DATE

14/1/19 15/1/19 16/1/19 17/1/19 18/1/19 19/1/19 20/1/19 21/1/19 22/1/19 23/1/19 24/1/19 25/1/19 26/1/19 27/1/19 28/1/19 29/1/19 30/1/19 31/1/19
NO ITEMS Form Form No FREQUENCY Specifications 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd 1st 2nd 3rd
1 1st paste Density F - GL - 09 EVERY 1 HOUR
2 1st paste Viscosity F - GL - 09 EVERY 1 HOUR
3 1st paste Weight F - GL - 09 EVERY 1 HOUR
4 2nd paste Density F - GL - 09 EVERY 1 HOUR
5 2nd paste Viscosity F - GL - 09 EVERY 1 HOUR
6 2nd paste Weight F - GL - 09 EVERY 1 HOUR
REKOD APPLIKASI PRINTING
7 3rd paste Density F - GL - 09 EVERY 1 HOUR
8 3rd paste Viscosity F - GL - 09 EVERY 1 HOUR
9 3rd paste Weight F - GL - 09 EVERY 1 HOUR
10 4th paste Density F - GL - 09 EVERY 1 HOUR
11 4th paste Viscosity F - GL - 09 EVERY 1 HOUR
12 4th paste Weight F - GL - 09 EVERY 1 HOUR
ITEMS
13 Water Weight F - GL - 08 EVERY 1 HOUR
14 Engobe Density F - GL - 08 EVERY 1 HOUR
15 Engobe Viscosity F - GL - 08 EVERY 1 HOUR
16 Engobe Weight F - GL - 08 EVERY 1 HOUR
17 Glaze Density F - GL - 08 EVERY 1 HOUR
18 Glaze Viscosity F - GL - 08 EVERY 1 HOUR
19 Glaze Weight F - GL - 08 EVERY 1 HOUR
REKOD APPLIKASI GLAZING
20 Fume Density F - GL - 08 EVERY 1 HOUR
21 Fume Viscosity F - GL - 08 EVERY 1 HOUR
22 Fume Weight F - GL - 08 EVERY 1 HOUR
23 Cuci Cabin Engobe F - GL - 08 EVERY 1 HOUR
24 Cuci Cabin Glaze F - GL - 08 EVERY 1 HOUR
25 Cuci Cabin Fume F - GL - 08 EVERY 1 HOUR
26 Suhu jubin F - GL - 08 EVERY 1 HOUR
NO ITEMS Form Form No FREQUENCY
27 Counter Reading at Dryer F - GL - 02 PER GL
28 Counter Reading at Kiln Loading PRODUCTION RECORD CHART
(GLAZING) F - GL - 02 PER GL
29 Process Loss at GL F - GL - 02 PER GL
30 Cleaning squeeze / scrapper for belt N/A DAILY
31 House keeping machine and room DAILY & WEEKLY INKJET N/A DAILY
32 Banding and centered adjustment MAINTENANCE N/A WEEKLY
33 Manual cleaning all print heads N/A WEEKLY
34 Grease bearing boxes N/A QUATERLY
36 Change Bar filter size 10 & 20 N/A QUATERLY
38 Change magnetic pump QUATERLY INKJET PM N/A QUATERLY
40 Change black filter daerator N/A QUATERLY
41 Check and Calibrate the lecture in the thickness laser N/A QUATERLY
42 Electrical panel cleaning N/A MONTHLY
43 Emptied of waste from general suction tube N/A MONTHLY
44 Bar general cleaning N/A MONTHLY
45 Check each fan is working properly MONTHLY ROUTINE MAINTENANCE N/A MONTHLY
46 Check the condition rubber scraper and turn if necessary N/A MONTHLY
47 Check the belt doesn't touch the guide N/A MONTHLY
48 Grease bearing boxes N/A MONTHLY
49 Check emergency securities N/A HALF YEARLY
PREVENTIVE MAINTENANCE 6
51 Calibrate that the height inside and outside bars is the same in all bars N/A HALF YEARLY
MONTHLY
52 Cleaning ink tray and plughole N/A HALF YEARLY
53 Remove the belt and clean the shafts N/A YEARLY
PREVENTIVE MAINTENANCE YEARLY
55 Cleaning ink system N/A YEARLY
GL COMPLIANCE WORKSHEET

NO WORKSHEET TITLE ISO FORM NO REV. NO.

1 REKOD APPLIKASI PRINTING F - GL - 09 1
2 REKOD APPLIKASI GLAZING F - GL - 08 1
3 PRODUCTION RECORD CHART (GLAZING) F - GL - 02 2
FREQUENCY
EACH SHIFT
EACH SHIFT
EACH SHIFT
 REKOD APPLIKASI PRINTING
FORM NO : F - GL - 09
REV NO : 1
USED BY : BOTH PLANT 1 & 2
FREQUENCY : EVERY SHIFT PER GL MACHINE

NO ITEMS Form Form No

1 1st paste Density F - GL - 09
2 1st paste Viscosity F - GL - 09
3 1st paste Weight F - GL - 09
4 2nd paste Density F - GL - 09
5 2nd paste Viscosity F - GL - 09
6 2nd paste Weight REKOD APPLIKASI F - GL - 09
7 3rd paste Density PRINTING F - GL - 09
8 3rd paste Viscosity F - GL - 09
9 3rd paste Weight F - GL - 09
10 4th paste Density F - GL - 09
11 4th paste Viscosity F - GL - 09
12 4th paste Weight F - GL - 09
 FREQUENCY
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
EVERY 1 HOUR
REKOD APPLIKASI GLAZING
USED BY : BOTH PLANT 1 & 2
FREQUENCY : EVERY SHIFT PER GL MACHINE

ITEMS
13 Water Weight
14 Engobe Density
15 Engobe Viscosity
16 Engobe Weight
17 Glaze Density
18 Glaze Viscosity
19 Glaze Weight REKOD APPLIKASI
20 Fume Density GLAZING
21 Fume Viscosity
22 Fume Weight
23 Cuci Cabin Engobe
24 Cuci Cabin Glaze
25 Cuci Cabin Fume
26 Suhu jubin
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
F - GL - 08 EVERY 1 HOUR
 PRODUCTION RECORD CHART (GLAZING)
FORM NO : F - GL - 02
REV NO : 2
USED BY : BOTH PLANT 1 & 2
FREQUENCY : EVERY SHIFT PER GL MACHINE

NO ITEMS Form
27 Counter Reading at Dryer
PRODUCTION RECORD
28 Counter Reading at Kiln Loading CHART (GLAZING)
29 Process Loss at GL
 Form No FREQUENCY
F - GL - 02 PER GL
F - GL - 02 PER GL
F - GL - 02 PER GL
 INKJET MACHINE DAILY CONTROL RECORD
MONTH OF : _______________ INKJET LINE : ____________ YEAR : __________
DATE
TASK DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Cleaning squeeze / scrapper for
1 belt

House keeping machine and

2 room

Banding and centered

3 adjustment

4 Manual cleaning all print heads

CHECKED BY

VERIFIED BY

REMARK IF NECESSARY
 INKJET MACHINE WEEKLY CONTROL RECORD
MONTH OF : _______________ INKJET LINE : ____________ YEAR : __________
DATE
TASK DESCRIPTION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
5 Cleaning thickness laser

Check temperature parameters

6 and cabine overpressure

7 Cleaning filter positive air

CHECKED BY

VERIFIED BY

REMARK IF NECESSARY

INKJET LINE : ______________
ITEM TO SERVICE OR CHECK
INKJET PRINT ( EVERY 4 MONTH )
PREVENTIVE MAINTENANCE
YEAR : ______________
UPCOMING PVM : 23/10/2018
DAY : TUESDAY

SERVICE DONE CONDITION REMARKS

2
Change Bar filter
size 10 & 20
NOT
YES NO OK
ACCEPTABLE

SERVICE DONE CONDITION REMARKS

3
Change magnetic
pump
NOT
YES NO OK
ACCEPTABLE

SERVICE DONE CONDITION REMARKS

4
Change black filter
daerator
NOT
YES NO OK
ACCEPTABLE

INKJET LINE : ______________
ITEM TO SERVICE OR CHECK
INKJET PRINT ( EVERY 4 MONTH )
PREVENTIVE MAINTENANCE
YEAR : ______________
UPCOMING PVM : 24/10/2018
DAY : WEDNESDAY

SERVICE DONE CONDITION REMARKS

1
Grease bearing
boxes
NOT
YES NO OK
ACCEPTABLE

SERVICE DONE CONDITION REMARKS

2
Change Bar filter
size 10 & 20
NOT
YES NO OK
ACCEPTABLE

SERVICE DONE CONDITION REMARKS

3
Change magnetic
pump
NOT
YES NO OK
ACCEPTABLE

SERVICE DONE CONDITION REMARKS

4
Change black filter
daerator
NOT
YES NO OK
ACCEPTABLE
 INKJET PRINT ( MONTHLY )
AUTONOMOUS MAINTENANCE
INKJET LINE : MONTH : YEAR :
ITEM TO SERVICE OR CHECK
SERVICE DONE CONDITION REMARKS CHECKED BY VERIFIED BY

1
Electrical panel
cleaning NOT
YES NO OK
ACCEPTABLE
SIGN DATE SIGN DATE
SERVICE DONE CONDITION REMARKS CHECKED BY VERIFIED BY
Emptied of
2
waste from
general suction NOT
YES NO OK
ACCEPTABLE
tube
SIGN DATE SIGN DATE
SERVICE DONE CONDITION REMARKS CHECKED BY VERIFIED BY

3
Bar general
cleaning NOT
YES NO OK
ACCEPTABLE
SIGN DATE SIGN DATE

CONDITION CHECK CONDITION REMARKS CHECKED BY VERIFIED BY

Check each fan
4 is working
properly YES NO OK
NOT
ACCEPTABLE
SIGN DATE SIGN DATE

CONDITION CHECK CONDITION REMARKS CHECKED BY VERIFIED BY

Check the
5
condition rubber
scraper and turn NOT
YES NO OK
if necessary ACCEPTABLE

SIGN DATE SIGN DATE

CONDITION CHECK CONDITION REMARKS CHECKED BY VERIFIED BY
Check the belt
6 doesn't touch
NOT
the guide YES NO OK
ACCEPTABLE
SIGN DATE SIGN DATE
 INKJET PRINT ( 6 MONTHLY & ANN
PREVENTIVE MAINTENANCE 6 MON
INKJET LINE : ______________ YEAR : _________
INKJET LINE : UPCOMING PVM :
ITEM TO SERVICE OR CHECK

SERVICE DONE CONDITION

1
Check emergency
securities
YES NO OK NOT ACCEPTABLE

SERVICE DONE CONDITION

Calibrate that the
2
height inside and
outside bars is the
same in all bars
YES NO OK NOT ACCEPTABLE

SERVICE DONE CONDITION

3
Cleaning ink tray
and plughole
YES NO OK NOT ACCEPTABLE

PREVENTIVE MAINTENANCE ANN

INKJET LINE : UPCOMING PVM :
ITEM TO SERVICE OR CHECK

SERVICE DONE CONDITION

1
Remove the belt
and clean the shafts
YES NO OK NOT ACCEPTABLE

SERVICE DONE CONDITION

2 Cleaning ink system

YES NO OK NOT ACCEPTABLE