications. Bonds well to steel.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Molybdenum Base (continued)
Metco 64
Chemistry: Mo 3C
Morphology: Agglomerated and Sintered
Tough, hard, excellent sliding wear properties.

AMDRY 1371
Chemistry: Mo 25(NiCrBSiFe)
Morphology: Blend
Specifications: Honeywell Allied Signal EMS 52432, Class XIV
Self-fusing, produces coatings which have high wear resistance, a low coefficient of friction and good scuff resistance. Can be
used for hardfacings, hard bearing surfaces and abrasive wear resistant coatings up to approx. 350ºC (660ºF). Used in piston
ring applications.

Sulzer Metco 7837

Chemistry: 37.5Mo 50(NiAlMo) 12.5(NiCrBSiFe)
Morphology: Blend
Coatings are wear resistant and lubricious. Appropriate for automotive industry piston ring applications.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base
The large class of nickel based materials is used in many different market segments and applications. Key functions
include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and
restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and
sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and
yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and adherence. Alloys with high
chromium content are preferred for hot corrosion / sulfidation resistance. Self-bonding composites rely on aluminum to
create an exothermic reaction during spraying that results in micro-welding” at the surface that improves bond strength
and thickness limits.
Metco 56C-NS
Chemistry: Ni 99.5%
Morphology: Precipitated, Spheroidal
Specifications: Rolls-Royce MSRR 9513
Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined.

Metco 56F-NS
Chemistry: Ni 99.5%
U. S. Military USAF 67A60753A Type P4
Can be used for salvage and build-up of nickel base alloy components that have been damaged or mis-machined.

Metco 450P
Chemistry: Ni 4.5 Al
Morphology: Clad
Premium grade composite powder results in coatings with excellent machinability. Coatings are dense and resistant to
oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which can be used up to 800ºC (1470ºF).
Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate.
Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust
valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
AMDRY 956
Chemistry: Ni 5Al
Morphology: Clad
Honeywell M3951 Honeywell Allied Signal EMS 57746, Type I
Honeywell Allied Signal FP 5045, Type XV MTU MTS 1080
Rolls-Royce Allison EMS 56757 Rolls-Royce Allison PMI 1163
SNECMA DMR 33.011 Turbomeca LA 657 Ed. 1 PA2 Ind. 0
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation resistant bond coats which
can be used up to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent
bonding to the substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle
erosion resistance for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.

Metco 450NS
Chemistry: Ni 5Al
Morphology: Clad
Specifications: Canada Pratt Whitney CPW 247 GE B50A891
Honeywell Allied Signal EMS 57746, Type I Honeywell Allied Signal FP 5045, Type XV
MTU MTS 1080 Pratt Whitney PWA 1337
SNECMA DMR 33.011 Williams WIMS 644
Coatings are dense and resistant to oxidation and abrasion. Recommended for use as oxidation-resistant bond coats which

Metco 480NS
Chemistry: Ni 5Al
Particle Size: -90+45 µm (-170+325 mesh)
GE B50TF56, Class B Honeywell Allied Signal EMS 57746, Type I, Class 1
Volvo PM 819-56

SULZER
Sulzer Metco
Sulzer Metco 7012

Chemistry: 91(Ni 10Cr 3Si 2.2B) 9(Ni 20Cr)
Morphology: Blend
Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with
somewhat lower hardness.

1030072 10 lb (approx.4.5 kg) Stock Global
Metco 1101
Chemistry: Ni 18Al
Morphology: Clad
Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at
temperatures below 650ºC (1200ºF) Formerly supplied by Westaim Ambeon as Westaim 1101.

1043589 25 kg (approx. 55 lb) pail Stock Global
Metco 2101
Chemistry: Ni 20Al
Morphology: Clad
Specifications: GE B50TF13, Class A & B
Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant
bond coats which will operate at temperatures below 650ºC (1200ºF). Formerly supplied by Westaim Ambeon as Westaim
2101

Metco 404NS
Chemistry: Ni 20Al
Morphology: Clad
Specifications: Chromalloy C-72 Chromalloy BZ-003, Type 2
GE B50TF33 Class A Honeywell Allied Signal EMS 57746, Type II Class 2
Honeywell Allied Signal FP5045, Type II Honeywell M3952
SNECMA DMR 33.010 U. S. Military USAF 67A60753 Volvo PM 819-21
Dense coatings, resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at temperatures
below 650ºC (1200ºF).

1015614 25 lb (approx. 11 kg) Special Order Global
SULZER
Sulzer Metco
Metco 2501
Chemistry: Ni Al / Ni
Morphology: Clad / Blend
Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at
temperatures up to 1100ºC (2000ºF). Formerly supplied by Westaim Ambeon as Westaim 2501.

1043570 5 kg (approx. 11 lb) Stock Global
Metco 451
Chemistry: Ni 9.5Cr 2.5Si 1.5B 0.5Al
Morphology: Blend
Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up
on grindable carbon and corrosion resistant steels.

Sulzer Metco 5640NS

Chemistry: Ni 20Cr
Appropriate to produce surfaces using the laser cladding process. Creates hard, corrosion resistant surfaces. Formerly
supplied as XPT 647.

Metco 43C-NS
Chemistry: Ni 20Cr
Specifications: Boeing BMS 10-67, Type VI Canada Pratt Whitney CPW 215
GE B50TF40 Class A MTU MTS 1050
Coatings designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist heat and prevent
scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings.

SULZER
Sulzer Metco
Metco 43F-NS
Chemistry: Ni 20Cr
Specifications: Canada Pratt Whitney CPW 217 GE B50TF40, Class B
Jet Avion JA 1317 Pratt Whitney PWA 1317
scaling of carbon and low alloy steels in hot atmospheres.

Metco 43VF-NS
Chemistry: Ni 20Cr
Specifications: Pratt Whitney PWA 1319 U. S. Military MIL-P-85856/20
scaling of carbon and low alloy steels in hot atmospheres.


Chemistry: Ni 20Cr
Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 ºC (1800 ºF). Resists heat and
prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM
43C.

1002531 5 kg (approx.11 lb) Special Order Europe
AMDRY 713C
Chemistry: Ni 14Cr 2(Nb+Ta) 1 Ti 6Al 0.01B 0.1Zr 0.15C
Specifications: Pratt Whitney PWA 36118 SAE International AMS 5391 (Chemistry Only)
Designed for use on superalloys, especially Inconel* 713 and 718. Oxidation and corrosion resistant up to approximately
1000ºC (1850ºF).
(*Inconel is a registered trademark of INCO)

SULZER
Sulzer Metco
AMDRY 961
Chemistry: Ni 17Cr 6Al 0.5Y
Specifications: Williams WIMS 654, Class A
Coatings are usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.

Metco 44
Chemistry: Ni 16Cr 8Fe
Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or
nickel alloy substrates where high hardness is not required.

Metco 444
Chemistry: Ni 9Cr 5Al 5.5Mo 5Fe
Morphology: Clad
Specifications: Honeywell Allied Signal EMS 52432, Class XXIX
Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion.

AMDRY 960
Chemistry: (NiCr) 6Al
Morphology: Clad
Specifications: Canada Pratt Whitney CPW 369 GE B50TF119 Class A
Honeywell M3956 MTU MTS 1077
SNECMA DMR 33.018 Turbomeca LA 657 Ed.1,PC.2, Ind. 0
Williams WIMS 646
Plasma sprayed coatings are self bonding. ThermoSpray® coatings are not self bonding but can be used as abradable
coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high
temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion
resistant steel parts. Coatings can also be used as undercoats for ceramics.

SULZER
Sulzer Metco
Metco 443NS
Morphology: Clad
Honeywell Allied Signal EMS 57748 Honeywell Allied Signal FP 5045, Type XVIII
Williams WIMS 646
Plasma sprayed coatings are self bonding. ThermoSpray® coatings are not self bonding but can be used as abradable
coatings, for ceramics or to resist oxidation and corrosion. Recommended for resistance to oxidation and corrosion at high
temperatures. Applications: Salvage and build-up of worn or mis-machined nickel, nickel alloy or machinable corrosion
resistant steel parts. Coatings can also be used as undercoats for ceramics.

Metco 461NS
Chemistry: Ni 17.5Cr 5.5Al 2.5Co 0.5Y2O3
Morphology: Clad
Coatings are self bonding, oxidation and corrosion resistant. For use below 980ºC (1800ºF). Recommended for salvage and
repair, and as bond coats for thermal barrier coatings systems.

Metco 442
Chemistry: Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO2
Morphology: Clad
Specifications: Honeywell Allied Signal FP 5045, Type XXIII
Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance.

AMDRY 963
Specifications: Rolls-Royce MSRR 9507/48 Rolls-Royce Allison EMS 56719

SULZER
Sulzer Metco
AMDRY 962
Specifications: GE B50A892 GE B50TF162
GEB50TF192, Class A SNECMA DMR 33.090
Turbomeca LA 657 Ed. 1 PD2 Ind.0 Volvo PM 819-44
Williams WIMS 654, Class B
corrosive or oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems

AMDRY 9621
Specifications: GE B50AG16, Class A

AMDRY 9625
Specifications: Honeywell M3960 Honeywell Allied Signal EMS 57737, Type II

AMDRY 964
Specifications: Honeywell Allied Signal EMS 52432, Class XXI
Honeywell Allied Signal EMS 57737 Light Helicopter LHM 3315
Coatings usually used in aerospace applications and subsequently heat treated. Used as protective coatings in hot corrosive or
oxidizing environments at high temperature, e.g. to protect gas turbine blades or valve systems.

SULZER
Sulzer Metco
Metco 700
Chemistry: Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe
Morphology: Spheroidal, Water Atomized
Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain
glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion
resistance.

AMDRY 718
Chemistry: Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti .05C
Oxidation and corrosion resistant up to approximately 1000ºC (1850ºF). Designed for use on superalloys, especially Inconel
713 and 718. (Inconel is a registered trademark of INCO)

AMDRY 718 Cl.B

Specifications: CFM International CP 6025 GE B50TF202, Class B

AMDRY 1718
Particle Size: -325 mesh +15 µm
Specifications: GE B50TF202, Class D SNECMA DMR 33.502

AMDRY 350C
Chemistry: Ni 50Cr
Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil
fuel power plants and can also be used as a corrosion resistant bond coat..

SULZER
Sulzer Metco
AMDRY 997
Chemistry: Ni 23Co 20Cr 8.5Al 4Ta 0.6Y
Specifications: Turbomeca LA 657 PF1 Ind. 0
Can be used as hot corrosion and oxidation resistant bond coats for thermal barrier coatings (TBC) of zirconia.

Metco 447NS
Chemistry: Ni 5Mo 5.5Al
Morphology: Clad
Specifications: Dana Perfect Circle PC 110-265 GE B50TF166, Class A
Honeywell Allied Signal FP 5045, Type XVI Rolls-Royce MSRR 9507/35
General purpose material for producing medium hard coatings for hard bearing and wear resistance applications. Coatings are
self bonding, extremely tough and capable of exhibiting good erosion and impact resistance. Can be used to protect parts such
as machine elements, bearing seats and valves.

AMDRY 387
Chemistry: Ni 5Mo 5Al
Specifications: Honeywell Allied Signal EMS 52432, Class XIII
Honeywell Allied Signal EMS 57749, Class I

AMDRY 365-1
Proprietary alloy available to approved users. The maximum operating temperature for the heat treated chambered-sprayed
coatings is approximately 850ºC (1560ºF).

SULZER
Sulzer Metco
AMDRY 365-2
Specifications: Canada Pratt Whitney CPW 387 Pratt Whitney PWA 1365-2
Volvo PM 819-51
coatings is approximately 850ºC (1560ºF)

Sulzer Metco 4485

Proprietary alloy available to approved users. Custom sizing is available on request for this material.

SULZER
Sulzer Metco
Air Plasma Spray / Metals, Alloys, Composites and Blends / Titanium Base
Coatings of titanium based materials are commonly used in medical applications where biologic compatibility is
required, It is often desirable to create coatings that have a porous structure, particularly in implant applications For
these applications, coarser particle sizes may be desirable.

Chemistry: Ti 99.6%
Morphology: HDH Process, Uniform and Blocky
Used in medical technology applications. Formerly supplied as XPT-D-W-310.

1002425 1.5 kg (approx.3.3 lb) Special Order Europe

Chemistry: Ti 99.6%


Chemistry: Ti 99.6%


Chemistry: Ti 99.6%

SULZER
Sulzer Metco
Air Plasma Spray / Cermets
Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick
clearance control applications where thermal expansion mismatch between the substrate and the coating must be
controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top
coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can
cause issues for other coating systems.
Metco 410NS
Chemistry: Al2O3 30(Ni 20Al)
Morphology: Blend
Specifications: GE B50A888 & B50TF64, Class A SNECMA DMR 33.081
Volvo PM 819-31
Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth.

Metco 303NS-1
Chemistry: MgZrO3 35NiCr
Morphology: Blend
Specifications: Jet Avion JA 1346 Pratt Whitney PWA 1346
Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate
ceramic top coats and NiCr metallic bond coats.

Metco 441NS-1
Chemistry: 65 MgZrO3 26Ni 7Cr 2Al
Morphology: Blend
Developed to be used as the intermediate coating in a three part graded coating system consisting of magnesium zirconate
ceramic top coats and NiCr metallic bond coats.

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide
Chrome Carbide materials are typically used for higher temperature applications than materials of the tungsten
carbide family, with a recommended service temperature range that is generally from 540 to 815 °C (1000 to 1500 °F).
Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium
carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating
integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle
erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion.
Metco 70C-NS
Chemistry: Cr3C2
Coarse grade crystalline chromium-carbide powder. Produces hard, somewhat porous coatings with relatively poor interparticle
strength.

1000588 12.5 lb (approx. 5.7 kg) Stock Global

Chemistry: Cr3C2
Morphology: Sintered
Coarse, crystalline chrome carbide powder. Produces hard porous layers with relatively low interparticle strength. Formerly
supplied as PEM 70C.

Metco 430NS
Chemistry: Cr3C2 7(Ni 20Cr) Self-Fusing Nickel Alloy
Morphology: Blend
Specifications: GE B50TF28, Class A Jet Avion JA 13006
Parker Hanefin ES6-423 Rolls-Royce MSRR 9507/34
Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at
temperatures between 540-815ºC (1000-1500ºF).

Metco 82VF-NS
Chemistry: Cr3C2 7(Ni 20Cr)
Morphology: Blend
Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings.

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued)
AMDRY 367
Morphology: Blend
Resistant to sliding wear, fretting, abrasion and particle erosion at service temperatures from 500 to 850°C (1000 to 1560°F).

Metco 81NS
Morphology: Blend
Specifications: GE B50TF137, Class B Honeywell Allied Signal EMS 57753, Type I
Williams WIMS 642
Good abrasion, particle erosion, cavitation and fretting resistance up to 815ºC (1500ºF). Good corrosion resistance. Good hot
gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900ºC
(1650ºF). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and
wear protection of aluminum parts.

Metco 81VF-NS
Morphology: Blend
Specifications: GE B50A893 GE B50TF137, Class A
Honeywell M3965 Honeywell Allied Signal EMS 52432, Class II
Rolls-Royce MSRR 9507/17 SAE International AMS 7875
SNECMA DMR 33.006 U. S. Military MIL-P-85856/39
Good abrasion, particle erosion, cavitation and fretting resistance up to 815ºC (1500ºF). Good corrosion resistance. Good hot
gas corrosion resistance, particularly in sulphurous gases. Oxidation and erosion resistant up to approximately 900ºC
(1650ºF). Applications: fuel rod mandrels and hot forming dies, hydraulic valves, tooling, machine parts, pump housing and
wear protection of aluminum parts.

Sulzer Metco 5546NS

Chemistry: Cr3C2 25(NiCrAlY)
Morphology: Blend
Provides high temperature wear resistance and corrosion resistance on turbine components.

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Chrome Carbide (Continued)
Sulzer Metco 5255

Particle Size: -62 +7.8 µm
Morphology: Blend
High temperature erosion and corrosion resistant coatings.

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide
Tungsten Carbide materials are generally recommended for wear applications with service temperatures of less than
500 °C (930 °F), as higher temperatures will result in the formation of brittle phases that reduce wear resistance and
coating integrity. Chemistry, manufacturing process, individual carbide size and spray process are critical to overall
performance, as is application tribology. Typical wear applications include erosion (low angle), abrasion, fretting,
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of
chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with
specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super
finishes. Higher quality coatings are generally achieved using high energy plasma or HVOF processes such as Hybrid
Diamond Jet®.
Sulzer Metco 5810

Chemistry: WC 12Co
Morphology: Spherical Composite
Specifications:
Ideal for hard chrome replacement. Low cost WC when applied using Diamond Jet® standard air-cooled hardware. Produces
smooth, hard, abrasion resistant surfaces. Applications: steel rolls, agricultural rasp bars.

Sulzer Metco 5812

Chemistry: WC 12Co
Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface
for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans
and machine parts.

Metco 439NS
Chemistry: WC 12Co Self-Fusing Nickel Alloy
Morphology: Blend
Specifications: GE B50TF30, Class A Honeywell M3954
Honeywell Allied Signal EMS 52432, Class I Pratt Whitney PWA 1322
As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what
cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes.

Metco 439NS-2
Chemistry: WC 12Co Self-Fusing Nickel Alloy
Particle Size: -90+15 µm (-170 mesh +15µm)
Morphology: Blend
As-sprayed coatings are partially fused and require no further fusing, which makes them ideal for use with substrates what
cannot tolerate the fusing temperatures required by self-fluxing alloys. Coatings can be ground to very smooth finishes.

SULZER
Sulzer Metco
Air Plasma Spray / Carbide Powders / Tungsten Carbide (Continued)
Metco 72F-NS
Chemistry: WC 12Co
Rolls-Royce Allison EMS 56756 SAE International AMS 7880
Volvo PM 819-25
Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above 500ºC (930ºF) or in corrosive media.
Coatings are hard and dense with good bond strengths. Good fretting resistance. Used for machine parts, pump housing, etc.

Metco 71NS
Chemistry: W2C / WC 12Co
Morphology: Fused
Specifications: Canada Pratt Whitney CPW 42 Honeywell Allied Signal EMS 52432, Class IX
Pratt Whitney PWA 1302 SNECMA DMR 33.033
Volvo PM 819-02

Metco 71VF-NS
Morphology: Fused
Specifications: Boeing BMS 10-67, Type 1 Boeing McDonald-Douglas DMS 2049, Type II
Rolls-Royce MSRR 9507/41 SAE International AMS 7879
Volvo PM 819-01

Metco 71VF-NS-1
Morphology: Fused
Specifications: SAE International AMS 7879 Volvo PM 819-53
Recommended for PWA 257-1 coating. Resistant to abrasion and erosion. Good sliding wear resistance. Do not use above
500ºC (930ºF) or in corrosive media. Coatings are hard and dense with good bond strengths. Good fretting resistance. Used
for machine parts, pump housing, etc.

SULZER
Sulzer Metco
Metco 71VF-NS-5
Morphology: Fused
Specifications: Pratt Whitney 1379-1

AMDRY 301
Morphology: Fused
Specifications: Pratt Whitney PWA 1379-2 Rolls-Royce MSRR 9507/41
SAE International AMS 7879

AMDRY 302
Morphology: Fused
Specifications: Canada Pratt Whitney CPW 42 Honeywell Allied Signal EMS 52432, Class IX
Honeywell Allied Signal EMS 57745, Type I, Class A, Grade A
Pratt Whitney PWA 1302


Chemistry: WC 10Co 4Cr
Coatings provide protection against erosion and abrasion in aqueous solutions. The cobalt-chrome matrix offers higher
abrasions and corrosion resistance than a cobalt matrix. Used in the paper industry for protection against corrosion in wet
environments on machine rolls. Formerly supplied as PEX 227

1002538 5 kg (approx. 11 lb) Special Order Europa
SULZER
Sulzer Metco
Sulzer Metco 5847

Particle Size: -53 + 11 µm (-270 mesh + 11 µm)
Specifications: Boeing BMS 10-67K Type XVII
Ideal for hard chrome replacement. Produces compressive coatings. Excellent corrosion, erosion and abrasion resistance. Can
be ground to high finishes. Applications: wet corrosive environments, aircraft landing gear, paper industry.

Metco 73F-NS-1
Chemistry: WC 17Co
Morphology: Spray Dried / Sintered
Specifications: CFM International CP 6004
Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt levels. For protection against sliding wear,
hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in corrosive media. Applications: mid-span stiffeners
(gas turbine engine blades), aircraft flap tracks, sucker rod couplings, extrusion dies and exhaust fans.

Metco 73F-NS-2
Chemistry: WC 17Co
Specifications: Lucas Aerospace LA-M-093 Rolls-Royce MSRR 9507/1

Metco 73SF-NS
Chemistry: WC 17Co
Specifications: Honeywell Allied Signal EMS 57745, Type II, Class 2, Grade C
Rolls-Royce MSRR 9507/42 Volvo PM 819-80

SULZER
Sulzer Metco
AMDRY 9830
Chemistry: WC 17Co
Specifications: CFM International CP 6004 GE B50TF167, Class C
Turbomeca LA 657 Ed. 2 PL2 Ind. 0

AMDRY 9831
Chemistry: WC 17Co

Metco 76F-NS
Chemistry: WC 20Co
Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying.

AMDRY 5670
Chemistry: WC 20Co
Particle Size: -90 + 45µm (-170 mesh +325)
Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion
spraying.

SULZER
Sulzer Metco
Sulzer Metco 5803

Chemistry: (WC 12Co) 25(Ni-Based Superalloy)
Morphology: Blend
Specifications: U. S. Military MIL-STD-1687
Ideal for hard chrome replacement. Excellent corrosion resistance and easy machinability. Coatings resist abrasion, fretting
and fatigue cracking.

Metco 1123
Chemistry: 75 (WC 12Co) 17.5 Ni 4.3Cr 1.0Fe 1.0Si 1.0B 0.2C
Morphology: Blend
Coatings have excellent erosion and abrasion resistance. Applications: induced draft centrifugal fan blades found in coal, oil
and gas fired power plants.

Sulzer Metco 5860

Chemistry: WC 12Co 35(Cr3C2 / 20(Ni 20Cr))
Morphology: Blend
Ideal for hard chrome replacement. High corrosion resistance. Good abrasion, erosion and fretting resistance. Applications:
petrochemical gate valves.

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide
Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions
are for abrasive, sliding and erosive wear in applications where impact is not an issue. Typically applied by plasma
spraying, this material has been used in many applications. Medium to coarse grades can be used as a cutting
medium such as knife edge seals in turbine applications. High purity grades (white alumina) exhibit excellent dielectric
characteristics. Blends with small to moderate amounts of titanium oxide increase overall coating toughness.
Metco 105SFP
Chemistry: Al2O3 99.5+
Morphology: Angular / Blocky, Fused and Crushed
Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties.

EU AMDRY 6060
Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to
approximately 800 °C (1470 °F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where
impact or shock loading occurs.

EU AMDRY 6062
Coatings provide good resistance against abrasion, sliding wear, friction and oxidation at service temperatures up to
approximately 800 °C (1470 °F) and exhibit high dielectric strength, suitable for electrical insulation. Should not be used where
impact or shock loading occurs.

Metco 105NS
Chemistry: Al2O3 98+
SNECMA DMR 33.080 Williams CWIMS 765
Dense coatings which resist wear by fibers and threads and also resist erosion in high temperatures ranging from 840 -
1650ºC (1550 - 3000ºF).

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Aluminum Oxide (Continued)
Metco 101SF
Chemistry: Al2O3 3TiO2
Specifications: GE A50TF87, Class C Volvo PM 819-00
Good resistance to abrasive wear, sliding wear, friction and oxidation up to approx. 1100ºC (2040ºF). Coatings are particularly
suitable for applications in the textile or synthetic fiber manufacturing industries, where surface resistance is required on parts
used for the guiding and handling of thread. Can be used in many environments including most acids and alkalis.

EU AMDRY 6200
Coatings provide resistance to abrasive wear, sliding wear and oxidation for service temperatures up to approximately 1100 ºC
(2040 ºF). Can be used in acidic or alkaline environments. Recommended for guiding or handling of thread in textile and
synthetic fiber production.


synthetic fiber production. Formerly provided as PEM 10-231.

Metco 101NS
Specifications: Boeing BMS 10-67, Type III GE A50TF87
MTU MTS 1059 Rolls-Royce MSRR 9507/36

SULZER
Sulzer Metco
EU AMDRY 6204

Metco 101B-NS
GE A50A565 GE A50TF87, Class B
MTU MTS 1061 Pratt Whitney PWA 1311-1

AMDRY 187
Specifications: CFM International CP 6009 GE A50TF87, Class B
Pratt Whitney PWA 1311-1 Rolls-Royce MSRR 9507/50
SNECMA DMR 33.013

1001074 12.5 lb (approx. 5.7 kg) Special Order Global
EU AMDRY 6208

SULZER
Sulzer Metco
EU AMDRY 6220
Morphology: Angular/Blocky, Fused and Crushed
Produces dense coatings with a smooth as-sprayed surface finish. Good abrasive wear resistance with fair resistance to
chemical attack. Recommended for hydraulic parts, plungers, shaft sleeves, mechanical seals or textile machine parts.

Metco 130SF
Morphology: Clad
Can be used for applications similar to alumina / 3% Titania coatings, but have a lower dielectric strength and are less resistant
to chemical attack. 550ºC (1020ºF) service temperature.

EU AMDRY 6224
Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 ºC
(2040 ºF). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic
and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2.

EU AMDRY 6228
Recommended for abrasive wear, sliding wear and oxidation resistance for service temperatures up to approximately 1100 ºC
(2040 ºF). Coating applications include thread production in textile and synthetic fiber manufacturing. Can be used in acidic
and alkaline environments. Somewhat lower hardness and corrosion resistance than coatings of Al2O3 3TiO2.

Metco 130
Morphology: Clad
Specifications: Williams WIMS 649
Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less
resistant to chemical attack. 550ºC (1020ºF) service temperature.

SULZER
Sulzer Metco
EU AMDRY 6240
Morphology: Angular / Blocky, Blend
Coatings are not as hard but more grindable than coatings with lower TiO2 content.

EU AMDRY 6250
Particle Size: -22 µm +5 µm
Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak,
acidic environments.

Metco 131VF
Particle Size: -45 +5 µm (-325 mesh +5 µm
Morphology: Spheroidal, Spray Dried
Good abrasive wear resistance and erosion resistance below 550ºC (1020ºF). Lower wear resistance; better grindability than
coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for
dilute solutions of common acids. Used for thread guides to resist abrasive fibers.

EU AMDRY 6244
Morphology: Angular / Blocky, Blend
Coatings are not as hard but have more grindable than coatings with lower TiO2 content.

EU AMDRY 6254
Polished coatings have low wetability. Recommended for applications in the chemical industry for resistance against weak,
acidic environments.

SULZER
Sulzer Metco
EU AMDRY 6257
Morphology: Angular/blocky, Fused and Crushed
Produces coatings with good friction characteristics that are appropriate for hard, bearing surfaces. Hardness of coatings
permits good grindability. Ground and polished coatings have low degree of wettability and may be used to resist dilute
solutions of common acids. Applications include pump components, shaft sleeeves, mechanical seals, thread guides and
textile machinery components.

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide
Chromium oxide is the most chemically inert and wear resistant of all the oxides within the Sulzer Metco product line,
and can be used at service temperatures below 540 °C (1000 °F). Applications such as in the laser engraved printing
rolls, pump seals and textile manufacturing components are typical. Excellent coatings are achieved using by the
plasma process. Additions of titanium oxide and silicon dioxide results in improved cohesive strength, better
toughness and abrasive wear resistance. These coatings exhibit higher thermal conductivity than zirconia based
ceramics but higher micro and macro hardness and wear resistance.
AMDRY 6415
Chemistry: Cr2O3
Morphology: Blocky, Chemically Smoothed
Dense, corrosion resistant coatings used on pump seal areas, grounds, rolls and wear rings. Recommended for resistance to
wear by abrasive grains, hard surfaces, particle erosion and cavitation. Coatings are insoluble in acids, alkalis and alcohol.
Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings.

Metco 6156
Chemistry: Cr2O3
High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll
applications with subsequent laser engraving. Formerly supplied as XPT-DH-1156.

1059695 10 kg (approx. 22 lb) Special Order Global
Metco 6155
Chemistry: Cr2O3
High purity material with no free chrome and an optimized particle size distribution with low fine content. For anilox roll
applications with subsequent laser engraving. Formerly supplied as XPT-D-062.

AMDRY 6420
Chemistry: Cr2O3
Applications include anilox rolls, pump seal lands and seats, ground rolls subject to sliding and abrasive wear and wear rings.

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued)
EU Metco 106NS
Chemistry: Cr2O3
Morphology: Angular / Blocky, Sintered and Crushed
Specifications: Pratt Whitney PWA 1325 Rolls-Royce MSRR 9507/53

Metco 106
Chemistry: Cr2O3 2TiO2
Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal
areas, grounds, rolls and wear rings. Recommended for resistance to wear by abrasive grains, hard surfaces, particle erosion
and cavitation. Coatings are insoluble in acids, alkalis and alcohol.

Metco 106F
Produces dense, corrosion resistant coatings with higher toughness than pure chrome oxide materials. Used on pump seal
areas, grounds, rolls and wear rings. Recommended to resist to wear by abrasive grains, hard surfaces, particle erosion and
cavitation. Coatings are insoluble in acids, alkalis and alcohol.

Metco 136CP
Chemistry: Cr2O3 5SiO2 3TiO2
Morphology: Clad
High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction
characteristics.

Metco 136F
Morphology: Clad
High wear and corrosion resistance. Tough finish resists mechanical shock better than other ceramics. Good low friction
characteristics.

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Chrome Oxide (Continued)
EU AMDRY 6462
Coatings exhibit high wear and corrosion resistance, and are tough with high resistance to mechanical shock compared to
other ceramics. Good friction characteristics.


Produces hard coatings with excellent resistance against abrasion, heat and corrosion. Formerly supplied as PEM 111.

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Titanium Oxide
Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of
alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings
should not be used at services temperatures that exceed 540 °C (1000 °F) to avoid potential cracking as a result of
phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of
titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes
than those produced using combustion powder spray.
Metco 102
Chemistry: TiO2 99%
Particle Size: -88 +7.8 µm (-170 mesh + 7.8 µm)
Moderate abrasive wear resistance. Lower hardness than alumina / titania coatings. Soluble in alkalis and sulfuric acid, but
resistant to attack in many other environments. Slightly conductive; static electricity does not build up on the coating surface.

EU AMDRY 6505
Chemistry: TiO2 99%

EU AMDRY 6510
Chemistry: TiO2 99%

Metco 111
Chemistry: TiO2 45Cr2O3
Morphology: Blend
Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core
mandrels and drum doctor blades.

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide
Zirconia based ceramics are used in heat insulation applications as thermal barriers to improve efficiency and service
life of components in high temperature service. These materials are generally plasma sprayed over an appropriate
bond coat. Stabilizers such as magnesia, ceria, calcia and yttria are alloyed with the zirconia to help minimize phase
transformation that can cause volume changes within the coating, which can lead to coating spallation and cracking
during service. Key applications are gas turbine hot section components, diesel engine piston crowns and seats.
Metco 201B-NS
Chemistry: ZrO2 5CaO 0.5Al2O3 0.4SiO2 1.1 other oxides
Specifications: Canada Pratt Whitney CPW 212 MTU MTS 1067
Pratt Whitney PWA 1312 SNECMA DMR 33.089 (Special Order as Metco 201B-NS-1)
U. S. Military Naval OS10604
Recommended for combustion applications. Abrasive wear resistant up to approx. 900ºC (1650ºF). Coatings resist wetting and
corrosive effects of molten metal. Applications: diesel engine pistons, valves, cylinder heads and coatings for casting molds
and troughs.

Metco 201NS
Chemistry: ZrO2 5CaO 0.5Al2O3 0.4SiO2 1.1 other oxides
Specifications: Honeywell Allied Signal FP 5045 XIV, Table 1
Volvo PM 819-26
and troughs.

Metco 210
Chemistry: ZrO2 24MgO
and troughs.

Metco 210NS-1-G
Particle Size: -75 +11 µm ( -200 mesh +11 µm)
Morphology: Spheroidal, HOSP™
Specifications: GE A50TF155, Class A Jet Avion JA 1333
and troughs.

SULZER
Sulzer Metco
Air Plasma Spray / Ceramic Powders / Zirconium Oxide (Continued)
Metco 210NS-1
Specifications: Jet Avion JA 1346 Pratt Whitney PWA 1333
and troughs.

AMDRY 333
Specifications: GE A50TF155, Class A Pratt Whitney PWA 1333
and troughs.

Metco 205NS
Chemistry: ZrO2 25CeO2 2.5Y2O3
Ideally suited for severe thermal barrier applications and offers greater high temperature corrosion resistance against sodium,
sulfur and chlorine contaminants compared to 8% yttria zirconia coatings.

Metco 143
Chemistry: ZrO2 18TiO2 10Y2O3
Coatings exhibit excellent scuff resistance, high temperature hardness, excellent thermal shock properties and resistance to
sulfidation, chlorinization and sodium hot corrosion.

Metco 203NS
Chemistry: ZrO2 8Y2O3
A flame-stabilized yttria zirconia that stabilizes when melted during the spray coating process.

SULZER
Sulzer Metco
Metco 204B-NS
Specifications: GE A50TF204, Class B Honeywell Allied Signal 91547-EMS 52564, App. A
Light Helicopter LHM 3314, Type 1 Rolls-Royce MSRR 9507/46
Rolls-Royce Allison EMS 56722 Rolls-Royce Allison EPS 10479
Williams WIMS 652
Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability and high purity. Coatings have
excellent thermal shock and insulating features. Primarily used as a thermal barrier coating for turbine combustion liners and
airfoils.

Metco 204C-NS
Specifications: GE A50A558, Class C GE A50TF278, Class A
excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.
Order No Package Size Availability Distribution

Metco 204NS
Specifications: GE A50TF278, Class B (sized to drawing 10042376)
Honeywell Allied Signal EMS 57750 Type I, Class 1
Honeywell M3966, Type II Honeywell M3978
Pratt Whitney PWA 1375 U. S. Military Kelly AFB 97P1271
Volvo PM 819-20
Very high purity product. Powders are spheroidal with excellent flowability, chemical homogeneity, structural stability. Coatings
have excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.

AMDRY 204NS-1
Specifications: GE A50TF278-50-S-4, Class B Honeywell Allied Signal EMS 57750, Type I, Class 1
Pratt Whitney PWA 1375 Siemens/Westinghouse 83336AB Sec. 5.3.1
Turbine Airfoil Coating and Repair MS101.1
Similar to Metco204NS, with good, rather than exceptional purity. Spheroidal with excellent flowability, chemical homogeneity,
structural stability. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners
and airfoils.

SULZER
Sulzer Metco
Metco 204NS-G
Specifications: Alstom HTCT 650564 (exception to 125µ requirement allowed)
GE A50A557 GE A50TF278, Class C
Honeywell M3978
excellent thermal shock and insulating features. Used primarily on turbine combustion liners and airfoils.

Metco 204NS-AP
Specifications: Alstom HMHD 658042 Alstom HMHD 658043
Powder with reduced fines. Powder particles are spheroidal with excellent flowability, chemical homogeneity, structural stability
and high purity. Coatings have excellent thermal shock and insulating features. Used primarily on turbine combustion liners
and airfoils.

EU AMDRY 6643
AMDRY 6643 is a stabilized Yttria Zirconia. The Zirconia is not flame stabilized. Coatings can be used at temperatures up to
approximately 1350 °C (2460 °F), depending on operating conditions.

Metco 202NS
A flame stabilized yttria zirconia, designed to produce coatings that are stable at high temperatures. Recommended for
resistance to erosion at temperatures above 845ºC (1550ºF). Applications: thermal barrier coatings in rocket and jet engines.
Specifications: GE A50TF204, Class A Honeywell M3966, Type 1

Order Number Package Size Availability Distribution

1000587 12.5 lb (approx. 5.7 kg) Stocked Global
SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Cobalt Base
These alloys contain boron and silicon as temperature suppressants that allow these materials to be fused (remelted)
in normal atmospheres after the coating is applied. The fusing procedure coalesces the coating into an essentially
pore-free, fully dense surface that is metallurgically bonded to the substrate. Coatings are typically fused by oxy-
acetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater
impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing
cooling.
Metco 18C
Chemistry: Co 27Ni 18Cr 6Mo 3.5Si 3B 2.5Fe 0.2C
Specifications: Rolls-Royce MSRR 9507/39 (made to order only as Metco 18C-NS)
SMUK DTD900-4950 (made to order only as Metco 18C-NS)
Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to
wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness.

SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base
acetylene touches, furnace or induction. Proper (slow) cooling is critical to prevent cracking. The resulting coatings
have high impact resistance and generally exhibit high hot hardness, low ductility and high thermal expansion
coefficients. Industries commonly using these coatings are agriculture and glass moulding.
Metco 12C
Chemistry: Ni 10Cr 2.5B 2.5Fe 2.5Si 0.15C
Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains,
hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840ºC (1550ºF).

EU Metco 14E
Chemistry: Ni 14Cr 4Fe 3.3Si 2.8B 0.6C
Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction,
cavitation and erosion at service temperatures up to 540º C (1000º F).

Metco 15E
Chemistry: Ni 17Cr 4Fe 4Si 3.5B 1C
Coatings are very dense and corrosion resistant. Recommended for the most severe service requirements when used on base
materials with a fairly high coefficient of thermal expansion.

Metco 15F
Particle Size: -53 +15 µm (-270 mesh +15µm)
Specifications: Honeywell Allied Signal FP 5045, Type XIX

SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 16C
Chemistry: Ni 16Cr 4Si 4B 3Cu 3Mo 2.5Fe 0.5C
Specifications: Honeywell Allied Signal FP 5045, Type III, P/N 3181458
Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation.

1002500 5 kg (approx 11 lb) Special Order Europe
Metco 19E
Chemistry: Ni 16Cr 4Si 4B 4Fe 2.4Cu 2.4Mo 2.4W 0.5C
Can be used in the as-sprayed or fused condition. Coatings are dense, hard, essentially oxide free and very dense when
fused. Readily coalesces during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and fretting.
Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility exhaust
fans.

Metco 36C
Chemistry: Ni 35 (WC 8Ni) 11Cr 2.5B 2.5Fe 2.5Si 0.5C
Morphology: Blend
The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the
heat of fusing. Essentially cobalt free for stain resistance.

Metco 31C-NS
Chemistry: Ni 35 (WC 12Co) 11Cr 2.5Fe 2.5Si 2.5B 0.5C
Particle Size: -125 +45µm (-120 +325 mesh)
Morphology: Blend
Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture.

Metco 32C
Chemistry: (WC 12Co) 14Ni 3.5Cr 0.8B 0.8Fe 0.8Si 0.1C
Morphology: Blend
Coatings are capable of in service temperatures to 540ºC (1000ºF) and are extremely wear resistant to abrasive grains, hard
surfaces, fretting and particle erosion.

SULZER
Sulzer Metco
Air Plasma Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 34F
Chemistry: (WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C
Morphology: Blend
Especially developed to produce thin, hard, dense and smooth coatings. Coatings can be used in the unfused state.

Metco 34FP
Morphology: Blend

SULZER
Sulzer Metco
®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Cobalt Base
Sulzer Metco’s ChamPro family of cobalt based materials is used in applications to resist high temperature wear, hot
corrosion and oxidation. These coatings can act as bond coats for other materials, such as ceramics. Post-coating
heat-treatment of cobalt based alloys can enhance overall performance. When sprayed using ChamPro processes,
these materials can produce coatings with characteristics approaching those of as-cast or wrought materials.
AMDRY 920
Chemistry: Co 29Cr 6Al 2Si 0.3Y
Particle Size -38 +5µM (-400 Mesh + 5.5 µm)
For oxidation and hot corrosion resistantance as a bond coat or alone, in situations where additional cobalt is helpful for
occasional temperature excursions. Recommended service temperature up to 1050°C (1920°F).

Sulzer Metco 4451

Provides oxidation and hot corrosion resistance for hot section turbine components. Similar to AMDRY 9951 but with lower
level of fine particles.

AMDRY 9951
Particle Size: -37 +5 µm (-400 mesh + 5 µm)
Specifications: Rolls-Royce MSRR 9507/73 SNECMA DMR 33.095
For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot
corrosive or oxidizing environments up to approximately 1050ºC (1920ºF) for heat treated chambered coatings.

AMDRY 345
Used as hot corrosion and oxidation resistant bond coats, for example in the thermal barrier coating (TBC) system on turbine
airfoils.

Issued February 2006 VP-1 Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Cobalt Base (Continued)
AMDRY 991
Specifications: Rolls Royce MSRR 9507/77

Sulzer Metco 4195

Specifications: GE B50AG5 (GT20)

Sulzer Metco 4200

Specifications: GE B50AG6, Class A

Sulzer Metco 4201


SULZER
Sulzer Metco
®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Nickel Base
Nickel based materials sprayed using ChamPro spray processes are primarily used for high temperature hot corrosion
and oxidation resistant coatings that may also be a bond coat for other materials such as ceramics. Key additives to
nickel alloys for oxidation/hot corrosion applications are chromium, aluminum and yttrium, which affect the oxidation
rate and, more importantly, the type of oxide scale and adherence. Alloys with high chromium content are preferred for
hot corrosion / sulfidation resistance. The ChamPro spray processes produce superior low oxide coatings that
machine well and closely resemble wrought alloys.
AMDRY 9624
Specifications:

AMDRY 997

AMDRY 365-1

AMDRY 386
Specifications: Howmet CD 1115 Pratt Whitney PWA 1386-1

SULZER
Sulzer Metco
®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Nickel Base (Continued)
AMDRY 2464
Specifications: Siemens SICOAT 2464 (TLV 51100305 Index B)
Proprietary alloy available to approved users. Fine particle sized for chambered plasma spray.

AMDRY 2464-4
Proprietary alloy available to approved users. Coarse particle sized for chambered plasma spray.

Sulzer Metco 4485


SULZER
Sulzer Metco
®
ChamPro (LVPS, LPPS, VPS) / Metals and Alloys / Titanium Base
Coatings of titanium based materials are commonly used in medical applications where biologic compatibility is
required, It is often desirable to create coatings that have a porous structure, particularly in implant applications For
these applications, coarser particle sizes may be desirable. The ChamPro spray processes produce coatings that are
of superior quality, with very low oxide content and well-bonded to the substrate.

Chemistry: Ti 99.6%

1002425 1.5 kg (approx. 3.3 lb) Special Order Europe

Chemistry: Ti 99.6%


Chemistry: Ti 99.6%

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Aluminum Base
Aluminum silicon based abradables for clearance control are generally used in the low temperature sections of turbine
engines, such as the fan and LP compressor sections, as well as in turbo compressors. Coatings of these materials
are appropriate for use with, and often run against, titanium based components. An adequate, but low cohesive
strength, within the metal matrix is the result of the addition of the solid lubricant and polymer. This minimizes frictional
heat and the possibility of melting wear.
Metco 310NS
Chemistry: Al 8Si 23Graphite
Morphology: Clad
Specifications: Rolls-Royce MSRR 9507/30 Rolls-Royce Allison EMS 56764
High quality abradable coating for use in the compressor section of jet engines. Operating temperature up to 480°C (900°F).

Issued February 2006 CP-1 Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base
Nickel base abradable coating systems are good candidates for gas turbine rear compressor and aft-stage hot section
applications. Service temperature limits of between 480 to 815 °C (900 to 1500 °F) are typical, depending on the
specific material system. Coatings with graphite should be used at lower service temperatures, below 480 °C (900°F),
to avoid decomposition of the graphite constituent. To attain optimally high porosity within the coating structure, these
coatings should be applied using the combustion spray process. Combustion spray process deposit efficiencies of 50
to 85 percent can be expected except on small ID's, OD's or lands.
Durabrade 2242
Chemistry: Ni 15 Graphite
Morphology: Clad
High quality abradable coatings for use in the compressor section of jet engines. Operating temperatures up to approximately
480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2242

Metco 308NS
Morphology: Clad
Specifications: Honeywell Allied Signal FP 5045AB, Type XI
Pratt Whitney PWA 1352-2
480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings.

Durabrade 2244
Morphology: Clad
2244

SULZER
Sulzer Metco
Combustion Powder Spray / Abradables / Nickel Base (continued)
Metco 308NS-1
Morphology: Clad

Durabrade 2241
Morphology: Clad
Specifications: GE B50TF53, Class B Rolls-Royce MSRR 9507/16
2241

1043544 2.5 kg (approx. 5.5 lb) Stock Global
Metco 308NS-3
Morphology: Clad
Specifications: GE B50TF53, Class B MTU MTS 1071
Rolls-Royce MSRR 9507/16 Volvo PM 819-34

Durabrade 2231
Morphology: Clad
Specifications: GE B50TF172, Class A Honeywell Allied Signal EMS 57739
480ºC (900ºF). Self-lubricating can be used for friction reducing bearings. Formerly supplied by Westaim Ambeon as Westaim
2231

SULZER
Sulzer Metco
Metco 309NS-3
Morphology: Clad
Specifications: GE B50TF172, Class A Honeywell Allied Signal EMS 57739
Volvo PM 819-45

Durabrade 2222
Morphology: Clad
Specifications: Honeywell Allied Signal EMS 57739, Class 2
Pratt Whitney PWA 1352-1
2222

1043531 75 kg (approx. 165 lb) drum Stock Global
Metco 307NS
Morphology: Clad
Specifications: Honeywell Allied Signal EMS 57739, Class 2 (only)
Honeywell Allied Signal FP 5045, Type XII, Table 1
Pratt Whitney PWA 1352-1 Volvo PM 819-41

Durabrade 2223
Morphology: Clad
2223

SULZER
Sulzer Metco
Durabrade 2224
Morphology: Clad
Specifications: Rolls-Royce Allison EMS 56754 Rolls-Royce MSRR 9507/12
2224

Metco 307NS-2
Morphology: Clad

Durabrade 2221
Morphology: Clad
Specifications: GE B50TF52, Class B
2221

Metco 307NS-3
Morphology: Clad
Specifications: GE B50TF52, Class B SNECMA DMR 33.084
Volvo PM 819-81

SULZER
Sulzer Metco
Durabrade 2211
Morphology: Clad
Specifications: GE B50TF164 Class A & B
480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings. Should be blended with NiCrAl (Metco 443NS or
AMDRY 960) in a proportion of 32.5% abradable to 67.5% NiCrAl. Formerly supplied by Westaim Ambeon as Westaim 2211.

Specification GE B50TF164, Class A:
Specification GE B50TF164, Class B:
AMDRY 951
Morphology: Clad
Specifications: GE B50TF164, Class B

Durabrade 2311
Chemistry: Ni 4Cr 4Al 21Bentonite
Morphology: Clad
Specifications: GE B50TF232, Class A Honeywell Allied Signal FP 5045, Type XXV
Volvo PM 819-54
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815ºC (1500ºF). Formerly supplied
by Westaim Ambeon as Westaim 2311.

Durabrade 2312
Morphology: Clad
Specifications: Honeywell Allied Signal FP 5045, Type XXV
by Westaim Ambeon as Westaim 2312

SULZER
Sulzer Metco
Metco 312NS
Morphology: Clad
Specifications: GE B50TF232, Class A Honeywell Allied Signal FP 5045AB, Type XXV
Volvo PM 819-54
Bentonite-containing abradable material that is suitable for higher operating temperatures to 815ºC (1500ºF).

Metco 312NS-1
Morphology: Clad
Specifications: GE B50TF232, ClassA Volvo PM 819-54
Bentonite-containing abradable material with tightly controlled material composition that is suitable for higher operating
temperatures to 815ºC (1500ºF).

Durabrade 2313
Morphology: Clad
by Westaim Ambeon as Westaim 2313

Durabrade 2614
Chemistry: Ni 3Cr 3Al 18Bentonite 15BN
Morphology: Blend
For use on turbine engine clearance control abradable applications. Coatings show outstanding ageing resistance and are
compatible with titanium and nickel alloy blades. For use at service temperature up to 750 °C (1380 °F).

SULZER
Sulzer Metco
Metco 314NS
Morphology: Clad
Bentonite-containing abradable materials are suitable for higher operating temperatures to 815ºC (1500ºF).

Metco 301C-NS
Chemistry: Ni 14Cr 8Fe 5.5BN 3.5Al
Morphology: Clad
High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to
approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings.

Metco 301NS
Chemistry: Ni 14Cr 8Fe 5.5BN 3.5Al
Morphology: Clad
Specifications: Honeywell M3970 Honeywell Allied Signal FP 5045, Type XX
Pratt Whitney PWA 1342 Rolls-Royce Allison EMS 56730
High quality abradable coating material for use in the compressor section of jet engines. Operating temperatures up to
approximately 480ºC (900ºF). Self-lubricating, can be used for friction reducing bearings.

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Aluminum Base
Aluminum alloys are used for repair of worn aluminum and magnesium substrates. They are also used for low
temperature clearance control applications and machining purposes. Aluminum Silicon alloys should not be exposed
to temperatures approaching 315 °C (600 °F) or greater, as they are prone to over ageing characterized by a
reduction in hardness and the precipitation of secondary silicon based phases in the alloy. Aluminum-iron composites
result in one-step exothermic reactions, producing coatings that are self-bonding to aluminum substrates.
Metco 54NS-1
Chemistry: Al 99%
Jet Avion JA1320 MTU MTS 1052
Volvo PM 819-23
shielding.

Metco 54NS
Chemistry: Al 99%
Specifications: Boeing BMS 10-67, Type VII Canada Pratt Whitney CPW 220
U. S. Military USAF 67A 60753A Voight 207-2-402
shielding.

Metco 52C-NS
Chemistry: Al 12Si
Honeywell M 3962 Honeywell Allied Signal EMS 57742
U. S. Military MIL-P-83348, Type 1, Comp. E Volvo PM 819-35
Salvage and build-up of parts made of aluminum, magnesium and their alloys. Good machine finish.

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Cobalt Base
and oxidation, as well as for restoration of cobalt substrates. The CoCrNiWC (Stellite family) alloys benefit from the
addition of carbon to improve hardness and wear properties. Post-coating heat-treatment of cobalt based alloys can
enhance overall performance.
Metco 45C-NS
Particle Size: -75 + 45 µm (-200 +325 mesh)
840ºC (1000-1550ºF).

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base
are used for repair applications. The additions of nickel into copper increases the operating temperature limits of pure
copper and makes the alloy more corrosion resistant. Aluminum bronze alloys are more wear and oxidation resistant
than pure copper materials. (Recommended upper application temperature limit of pure copper is 230 °C (450 F°).
Metco 55
Chemistry: Cu 99%
Specifications: Rockwell Int. RB0170-251(made to order only as Metco 55NS)

Metco 445
Chemistry: Cu 10 Al Aluminum Bronze
Morphology: Clad
Specifications: Honeywell Allied Signal FP 5045, Type XVII
Rolls-Royce MSRR 9507/38 U. S. Military MIL 1687

Metco 51NS
Chemistry: Cu 9.5Al 1Fe

Metco 57NS
Chemistry: Cu 38Ni
Specifications: GE B50TF42, Class A Pratt Whitney PWA 1369
Coatings are very dense with low porosity and oxide content.

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Copper Base (continued)
Metco 58NS
Specifications: GE B50TF72, Class A Honeywell Allied Signal EMS 52432, Class XXXII
SNECMA DMR 33.016

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base
may affect hardness and wear resistance of these coatings.
Metco 449P
Chemistry: Fe 3Al 3Mo 3C 0.1B
Morphology: Clad
Recommended for salvage and build-up of ferrous base substrates, such as crankshaft journals. High carbon "steel"
composite.

Metco 42C
Chemistry: Fe 16Cr 2Ni 0.2C (AISI Type 431 stainless steel)
Corrosion resistant coating used mostly for repair and wear applications requiring a hard ground finish. The coatings may
contain martensitic phases.

Metco 41C

Metco 41C-NS

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Iron Base (continued)
Metco 350NS
Chemistry: Fe 18Mo 3C 0.25Mn
Morphology: Clad
fretting.

AMDRY 959
Morphology: Clad
Machinable coatings that are oxidation resistant up to 815ºC (1500ºF).

Metco 453
Chemistry: Fe 35Ni 5Al 5Mo
Morphology: Clad
Recommended for salvage and repair of components such as diesel firedecks and cylinder heads.

Metco 452
Particle Size: -125 +45 µm (-120 mesh +325
Morphology: Clad
Machinable coatings which are oxidation resistant up to 815ºC (1500ºF).

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base
The large class of nickel based materials is used in many different market segments and applications. Key functions
include bond coats for ceramic materials, self-bonding one-steps for salvage and repair applications, repair and
restoration of superalloy substrates using a coating material of similar chemistry and alloys for general corrosion and
sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are chromium and aluminum, which
affect the oxidation rate. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance.
Self-bonding composites rely on aluminum to create an exothermic reaction during spraying that results in micro-
welding” at the surface that improves bond strength and thickness limits.
Metco 56C-NS
Chemistry: Ni 99.5%
Can be used for salvage and build-up of nickel base alloy components which have been damaged or mis-machined.

Metco 450P
Chemistry: Ni 4.5 Al
Morphology: Clad
Premium grade composite powder that produces dense, oxidation and abrasion resistant coatings with excellent machinability.
Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the substrate.
Recommended for use up to 800ºC (1470ºF) as an oxidation-resistant bond coat. Applications: salvage and build-up on
machinable carbon and corrosion resistant steels, particle erosion resistance for exhaust valve seats, oxidation resistance for
exhaust mufflers and heat treating fixtures.

AMDRY 956
Chemistry: Ni 5Al
Morphology: Clad
Honeywell M3951 Honeywell Allied Signal EMS 57746, Type I
Honeywell Allied Signal FP 5045, Type XV MTU MTS 1080
Rolls-Royce Allison EMS 56757 Rolls-Royce Allison PMI 1163
SNECMA DMR 33.011 Turbomeca LA 657 Ed. 1 PA2 Ind. 0
Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during
spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800ºC (1470ºF) as an oxidation resistant
bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance
for exhaust valve seats, oxidation resistance for exhaust mufflers and heat treating fixtures.

SULZER
Sulzer Metco
Combustion Powder Spray / Metals, Alloys, Composites and Blends / Nickel Base (continued)
Metco 450NS
Chemistry: Ni 5Al
Morphology: Clad
Honeywell Allied Signal EMS 57746, Type I Honeywell Allied Signal FP 5045, Type XV
SNECMA DMR 33.011 Williams WIMS 644
Coatings are dense and resistant to oxidation and abrasion. Self-bonding and undergoes an exothermic reaction during
spraying, resulting in excellent bonding to the substrate. Recommended for use up to 800ºC (1470ºF) as an oxidation resistant
bond coat. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance

Metco 480NS
Chemistry: Ni 5Al
Particle Size: -90+45 µm (-170+325 mesh)
GE B50TF56, Class B Honeywell Allied Signal EMS 57746, Type I, Class 1
Volvo PM 819-56

Sulzer Metco 7012

Chemistry: 91(Ni 10Cr 3Si 2.2B) 9(Ni 20Cr)
Morphology: Blend
Coatings provide wear resistance and may be fused after spraying. Similar to Metco 12C but less prone to cracking and with
somewhat lower hardness.

1030072 10 lb (approx.4.5 kg) Stock Global
Metco 451
Chemistry: Ni 9.5Cr 2.5Si 1.5B 0.5Al
Morphology: Blend
Coatings are recommended for resistance to abrasive grains, particle erosion, cavitation resistance and salvage and build-up
on grindable carbon and corrosion resistant steels.

SULZER
Sulzer Metco
Metco 1101
Chemistry: Ni 18Al
Morphology: Clad
Produces dense coatings that are resistant to oxidation and abrasion. For oxidation resistant bond coats which will operate at
temperatures below 650ºC (1200ºF) Formerly supplied by Westaim Ambeon as Westaim 1101.

Metco 2101
Chemistry: Ni 20Al
Morphology: Clad
Specifications: GE B50TF13, Class A & B
Produces a coarser coating than Metco 404NS. Dense coatings, resistant to oxidation and abrasion. For oxidation resistant
bond coats which will operate at temperatures below 650ºC (1200ºF). Formerly supplied by Westaim Ambeon as Westaim
2101

Metco 2501
Chemistry: Ni Al / Ni
Morphology: Clad / Blend
Used to fill honeycomb then sintered at high temperatures to provide a thermal shield and improved abradability at
temperatures up to 1100ºC (2000ºF). Formerly supplied by Westaim Ambeon as Westaim 2501

Metco 43C-NS
Chemistry: Ni 20Cr
Specifications: Boeing BMS 10-67, Type VI Canada Pratt Whitney CPW 215
GE B50TF40 Class A MTU MTS 1050
scaling of carbon and low alloy steels in hot atmospheres. Can be used as a bond coat under ceramic coatings.

SULZER
Sulzer Metco

Chemistry: Ni 20Cr
Recommended for resistance to oxidation and corrosive gases to service temperatures of 980 ºC (1800 ºF). Resists heat and
prevents scaling on carbon and low alloy steel substrates as a bond coat under ceramic top coats. Formerly supplied as PEM
43C.

Metco 44
Chemistry: Ni 16Cr 8Fe
Produces machinable "stainless" coatings useful for salvage and build-up applications on corrosion resistant steels, nickel, or
nickel alloy substrates where high hardness is not required.

Metco 444
Chemistry: Ni 9Cr 5Al 5.5Mo 5Fe
Morphology: Clad
Specifications: Honeywell Allied Signal EMS 52432, Class XXIX
Coatings are self bonding, machinable. Excellent resistance to oxidation and corrosion.

AMDRY 960
Morphology: Clad
Specifications: Canada Pratt Whitney CPW 369 GE B50TF119 Class A
Honeywell M3956 MTU MTS 1077
SNECMA DMR 33.018 Turbomeca LA 657 Ed.1,PC.2, Ind. 0
Williams WIMS 646
ThermoSpray® coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and
corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of
worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as
undercoats for ceramics.

SULZER
Sulzer Metco
Metco 443NS
Particle Size: 125 +45 µm (-120 +325 mesh)
Morphology: Clad
Honeywell Allied Signal EMS 57748 Honeywell Allied Signal FP 5045, Type XVIII
Williams WIMS 646
ThermoSpray® coatings are not self bonding but can be used as abradable coatings, for ceramics or to resist oxidation and
corrosion. Recommended for resistance to oxidation and corrosion at high temperatures. Applications: Salvage and build-up of
worn or mis-machined nickel, nickel alloy or machinable corrosion resistant steel parts. Coatings can also be used as
undercoats for ceramics.

Metco 461NS
Chemistry: Ni 17.5Cr 5.5Al 2.5Co 0.5Y2O3
Morphology: Clad
Coatings are self bonding, oxidation and corrosion resistant. For use below 980ºC (1800ºF). Recommended for salvage and
repair, and as bond coats for thermal barrier coatings systems.

Metco 442
Chemistry: Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO2
Morphology: Clad
Specifications: Honeywell Allied Signal FP 5045, Type XXIII
Hard "stainless" type, self-bonding coatings with excellent wear resistance and very good corrosion and oxidation resistance.

AMDRY 350C
Chemistry: Ni 50Cr
Coatings have higher corrosion resistance than 20% Cr materials. Used to combat fire-side corrosion of boiler tubes in fossil
fuel power plants and can also be used as a corrosion resistant bond coat..

SULZER
Sulzer Metco
Metco 447NS
Morphology: Clad
Specifications: Dana Perfect Circle PC 110-265 GE B50TF166, Class A
Honeywell Allied Signal FP 5045, Type XVI Rolls-Royce MSRR 9507/35

SULZER
Sulzer Metco
Combustion Powder Spray / Cermets
Cermets are blends of metals and metal oxide ceramics. The main use of these cermets is in thermal barrier or thick
clearance control applications where thermal expansion mismatch between the substrate and the coating must be
controlled. Cermets are usually intermediate coating layers that are applied between the bond coat and ceramic top
coat. Originally designed for turbine applications, they can be used in applications where severe thermal cycling can
cause issues for other coating systems.
Metco 410NS
Chemistry: Al2O3 30(Ni 20Al)
Morphology: Blend
Specifications: GE B50A888 & B50TF64, Class A SNECMA DMR 33.081
Volvo PM 819-31
Coatings are denser, stronger, more abrasion and shock resistant than pure ceramics, and are very hard and smooth.

SULZER
Sulzer Metco
Combustion Powder Spray / Carbide Powders / Chrome Carbide
The presence of nickel and chromium prevents chromium carbide decomposition during spraying (carbon loss) and
also serves as a matrix to improve overall coating integrity, corrosion resistance and wear resistance. Coatings of
these materials can effectively combat solid particle erosion (SPE), high temperature wear (abrasion, erosion, fretting
and cavitation) and hot corrosion. Service life and performance is moderate using the combustion powder spray
process. For longer service life or use on critical components, coating materials applied using air plasma or HVOF
spray processes are recommended.
Metco 430NS
Chemistry: Cr3C2 7(Ni 20Cr) Self-Fusing Nickel Alloy
Morphology: Blend
Specifications: GE B50TF28, Class A Jet Avion JA 13006
Parker Hanefin ES6-423 Rolls-Royce MSRR 9507/34
Coatings are recommended for resistance to wear by abrasive grains, hard surfaces, fretting and particle erosion at
temperatures between 540-815ºC (1000-1500ºF).

SULZER
Sulzer Metco
Combustion Powder Spray / Carbide Powders / Tungsten Carbide
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. Powder selection and
spray process is important for applications with specific surface finish requirements, such as smooth as-sprayed
surfaces, fine ground and finished surfaces or super finishes. Service life and performance is moderate using the
combustion powder spray process. For improved performance, use on critical components or applications requiring
improved surface finishes, coating materials applied using air plasma or HVOF spray processes are recommended.
Metco 76F-NS
Chemistry: WC 20Co
Coatings are very dense and can be applied up to 0.05" thick (1.270 mm). Suitable for combustion spraying.

AMDRY 5670
Chemistry: WC 20Co
Particle Size: -90 + 45µm (-170 mesh +325)
Coatings are very coarse and recommended for traction or gripping applications (i.e. winder rolls). Suitable for combustion
spraying.

SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Aluminum Oxide
Alumina is a wear resistant metal oxide ceramic that is chemically inert and stable at high temperatures. Key functions
are for abrasive, sliding and erosive wear in applications where impact is not an issue. Medium to coarse grades can
be used as a cutting medium such as knife edge seals in turbine applications. High purity grades (white alumina)
exhibit excellent dielectric characteristics. Blends with small to moderate amounts of titanium oxide increase overall
coating toughness. Good performance can be obtained for many applications using combustion powder spray. For
critical applications or those where a smoother surface finish is required, air plasma sprayed materials should be
considered.
Metco 105SFP
Chemistry: 99.5+ Al2O3
Has the highest dielectric strength of all aluminum oxide coatings. Excellent refractory properties.

Metco 105NS
Chemistry: 98+ Al2O3
SNECMA DMR 33.080 Williams CWIMS 765
Dense coatings which resist wear caused by fibers and threads and also resist erosion in high temperatures ranging from 840 -
1650ºC (1550 - 3000ºF).

Metco 101NS
Specifications: Boeing BMS 10-67, Type III GE A50TF87
MTU MTS 1059 Rolls-Royce MSRR 9507/36

Metco 130
Morphology: Clad
Can be used for applications similar to Alumina / 3% Titania coatings, but have a lower dielectric strength and are less
resistant to chemical attack. 550ºC (1020ºF) service temperature.

SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Aluminum Oxide (Continued)
Metco 131VF
Particle Size: -45 +5 µm (-325 mesh +5 µm
Good abrasive wear resistance and erosion resistance below 550ºC (1020ºF). Lower wear resistance; better grindability than
coatings containing less titania. Polished coatings are used in chemical industry because of their low degree of wetability for
dilute solutions of common acids. Used for thread guides to resist abrasive fibers.

SULZER
Sulzer Metco
Combustion Powder Spray / Ceramic Powders / Titanium Oxide
Titanium oxide and its alloys produce coatings that are generally tougher, but with lower hardness, than coatings of
alumina. Applications for titanium oxide based coatings are sliding wear resistance where lubricity is needed. Coatings
should not be used at services temperatures that exceed 540 °C (1000 °F) to avoid potential cracking as a result of
phase transformation. Higher concentrations of chromium oxide or alumina will increase the wear resistance of
titanium oxide. Air plasma spray produces higher quality, denser coatings that can be ground to smoother finishes
than those produced using combustion powder spray.
Metco 102
Chemistry: TiO2 99%

Metco 111
Chemistry: TiO2 45Cr2O3
Morphology: Blend
Produces hard coatings with excellent resistance to abrasion, wear, heat and corrosion. Applications: dry cell battery core
mandrels and drum doctor blades.

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Cobalt Base
acetylene touches, furnace or induction. Cobalt based self-fluxing alloys exhibit very high hot hardness having greater
impact resistance and better ductility than nickel-based alloys. They are also less prone to cracking during post-fusing
cooling. Coatings of this type are quite suitable for application using combustion powder spray.
Metco 18C
Chemistry: Co 27Ni 18Cr 6Mo 3.5Si 3B 2.5Fe 0.2C
Specifications: Rolls-Royce MSRR 9507/39 (made to order only as Metco 18C-NS)
SMUK DTD900-4950 (made to order only as Metco 18C-NS)
Used for hardfacing substrates of 400 series stainless steel and other low shrink materials. Coatings are hard and resistant to
wear by abrasive grains, hard surfaces, fretting, cavitation and particle erosion. High hot hardness.

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base
coefficients. Industries commonly using these coatings are agriculture and glass moulding. Coatings of this type are
quite suitable for application using combustion powder spray.
Metco 12C
Chemistry: Ni 10Cr 2.5B 2.5Fe 2.5Si 0.15C
Only self-fluxing alloy which produces a machinable fused coating. Recommended for resistance to wear by abrasive grains,
hard surfaces, fretting, cavitation, and erosion at both low and high temperatures to 840ºC (1550ºF).

EU Metco 14E
Produces chip-resistant self-fluxing coatings. Resistant to wear from abrasive particles, contact against hard surfaces, friction,
cavitation and erosion at service temperatures up to 540º C (1000º F).

Metco 15E

Metco 15F
Specifications: Honeywell Allied Signal FP 5045, Type XIX

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (continued)
EU Metco 20
Produces very thick, corrosion-resistant coatings. Recommended for protection against wear resulting from abrasive particles,
contact with hard surfaces, friction, cavitation and erosion at temperatures up to 540º C (1000º F)..

Metco 16C
Chemistry: Ni 16Cr 4Si 4B 3Cu 3Mo 2.5Fe 0.5C
Specifications: Honeywell Allied Signal FP 5045, Type III, P/N 3181458
Coatings are resistant to wear by abrasive grains, hard surfaces, particle erosion, fretting and cavitation.

EU WOKA 7701
Chemistry: 65(Ni 16.5Cr 3.8Si 3.5Fe 3.2B 0.9C) 35(WC 12Co)
Morphology: Blend
Produces coatings with a dense microstructure with high abrasion resistance and fair impact strength. Contains a consistent
distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat treatable steel, stainless steel
and nickel alloy substrates.

EU WOKA 7702
Chemistry: 60(Ni 16.5Cr 3.8Si 3.5Fe 3.2B 0.9C) 40(WC 12Co)
Morphology: Blend
Produces coatings with a dense microstructure with high abrasion resistance, including abrasive slurries, and fair impact
strength. Contains a consistent distribution of fine sintered carbides in a hard matrix alloy. Recommended for mild steel, heat
treatable steel, stainless steel and nickel alloy substrates.

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 19E
Chemistry: Ni 16Cr 4Si 4B 4Fe 2.4Cu 2.4Mo 2.4W 0.5C
Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing
alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and
fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility
exhaust fans.

Metco 36C
Chemistry: Ni 35 (WC 8Ni) 11Cr 2.5B 2.5Fe 2.5Si 0.5C
Morphology: Blend
The most wear resistant of the self-fluxing coatings. The WC particles in this material are large, blocky and unaffected by the
heat of fusing. Essentially cobalt free for stain resistance.

Metco 31C-NS
Chemistry: Ni 35 (WC 12Co) 11Cr 2.5Fe 2.5Si 2.5B 0.5C
Particle Size: -125 +45µm (-120 +325 mesh)
Morphology: Blend
Post-fuse coatings are erosion, abrasion and fret resistant. Applications: knives and cutting edges for agriculture.

Metco 32C
Chemistry: (WC 12Co) 14Ni 3.5Cr 0.8B 0.8Fe 0.8Si 0.1C
Morphology: Blend
Coatings are capable of in service temperatures to 540ºC (1000ºF) and are extremely wear resistant to abrasive grains, hard
surfaces, fretting and particle erosion.

Metco 34F
Morphology: Blend

SULZER
Sulzer Metco
Combustion Powder Spray / Self-Fluxing Powders / Nickel Base (Continued)
Metco 34FP
Morphology: Blend

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base
and oxidation, as well as for restoration of cobalt substrates. High temperature wear and part restoration alloys
include The CoMoCrSi alloys (Tribaloy family) are known for their excellent high temperature sliding wear, corrosion,
oxidation and general wear properties. They are characterized by molybdenum rich phases that are dispersed in a
softer cobalt matrix. The CoCrNiWC (Stellite family) alloys benefit from the addition of carbon to improve hardness
and wear properties. Post-coating heat-treatment of cobalt based alloys can enhance overall performance. HVOF
spray of these materials produces dense, low oxide, well-bonded coatings.
AMDRY 958
Chemistry: 85(Co 25Ni 16Cr 6.5Al 0.5Y) 15(hBN)
Specifications: SNECMA DMR 33.070
Designed to combat fretting wear on compressor blade roots with service temperatures up to 450°C (840°F). Compatible with
titanium blades and effective lon large blades where high stresses may be exerted on blades and discs in service.

1051782 12.5 lb (approx. 5.7 kg) 4 bottle minimum Stock Global
Diamalloy 4454
HVOF Guns: Sulzer Metco Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Provides oxidation and hot corrosion resistance for hot section turbine components where thicker coatings are required.

AMDRY 9951
Specifications: Rolls-Royce MSRR 9507/73 SNECMA DMR 33.095
For demanding aerospace applications in a size which suitable for chambered plasma spray. Used for protection in hot
corrosive or oxidizing environments up to approximately 1050ºC (1920ºF) for heat treated chambered coatings.

AMDRY 9954
Specifications: GE B50TF195, Class A Honeywell Allied Signal EMS 57741, Grade B
Howmet CD 1128
For demanding aerospace applications in a size which is suitable for chambered plasma spray or air plasma spray. Used for
protection in hot corrosive or oxidizing environments up to approximately 1050ºC (1920ºF) for heat treated chambered coatings
and approximately 850ºC (1560ºF) for aps coatings.

Issued February 2006 HVOF-1 Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued)
Diamalloy 4700
For demanding aerospace applications in a size which is suitable for HVOF spray. Used for protection in hot corrosive or
oxidizing environments.

Diamalloy 3002NS
HVOF Guns: Sulzer Metco Diamond Jet®
Specifications: GE B50TF155, Class A Boeing BMS 10-67, Type XV

Diamalloy 3002NS-1
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000

Diamalloy 4060NS
Chemistry: Co 28Cr 4W 3Ni 3Fe 1.5Si 1C 1Mo
Specifications: GE B50A960
Similar to Stellite 6. Used as a general restoration and repair material when compatibility with Stellite 6 is desirable. Forms
dense, wear resistant, oxidation resistant coatings which may be used for turbine hot section applications such as combustion
liners. Formerly sold as XPT-D-1056. (Stellite is a registered trademark of Deloro Stellite, Inc.)

1037003 10 lb (approx.4.5 kg) Special Order Global
SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Cobalt Base (continued)
Diamalloy 3001NS

AMDRY 9911
Specifications: Rolls Royce MSRR 9507/87

Sulzer Metco 4198

Specifications: GE B50AG12, Class A (GT33)

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Copper Base
are used for repair applications. Aluminum bronze alloys are more wear and oxidation resistant than pure copper
materials. (Recommended upper application temperature limit of pure copper is 230 °C (450 F°). Copper coatings
applied using the HVOF process are low in oxides and well bonded.
Diamalloy 1007
Chemistry: Cu 99%

Diamalloy 1004
Chemistry: Cu 9.5Al 1Fe Aluminum Bronze

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Iron Base
may affect hardness and wear resistance of these coatings. HVOF spray of these materials produces dense, hard and
well-bonded coatings.
Diamalloy 1003
Chemistry: Fe 17Cr 12Ni 2.5Mo 1Si 0.1C (AISI Type 316 stainless steel)

Diamalloy 1008
Chemistry: Fe 17Cr 11Mo 3Ni 3Si 3Cu 4B 0.4C
Morphology: Blend
HVOF Guns: Sulzer Metco Diamond Jet®, WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Iron based hardfacing material developed for corrosive wear applications below 650ºC (1200ºF).

Diamalloy 4010
Chemistry: Fe 30Mo 1.8C 0.2Mn
Morphology: Blend
fretting.

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base
Nickel based materials is used in many different market segments and applications. Key functions include bond coats
for ceramic materials, repair and restoration of superalloy substrates using a coating material of similar chemistry and
alloys for general corrosion and sliding wear. Key additives to nickel alloys for oxidation/hot corrosion applications are
chromium, aluminum and yttrium, which affect the oxidation rate and, more importantly, the type of oxide scale and
adherence. Alloys with high chromium content are preferred for hot corrosion / sulfidation resistance. The HVOF
process produces low oxide coatings with very good machinability and excellent microstructure.
Diamalloy 4008NS
Chemistry: Ni 5Al
Specifications: GE B50TF56, Class C Rolls-Royce Allison EMS 39661
Coatings are dense and resistant to oxidation and abrasion. Used as an oxidation-resistant bond coats which can be used up
to 800ºC (1470ºF). Self-bonding and undergoes an exothermic reaction during spraying, resulting in excellent bonding to the
substrate. Applications: salvage and build-up on machinable carbon and corrosion resistant steels, particle erosion resistance

AMDRY 4532
Chemistry: Ni 20Cr
Coatings are dense and designed to resist oxidation and corrosive gases in temperatures to 980ºC (1800ºF). Used to resist
heat and prevent scaling of carbon and low alloy steels in hot atmospheres.

AMDRY 4535
Chemistry: Ni 20Cr
High deposit efficiency material that produces coatings that are dense and designed to resist oxidation and corrosive gases in
temperatures to 980ºC (1800ºF). Used to resist heat and prevent scaling of carbon and low alloy steels in hot atmospheres.

Diamalloy 1005
Chemistry: Ni 21.5Cr 8.5Mo 3Fe 0.5Co
Similar to Inconel®* 625 and intended for restoration of worn or mismachined components of Inconel 625 or similar material.
(Inconel is a registered trademark of INCO)

SULZER
Sulzer Metco
HVOF Spray / Metals, Alloys and Blends / Nickel Base (continued)
Diamalloy 4004NS
Chemistry: Ni 14Cr 9.5Co 5Ti 4Mo 4W 3Al
Specifications: GE B50TF183, Class C
Similar to RENE 80. Oxidation and corrosion resistance up to 1000ºC (1850ºF). Applications: surface restoration of worn or
damaged parts such as airfoils, combustors, blades or vanes in gas turbines. (RENE is a registered trademark of GE)

Diamalloy 1006
Chemistry: Ni 19Cr 18Fe 3Mo 1Co 1Ti
HVOF Guns: Sulzer Metco Diamond Jet®
Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel
is a registered trademark of INCO)

Diamalloy 1006-1
Chemistry: Ni 19Cr 18Fe 3Mo 1Co 1Ti
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Similar to Inconel 718. Superalloy powder intended for restoration of worn or mismachined Inconel 718 components. (Inconel
is a registered trademark of INCO)

Diamalloy 4006
Chemistry: Ni 20Cr 10W 9Mo 4Cu 1C 1B 1Fe
Particle Size: -53 + 11µm (-270 mesh +11 µm)
Morphology: Spheroidal, Water Atomized
Coatings offer sliding wear and corrosion protection. High hot hardness. Coatings resist scuffing and galling. Coatings contain
glassy (amorphous / microcrystalline) phases due to additions of refractory metals and metalloids enhancing corrosion
resistance.

SULZER
Sulzer Metco
AMDRY 1718
Particle Size: -325 mesh +15 µm
Specifications: GE B50TF202, Class D SNECMA DMR 33.502

Sulzer Metco 4538

Chemistry: Ni 22Fe 16Cr 1.5Si
Heat and oxidation resistant, hard coatings which may be used at service temperatures up to 1000°C (1850°F).

AMDRY 997

AMDRY 365-1

AMDRY 386
Specifications: Howmet CD 1115 Pratt Whitney PWA 1386-1

SULZER
Sulzer Metco
AMDRY 2464-2
Proprietary alloy available to approved users. Sized for HVOF spray.

Sulzer Metco 4516

Specifications: B50AG16 Class B

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide
Many chrome carbide materials contain secondary constituents, typically of nickel and chromium, to prevent chromium
carbide decomposition during spraying (carbon loss) and also to serve as a matrix that improves overall coating
integrity, corrosion resistance and wear resistance. Coatings of these materials can effectively combat solid particle
erosion (SPE), high temperature wear (abrasion, erosion, fretting and cavitation) and hot corrosion. Coatings applied
using the HVOF process are dense and very well-bonded, with a more homogeneous structure than can be obtained
using air plasma or combustion powder spray processes.
Metco 82VF-NS
Morphology: Blend
Best chromium carbide for resistance to high temperature fretting and wear. Recommended for PWA 257-2 coatings.

WOKA 7102
Morphology: Spheroidal, Agglomerated and Sintered
HVOF Guns: GTV K2, Praxair / Tafa JP 5000, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®,
Deloro Stellite Jet Kote
Generates coatings with good abrasion and wear resistance and excellent oxidation and corrosion resistance. Coatings may
be used at service temperatures up to 850 °C (1560 °F).

WOKA 7104
HVOF Guns: Thermico CJS
be used at service temperatures up to 850 °C (1560 °F).

WOKA 7105
HVOF Guns: Sulzer Metco Diamond Jet® Hybrid, Praxair / Tafa HV 2000, UTP Top Gun (distributed by GTV)
be used at service temperatures up to 850°C (1560°F).

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Chrome Carbide (Continued)
Diamalloy 3007
Morphology: Clad
Specifications: GE B50A845, Class B Pratt Whitney PWA 36332
Coatings have the highest micro and macrohardness and finest as-sprayed surface finish of any Diamalloy chromium carbide.
Recommended for severe abrasive and fretting wear applications in the temperature range between 540-815ºC (1000-1500ºF).
Coatings exhibit excellent solid particle erosion resistance properties.

WOKA 7202
HVOF Guns: GTV K2, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000,
Generates hard, dense coatings that provide protection from abrasion and cavitation. Oxidation and corrosion resistance is
excellent. Coatings can be used at service temperatures up to 850 °C (1560 °F).

WOKA 7204

WOKA 7205

SULZER
Sulzer Metco
WOKA 7302
Morphology: Spheroidal, Agglomerated and HIP Densified
HVOF Guns: GTV K2, Sulzer Metco WokaJet®, Sulzer Metco WokaStar® and Praxair / Tafa JP 5000,

WOKA 7304

WOKA 7305

AMDRY 5260
Good sliding properties. Produces dense erosion and corrosion resistant coatings.

SULZER
Sulzer Metco
Diamalloy 3004
Particle Size: -45+ 5.5 µm (-325 mesh +5.5 µm)
Morphology: Blend
Recommended for use with Sulzer Metco Diamond Jet HVOF systems. Good abrasion, particle erosion, cavitation and fretting
resistance up to 815ºC (1500ºF). Good corrosion resistance. Good hot gas corrosion resistance, particularly in sulphurous
gases. Oxidation and erosion resistant up to approximately 900ºC (1650ºF). Applications: fuel rod mandrels and hot forming
dies, hydraulic valves, tooling, machine parts, pump housing and wear protection of aluminum parts.

Sulzer Metco 5255

Morphology: Blend
High temperature erosion and corrosion resistant coatings.

Diamalloy 3006
Morphology: Clad
High NiChrome content produces coatings that are very tough. Recommended for applications requiring resistance to wear by
hard surfaces and abrasive particles at elevated temperatures between 540-815ºC (1000-1500ºF).

Sulzer Metco 5241

Chemistry: Cr 34Ni 7C
Morphology: Proprietary
HVOF Guns: Diamond Jet®, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000
Ideal for hard chrome replacement Higher deposition efficiency compared to other HVOF sprayed chromium carbide powders
Lower oxide-containing coatings, lower carbon loss during spraying Excellent erosion and oxidation properties up to 900ºC
(1650ºF). Good wear properties and corrosion resistance. Excellent superfinished surface (0.25 µm, 1 µin.). Applications: ball
valves, hydraulic rods, boiler tubes, stationary and flight turbine components, textile rolls, exhaust stacks.

SULZER
Sulzer Metco
WOKA 7402
Chemistry: Cr 20Ni 16Fe 7C
HVOF Guns: GTV K2, Praxair / Tafa JP 5000, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®,
Complex chromium-iron carbide material designed as an alternative to galvanic chromium plating with good oxidation and
corrosion resistance in most aqueous and atmospheric environments. Can be used at operating temperatures up to 800°C
(1475°F).

WOKA 7502
Chemistry: Cr3C2 37WC 18Metal Alloy
HVOF Guns: GTV K2, Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000,
Generates coatings that provide high abrasion, sliding wear and fretting protection. Oxidation and corrosion resistance is

WOKA 7504

WOKA 7505
HVOF Guns: Sulzer Metco Diamond Jet® Hybrid, Praxair / Tafa HV 2000 and UTP Top Gun (distributed by GTV)

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide
sliding wear and impact resistance. Matrixes of higher cobalt levels improve coating toughness. The addition of
chromium improves atmospheric corrosion. Powder selection and spray process is important for applications with
specific surface finish requirements, such as smooth as-sprayed surfaces, fine ground and finished surfaces or super
finishes. Coatings applied using the HVOF process are dense and well-bonded, with a more homogeneous structure
than can be obtained using air plasma or combustion powder spray processes.
WOKA 3101
Chemistry: WC 12Co
HVOF Guns: GTV K2, Deloro Stellite Jet Kote
Produces coatings with high resistance to abrasion, erosion and sliding wear. Oxidation and corrosion resistance is low.
Coatings are tough and dense and may be used at service temperatures up to 480 °C (900 °F).

WOKA 3102
Chemistry: WC 12Co
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000,
UTP Top Gun (distributed by GTV)

WOKA 3103
Chemistry: WC 12Co
HVOF Guns: Sulzer Metco Water-Cooled Diamond Jet®

SULZER
Sulzer Metco
HVOF Spray / Carbide Powders / Tungsten Carbide (Continued)
WOKA 3104
Chemistry: WC 12Co

Sulzer Metco 5810

Chemistry: WC 12Co
Morphology: Spherical Composite
Ideal for hard chrome replacement. Low cost WC when applied using Diamond Jet® standard air-cooled hardware. Produces
smooth, hard, abrasion resistant surfaces. Applications: steel rolls, agricultural rasp bars.

Sulzer Metco 5812

Chemistry: WC 12Co
Ideal for hard chrome replacement. High abrasion, erosion and sliding wear resistance. Produces smooth as-sprayed surface
for applications where grinding cannot be done. Produces compressive coatings. Applications: pump housings, exhaust fans
and machine parts.

AM Diamalloy 5815
Chemistry: WC 12Co
Resistance against abrasion, erosion and sliding wear. Recommended for use on sucker rod couplings, exhaust fans,
conveyor screws, thread guides, impeller shafts, anti-galling sleeves, oil field ball and gate valves.

1032569 5 lb (approx. 2.25 kg) Stock Americas
Diamalloy 5872NS
Chemistry: WC 12Co
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP-5000
Specifications: GE B50TF27 S8, Class A (chemistry only)
Resists abrasion, erosion and sliding wear. Formerly available as SPM5-2470.

SULZER
Sulzer Metco
Diamalloy 2004
Chemistry: WC 12Co
Specifications: GE B50TF27 S8, Class B (special order)
Honeywell Allied Signal EMS 57736 (except physical and chemistry – special order)
Produces superior coatings for abrasion and erosion resistance with good sliding wear and fretting resistance. For use below 500ºC
(930ºF) and in corrosive media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc.

Diamalloy 2003
Morphology: Fused
Resists abrasion and erosion with good sliding wear and fretting resistance. Do not use above 500ºC (930ºF) or in corrosive
media. Coatings are hard and dense with good bond strengths. Used for machine parts, pump housing, etc.

AMDRY 5843
Particle Size: -45 + 11 µm (-325 + 11 µm)
Morphology: Blocky, Sintered and Crushed
Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The
CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls
against wear in wet corrosive environments.

Sulzer Metco 5847

Specifications: Boeing BMS 10-67K Type XVII

SULZER
Sulzer Metco
Diamalloy 5847-1

AM Diamalloy 5848
Resistance against abrasion and erosion in corrosive environments. Recommended for use on slurry pump components,
hydroelectric power plant turbine parts, and as an alternative to hard chrome plating.

1032571 5 lb (approx. 2.25 kg) Stock Americas
WOKA 3651
Produces coatings with good resistance to erosion and abrasion. Coatings are smooth, tough and dense and may be used in
aqueous corrosion environments at service temperatures up to 450 °C (840 °F).

WOKA 3652
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000, HV 2000,
UTP Top Gun (distributed by GTV)

SULZER
Sulzer Metco
WOKA 3653

WOKA 3654

Diamalloy 5849
Particle Size: -45 + 11 µm (-325 + 11 µm)
Morphology: Sintered and Crushed
Ideal for hard chrome replacement. Resistant to erosion and abrasion. Recommended for use in water based solutions. The
CoCr matrix provides higher abrasion and corrosion resistance than Co matrixes. Used in the paper industry for protecting rolls
against wear in wet corrosive environments.

WOKA 3601
Chemistry: WC 9Co 5Cr 1Ni
Produces coatings with good resistance to erosion, abrasion, sliding wear and corrosion. Coatings are smooth, tough and
dense and may be used at service temperatures up to 450 °C (840 °F).

SULZER
Sulzer Metco
WOKA 3602
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
(distributed by GTV)
dense and may be used at service temperatures up to 450 °C (840 °F). This product is optimized for use with HVOF guns.

WOKA 3603

WOKA 3604

WOKA 3201
Chemistry: WC 17Co
Generates coatings with high resistance to sliding wear, abrasion and fretting. Oxidation and corrosion resistance is low.
Coatings can be used at service temperatures up to 480 °C (900 °F).

SULZER
Sulzer Metco
WOKA 3202
Chemistry: WC 17Co
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000, HV 2000 UTP Top Gun
Coatings can be used at service temperatures up to 480 °C (900 °F). This product is optimized for use with.

WOKA 3203
Chemistry: WC 17Co
Coatings can be used at service temperatures up to 480 °C (900 °F).

Diamalloy 5826
Chemistry: WC 17Co
Higher toughness and fretting resistance than carbide coatings with a 12% Co resulting from the higher cobalt levels. Resists
against abrasion, erosion and sliding wear. Typical applications include aircraft flap tracks, sucker rod couplings, extrusion
dies, exhaust fans, wire drawing capstans and impeller shafts (hard bearings) Not for use at temperatures above 500 ºC (930
ºF) or in corrosive environments.

Metco 73F
Chemistry: WC 17Co
Ideal for hard chrome replacement. High toughness and fretting wear resistance. Produces compressive coatings. Well
bonded, smooth as-sprayed surfaces. Can be ground to high finishes. Applications: landing gear, shifter forks, pump seals,
dump valves, polished rod liners.

SULZER
Sulzer Metco
Diamalloy 2005NS
Chemistry: WC 17Co
Specifications: Boeing BMS 10-67, Type I Chemtronics Op. Man. 5.4.3
de Havilland DHMS C4.19 GE B50TF167, Class A
Pratt Whitney PWA 36331-2 Rolls-Royce MSRR 9507/69
Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt
levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in
corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings,
extrusion dies and exhaust fans.

Diamalloy 2006
Chemistry: WC 17Co
Suitable for hard chrome replacement. Higher toughness and fretting resistance than 12% Co coatings due to higher cobalt
levels. For protection against sliding wear, hammer wear, abrasion and fretting. Do not use above 500ºC (930ºF) or in
corrosive media. Applications: mid-span stiffeners (gas turbine engine blades), aircraft flap tracks, sucker rod couplings,
extrusion dies and exhaust fans.

WOKA 3701
Chemistry: WC 20CrC 7Ni
Generates dense, smooth coatings with excellent oxidation and corrosion resistance. Coatings can be used at service
temperatures up to 500 °C (930 °F).

WOKA 3702
HVOF Guns: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
temperatures up to 500 °C (930 °F). This product is optimized for use with.

SULZER
Sulzer Metco
WOKA 3703

WOKA 3704

Sulzer Metco 5803

Morphology: Blend

Sulzer Metco 5803-1

Morphology: Blend

SULZER
Sulzer Metco
WOKA 3301
Chemistry: WC 10Ni
Generates abrasion resistant coatings that are hard and dense and resist oxidation and corrosion. Coatings can be used at
service temperatures up to 480 °C (900 °F).

WOKA 3302
Chemistry: WC 10Ni
Specifications: Sulzer Metco WokaJet®, Sulzer Metco WokaStar®, Praxair / Tafa JP 5000 and HV 2000, UTP Top Gun
service temperatures up to 480 °C (900 °F). This product is optimized for use with.

WOKA 3303
Chemistry: WC 10Ni
service temperatures up to 480 °C (900 °F).

WOKA 3501
Chemistry: WC 17Ni
Distribution of tungsten carbide and nickel is very uniform. Coatings generated are resistant to fretting under impact and
frictional loading at service temperatures up to 480 °C (900 °F). Coatings can be used in radioactive environments.

SULZER
Sulzer Metco
HVOF Spray / Self-Fluxing Powders / Nickel Base
coefficients. Industries commonly using these coatings are agriculture and glass moulding.
Diamalloy 2001
Can be used in the as-sprayed or fused condition. Coatings are dense, hard and essentially oxide free. Very dense self-fluxing
alloy coatings. Readily coalesce during fusing. Resistant to abrasive grains, hard surfaces, cavitation, particle erosion and
fretting. Offers the best corrosion resistance of all the self-fluxing alloys. Applications: cam followers, wear rings and utility
exhaust fans.

Diamalloy 2002
Morphology: Blend
Coatings are very dense and effectively resist wear by abrasive grains, hard surfaces, particle erosion/abrasion and fretting at
temperatures to 540ºC (1000ºF).

SULZER
Sulzer Metco
Electric Arc Wire Spray / Aluminum Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Aluminum coatings
sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. The repair and restoration of aluminum and magnesium
substrates are key applications and are alternatives to flame sprayed aluminum alloys for seal areas. The addition of
silicon improves hardness when exposed to higher temperatures as a result of aging of the aluminum alloy; however,
this aging does not affect coating integrity.
Metco Aluminum AW
Chemistry: Al 99.0%
Wire Size: 1.62 mm (14 gauge)
Morphology: Pure Metal Wire
Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.

1.62 mm (14 gauge):
1031591 15 lb (approx. 6.8 kg) Spool Stock Global
Metco Aluminum
Chemistry: Al 99.0%
Wire Size: 1.62 mm (14 gauge), 2 mm (5/64”) or 2.3 mm (11 gauge)
Specifications: Honeywell Allied Signal FP 5045, Type VI (made to order only)
Volvo PM 819-09 (made to order only)
Resulting coatings are resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.

1.62 mm (14 gauge):
1040882 15 lb (approx. 7 kg) Spool Stock Global
1029052 20 lb (approx. 9 kg) Spool Stock Global
1019408 100 kg (approx. 220 lb) E560 Spool Special Order Europe
1040881 7 kg (approx. 15 lb) Spool Special Order Europe
1002469 7 kg (approx. 15 lb) Wire Basket Reel Special Order Europe
2 mm (5/64”)
EU Metco AlMg
Chemistry: Al 5Mg
Morphology: Alloy Wire
Produces coatings having very good corrosion protection in seawater or weak alkaline solutions. Recommended for use in
offshore applications.

2.3 mm (11 gauge):
1041771 7 kg (approx. 15 lb) 300mm Dia. Spool Special Order Europe
Issued February 2006 AW-1 Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Electric Arc Wire Spray / Aluminum Base (Continued)
Metco SF Aluminum AW
Chemistry: Al 6Si
Coatings are harder but somewhat less corrosion resistant than pure aluminum. Sprays faster than pure aluminum and
produces coatings which are dense and fine in texture. Recommended for machine element repair / restoration of dimension,
aircraft inlet cases and seal area and flange repairs on gearboxes.

1.62 mm (14 gauge):
Sulzer Metco 8234

Chemistry: Al 12Si
Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but
somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium
components, such as aircraft inlet cases, gearbox seals and flanges.

1.62 mm (14 gauge):
EU Metco AlSi
Chemistry: Al 12Si
Produces coatings that are harder and slightly denser than both pure aluminum and Metco SF Aluminum AW wire, but
somewhat less corrosion resistant. Excellent general purpose wire for salvage and restoration of aluminum and magnesium
components, such as aircraft inlet cases, gearbox seals and flanges.

1.62 mm (14 gauge):
SULZER
Sulzer Metco
Electric Arc Wire Spray / Copper Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Copper coatings
thicknesses than coatings applied using other processes. Key applications for aluminum bronze are for repair and
restoration of copper based substrates. Pure copper coatings exhibit excellent electrical conductivity. Some
applications may benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in these
copper based coatings.
Metco Copper AW
Chemistry: Cu 99.8%
Coatings can be used for electrical work (carbon brushes, resistors), replacing copper in copper brazing; decorative coatings
and as protective coatings for drill samples during shipping and handling from oil drilling sites to laboratory.

1.62 mm (14 gauge):
EU Metco Copper
Chemistry: Cu 99.8%

1.62 mm (14 gauge):
1002514 12 kg (approx. 26.5 lb) Wire Basket Reel Special Order Europe
EU Sprabronze® P
Chemistry: Cu 5Al
"Phosphor" type bronze which produces coatings that are not as hard as other Sprabronze materials. Recommended in
applications where a good color match to the substrate material is desirable.

1.62 mm (14 gauge):
1041393 12 kg (approx. 26.5 lb) Spool Special Order Europe
Sprabronze® AA
Chemistry: Cu 9Al 1Fe
Specifications: SNECMA DMR 33.055 (made to order)
Produce dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the strength
and hardness of other bronzes.

1.62 mm (14 gauge):
1002527 12.5 kg (approx. 27.6 lb) Wire Basket Reel Special Order Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Iron based coatings
thicknesses than coatings applied using other processes. Iron based arc coatings are used for salvage and repair of
cast iron, alloyed steel and stainless steel substrates. The addition of carbon results in increased wear and hardness,
while nickel and chromium improves corrosion and oxidation resistance. The addition of molybdenum can also prove
beneficial to corrosion control, as well as improving friction and sliding wear characteristics. Some applications may
benefit from the use of an alternative gas to air to aid in the reduction of oxygen and oxides in the coating.
EU Sprasteel® 80
Chemistry: Fe 0.7Mn 0.80C 0.04P 0.04S
Produces very hard, low shrink, carbon steel coatings.

1.62 mm (14 gauge):
1002455 12.5 kg (approx. 27.6 lb) Spool Special Order Europe
Sulzer Metco 8235

Chemistry: Fe 5Al 2C
Morphology: Composite Wire
Produces surfaces with very good traction and anti-skid characteristics, with high wear resistance.

1.62 mm (14 gauge):
Please Call 25 lb (approx. 11.3 kg) Spool Stock Global
Metcoloy® 2
Chemistry: Fe 13Cr 0.5Si 0.5Ni 0.5Mn 0.35C
Wire Size: 1.62 mm (14 gauge), 2 mm (5/64”)
Specifications: Honeywell Allied Signal FP 5045, Type V (made to order)
Rolls Royce OMAT 3/277A
High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for
machine element work.

1.62 mm (14 gauge):
1002524 12.5 kg (approx. 27.6 lb) Wire Basket Reel Special Order Europe
1.62 mm (14 gauge) Copper Coated for Enhanced Conductivity:
1041093 15 kg (approx.33 lb) Large Rim Spool Special Order Europe
1002477 250 kg (approx.550 lb) Production Pack Special Order Europe
2 mm (5/64”) Copper Coated for Enhance Conductivity:
1002472 15 kg (approx. 33 lb) Large Rim Spool Special Order Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base (Continued)
Metcoloy® 5
Chemistry: Fe 18Cr 8.5Mn 5Ni 1Si 0.15C
Specifications: Honeywell Allied Signal FP 5045, Type IV (made to order)
Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability.

1.62 mm (14 gauge):
Sulzer Metco 8295

Chemistry: Fe 29Cr 3.7B 1.25Si
Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to
927°C (1700°F). High chrome-like finishes can be obtained by grinding and lapping.

1.62 mm (14 gauge):
EU Metcoloy® 4
Chemistry: Fe 17Cr 12Ni 2.5Mo 2Mn 1Si 0.08C
Type 316 austenitic stainless steel wire.

1.62 mm (14 gauge):
Sulzer Metco 8222

Chemistry: Fe 28Cr 5C 1Mn
High chromium stainless steel wire. Excellent abrasion wear resistance and fair corrosion resistance. High hardness material.
Applications: machine element repair or restoration of dimension for agricultural, paper, printing, textile manufacture or power
generation components.

1.62 mm (14 gauge):
SULZER
Sulzer Metco
Electric Arc Wire Spray / Iron Base (Continued)
Sulzer Metco 8223

Chemistry: Fe 21Mo 2C 1B
Low-cost alternative for molybdenum having high interparticle cohesive bond strength compared to pure molybdenum.
Applications: piston rings, synchronizer rings, transmission ring gears, piston shafts.

1.62 mm (14 gauge):
Sulzer Metco 8297

Chemistry: Fe 14Cr 5Ni 1.5B 1Si (30 (25WC / 5TiC)
Produces hard, partially amorphous coatings that are corrosion and abrasive wear resistant, with service temperatures of up to
538°C (1000°F).

1.62 mm (14 gauge):
SULZER
Sulzer Metco
Electric Arc Wire Spray / Molybdenum Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Molybdenum based
coatings sprayed using this process have excellent machinability, low internal coating stresses and can be sprayed to
greater thicknesses than coatings applied using other processes. Molybdenum based arc coatings produce hard
surfaces that are resistant to abrasion, galling and scuffing and exhibit a very low coefficient of friction.
Sulzer Metco 8228

Chemistry: Mo 99.9+
Morphology: Pure metal wire
Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good
resistance to abrasion and high resistance to galling and scuffing. Similar to Metco Sprabond.

1.62 mm (14 gauge):
EU Sprabond®
Chemistry: Mo 99.9+
Recommended for sliding wear applications where a low coefficient of friction is required, particularly against iron. Offers good
resistance to abrasion and high resistance to galling and scuffing.

1.62 mm (14 gauge):
1002480 23 kg (approx. 50 lb) 300 mm Dia. Spool Special Order Europe
SULZER
Sulzer Metco
Electric Arc Wire Spray / Nickel Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost. Coatings sprayed
using this process have excellent machinability, low internal coating stresses and can be sprayed to greater
thicknesses than coatings applied using other processes. Applications for these materials include the repair and
restoration of nickel based components, including superalloy components when a wire of similar chemistry is chosen
as the coating material. Other applications are as bond coats for thermal barrier materials and coatings to combat
oxidation and hot corrosion.
Sulzer Metco 8400

Chemistry: Ni 5Al
Specifications: GE B50TF56S11, Class A GE Std. Practice 70-49-38 (material only)
Honeywell Allied Signal FP 5045, Type XV Pratt Whitney PWA 36937
Rolls Royce OMAT 3/229A
Primarily used as a bond coat. Suitable for dimension restoration on nickel and nickel alloys. Resists oxidation.

1.62 mm (14 gauge):
1034855 400 lb (approx. 180 kg) Production Pack Special Order Global
Sulzer Metco 8443

Chemistry: Ni 18Cr 6Al 2Mn
Specifications: GE B50TF119 GE Std. Practice 70-49-39 (material only)
Rolls Royce OMAT 3/271
High temperature resistance to oxidation and corrosion and self bonding. Undercoat for final coatings of ceramics.
Recommended for salvage and build-up of worn or mismatched parts.

1.62 mm (14 gauge):
Sulzer Metco 8625

Chemistry: Ni 21Cr 9Mo 4(Ta+Nb)
Similar to Inconel 625. Superalloy wire intended for restoration of worn or mismachined Inconel 625 components. Oxidation
and corrosion resistant up to 1000ºC (1850ºF). Excellent resistance to sea water, with high bond strength and fast build-up
rates. Quality finishes readily obtained from machining or grinding. Applications: Machine element repair and dimensional
restoration for agricultural, petrochemical, maritime or power generation components. (Inconel is a registered trademark of
INCO)

1.62 mm (14 gauge):
SULZER
Sulzer Metco
Electric Arc Wire Spray / Nickel Base (Continued)
Sulzer Metco 8276

Chemistry: C 276 Ni Alloy — Ni 16Cr 15.5Mo 3.8W 5.5Fe
Similar to Hastelloy 276. Resists attack by strong acids (ex: sulfuric, hydrochloric) and organic acids. Recommended for repair
and restoration of components in severe corrosive environments. (Hastelloy is a registered trademark of Haynes International
Inc.)

1.62 mm (14 gauge):
Metco 470 AW
Chemistry: Ni 25Fe 15Cr
Self-bonding. For use as a bond-coat and general repair on annealed or hardened carbon or alloy steels, aluminum, nickel,
cast iron, titanium, Kovar®*, columbium and tantalum.
(*Kovar is a registered trademark of Carpenter Technologies Corporation)

1.62 mm (14 gauge):
1002528 12.5 kg (approx. 27.6 lb) Spool Special Order Europe
Sulzer Metco 8447

Recommended for salvage and build-up of both machinable and grindable carbon steels. Wear and particle resistance. Used
for high strength and low-shrink coating requirements and self-bonding.

1.62 mm (14 gauge):
SULZER
Sulzer Metco
Electric Arc Wire Spray / Tin Base
The benefits of electric arc wire spray are high spray rates combined with low consumable cost and the resulting
coatings have excellent machinability, low internal coating stresses and can be sprayed to greater thicknesses than
coatings applied using other processes. Typical applications for tin based electric arc wire coatings are as a material
that can be readily soldered for electrical connections and as a protective surface that is resistant to the effects of
certain foodstuffs. In addition, certain tin based alloys are suitable as a replacement for lead in certain bearing
applications.
Sprababbitt® A
Chemistry: Sn 7.5Sb 3.5Cu 0.25Pb
Coatings are dense and particularly suitable for high speed and heavy duty bearings.

1.62 mm (14 gauge):
SULZER
Sulzer Metco
Electric Arc Wire Spray / Titanium Base
coatings applied using other processes. Titanium based materials can be used for corrosion resistance and as a
biologically compatible material in medical implant applications.
Metco Titanium
Chemistry: Ti 99.8+
Recommended as a corrosion resistant coating material or for medical implant applications. May be used as a bond coat for
hydroxylapatite coatings.

1.62 mm (14 gauge):
1006415 20 lb (approx. 9 kg) Spool Special Order Global
SULZER
Sulzer Metco
Electric Arc Wire Spray / Zinc Base
coatings applied using other processes. Zinc materials provide sacrificial corrosion protection for a wide range of
applications, including large structures such as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich
phase provides cathodic protection to noble substrates, such as steel, while the aluminum rich phase allows passive
protection against corrosive, atmospheric environments. The maximum service temperature of Zn/Al is 315 °C (600 °F).
Metco Zinc AW
Chemistry: Zn 99.9% +
Wire Size: 1.62 mm (14 gauge) or 2 mm (5/64”)
Used for the protection of iron and steel against corrosion both in atmosphere and when immersed in either fresh or salt water.
Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that
will be painted.

1.62 mm (14 gauge):
1031601 500 lb (approx. 226 kg) Production Pack Stock Global
2 mm (5/64”):
Metco Zinc
Wire Size: 1.45 mm (15 gauge), 2 mm (5/64”) or 2.3 mm (11 gauge)
Small uncoated areas are protected electrolytically by zinc better than aluminum. Recommended as a primer on surfaces that
will be painted.

1.62 mm (14 gauge):
1002992 100 kg (approx. 220 lb) Drum Special Order Europe
1002510 250 kg (approx. 550lb) Drum Special Order Europe
2 mm (5/64”):
2.3 mm (11 gauge):
EU Metco Zn/Al
Chemistry: 85Zn 15Al
Wire Size: 1.62 mm (14 gauge), 2.3 mm (11 gauge)
Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric
corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted. Not recommended for
use with Sulzer Metco SmartArc® or ValuArc™ systems.

1.62 mm (14 gauge):
2.3 mm (11 gauge):
SULZER
Sulzer Metco
Combustion Wire Spray / Aluminum Base
Aluminum coatings provide protection against corrosive atmospheric environments. Aluminum silicon coatings are
used for repair and restoration of aluminum based substrates and for low temperature abradable seal applications in
compressors. The addition of silicon in the aluminum alloy provides improved machining capability over coatings of
pure aluminum. Coating hardness will vary with application temperature and during the service life of the coating;
however this will not affect the integrity of the coating structure.
Metco Aluminum
Chemistry: Al 99.0%
Wire Size: 1.45 mm (15 gauge), 2 mm (5/64”), 2.3 mm (11 gauge), 3.2 mm (1/8") or 4.8 mm (3/16")
Specifications: Honeywell Allied Signal FP 5045, Type VI (made to order only)
Resistant to atmospheric, chemical and heat corrosion. Coatings are also electrical and heat conductive.

1.45 mm (15 gauge):
1030506 50 lb (approx. 22.7 kg) Coil Stock Global
1002454 7 kg (approx. 15.4 lb) Wire Basket Reel Special Order Europe
2 mm (5/64”):
3.2 mm (1/8”):
1002494 25 kg (approx. 55 lb) Coil Special Order Europe
4.8 mm (3/16”):
Metco SF Aluminum
Chemistry: Al 6Si
Wire Size: 3.2 mm (1/8")
Specifications: Honeywell Allied Signal FP 5045, Type VIII (made to order only)
SNECMA DMR 33.053 (made to order only)
Coatings are harder but somewhat less corrosion resistant than pure Al coatings. SF aluminum sprays faster than Aluminum
and produces coatings that are denser and finer in texture.

3.2 mm (1/8”):
EU Metco SF-NS Aluminum

Chemistry: Al 6Si
Coatings are harder but somewhat less corrosion resistant than pure aluminum coatings. SF aluminum sprays faster than
aluminum and produces coatings that are denser and finer in texture.

3.2 mm (1/8”):
Issued February 2006 CW-1 Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Combustion Wire Spray / Copper Base
Coatings of pure copper provide good conductivity for electrical applications. Copper alloy coatings are used for
machine element work, salvage, repair and restoration of copper based substrates. If the coating is applied to a steel
substrate, sealing is recommended to minimize the possibility of a galvanic reaction of the coating with the substrate.
Metco Copper
Chemistry: Cu 99.8%

3.2 mm (1/8”):
Sprabronze® AA
Chemistry: Cu 9Al 1Fe
Wire Size: 3.2 mm (1/8") or 4.8 mm (3/16")
Produces dense, wear resistant coatings which are especially good for machine element work. Coatings have twice the
strength and hardness of other bronzes.

3.2 mm (1/8”):
1002504 12.5 kg (approx. 27.5 lb) Coil Special Order Europe
4.8 mm (3/16”):
Sprabronze® TM
Chemistry: Cu 40Zn 0.8Sn 0.75Fe 0.24Mn
Tobin type bronze which is widely used for metallizing work. More difficult to machine than Sprabronze AA.

3.2 mm (1/8”):
SULZER
Sulzer Metco
Combustion Wire Spray / Iron Base
Sulzer Metco Sprasteel® products are carbon and low alloy steel wires appropriate for general purpose wear
applications. Higher Sprasteel numbers have higher carbon content and, therefore, higher hardness and wear
resistance. Carbon difference will effect coating hardness and wear resistance. LS designation indicates “low shrink”.
The Metcoloy® brand of wire materials are stainless steel alloys. All of these products are appropriate for general
restoration, salvage and build-up of worn and mis-machined components, with harder alloys providing additional wear
resistance.
EU Sprasteel® 25
Coatings are more wear resistant than those of Sprasteel 10 with a high shrink rate

3.2 mm (1/8”):
EU Sprasteel® 80
Produces very hard, low shrink, carbon steel coatings.

3.2 mm (1/8”):
Sprasteel® LS
Chemistry: Fe 4Ni 2Mn 1.5Mo 1.5Cr 0.04C 0.03P 0.03S
Specifications:
Premium steel. Most versatile and satisfactory metallizing steel available for applications where the coatings must be
machined. Thicker build-up. Less prone to shrinkage cracks.

3.2 mm (1/8”):
SULZER
Sulzer Metco
Combustion Wire Spray / Iron Base (Continued)
Metcoloy® 2
Chemistry: Fe 13Cr 0.5Si 0.5Ni 0.5Mn 0.35C
Wire Size: 2.3 mm (11 gauge), 3.2 mm (1/8") or 4.8 mm (3/16")
Specifications: Honeywell Allied Signal FP 5045, Type V (made to order only)
High chromium stainless steel wire. Excellent wearing qualities and fair corrosion resistance. The best all-purpose steel for
machine element work.

2.3 mm (11 gauge):
3.2 mm (1/8”):
4.8 mm (3/16”):
Metcoloy® 4
Chemistry: Fe 17Cr 12Ni 2.5Mo 2Mn 1Si 0.08C
Wire Size: 3.2 mm (1/8") or 4.8 mm (3/16“)
Type 316 austenitic stainless steel wire.

3.2 mm (1/8”):
4.8 mm (3/16”):
Metcoloy® 5
Chemistry: Fe 18Cr 8.5Mn 5Ni 1Si 0.15C
Wire Size: 3.2 mm (1/8") or 4.8 mm (3/16")
Specifications: Honeywell Allied Signal FP 5045, Type V (made to order only)
Austenitic, low carbon stainless steel. Resists corrosion and has low shrinkage and good machinability.

3.2 mm (1/8”):
4.8 mm (3/16”):
EU Metcoloy® 1
Chemistry: Fe 18Cr 8Ni 2Mn 0.75Si 0.08C 0.03P 0.03S
Wire Size: 3.2 mm (1/8") or 4.8 mm (3/16”)
Very low carbon stainless steel material with good wear properties and high corrosion resistance. Produces excellent machine
finish.

3.2 mm (1/8”):
4.8 mm (3/16”):
SULZER
Sulzer Metco
Combustion Wire Spray / Lead Base
Lead based coatings provide a self-lubricating bearing surface and exhibit good resistance to acids and other strong
reagents. If used on steel substrates, the use of a sealer is recommended to minimize the effects of a galvanic
reaction of the coating with the substrate. Customers considering the use of these materials are strongly advised to
research local regulations on the transportation, handling and processing of materials containing lead. Similar
materials that are tin based may be an acceptable alternative to lead based materials.
EU Sprababbitt® L
Chemistry: Pb 12.5Sb 9.2Sn 0.5Cu
Coatings provide good conformity and run-in conditions in applications with relatively low load-bearing stresses and moderate
temperatures.

3.2 mm (1/8”):
1006313 12 kg (approx. 26.5 lb) Coil Special Order Europe
SULZER
Sulzer Metco
Combustion Wire Spray / Molybdenum Base
Molybdenum based wire coatings produce hard, lubricious surfaces that are resistant to abrasion, galling and scuffing
and exhibit a very low coefficient of friction. These characteristics are the result of of molybdenum oxide formation on
the surface. Key applications for this material are for automotive and other transportation equipment components.
EU Sprabond®
Chemistry: Mo 99.9%
Wire Size: 1.45 mm (15 gauge), 2.3 mm (11 gauge) or 3.2 mm (1/8"),

Specifications: Honeywell Allied Signal FP 5045, Type I (made to order only)
Coatings are self-lubricating. Applications: synchron rings, shifter forks and piston rings.

1.45 mm (15 gauge”):
1002479 12.5 kg (approx. 27.5 lb) 300 mm Dia. Spool Special Order Europe
2.3 mm (11 gauge):
Not wrapped in paper
3.2 mm (1/8”):
Packed in plastic in 300 kg drums
Packed in 300 kg drums, not wrapped in paper
Special, brite finish
SULZER
Sulzer Metco
Combustion Wire Spray / Nickel Base
Applications for nickel aluminum based wires include salvage and repair of nickel based substrates and as a self-
bonding, oxidation resistant, bond coat for other coating materials such as thermal barriers and abradables. Nickel
copper based materials (Monel) is used for corrosion prevention in various non-acidic environments. When used on
steel substrates, Monel materials should be sealed for best results.
Metco Nickel
Chemistry: Ni 99.7%
Can be used for restoration and coating of machine elements such as pump components, seal rings and valve components
where nickel is corrosion resistant within the service environment.

3.2 mm (1/8”):
1006307 25 lb (approx. 11.3 kg) Coil Special Order Global
Metco 405-1
Chemistry: Ni 20Al
Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to
oxidation, high temperature and temperature changes.

3.2 mm (1/8”):
Metco 405NS
Chemistry: Ni 20Al
Specifications: AWS C.25/C.2.25 GE B50TF69, Class A
Honeywell M3952 Honeywell Allied Signal FP 5045AB, Type II
Volvo PM 819-08
Better self-bonding material than molybdenum wire, particularly with regards to strength. Coatings are dense, resistant to
oxidation, high temperature and temperature changes.

3.2 mm (1/8”):
Metco 402
Chemistry: Ni 20Al 20Fe 4Cr 4 other
Especially developed to produce thin, self-bonding, hard "stainless" coatings with good wear, corrosion and oxidation
resistance.

3.2 mm (1/8”):
1000440 10 lb (approx. 4.5 kg) Coil Special Order Global
SULZER
Sulzer Metco
Combustion Wire Spray / Nickel Base (Continued)
EU Metco Monel
Chemistry: Ni 30Cu
Used for corrosion protection against brine or lye solutions; however should not be used in acidic environments. Easily finished
after coating.

3.2 mm (1/8”):
1002468 12.5 kg (approx.27.5 lb) Coil Special Order Europe
EU Metcoloy® 33
Chemistry: Ni 22.5Fe 16Cr 1.5Si
Particularly suitable for applications where resistance to heat corrosion is required.

3.2 mm (1/8”):
1002465 25 kg (approx.55 lb) Coil Special Order Europe
SULZER
Sulzer Metco
Combustion Wire Spray / Silver Base
Silver alloy wire coatings produce somewhat soft, ductile and malleable surfaces that are good conductors of heat and
electricity.
Silvaloy
Chemistry: 30Ag 38Cu 32Zn
Specifications: AWS BAG-20 GE B20A4
Silvaloy alloy used as a soft abradable material in the compressor section of turbine engines, or for electrical contact surfaces.
(Silvaloy is a trademark of Wolverine Joining Technologies)

3.2 mm (1/8”):
1036346 Sold by the Troy Ounce Special Order Global
SULZER
Sulzer Metco
Combustion Wire Spray / Tin Base
Tin based coating materials are generally used for soft bearing applications and solderable surfaces for electrical
connections and in the food industry to combat the corrosive effects of certain foodstuffs. As a result of it’s low melting
point, tin based materials can be sprayed onto non-metallic substrates such as wood and plaster.
Metco Tin
Chemistry: Sn 99.9%
Block tin wire. Applications: protection of food vessels, repair of glass-lined tanks and solderable surfaces for electrical
connections.

3.2 mm (1/8”):
1002488 12 kg (approx. 26.5 lb) Coil Special Order Europe
Sprababbitt® A
Chemistry: Sn 7.5Sb 3.5Cu 0.25Pb
Wire Size: 3.2 mm (1/8") or 4.8 mm (3/16")
Coatings are dense and particularly suitable for high speed and heavy duty bearings.

3.2 mm (1/8”):
1002486 12 kg (approx. 26.5 lb) Large Rim Spool Special Order Europe
4.8 mm (3/16”):
SULZER
Sulzer Metco
Combustion Wire Spray / Zinc Base
Zinc materials provide sacrificial corrosion protection for a wide range of applications, including large structures such
as bridges and other infrastructures. In zinc aluminum coatings, the zinc rich phase provides cathodic protection to
noble substrates, such as steel, while the aluminum rich phase allows passive protection against corrosive industrial
atmospheric environments. The maximum service temperature of Zn/Al is 315 °C (600 °F).
Metco Zinc
Wire Size: 1.45 mm (15 gauge), 2 mm (5/64"), 2.3 mm (11 gauge), 3.2 mm (1/8"), 4 mm (5/32") or 4.8 mm (3/16")
Small uncoated areas are protected electrolytically by zinc better than aluminum. Can be used as a primer on surfaces that will
be painted.

1.45 mm (15 gauge):
2 mm (5/64”):
2.3 mm (11 gauge):
3.2 mm (1/8”):
1002493 25 kg (approx. 55. lb) Large Rim Spool Special Order Europe
4 mm (5/32”):
1002508 25 kg (approx. 55. lb) Coil Special Order Europe
4.8 mm (3/16”):
1002492 25 kg (approx. 55. lb) Coil Special Order Europe
EU Metco Zn/Al
Chemistry: 85Zn 15Al
Wire Size: 2.3 mm (11 gauge) or 3.2 mm (1/8")
Coatings provide better corrosion protection than pure zinc. Used to protect iron and steel structures against atmospheric
corrosion and in fresh or salt water environments. Recommended as a primer for surfaces to be painted.

2.3 mm (11 gauge):
3.2 mm (1/8”):
1002529 25 kg (approx. 55. lb) Large Rim Spool Special Order Europe
SULZER
Sulzer Metco
Auxiliary Supplies / Sealers
Sealants are materials that penetrate the pores of thermal spray coatings. Once dried and cured, these sealants form a
protective barrier to gases and liquids. This is especially important in situations where a galvanic potential between the
coating and the substrate is a concern. Sealers are often recommended for porous coating systems, such as ceramics,
that will be used in liquid or atmospheric chemical environments, and for metallic coatings that have higher nobility than
the substrate. Coatings that are anodic with respect to the substrate may be sealed to improve coating service life.
Metcoseal® AP
Size: 0.95 liter (1 quart) or 1 liter (1.06 quart)
Processes: Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire
Air drying phenolic sealer. High resistance to most organic chemicals except alkalis. Good continuous heat resistance at 145 -
205°C (300 - 400°F) and intermittently at 205 - 260°C (400 - 500°F).

1030510 1 quart (approx. 0.95 liter) Can Stock Global
1002891 1 liter (approx. 1.06 quart) Can Special Order Europe
Metcoseal® APT Thinner (for AP)

Size: 0.946 liter (1 quart) or 1 liter (1.06 quart)
Thinner used to remove / thin Metcoseal AP.

1030511 1 liter (approx. 1.06 quart) Can Special Order Europe
Metcoseal® ERS
Size: 0.95 liter (1 quart), 2 component kit
Two component, epoxy based sealer with no volatile organic compounds (VOC). Resistant to inorganic and organic acids,
bases, alkalis, water and many organic solvents. Recommended for more severe environments. Dielectric strength: 440
volts/mil. Can be heated to 40º C (100º F) to increase penetration and reduce viscosity. Good heat resistance to 150ºC
(360ºF).

1001607 1 pint (approx. 0.47 liter) per component, Stock Global
2 components per kit
Metcoseal® SA
Size: 3.8 liter (1 gallon) or 4 liter (1.06 gallon)
Air drying, silicone resin containing aluminum flake. Excellent sealer for atmospheric exposure to 480ºC (900ºF).

1030446 1 gallon (approx.3.8 liter) Can Stock Global
1002895 4 liter (approx. 1.06 gallon) Can Special Order Europe
Issued February 2006 AUX-1 Sulzer Metco Thermal Spray Materials Guide
SULZER
Sulzer Metco
Auxiliary Supplies / Sealers (Continued)
Metcoseal® URS
Size: 0.95 liter (1 quart), single component kit
Single component urethane sealer with only 4g/l volatile organic compounds (VOC). Resistant to inorganic and organic acids,
water, alkalis, solvents and aromatic hydrocarbons. Low-cost all purpose sealer; dielectric strength: 250 volts/mil. Good
resistance to 200ºC (400ºF).

Metco 185 Sealer

Size: 0.45 kg (1 lb) sticks
Inert, petroleum base, microcrystalline wax for sealing and lubrication of sprayed coatings. Resistant to salt, fresh water, most
acids and bases but not to hydrocarbons and solvents. Melts at 85º C (185º F).

1000022 1 lb (approx.0.45 kg) Stick Stock Global
SULZER
Sulzer Metco
Auxiliary Supplies / Masking Materials
Masking tapes and liquid masking compounds prevent the adherence of the coating on those surfaces where it is not
required. They are designed to withstand the temperatures and particle impact associated with thermal spray
processes. When choosing masking materials for the HVOF process, the effects of exceptionally high particle impact
must be considered. Adhesive tapes are convenient for simple geometries. Liquid masking compounds can be used
on geometries that are more complex. These masking materials are not appropriate for ChamPro® spray processes.
Metco Anti-bond
Size: 0.95 liter (1 quart)
Prevents undesirable bonding of particles deposited using the ThermoSpray, Metallizing and Plasma process. Water soluble.

Metco Masking Compound

Processes: Air Plasma, Combustion Powder, Combustion Wire
Easy to apply and remove. Will not run or bleed when heated. Prevents bonding in low energy coating systems. Water based.

1000021 1 quart (approx. 0.95 liter) Can Special Order Global
Metco Super Spray Mask

Processes: Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Versatile, easy to use, solvent-soluble masking compound.

1000598 1 quart (approx. 0.95 liter) Can Special Order Global
Flame Spray Masking Tape

Size: 25.4 mm x 32.9 m (1 in. x 36 yards)
Prevents undesirable bonding of hot particles. Double-face tape made with a high-grade, heat-resistant fabric, coated on both
sides with a high temperature, pressure sensitive silicone adhesive.

1000427 Roll Special Order Global

Size: 38 mm x 32.9 m (1.5 in. x 36 yards)

SULZER
Sulzer Metco
Auxiliary Supplies / Masking Materials (Continued)

Size: 51 mm x 32.9 m (2 in. x 36 yards)

HP Flame Spray Masking Tape

Size: 25.4 mm x 32.9 m (1 in. x 36 yards)
Processes: Air Plasma, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
High performance masking tape that provides greater protection capabilities for all flame spray processes. Easy to use with an
easily remove crepe paper release liner for ease of handling

EU AMDRY T-3325
Size: 25 mm x 33 m (0.98 in. x 36 yards)
Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive.

1002836 Roll Special Order Europe
EU AMDRY T-3350
Size: 50 mm x 33 m (2 in. x 36 yards)
Masking tape to prevent the undesirable bonding of hot particles. Coated on both sides with a high temperature adhesive.

EU AMDRY AL-3325
Size: 25 mm x 33 m (1 in. x 36 yards)
Processes: Air Plasma, HVOF
Adhesive masking tape with aluminum foil and increased temperature resistance for air plasma and HVOF-spraying.

SULZER
Sulzer Metco
Auxiliary Supplies / Cleaning (Blast) Media
Relatively coarse, sharp clean abrasives are required for to prepare substrate surfaces for thermal spray applications.
Aluminum oxide grit (Metcolite®) is recommended for surfaces with a hardness of Rc 40 or greater. The resulting
surface profile is determined by the size of the grit, which should be appropriately chosen for the application. Grit
blasted surfaces should be properly cleaned prior to coating to insure proper bonding of the coating.
EU Metcolite® 14
Size: 14 grit
Processes: Air Plasma, ChamPro, Combustion Powder, Combustion Wire, Electric Arc Wire, HVOF
Aluminum oxide blast abrasive developed for optimum hardness and durability. Particles are blocky and sharp-edged.

Metcolite® C
Size: 20 grit

1036437 400 lb (approx. 181 kg) Drum Stock Global
Metcolite® F
Size: 24 grit

EU Metcolite® F36
Size: 36 grit

Metcolite® VF
Size: 54 grit

SULZER
Sulzer Metco
Notes
Issued February 2006 Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Notes
Issued February 2006 Sulzer Metco Thermal Spray Materials Guide

SULZER
Sulzer Metco
Advanced Technology Solutions and Services
Perfect Solutions through Optimum Materials and Innovative Technologies
Sulzer Metco is a global leader in surface engineering solutions and services offering:
• A broad range of thermal spray, thin film and other advanced surface technology equipment,
integrated systems and materials
• Specialized coating and surface enhancement services
• Manufactured components for the turbine, automotive and other industries
• Customer support services
Sulzer Metco provides a comprehensive manufacturing, distribution and service network, catering
to aerospace, power generation, automotive and other strategic growth industries.
To take control of your surface engineering challenges, contact your Sulzer Metco sales office,
visit our website at www.sulzermetco.com or email us at info@sulzermetco.com.
Sulzer Metco (US) Inc. Sulzer Metco Management AG Sulzer Metco (Japan) Ltd.
1101 Prospect Avenue Zürcherstrasse 12 3-4-2 Hikawadai, Nerima-ku
Westbury NY 11590 Building 211 Tokyo 170-0084
USA CH-8401 Winterthur Japan
Tel. +1 516 334 1300 Switzerland Tel. +81 359 203 302
Fax +1 516 338 2414 Tel. +41 52 262 30 02 Fax +81 359 203 512
Fax +41 52 262 01 66
Sulzer Metco (US) Inc. Sulzer Metco (Singapore) Pte. Ltd.
West Coat Distribution Sulzer Metco Europe GmbH 2 Loyang Lane
615 N. Berry Street Am Eisernen Steg 18 # 06-02
Unit C D-65795 Hattersheim Singapore 508913
Brea, California 91821 Germany Tel. +65 6545 0870
USA Tel. +49 6190 8090 Fax +65 6545 0816
Tel. +1 714 990 2847 Fax +49 6190 3009
Fax +1 714 990 2647 Sulzer Metco Surface Technology
Sulzer Metco (Switzerland) AG (Shanghai) Co. Ltd.
Sulzer Metco (Canada) Inc. Rigackerstrasse 16 666 Min Bei Road, Minhang
10108 114 Street CH-5610 Wohlen Shanghai 201107
Fort Saskatchewan Switzerland People’s Republic of China
Alberta T8L4R1 Tel. +41 56 618 81 81 Post Code: 201 107
Canada Fax +41 56 618 81 00 Tel. +86 21 6221 2509
Tel. +1 780 992 5283 Fax +86 21 6221 7685
Fax +1 780 992 5275 Sulzer Metco WOKA GmbH
Im Vorwerk Sulzer Metco Australia Pty Ltd
Sulzer Metco (US) Inc. D-36456 Barchfeld 2/89 Gow Street (P.O. Box 307)
Sales Latin America Germany Padstow NSW 2211
13899 Biscayne Blvd #229 Tel. +49 (0)3 69 61 861-0 Australia
North Miami Beach, Florida 33181 Fax +49 (0)3 69 61 861-0 Tel. +61 2 9796 2011
USA Fax +61 2 9790 0304
Tel. +1 305 341 3525 Sulzer Metco OSU GmbH
Fax +1 305 341 3526 Weseler Straße 1
D-47169 Duisburg
Germany
Tel. +49 (0)203 54411 0
Fax +49 (0)203 54411 28
www.sulzermetco.com • info@sulzermetco.com
Information is subject to change without prior notice. Copyright © 2006 Sulzer Metco — All rights reserved.

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Thermal Spray Materials Guide

Issued February 2006

Thermal Spray Materials Guide

Chemical Symbols Used In This Guide

Issued April 2005 i Sulzer Metco Thermal Spray Materials Guide

Thermal Spray Materials Guide

How to Use This Guide

In this example, a click on the link

Section Heading Color Page Number Prefix

General Information, Contents and Indexes: None (Roman numerals)

Air Plasma Spray Materials: AP

HVOF (High Velocity Oxy-Fuel) Materials: HVOF

Electric Arc Wire Materials: AW

Combustion Wire Materials: CW

Auxiliary Materials: AUX

Issued December 2005 ii Sulzer Metco Thermal Spray Materials Guide

Customer Specifications Please click on a customer specification entry to go to that product

Specification Material Page Specification Material Page

Alstom Canada Pratt Whitney (continued)

Boeing McDonald-Douglas Chemtronics

Canada Pratt Whitney Chromalloy

Issued February 2006 iv Sulzer Metco Thermal Spray Materials Guide

Customer Specifications Please click on a customer specification entry to go to that product

Specification Material Page Specification Material Page

Alstom Canada Pratt Whitney (continued)

Boeing McDonald-Douglas Chemtronics

Canada Pratt Whitney Chromalloy

Issued February 2006 iv Sulzer Metco Thermal Spray Materials Guide

Customer Specifications (Continued)

Specification Material Page Specification Material Page

Issued February 2006 v Sulzer Metco Thermal Spray Materials Guide

Customer Specifications (Continued)

Specification Material Page Specification Material Page

Honeywell (continued) Honeywell Allied Signal (continued)

Issued February 2006 vi Sulzer Metco Thermal Spray Materials Guide

Customer Specifications (Continued)

Specification Material Page Specification Material Page

Howmet Pratt Whitney (continued)

Customer Specifications (Continued)

Specification Material Page Specification Material Page

Pratt Whitney (continued) Rolls-Royce (continued)

Customer Specifications (Continued)

Specification Material Page Specification Material Page

Rolls-Royce (continued) Rolls-Royce Allison (continued)

Issued February 2006 ix Sulzer Metco Thermal Spray Materials Guide

Customer Specifications (Continued)

Specification Material Page Specification Material Page

SNECMA (continued) Turbomeca (continued)

Issued February 2006 x Sulzer Metco Thermal Spray Materials Guide

Customer Specifications (Continued)

Specification Material Page Specification Material Page

Volvo (continued) Williams

Issued February 2006 xi Sulzer Metco Thermal Spray Materials Guide

Product Index / Alphabetical Please click on an index entry to go to that product

Product Page Product Page Product Page

Product Index / Alphabetical (Continued)

Product Page Product Page Product Page

Product Index / Alphabetical (Continued)

Product Page Product Page Product Page

Product Page Product Page Product Page

Issued February 2006 xv Sulzer Metco Thermal Spray Materials Guide

Product Index / Recommended Processes (Continued)