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Abstract
Through experiments conducted on a single cylinder direct injection (DI) diesel engine, effects of exhaust gas recirculatoin (EGR) on
combustion and emission during cold start were investigated. Combustion of first firing cycle can be promoted significantly by
introducing EGR. In experiments, when partially closed choking valve and partially or fully opened EGR valve, peak cylinder pressure
of first firing cycle was about 45% higher than that under normal condition without EGR, and the start of combustion (SOC) was also
much earlier. EGR also had effects on combustion stability. In the case, which kept 50% or 100% opening of EGR valve (OEV) and kept
100% opening of choking valve (OCV), more stable combustion process was achieved when common rail pressure decreased during cold
start. However, excessive amount of EGR led to extreme unstable combustion and even misfiring. Opacity and NO emissions were also
analyzed in detail. In the case with maximum EGR, the lowest average opacity, which was less than 4%, was achieved during initial
several firing cycles of cold start. But in the later phase, excessive amount of EGR led to a great deal of white smoke emission. NO
emission during initial phase of cold start is mainly affected by increase in fuel amount of injection. When combustion became stable
gradually, EGR showed significant effect on NO reduction.
r 2007 Elsevier Ltd. All rights reserved.
Keywords: Cold start; Exhaust gas recirculation (EGR); Combustion; Emissions; Diesel engine
0360-5442/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.energy.2007.10.014
ARTICLE IN PRESS
472 H. Peng et al. / Energy 33 (2008) 471–479
measures to aid ignition during cold start for diesel engine, 2. Experimental apparatus and procedures
especially for engine with divided combustion chamber.
Besides glow plug, many innovative measures have been A naturally aspirated, single cylinder, DI diesel engine
brought forward in last decade. Bielaczyc et al. [1] reduced was used in this investigation. The engine was equipped
emissions of a DI diesel engine by a fuel cut off strategy with a high-pressure common rail fuel injection system.
during the first 5 s of cold starting process. In their results, Table 1 is a list of the engine specifications.
the engine emits 62%, 41% and 58% of CO, HC and PM, Fig. 1 shows a schematic of the test setup in experiments.
respectively, when compared with standard starts. Shen In-cylinder pressure was measured by a water-cooled AVL
et al. [13] improved an IDI diesel engine cold startability 12QP pressure transducer, which used piezoelectric meth-
with the aid of a railplug, which forces ignition of the diesel od. Accuracy of the in-cylinder pressure measurement was
fuel by injecting hot plasma through the fuel injection better than 1%. Exhaust and intake pressure was measured
spray. Sun et al. [14] successfully started a heavy-duty by CYG1609 low-pressure transducer, which used piezo-
diesel engine at an extremely low temperature through resistive method and manufactured by Shuangqiao Sensor
catalytically igniting recirculated exhaust gas. In their in China. Accuracy of the exhaust and intake pressure
catalytically ignited exhaust gas recirculated (EGR) system, measurement was better than 1%. Exhaust temperature
the unburned fuel in the EGR gas is ignited by a catalytic was measured with Nanmac E12-2-K-U thermocouple,
ignitor, and then mixed with the fresh air to elevate the which had response times in the millisecond range. The
temperature of intake charge. Osuka et al. [15] investigated thermocouple installed in exhaust manifold was about
the effects of pilot injection on cold startability of diesel 10 cm apart from exhaust port. Accuracy of the exhaust
engine. Their results showed that starting time and white temperature measurement was 0.375%. Transient exhaust
smoke emission during cold start was reduced through opacity was measured with AVL 439 opacimeter, which
pilot injection. They believed that the cool flame produced had a response time of 100 ms. Accuracy of the opacity
during pilot injection promotes ignition of the later main measurement was 0.1%. Exhaust NO concentration was
injection. measured with Combustion fNOx400 analyzer, which used
EGR is widely used to reduce NOx emission from diesel the chemical luminescence detector (CLD) method. Res-
engines under normal operating conditions, because it ponse time of the fNOx400 analyzer was about 4 ms.
lowers the flame temperature of combustion due to its However, during experiments, its response time was
dilution, thermal, and chemical effects [16–21]. During prolonged to about 50 ms due to an in-line filter, which
normal operations of diesel engine, the recirculated exhaust installed in sample line of the analyzer to filter particulate.
gas is the product of a more complete combustion. Inlet of the sample line of fNOx400 analyzer was about
However, in the case of cold start for diesel engine, the 5 mm apart from exhaust port. Accuracy of the NO
exhaust gas comprises a great deal of unburned hydro-
carbon, fuel vapor, and products of partial oxidation
reaction, which have different effects on combustion when
compared with the product of complete combustion. Liu Table 1
and Karim [22] investigated the effects of residual gas on Specifications of test engine
combustion in engines. Their results showed that residual Bore 135 mm
gas has both positive and negative effects on ignition Stroke 150 mm
depending on its compositions. Residual gas produced by Compression ratio 14.8:1
partial oxidation reaction has mainly kinetic effects, which Displacement 2L
promote ignition, while product of more complete combus- Injection system Common rail
Injection pressure 80 MPa
tion also has significant thermal, diluting effects. Kwon Combustion chamber o
et al. [23] investigated the effects of residual gas on ignition
delay through experiments conducted in a constant volume
combustion bomb. They found that the addition of C2H6
EGR Valve
and C3H8 shortened the ignition delay, while the addition fNOx400
of CO and CO2 had a reverse effect. Analyzer Choking Valve
During cold start of diesel engine, exhaust gas comprises
Test Engine
a great deal of unburned hydrocarbon, fuel vapor, and
Exhaust Gas
Pressure transducer
and Thermocouple
Intake Gas
product of partial oxidation reaction. If these compositions
Cylinder Pressure
Pressure transducer
and Thermocouple
transducer
measurement was 0.2%. An optical shaft encoder with 0.5 3. Experimental results and discussions
crank angle degree (1CA) resolution was installed on the
crankshaft free end and used to measure instantaneous Fig. 2 shows the common rail pressure traces of every
speed of engine. test case during the first 91 cycles of cold start. The
A fraction of exhaust gas was reintroduced into the common rail pressure was controlled with a proportiona-
intake manifold through the EGR pipe. The amount of l–integral–differential (PID) controller. As shown in Fig. 2,
EGR was adjusted by controlling the opening of EGR all the common rail pressure traces have a sharp rise from
valve and choking valve. In order to take advantage of zero in cycle 4 after three cranking cycles. However, first
thermal effects of EGR, inter-cooler was not used in the fuel injection was occurred in cycle 6 due to the injection-
EGR system during cold starting process. In experiments, start pressure of injector (about 30 MPa). As shown in
valve timing and fuel injection timing were kept constant at the expanded view of cycle 6, pressure dropped at the
the values of normal operations. Intake valve opening beginning of injection, and then rose sharply due to the fuel
(IVO) timing was 7 1CA before top dead center (BTDC) of delivery of the pump. The common rail pressure traces
piston, exhaust valve closing (EVC) timing 7 1CA after top were almost identical during the first 40 cycles, and then
dead center (ATDC), and fuel injection timing 20 1CA steadied at 80 MPa after cycle 80. Therefore, the results of
BTDC. Before a test, it was ensured that the temperatures common rail pressure were well repeatable in experiments.
of engine block, cooling-water and oil were equal to There was a damped oscillating process that occurred in
ambient temperature. Only the cold starting processes common rail pressure during cold start (see Fig. 2).
under a normal ambient temperature condition were A maximum overshoot occurred at cycle 10 where common
investigated. The ambient temperature was kept constant rail pressure was 145 MPa while the minimum pressure
at 30 1C, which is considered a normal ambient tempera- occurred at about cycle 33 where common rail pressure was
ture in South China. In order to eliminate other effects on about 45 MPa. Such a significant variation in common rail
combustion and emissions during cold start, fuel injection pressure consequentially resulted in fluctuation in cyclic
pulse width was maintained at 1.4 ms in experiments, and delivery of fuel injection, and thus caused combustion
the engine was under no-load conditions during instability during cold start. Therefore, effects of EGR on
initial phase of cold start. In order to avoid the engine combustion stability can be distinguished by examining the
destruction for excessive speed in experiments, only the combustion process under such fluctuant rail pressure
first 91 cycles’ data were recorded every 0.5 1CA by a data conditions.
acquisition system. At the last recorded cycle of every Fig. 3 gives the traces of peak cylinder pressure versus
test, in which the engine could be started stably, the cycles for each case. It can be seen from this figure that
engine speed was about 1300 rpm. In experiment, an eddy- combustion occurred steadily for each case after several
current braked dynamometer, which was manufactured by cranking cycles, since minor difference took place between
Xiangyi in China, was also used to guarantee the engine peak cylinder pressures of the first 17 cycles for every case.
from destruction for excessive speed. In experiments, However, in case 5, peak cylinder pressure dropped sharply
engine was motored with an electric-motor starter. The to about 3 MPa after cycle 18, which resulted from the
highest cranking speed was about 400 rpm, and the starter
was disengaged when the instantaneous engine speed
achieved a setting value. Here, the setting speed was
430 rpm, which ensured that combustion had taken place in
the engine.
The opening of EGR valve and choking valve for every
test case is listed in Table 2. Here, the opening percentages
of the valve means the angle position of a butterfly valve,
and 0% opening is for closed state, while 100% for fully
opened.
Table 2
Opening of EGR valve and choking valve during experiments
1 0 100
2 50 100
3 100 100
4 100 50
5 100 10
Fig. 2. Common rail pressure during cold start.
ARTICLE IN PRESS
474 H. Peng et al. / Energy 33 (2008) 471–479
Fig. 7. IMEP for cycle 8. Fig. 9. Average exhaust pressure for cycle 7–9.
could have a positive effect on improving opacity of cold during cold start. Consequentially, it can be believed that
start. HC emission during cold start would also reduced due to
NO emission results are presented in Fig. 16. Similarly, the improvement in combustion of the engine.
as shown in Fig. 16, NO emission during cold start was
also divided into four phases.
As shown in Fig. 16, during phase 1, NO emission for 4. Conclusions
every case increased first and then decreased, which
corresponded to the increase and decrease in rail pressure. The effects of EGR on combustion and emissions during
Obviously, the peak NO emission appeared in this phase cold start were investigated through experiments conducted
was caused by the overshoot rail pressure, which caused an on a single cylinder, four-stroke, DI diesel engine. The
increase in cyclic delivery of fuel injection. In phase 2, when major conclusions are as follows:
rail pressure decreased under a certain degree, NO emission
of every case was reduced nearly to zero because 1. Ignition of first firing cycle in cold start can be
combustion was unstable due to the decrease in cyclic fuel significantly promoted by introducing EGR during
delivery. Furthermore, in case 4 and 5, NO emission during cranking cycles before firing. In experiments, when
the subsequent phases was maintain at a very low level, partially closed choking valve and partially or fully
which was almost zero, due to the extreme unstable opened EGR valve, peak cylinder pressure of first firing
combustion in the engine. During phase 3, NO emission cycle was about 45% higher than that under normal
in case 1–3 increased and then decreased again due to the condition without EGR, and the start of combustion
variation of rail pressure. However, the increase and was also much earlier.
decrease in this phase was much less than in previous 2. During initial firing cycles, introducing a certain amount
phases. During phase 4, NO emission of case 1–3 gradually of EGR can promote ignition in the engine. However,
became stable as common rail pressure achieved steady when combustion became stable, excessive amount of
state. As shown in Fig. 16, it was clear that, when EGR would lead to long ignition delay and even
combustion in the engine became more stable in case 1–3 misfiring.
during phase 3 and 4, EGR showed strong effects on NO 3. Appropriate amount of EGR can improve cold start-
emission. That is more amount of EGR would lead to ability of the engine. As cyclic fuel delivery decreased
lower NO emission from the engine. During the last several during cold start in experiments, more stable combus-
cycles of tests, NO emission under 100% OCV and 100% tion can be achieved by keeping 50% or 100% OEV and
OEV condition was about 60% lower than that under 100% OCV when compared with that under normal
normal condition without EGR. condition without EGR.
HC emission was not measured in this investigation 4. Opacity during the initial phase of cold start is reduced
because of device reasons. However, according to the significantly by introducing EGR. More amount of
above analysis, introducing a certain amount of EGR EGR can lead to more reduction in opacity during
could significantly promote combustion in the engine this phase. In the case with maximum EGR during
experiments, the lowest average opacity, which was
less than 4%, was achieved in initial phase of cold
start. However, in the later phase, excessive amount
of EGR led to a great deal of white smoke emission due
to extreme unstable combustion in engine. It can be
also concluded from the experiments that when
cyclic fuel delivery fluctuated during cold start, appro-
priate amount of EGR can achieve a relatively low
opacity.
5. NO emission during the initial phase of cold start is
mainly affected by an increase in fuel amount of
injection. When combustion in the engine gradually
became more stable, introducing a certain amount of
EGR can reduce NO emission significantly and
maintain good combustion performance in the engine.
In experiments, during the last several cycles of tests,
NO emission under 100% OCV and 100% OEV
condition was about 60% lower than that under normal
condition.
6. Introducing appropriate amount of EGR was an
effective measure to promote combustion and emission
Fig. 16. NO emissions during cold start. performance of DI diesel engine during cold start.
ARTICLE IN PRESS
H. Peng et al. / Energy 33 (2008) 471–479 479
Acknowledgments [12] Mohr H, Urlaub A. Improvement of the cold start qualities of diesel
engines with swirl chambers. SAE paper no. 940075, 1994.
[13] Shen K, Matthews RD, Chiu JP, et al. Initial study of rail-plugs
The work in this study is supported by National Nature
as an aid for cold starting of diesels. SAE paper no. 940108,
Science Foundation (Grant no. 50406016) and National 1994.
Key Fundamental Research Programming (Grant no. [14] Sun RN, Sweet EJ, Zurlo JR, Pfefferle WC. Diesel engine cold
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Science and Technology Ministry of China for financial no. 940086, 1994.
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