COOLER (HE-104)

Data Operasi
Suhu Fluid
Tin 194.468 C 467.618 K
Tout 110 C 383.15 K
Tref 25 C 298.15 K
Tekanan 50 atm 734.795 psia
Suhu Pendin
Tin 30 C 303.15 K
Tout 50 C 323.15 K
Tref 25 C 298.15 K
Tekanan 50 atm 734.795 psia
R 10.73

Komponen A B C D
CH4 34.942 -4.00E-02 1.92E-04 -1.53E-07
CO2 27.437 4.23E-02 -1.96E-05 4.00E-09
H2O 33.933 -8.42E-03 2.99E-06 -1.78E-08
N2 29.342 -3.54E-03 1.01E-05 -4.31E-09
H2 25.399 2.02E-02 -3.85E-05 3.19E-08
CO 29.556 -6.58E-03 2.01E-05 -1.22E-08
CH3OH 40.046 -3.83E-02 2.45E-04 -1.59E-07
Total

DENSITY GAS FLUIDA

Komponen MR Densitas (lbm/ft3)
CH4 16 1.430977474 0.0544838883
CO2 44 3.9351880536 0.032133929
H2O 18 1.6098496583 0.0343083629
N2 28 2.5042105796 0.0121417388
H2 2 0.1788721843 0.0033457697
CO 28 2.5042105796 0.080589146
CH3OH 32 2.8619549481 2.5091139273
Total 15.0252634775 2.7261167621
 VISCOSITY GAS FLUIDA
Komponen A B C MR
CH4 3.844 4.01E-01 -1.43E-04 16
CO2 11.336 4.99E-01 -1.09E-04 44
H2O -36.826 4.29E-01 -1.62E-06 18
N2 42.606 4.75E-01 -9.88E-06 28
H2 27.758 2.12E-01 -3.28E-05 2
CO 35.086 5.07E-01 -1.33E-04 28
CH3OH -8.222 2.62E-01 -6.74E-06 86
Total

TERMAL CONDUCTIVITY GAS FLUIDA

Komponen A B C MR
CH4 -0.00935 1.40E-04 3.32E-08 16
CO2 -0.01183 1.02E-04 -2.22E-08 44
H2O 0.00053 4.71E-05 4.96E-08 18
N2 0.00309 7.59E-05 -1.10E-08 28
H2 0.03951 4.59E-04 -6.49E-08 2
CO 0.0015 8.27E-05 -1.92E-08 28
CH3OH -0.002 7.78E-06 1.38E-07 86
Total

Property Gas Property Pendingin

Cp 0.4870570926 Cp 0.9987338002
Density 2.7261167621 Density 26.2264522411
Viskosity 0.0050756714 Viskosity 1.6049530664
Termak. K 0.0048575692 Termak. K 1.6135017976

Ta 382.0424 F
Tb 230 F Deltat1 260.0424
 ta 86 F Deltat2 144
tb 122 F

Energy Balances
mgas 734955.590784744 lb/hr
q 54425908.3878184 Btu/hr
msteam 274001.413634608 lb/hr

LMTD
(DeltaTln)cf 196.3388086801

LMTD Corerction factor

R 4.2234
P 0.1216042026
F 0.97

Estimate UD
UD 30 btu/h.ft2.F

Calculate Heat transfer area and number of tube

A 9525.9115746843 ft2
nt 2275.2973506412
nt baru 2352
np 6
Ds 54 in 4.5 ft

Number of Tube Passes

Re 10271.6530692046
V 3.0252963251 ft/s

Calculate the required overall coefficient 1841.8837140357

Ureq 29.0216498806 Btu/h.ft2.F 142.1162859643

Calculate hi
Re 9936.677302324
hi 2653.7861745257 Btu/h.ft2.F

Calculate ho
B 27 in 2.25 ft
as 3.796875 ft2
G 193568.550659356 lbm/h.ft2
De 1.48 in 0.1233333333 ft
Re 4703506.75065698
Jh 2143.0496468286
ho 49.3609020489 Btu/h.ft2.F

Calculate the clean overall coefficient

UC 47.9936238678 Btu/h.ft2.F

Fouling Factor
RD 0.0044925373 h.ft2.F/btu

Calculate Design Overall Coefficient

UD 39.4810010277 Btu/h.ft2.F

Calculate Tube Length

L 11.7612620249 ft
L 13 ft
A 7238.3511005781 ft

Tube-Side Pressure Drop

f 0.0383176331
G 285634.042503999 lbm/h.ft2
DeltaPf 1.3861562224 psi
DeltaPr 0.2720312835 psi
Ren 260976.892668238
Gn 502626.796985778 lbm/h.ft2
DeltaPn 0.120274916 psi
DeltaPi 1.7784624219 psi
ER (HE-104)

Suhu Fluida
382.0424 F
425.384 K
230 F
77 F

Suhu Pendingin
86 F
313.15 K
122 F
77 F

CP GAS FLUIDA
E MR F (kg/jam) Fraksi Massa
3.93E-11 16 12692.952403424 0.0380745954
-2.99E-13 44 2722.2355057694 0.0081657925
3.69E-12 18 7104.6392411514 0.0213115322
2.59E-13 28 1616.3574016633 0.0048485295
-8.76E-12 2 6235.633537768 0.0187048069
2.26E-12 28 10728.3531944454 0.0321814574
5.88E-11 32 292270.47344582 0.8767132861
333370.644730041 1
FLUIDA
Viskosity (micropoises) Viskosity (lbm/ft.h)
148.5925302474 0.0359458453 0.0013686235
203.9988948187 0.0493491342 0.0004029748
145.3705944931 0.0351664306 0.0007494505
242.8755987111 0.0587537522 0.0002848693
112.0041972434 0.0270948044 0.0005068031
226.4553608117 0.0547815516 0.0017629502

1079.2971763255 0.2610915183 0.0050756714

Y GAS FLUIDA
k (W/(m.K)) k (Btu/lbm.F)
0.0563268399 0.032566826 0.0012399687
0.0274238438 0.0158558079 0.0001294752
0.0295289388 0.0170729232 0.0003638502
0.0333964068 0.0193090003 9.362025733635E-05
0.2230880983 0.1289841804 0.0024126242
0.0332157647 0.0192045574 0.0006180306

0.4029798923 0.2329932951 0.0048575692

Data Design
Do 1 in
L 16 ft
BWG 8
Di 0.67 in
prgas 0.2
prsteam 16.2337868802
Pt 1
 C' 0.375
Dn 10 in
Rdo 0.003
Rdi 0.001
Sgas 4.3666774982
Spendingin 0.4200937408

37%
12%

Calculate Heat transfer area and number of tub

A 7238.3511005781
nt 2127.8837140357
nt baru 2270
np 4
Ds 54

Number of Tube Passes

Re 7322.1623471586
V 2.0897201047

Calculate the required overall coefficient

Ureq 37.0092418945

Calculate hi
Re 6863.7489031031
hi 1973.886097078

Calculate ho
B 27
as 3.796875
G 193568.550659356
De 1.23
Re 3908995.47520817
Jh 1889.641891222
 ho 52.3705298196

Calculate the clean overall coefficient

UC 50.8324720806

Fouling Factor
RD 0.0044925373

Calculate Design Overall Coefficient

UD 41.3821612643

Over-surface and over design

Over-surface 0.3735075208
over-design 0.1181574965

Shell-side Pressure Drop

B/ds 0.5
f1 0.0024272388
f2 0.0004241061
f 0.1692404425
nb+1=L/B 5.7777777778
DeltaPf 0.0408182373
Ren 221349829.223765
Gn 1348198.79073889
DeltaPn 0.0832504796
DeltaPo 0.1240687168
 841.7124 R
306.0212 F 765.6912 R
689.67 R

104 F

Cp (J/mol.K) Cp (kJ/kg.K) Cp (Btu/lbm.F) Komponen

42.1668672105 2.6354292007 0.6294614504 0.02396649 793.30952521 CH4
42.1964845782 0.9590110131 0.2290558453 0.0018704225 61.868988767 CO2
29.6418910161 1.6467717231 0.3933246687 0.0083823514 394.70218006 H2O
29.3361902929 1.0477210819 0.2502438812 0.0012133148 57.727050059 N2
29.1740412434 14.5870206217 3.4840500195 0.0651684829 3117.8167689 H2
29.5321262602 1.054718795 0.2519152563 0.0081070001 383.15547123 CO
57.8185547487 1.8068298359 0.4315538922 0.378349031 9133.4522952
259.86615535 23.7375022714 5.6696050137 0.4870570926 Total

Komponen
H2O
Total

Komponen
CH4
CO2
H2O
N2
H2
CO

Total

Komponen
 H2O
Total

Komponen
CH4
CO2
H2O
N2
H2
CO

Total

Komponen
H2O
Total

TERM
Komponen
CH4
CO2
H2O
N2
H2
CO

Total

Komponen
H2O
Total

gn
0.0833333333 ft

0.0558333333 ft
 0.8333333333 ft

Heat transfer area and number of tube

ft2

in 4.5 ft

ube Passes

ft/s

d overall coefficient
Btu/h.ft2.F

te hi

Btu/h.ft2.F

Calculate ho
in 2.25 ft
ft2
lbm/h.ft2
in 0.1025 ft
 Btu/h.ft2.F

overall coefficient
Btu/h.ft2.F

Factor
h.ft2.F/btu

verall Coefficient
Btu/h.ft2.F

d over design
37%
12%
 CP LIQUID FLUIDA
A B C D MR
-0.018 1.20E+00 -9.87E-03 3.17E-05 16
-3981.02 5.26E+01 -2.27E-01 3.29E-04 44
92.053 -4.00E-02 -2.11E-04 5.35E-07 18
76.452 -3.52E-01 -2.67E-03 5.01E-06 28
50.607 -6.11E+00 3.09E-01 -4.15E-03 2
125.595 -1.70E+00 1.07E-02 4.19E-08 28

CP LIQUID PENDINGIN (FREON)

A B C D MR F (kg/jam)
92.053 -4.00E-02 -2.11E-04 5.35E-07 18 124285.0984
124285.0984

DENSITY LIQUID FLUIDA

A B n Tc MR
0.15998 2.88E-01 2.77E-01 1.91E+02 16
0.46382 2.62E-01 2.90E-01 3.04E+02 44
0.3471 2.74E-01 2.86E-01 6.47E+02 18
0.31205 2.85E-01 2.93E-01 1.26E+02 28
0.03125 3.47E-01 2.76E-01 3.32E+01 2
0.29616 2.77E-01 2.91E-01 1.33E+02 28

DENSITY LIQUID PENDINGIN (FREON)

A B n Tc MR Density (g/ml)
0.3471 0.274 0.28571 647.13 18 0.4201071994
0.4201071994

VISCOSITY LIQUID FLUIDA

A B C D MR
-7.3601 3.19E+02 4.79E-02 -1.41E-04 16
-17.9151 1.46E+03 7.31E-02 -1.12E-04 44
-10.2158 1.79E+03 1.77E-02 -1.26E-05 18
-15.6104 4.65E+02 1.63E-01 -6.34E-04 28
-7.0154 4.08E+01 2.37E-01 -4.08E-03 2
-2.346 1.05E+02 4.61E-03 -1.96E-05 28

VISCOSITY LIQUID PENDINGIN (FREON)

A B C D MR Viskosity (cp)
-10.2158 1.79E+03 1.77E-02 -1.26E-05 18 0.663453685
0.663453685

TERMAL CONDUCTIVITY LIQUID FLUIDA

A B C MR
-1.0976 5.39E-01 1.91E+02 16
0.432 -1.19E-03 -6.54E-17 44
-0.2758 4.61E-03 -6.54E-06 18
0.213 -4.21E-04 -7.30E-08 28
-0.1433 2.36E-02 -5.15E-04 2
0.2855 -1.76E-03 -1.61E-17 28

TERMAL CONDUCTIVITY LIQUID PENDINGIN (FREON)

A B C MR k (W/(m.K)) k (Btu/lbm.F)
-0.2758 0.004612 -6.5391E-06 18 2.7906759304 1.6135017976
2.7906759304 1.6135017976
INGIN (FREON)
Fraksi Massa Cp (J/mol.K) Cp (kJ/kg.K) Cp (Btu/lbm.F)
1 75.2669761463 4.1814986748 0.9987338002 0.9987338002
1 75.2669761463 4.1814986748 0.9987338002 0.9987338002

Densitas (lbm/ft3)
 26.2264522411 26.2264522411
26.2264522411 26.2264522411

Viskosity (lbm/ft.h)
1.6049530664 1.6049530664
1.6049530664 1.6049530664

k (Btu/lbm.F)
1.6135017976
1.6135017976