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Energy 63 (2013) 252e259

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Energy
journal homepage: www.elsevier.com/locate/energy

HBGS (hydrate based gas separation) process for carbon dioxide


capture employing an unstirred reactor with cyclopentane
Leong Chuan Ho a,1, Ponnivalavan Babu a,1, Rajnish Kumar b, Praveen Linga a, *
a
Department of Chemical and Biomolecular Engineering, National University of Singapore, Singapore 117 576, Singapore
b
Chemical Engineering and Process Development Division, National Chemical Laboratory, Pune, India

a r t i c l e i n f o a b s t r a c t

Article history: The effect of CP (cyclopentane) as a promoter/additive, in the HBGS (hydrate based gas separation)
Received 20 March 2013 process for pre-combustion gas mixture was investigated by employing an unstirred reactor configu-
Received in revised form ration. Gas uptake measurements were performed at two different temperatures (275.7 K and 285.7 K)
24 August 2013
and at an experimental pressure of 6.0 MPa to determine the kinetics of hydrate formation. Experiments
Accepted 11 October 2013
Available online 9 November 2013
were conducted with three different volumes (7.5, 15 and 22 ml) of CP and based on induction time and
the rate of hydrate growth, 15 ml of CP was determined to be the optimal volume for carbon dioxide
capture at 6.0 MPa and 275.7 K. In addition, the effect of a kinetic promoter, SDS (sodium dodecyl sul-
Keywords:
Gas hydrates
fate), was investigated. Surprisingly, no improvement in kinetic performance was observed at 6.0 MPa
Gas separation and 275.7 K in the presence of SDS and CP. From the study, it was found that at the optimal 15 ml CP (CP
Pre-combustion layer thickness of 1.8 mm), the average composition of carbon dioxide in the hydrate phase was
Cyclopentane 90.36 mol% with a separation factor of 17.82. Furthermore, the unstirred reactor also yielded better ki-
Carbon dioxide capture netic performance over the stirred tank reactor with the unstirred reactor having a 2.28 times higher
Unstirred reactor average gas uptake.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction the process behind post-combustion capture and oxy-fuel com-


bustion will not be further detailed.
Increasing emissions of greenhouse gases, like carbon dioxide, In pre-combustion, fossil fuels are partially oxidized, resulting in
have been established as a cause for global warming, and there is the formation of “synthesis gas” (syngas), which consists of a
therefore a need to research into the technologies behind carbon mixture of carbon monoxide and hydrogen. The syngas then un-
dioxide capture. With reference to a report by the IPCC (Intergov- dergoes a wateregas shift reaction with steam to yield a carbon
ernmental Panel on Climate Changes) [1], there exist three main dioxideehydrogen gas mixture, which is called as “Fuel gas”
types of carbon dioxide capture from point sources, post- mixture. Carbon dioxide can then be captured while hydrogen can
combustion capture, pre-combustion capture, and oxy-fuel com- be used as the fuel for combustion. The presence of a relatively pure
bustion. Both post-combustion capture and oxy-fuel combustion emission stream with hydrogen as the output is one of the key
involve the capture of carbon dioxide from flue gases but with key advantage of pre-combustion capture as the combustion process of
differences in the combustion process. In post-combustion capture, hydrogen is carbon-free and will not contribute to the emission of
the flue gas produced is a result of combustion between fuel and air greenhouse gases. Furthermore, the above processes produce gases
while in oxy-fuel combustion; oxygen with high purity is used in at high pressure that will be favorable for separation processes.
place of air. This result in the carbon dioxide concentration in oxy- There exists a myriad of options available for carbon dioxide
fuel combustion to be significantly higher than in post-combustion capture [1e5] and the focus of this paper will be on HBGS (hydrate
capture (>80 vol% in oxy-fuel combustion compared to 3 vol%e based gas separation) process. Gas hydrates, also known as clath-
15 vol% carbon dioxide in post-combustion capture). As the focus of rate hydrates, are non-stoichiometric crystalline structures made
this paper will be on the pre-combustion capture of carbon dioxide, up of water and gas molecules. Water molecules act as a “cage” with
hydrogen bonds between the molecules while gas molecules are
held within it. Gas hydrate formation is an exothermic process and
it occurs above a specific temperature and pressure that are a
* Corresponding author. Tel.: þ65 6601 1487; fax: þ65 6779 1936.
function of the type of gas involved, and the amount of gas and
E-mail addresses: chepl@nus.edu.sg, praveen.linga@nus.edu.sg (P. Linga).
1
Both authors equally contributed to the work. water used. With the better understanding of gas hydrate

0360-5442/$ e see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2013.10.031
L.C. Ho et al. / Energy 63 (2013) 252e259 253

formation over the years, there has been a growing interest in the reported a highest gas uptake of 0.003 mol of gas/mole of water for
research of gas hydrate due to the large potential across many ap- the 36.0 ml CP at 4.5 MPa and 273.15 K. Recently, Lim et al. [48]
plications. Some of the possible applications include the use of gas investigated the morphology of CO2/H2/CP mixed hydrates and
hydrate for transportation of natural gas/hydrogen [6e11], a source presented the mechanism of hydrate formation in quiescent con-
of energy [12e18], and as a technology for carbon dioxide capture, ditions. They proposed that for experiments with a CP layer thick-
storage/sequestration [19e24]. ness of 1.8 mm, the gas diffuses into the CP layer and reaches the
The equilibrium condition for hydrate formation is a function of water layer and nucleation begins at the CPewater interface, hy-
the type of gas involved. At 280 K, the dissociation pressure of drates then begin to grow upward and radially inward towards the
hydrogen gas is 300 MPa while the dissociation pressure of carbon center of the reactor. The formation of hydrate layer then further
dioxide is 2.91 MPa [25,26]. As such, the use of gas hydrate sepa- resulted in a faster rate of gas consumption for hydrate formation.
ration as a means to capture carbon dioxide from pre-combustion The objective of this paper is to evaluate the macroscopic ki-
gas mixture is promising as carbon dioxide gas will be preferably netics of cyclopentane (CP) as a promoter for effective separation of
held in the water molecules “cage” at lower pressures [19,27,28]. CO2 from CO2/H2 mixture at moderate pressures in an unstirred
Linga et al. [19] proposed a two stage HBGS process for capturing reactor configuration. Effect of the use of CP with SDS (sodium
carbon dioxide from a pre-combustion fuel gas mixture consisting dodecyl sulfate), a kinetic promoter, is also investigated with
of 40% CO2 and rest H2 with the first stage requiring an operating varying temperature as a driving force for both sets of experiments.
pressure of 7.5 MPa at 273.65 K. As the equilibrium pressure for this Finally, the kinetic comparison between STR and unstirred reactor
gas mixture at 273.65 is 5.1 MPa [29], a higher operating pressure is also presented.
provides the necessary driving force for gas hydrate formation to
occur at an appreciable rate, which also results in an increase in 2. Experimental
compression costs for the HBGS process. There is therefore an
ongoing effort to search for additives that can lower the equilibrium 2.1. Materials
conditions required for gas hydrates.
In an attempt to lower the operating pressure required for the A 40 mol% CO2/60 mol% H2 gas mixture, provided by Soxal Pte., Ltd.,
HBGS process, the use of additives has been investigated by several was used in the experiment. Cyclopentane with purity 99.98% and SDS
researchers by employing a STR (stirred tank reactor) [30e34]. In a with purity 99% were supplied by Alfa Aesar and Amresco respec-
two-stage medium pressure hydrate process, Kumar et al. [30] tively. Distilled and deionized water was used in all experiments.
investigated the use of 2.5 mol% propane as an additive and re-
ported a significantly lower rate of hydrate formation and total 2.2. Apparatus
moles of gas consumed. As for the study on THF (tetrahydrofuran)
by Lee et al. [31], it also yielded similar observations with 1.0 mol% 2.2.1. Unstirred reactor
THF reported as the optimal concentration. Kim et al. [35] and Li The apparatus for the hydrate kinetic experiments has been
et al. [32] investigated the use of TBAB (tetra-n-butyl ammonium described elsewhere in the literature [40]. The adapted schematic of
bromide) and the total number of moles of gas consumed on a the experimental setup is shown in Fig.1. Briefly, the setup consists of a
water free basis was lower compared to the THF experiments. From crystallizer immersed in a temperature controlled water bath coupled
the above investigations, it can be noted that in general, the use of with an external refrigerator. Thermocouples with uncertainty of 0.1 K
additives in the stirred tank reactor (STR) resulted in a lower rate of are used to measure the temperature of the gas phase and liquid phase
hydrate formation and lower gas consumption when using the in the crystallizer. Pressure transmitter and pressure gauge are
clathrate process. Furthermore, it has also been established that the employed to measure the pressure of the crystallizer. The temperature
use of stirred tank reactor leads to an agglomeration of hydrate and pressure data are recorded using a data acquisition system
crystals, creating a barrier at the gas/liquid interface [22,36,37]. coupled with a computer. Hydrate formation experiments are carried
There is therefore a need to identify innovative reactor designs out in a batch manner (constant volume) at a constant temperature.
in place of STR. One possible configuration was proposed by Linga
et al. [22] where a modular, mechanically agitated gas-inducing 2.2.2. Stirred tank reactor (STR)
crystallizer was used for both post- and pre-combustion carbon Detailed description of stirred tank reactor (STR) is available in
dioxide capture. However, even though the gas uptake and sepa- our previous work [49]. Briefly, the setup consists of a crystallizer
ration efficiency were higher than a STR, they reported that the cost with a pair of circular sapphire glass viewing windows at the side of
involved due to the mechanical agitation was significant and hence the reactor to observe the hydrate formation process. The in-built
prohibited industrial adoption. Other ways proposed to enhance cooling arrangement in the crystallizer is connected to an
the performance of hydrate formation include the use of a fixed bed external refrigerator to create a temperature-controlled environ-
reactor with silica gel or silica sand as a medium [38e40], a fluid- ment. A thermocouple with uncertainty of 0.1 K is located at the
ized bed reactor by employing a slurry bed or a gas bubble column fixed head of the crystallizer to measure the temperature of the
[41e43] or using an unstirred reactor configuration [44,45]. liquid phase in the crystallizer. Pressure transmitter and pressure
One of the possible approaches to overcome the above limita- gauge are employed to measure the pressure of the crystallizer. A
tions (higher operating pressure and effective gaseliquid contact) mechanical stirrer connected to a controller is also employed to
is the use of CP (cyclopentane), as a promoter. CP has been iden- control the stirring speed (rpm). The temperature and pressure
tified as a possible candidate in the literature [26,33,45e48] and data are recorded using a data acquisition system coupled with a
has been shown to lower the equilibrium pressure and temperature computer. Hydrate formation experiments are carried out in a
required for hydrate formation. Furthermore, CP can be used in an batch manner (constant volume) at a constant temperature.
unstirred reactor configuration [45], which is also associated with
an additional cost advantage in the practical implementation of the 2.3. Procedures
HBGS process as highlighted by Linga et al. [22]. Zhang et al. [45]
reported faster kinetics for pure CO2 hydrates in an unstirred 2.3.1. Preparation of SDS solution
reactor configuration. Li et al. [33] investigated the CO2 separation SDS is a white powdered solid at room temperature and pres-
efficiencies of a fuel gas stream with CP in a stirred tank reactor and sure. To prepare the SDS solution, the required amount of SDS (0.1,
254 L.C. Ho et al. / Energy 63 (2013) 252e259

Fig. 1. Schematic of the experimental setup.

0.3 and 1 g) was weighed on a mass balance and transferred into a consumed and hence the pressure in the crystallizer decreases. The
volumetric flask with 1 L of distilled water. The solution was then experiment was allowed to continue until no significant change in
thoroughly mixed to obtain the required concentration (100, 300 the crystallizer pressure was observed.
and 1000 ppm) of SDS solution.
2.3.2.1. Procedure to determine the amount of gas consumed.
2.3.2. Hydrate formation procedure Equation (1) is used to determine the number of moles of gas
140 ml of distilled water or SDS solution was transferred to the consumed at any time during the experiment.
crystallizer, followed by the addition of required quantity of CP (7.5    
or 15.0 or 22.5 ml). CP formed a clear second phase above the P P
Dnt ¼ V V (1)
distilled water or SDS solution. Thermocouples were connected and zRT 0 zRT t
the crystallizer was closed, and placed inside the temperature
controlled water bath. The crystallizer was cooled to the experi- where Dnt is the number of moles of gas consumed after t minutes,
mental temperature (275.7 or 285.7 K). The crystallizer was pres- V is the volume of the gas phase in the crystallizer, P is the pressure
surized and depressurized to atmospheric pressure with the feed of the crystallizer, T is the temperature of the liquid phase, R is the
gas thrice in order to remove any presence of air bubble in the ideal gas constant and z is the compressibility factor, which is
system. Subsequently, the crystallizer was then pressurized to calculated by Pitzer’s correlation [50].
experimental pressure of 6.0 MPa and temperature was allowed to
reach the desired value. This time was recorded as time zero for 2.3.2.2. Calculation of average rate of hydrate formation. To deter-
formation experiments, and temperature and pressure data was mine the rate of hydrate formation, the rate of gas consumed from
recorded for every 20 s. As hydrate formation proceeds, gas gets induction time is first determined using the forward difference
L.C. Ho et al. / Energy 63 (2013) 252e259 255

Table 1
Summary of experimental conditions and results.

Exp. no. System Pressure Temperature Driving Induction Gas consumption, 5 h CO2 composition in S.F.
(MPa) (K) force (K)a time, IT (h) after IT hydrate phase
(mol of gas/mol of water)

1 15 ml CP 6.0 285.7 5.1 5.49 0.0133 e e


2 15 ml CP 6.0 285.7 5.1 4.64 0.0133 77.79 16.33
3 15 ml CP 6.0 275.7 15.1 0.38 0.0338 89.02 16.98
4 15 ml CP 6.0 275.7 15.1 0.15 0.0355 91.97 18.26
5 15 ml CP 6.0 275.7 15.1 0.27 0.0321 90.09 18.21
6 22.5 ml CP 6.0 275.7 15.1 1.53 0.0237 90.59 18.17
7 22.5 ml CP 6.0 275.7 15.1 0.62 0.0350 91.02 18.86
8 7.5 ml CP 6.0 275.7 15.1 0.56 0.0295 89.36 15.98
9 7.5 ml CP 6.0 275.7 15.1 0.60 0.0313 88.96 17.46
10 15 ml CP/300 ppm SDS 6.0 275.7 15.1 0.76 0.0282 87.67 14.99
11 15 ml CP/300 ppm SDS 6.0 275.7 15.1 0.54 0.0294 87.76 19.86
12 15 ml CP/1000 ppm SDS 6.0 275.7 15.1 0.77 0.0240 78.08 13.74
13 15 ml CP/1000 ppm SDS 6.0 275.7 15.1 0.52 0.0281 e e
14 15 ml CP/100 ppm SDS 6.0 275.7 15.1 0.59 0.0261 89.44 15.89
15 15 ml CP/100 ppm SDS 6.0 275.7 15.1 0.72 0.0280 88.38 15.78
16 15 ml CP/100 ppm SDS 6.0 275.7 15.1 1.14 0.0269 88.67 15.61
17 15 ml CP/300 ppm SDS 6.0 285.7 5.1 13.67 0.0174 e e
18 15 ml CP/300 ppm SDS 6.0 285.7 5.1 11.62 0.0171 83.99 19.01
19 STR 15 ml CP 6.0 275.7 15.1 0.41 0.0166 85.93 e
20 STR 15 ml CP 6.0 275.7 15.1 0.32 0.0134 91.06 e
21 STR 15 ml CP 6.0 275.7 15.1 0.33 0.0135 88.03 e
22 15 ml CP 4.5 275.7 13.8 0.15 0.0188 e e
a
Equilibrium temperature of system at 4.5 MPa and 6.0 MPa is 289.5 K and 290.8 K respectively [46].

method from the 5 min data of the number of moles of gas occupation of CO2 in hydrate phase than that of H2. With the
consumed per mole of water [22]. Subsequently, the average of 7 composition of the carbon dioxide and hydrogen gas determined,
points between each 30 min interval is calculated to obtain the plot equation (3) is used to determine the separation factor [19]:
of rate (mole of gas consumed/mole of water/h) against time [40].
The forward difference method is shown in equation (2). nH Gas
CO2 ,nH2
Separation factorðS:F:Þ ¼ (3)
H2 ,nCO2
nH Gas
 
dDnH ðDnH ÞtþDt  ðDnH Þt
¼ ; Dt ¼ 5 min (2)
dt t Dt where nGas
CO2 is the number of moles of carbon dioxide in the gas
phase at the end of the formation experiment, nGas
H2 is the number of
After completion of the formation experiment, three samples of
moles of hydrogen in the gas phase at the end of the experiment,
the gas mixture were collected to determine the composition using
nH
CO2 is the number of moles of carbon dioxide gas in the hydrate
the GC (Gas Chromatography). The hydrates were then allowed to
phase, and nH H2 is the number of moles of hydrogen gas in the hy-
decompose by rapid depressurization to atmospheric pressure.
drate phase.
Temperature of the water bath was then increased to 35.0  C. Once
the pressure profile was steady, another three samples of the gas
mixture were collected and the composition of the dissociated gas 3. Results and discussion
from hydrates was determined using GC.
Table 1 summarizes the results for all kinetic experiments in the
2.3.2.3. Calculation of separation factor. Linga et al. [19] proposed a presence of various concentrations of CP and SDS at the experi-
metric called separation factor that indicates the preferential mental temperature of 275.7 K and 285.7 K, at 6.0 MPa, for both
unstirred and STR configurations. Pressure of 6.0 MPa was chosen
as a typical fuel gas mixture coming out of IGCC power plant is in
the range of 2.0e7.0 MPa [1].

3.1. Typical gas consumption curve

A typical gas consumption curve at 285.7 K, 6.0 MPa, and 15 ml


CP, is shown in Fig. 2 for a period of 16 h. The general shape of the
gas consumption curve is in line with the detailed description in the
literature [25,51] and three distinct phases were observed. Prior to
first nucleation event (A), dissolution phase can be observed, fol-
lowed by the hydrate growth phase. The second nucleation (B)
resulted in a second growth phase, as can be seen from the sharp
increase in gas uptake. For Experiment 1, the induction time was
5.49 h (A) and a second nucleation (B) was observed at approxi-
mately 12 h. The gas uptake during hydrate formation reached
0.0185 mol/mol of water after 16 h. A temperature spike was
Fig. 2. Gas uptake measurement curve at 285.7 K, 6.0 MPa, and 15 ml CP (Experiment observed at nucleation since hydrate formation is an exothermic
1). process. The temperature of the crystallizer was then restored to
256 L.C. Ho et al. / Energy 63 (2013) 252e259

Fig. 3. Gas uptake measurement curve at 275.7 K, 6.0 MPa, and 15 ml CP (Experiment
3). Fig. 5. Effect of driving force on average rate of hydrate growth at 6.0 MPa, 15 ml CP.
[Time zero corresponds to induction time or first nucleation point].

the experimental temperature of 285.7 K with the help of the


temperature controlled water bath. As seen in Fig. 2, heat transfer is 40 mol% CO2/60 mol% H2/CP at 6.0 MPa is 290.8 K [46]. To deter-
effective for this system even in the unstirred configuration as mine the effect of driving force, experiments were conducted at
temperature was restored to 285.7 K in a short period of time. 275.7 and 285.7 K (driving force of 15.1 K and 5.1 K). The higher
Finally, the system reached steady state when there is no further driving force resulted in a shorter induction time. With reference to
hydrate formation. Table 1, comparing Experiments 1e2 (DT ¼ 5.1 K) and Experiments
The gas uptake curve for an experiment conducted at the lower 3e5 (DT ¼ 15.1 K), the average induction time decreased by a factor
temperature of 275.7 and 6.0 MPa with 15 ml CP is shown in Fig. 3. of 19, from 5.07 h to 0.27 h. Fig. 4 shows the effect of driving force
It is interesting to note in Fig. 3 that apart from 5 multiple nucle- on the gas consumption for hydrate growth. As expected, the gas
ation events (AeE), the induction time was shorter as can also be consumed for hydrate growth increased when the driving force was
seen in Table 1. It can also be observed in Fig. 3 that the experiment increased. The average gas consumption after 5 h from first in-
reached steady state in much shorter time period when the duction point increased by 2.92 times for DT ¼ 15.1 K (0.0338 mol of
experiment is conducted at a lower temperature of 275.7 K gas/mol of water) than that experiments at DT ¼ 5.1 K (0.0133 mol
compared to 285.7 K. The induction time was at 0.38 h and gas of gas/mol of water). Fig. 5 shows the rate of hydrate formation at
uptake during hydrate formation increased to 0.0338 mol/mol of two different driving forces employed in this study. The initial rate
water after 5 h. of hydrate formation was significantly higher at higher driving
force for first few hours. From a practical point of view, shorter
3.2. Effect of driving force induction time and faster hydrate growth rates are desirable for
implementation of the HBGS process for pre-combustion capture of
Driving force is defined as the difference in operating temper- CO2. The experimental condition of 6.0 MPa and 275.7 K is favorable
ature or pressure from the equilibrium temperature or pressure. compared to 285.7 K in terms of achieving higher gas consumption
Driving forces can be quantified as either the degree of sub-cooling for hydrate formation and shorter induction time.
(DT ¼ Tequilibrium  Texperimental) or the pressure difference
(DP ¼ Pexperimental  Pequilibrium). The equilibrium temperature for

Fig. 4. Effect of driving force on hydrate growth at 6.0 MPa, 15 ml CP. [Time zero
corresponds to induction time or first nucleation point]. Fig. 6. Effect of volume of CP on average induction time at 6.0 MPa, 275.7 K.
L.C. Ho et al. / Energy 63 (2013) 252e259 257

3.3. Effect of volume of CP used average hydrate growth for the experiments conducted for the
three CP volumes. From the figure it can be seen that for experi-
With the improved kinetics achieved at operating conditions of ments with 15 ml CP the gas consumption rate due to hydrate
6.0 MPa and 275.7 K, the effect of volume of CP (7.5 ml, and growth were slightly higher than that of experiments with 7.5 ml
22.5 ml CP) on hydrate formation kinetics was investigated. Li CP and significantly higher than the experiments conducted with
et al. [33] reported an optimum 5 vol% of CP/TBAB solution ratio at 22.5 ml CP. Based on our results, it can be concluded that 15 ml of CP
4.0 MPa and 274.65 K in a STR, which translates to a volume of (layer thickness of 1.8 mm) yields the optimal kinetics with the
7 ml of CP for 140 ml of distilled water used. A more realistic and lowest induction time (Fig. 6), and higher initial hydrate growth
comparable way of presenting the presence of CP is by the rate (Fig. 7).
thickness of the CP layer for an unstirred reactor configuration
owing to difference in dimension of the reactors and also the fact
3.4. Effect of SDS on hydrate formation for CP experiments
that CP is immiscible in water. According to our reactor di-
mensions 7.5, 15.0 and 22.5 ml of CP will translate to a thickness of
Sodium dodecyl sulfate (SDS), an anionic surfactant has been
0.9, 1.8 and 2.7 mm respectively. Fig. 6 shows the average induc-
reported to be the best among surfactants in the literature for
tion time for the different CP volumes or CP layer thickness
different hydrate forming systems [52e54]. The effect of SDS on
employed in this work. As can be seen, 15 ml of CP (thickness of
hydrate formation in the presence of CP was investigated. Wata-
1.8 mm) resulted in the shortest induction time compared to 7.5
nabe et al. [44] studied the effect of SDS using CH2F2 gas in an
and 22.5 ml of CP. Quantitatively, it can be seen from the figure
unstirred system and reported that the use of SDS beyond an op-
that changing the volume of CP to 7.5 ml and 22.5 ml has led to a
timum concentration can result in a lower rate of hydrate formation
longer induction time from an average of 0.27 h for 15 ml CP to
[44,55]. Hence the optimum concentration of SDS that will yield the
0.58 h for 7.5 ml CP, and 1.08 h for 22.5 ml CP.
best kinetic performance has to be determined.
In theory, the difference in induction time could be attributed to
Using the optimal experimental condition of 6.0 MPa, 275.7 K
the differences in thickness of CP layer above the distilled water in
and 15 ml CP, the concentration of SDS was varied to determine the
the two-phase mixture. As CP is immiscible and has lower density
optimal concentration. Fig. 8 shows the effect of SDS concentration
than water, it forms a clear layer above water. A larger volume of CP
on induction time for the experiments conducted at 275.7 K,
used will result in a larger thickness of the CP layer, which can
6.0 MPa, and 15 ml CP solution. Increasing the SDS concentration
potentially increase the diffusion time required for the gas to come
from 100, 300 and 1000 ppm increased the average induction time
in contact with water for hydrate formation. Hence a longer in-
from 0.82, 0.65 and 0.64 h respectively while for the experiment
duction time for experiments with 22.5 ml of CP was observed than
without SDS, the average induction time was 0.27 h.
that of experiments conducted with 15 ml of CP.
The gas consumption data for the SDS experiments are given in
However, it has to be noted that when the volume of CP is
Table 1. The addition of 100, 300 and 1000 ppm SDS decreased the
reduced to 7.5 ml (0.9 mm CP layer thickness) from 15 ml, the in-
average gas consumption for hydrate formation to 0.0270
duction time does not decrease despite the expected lower thick-
(0.0010), 0.0288 (0.0008) and 0.0261 (0.0029) mol of gas/mol
ness of the CP layer. In this case, the limiting factor for hydrate
of water respectively while the average gas consumption was
formation may not be the diffusion time. One possible explanation
0.0338 mol of gas/mol of water in the absence of SDS. Based on our
could be that the concentration of gas available in the CP layer is not
results, it can be concluded that in an unstirred configuration, SDS
sufficient for nucleation compared to case of when 15 ml of CP is
has an inhibitory effect on the kinetics of hydrate formation for CP
used, thereby increasing the induction time. Recently, Lim et al. [48]
experiments both based on induction time (Fig. 8) and gas con-
observed that with a CP layer thickness of 0.9 mm, the nucleation
sumption (Table 1).
did not happen at the CPewater interface (as was the case for
Similar to CP experiments, the use of higher driving force for CP
1.8 mm CP layer thickness) instead crystals were found to form in
and SDS experiments was also associated with a significantly
the bulk liquid water resulting in longer induction times.
shorter induction time, higher gas uptake during hydrate formation
Effect of the volume of CP or thickness of the CP layer on hydrate
(Fig. S1 given in supplementary information).
growth is shown in Fig. 7. It is noted that the data in the figure is the

Fig. 7. Effect of volume of CP on average gas consumption for hydrate growth at


6.0 MPa, 275.7 K. [Time zero corresponds to induction time or first nucleation point]. Fig. 8. Effect on SDS concentration on average induction time at 6.0 MPa and 275.7 K.
258 L.C. Ho et al. / Energy 63 (2013) 252e259

3.5. Hydrate phase composition 275.7 K and 1.8 mm thick CP layer. There is no significant change in
induction time irrespective of the reactor configuration (unstirred
The hydrate phase composition was determined using GC after or STR) at the same experimental conditions (Table 1). The effect of
decomposing the hydrate crystals by depressurization and thermal reactor configuration on the rate of hydrate formation is shown in
stimulation. The hydrate phase composition for all experiments is Fig. S3 (given in supplementary information). In an unstirred
given in Table 1. The average CO2 composition in hydrate phase reactor, the initial average rate of hydrate formation (0.0171 mol/
increased from 77.79 mol% to 90.36 mol% when the degree of sub- mol h) is 3.8 times higher than that in STR (0.0045 mol of gas/mol of
cooling increased from 5.1 K to 15.1 K in an unstirred reactor water h). Li et al. [33] reported a gas consumption of 0.003 mol of
configuration. This can be attributed to the increase in solubility of gas/mol of water for hydrate formation in a STR at experimental
carbon dioxide with decreasing temperature. Furthermore, at conditions of 4.5 MPa and 273.15 K in the presence of 15 ml of CP.
higher driving force the gas consumed for hydrate formation is also For a realistic comparison with STR results in literature, we per-
high. The average CO2 composition in hydrate phase for experi- formed an experiment at 275.7 K and 4.5 MPa (experiment 22 in
ments in the presence of SDS is lower than that in the absence of Table 1) in an unstirred rector configuration. A gas consumption of
SDS. In STR experiments, the average CO2 composition in the hy- 0.0188 mol of gas/mol of water was obtained which is 6.3 times
drate phase was 88.34 mol% while that in an unstirred reactor it higher than that reported by Li et al. [33] employing an STR.
was 90.36 mol% at the same experimental conditions (6.0 MPa, The superior performance of unstirred reactor over STR is due to
275.7 K and 1.8 mm thick CP layer). the presence of immiscible CP layer above the water/SDS solution.
Separation factor was calculated based on equation (3) and CP layer aids in diffusion of guest gas to the bulk phase in an
summarized in Table 1. At the optimal experimental condition of unstirred reactor as reported recently by Lim et al. [48] while in a
6.0 MPa, 275.7 K, and 15 ml CP, the average separation factor was STR, CP is dispersed in the bulk phase due to stirring. Linga et al.
17.82, which means that carbon dioxide is 17.82 times more [22] reported that power consumption associated with stirring will
favorable than hydrogen in hydrate formation. It is noted that Li be significant when a STR is employed for HBGS. In case of
et al. [56] reported 84 mol% CO2 composition in the hydrate phase employing unstirred reactor for HBGS, apart from enhanced ki-
and a separation factor of 6.8 at 4.0 MPa, 274.65 K and 9 ml of CP in netics of hydrate formation, the equipment and operation cost
a stirred tank reactor. associated with stirring can be completely avoided.

3.6. Comparison between STR and unstirred reactor for optimal CP 4. Conclusion
system
Experiments were conducted at two different temperatures of
In order to evaluate the advantage of employing an unstirred 275.7 and 285.7 K and at 6.0 MPa to determine the effect of CP as a
reactor over stirred tank reactor (STR), experiments were carried promoter. For CP systems, 15 ml of CP yielded the optimal kinetic
out in a STR at the same experimental conditions of 1.8 mm thick CP performance with the average gas uptake of 0.0338 mol of gas/mol
layer, 6.0 MPa and 275.7 K. In order to achieve thickness of 1.8 mm of water at 6.0 MPa and 275.7 K. Subsequently, using the optimal
of CP layer, 5.8 ml of CP was used in the STR. A typical gas con- volume of CP, the effect of different concentration of SDS was
sumption curve at 6.0 MPa and 275.7 K in presence of 1.8 mm thick investigated. Surprisingly, at a higher driving force of 15.1 K, the
CP layer in a STR is shown in Fig. S2 (given in supplementary in- addition of SDS resulted in a lower rate of hydrate formation and
formation). The general characteristics of the gas consumption gas consumption for hydrate formation. At the optimal conditions,
curve in STR resemble as that of unstirred reactor (Fig. S2 and the average composition of carbon dioxide analyzed in the hydrate
Fig. 3). Similar to unstirred reactor experiments, multiple nucle- phase was 90.36 mol% with a separation factor of 17.82. Further-
ation events were observed in all STR experiments. more, the unstirred reactor also yielded better kinetic performance
Fig. 9 compares the performance of unstirred reactor with that over the stirred tank reactor with the unstirred reactor having a
of STR at the same experimental conditions. The average gas 2.28 times higher gas consumption. The advantages of employing
consumed for hydrate formation after 5 h from nucleation in an cyclopentane and an unstirred reactor configuration are that both
unstirred reactor (0.0228 mol of gas/mol of water) is 7 times higher capital costs (compression costs) and operating costs can be
than that in a STR (0.0031 mol of gas/mol of water) at 6.0 MPa, reduced for the hydrate based gas separation process.

Acknowledgment

The financial support from the Ministry of Education’s AcRF Tier


1 (R-279-000-317-133) is greatly appreciated. Rajnish Kumar wants
to thank the Council of Scientific and Industrial Research (CSIR) for
the financial support. In addition, the authors would like to thank
Hari Prakash Veluswamy for his help with the STR experiments.

Appendix A. Supplementary information

Supplementary information related to this article can be found


at http://dx.doi.org/10.1016/j.energy.2013.10.031.

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