T R A N S M IS S ION PART S

Instructions

VW/Audi 0B5, DL501

Oversized Clutch VW/Audi 0B5
Cooling Control TOOL
Valve Body

Valve Kit R
EQ
D

UIRE

Part No.
225740-01K
Valve
• Valve
• O-Rings (2) 1 Extra
OE
Spring

Tool Kit OE
End Plug

Part No. Tool KIt

F-225740-TL O-Ring
• Reamer
OE
• Reamer Jig
Retainer
• Guide Pin
NOTE: Sonnax “F-Tool” kits designed to
service a specific bore require the VB-FIX, 1. Disassembly Figure 1
a self-aligning valve body reaming fixture. a. Remove OE retainer, end plug and Side view of gap between
VB-FIX back plate and
More information and instructions can be spring. Set aside for reuse. VW/Audi 0B5 valve body.
found online at www.sonnax.com.
b. Remove and discard OE valve.

2. Bore Reaming
CAUTION: Due to shape of casting, Notice
valve body must be placed further casting
away from the backing plate of hanging
off back
CAUTION VB-FIX as shown (Figure 1). of VB-FIX.

Ream clutch cooling control bore

(for reaming instructions/reamer care,
please visit www.sonnax.com).
Sonnax reaming tool kit F-225740-TL
and VB-FIX are required for this Top view of gap
between VB-FIX
operation. back plate and
VW/Audi 0B5
valve body.
3. Installation & Assembly
a. Ensure valve bore and body are
clean and clear of debris.
b. Install Sonnax valve with stem
facing outward.
c. Reinstall OE spring, ensuring it seats
over valve stem.
©2015 Sonnax Industries, Inc. 225740-01K-IN 10-13-15
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
 T R A N S M IS S ION PART S
OVERSIZED CLUTCH COOLING CONTROL VALVE KIT 225740-01K, F-225740-TL Instructions

3. Installation & Assembly (continued)

VW/Audi 0B5 Figure 2
d. Remove O-ring from OE end plug and install Sonnax
O-ring into end plug groove. Lubricate and roll on
clean flat surface to size O-ring into groove. 16"-Hg

e. Reinstall OE end plug and secure with OE retainer. 20

25
15
10
5
30 0
VACUUM

4. Final Testing
TEST

Vacuum testing at the port(s) indicated holds the recom-

mended minimum 16 in-Hg (Figure 2).

©2015 Sonnax Industries, Inc. 225740-01K-IN 10-13-15

800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2