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E-Book – Ductile iron pipe systems Chapter 21: Commissioning of ductile iron pipelines for drinking water 21/1

21 Commissioning of
ductile iron pipelines
for drinking water
21.1 Preliminary comment
21.2 Preventive measures
21.3 Cleaning measures
21.4 Flushing with water
21.5 Flushing with water and air
21.6 Impulse-flushing method
21.7 Other cleaning techniques
21.8 Disinfection process
21.9 Disinfection agent
21.10 Handling and disposal
21.11 Inspection and release of the pipeline
21.12 Measures for existing cast iron pipelines
21.13 Summary
21.14 Closing comments, additional information and prospects
21.15 References

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21 Commissioning of ductile iron pipelines for drinking water pipelines”, SVGW guideline W1000
[21.3]; in Austria in ÖVGW guideline
Drinking water legislation lays down requirements for our most important W 55 “Hygiene in reservoirs and pipe-
food – drinking water. Water supply companies are obliged to supply hygienically line networks” [21.4].
impeccable water and it is for this reason that comprehensive standards and
regulations specifying requirements, test methods and practices are available It is important that no substances
both for extraction and storage equipment and for distribution networks. should be found in the pipeline which
can serve as nutrient substrates for
microorganisms. Basically these sub-
strates can originate from inappropriate
pipe materials and assembly agents or
21.1 Preliminary comment Hence the title of DVGW worksheet they can be introduced via impurities.
W 291 “Disinfection of water supply
equipment” which appeared in 1986. The first possibility can be avoided if
Apart from their fittings and valves, However experience has taught us that components with DVGW certification,
ductile iron pipelines consist mainly disinfection alone rarely produces the for example, are envisaged right from
of pipes with cement mortar linings. desired result. Preventive measures and the planning stage. This requirement
DVGW worksheet W 346 [21.1] describes cleaning play an important role. The is included in e.g. DIN 2000 [21.5]
the handling of pipes and fittings with revised edition of DVGW worksheet (Section 6.6: Materials, Section 6.6.1:
this tried and tested lining and provides W 291 [21.2] bears the title “Cleaning Microbiological and sanitary require-
advice on commissioning pipelines and and disinfection of water distribution ments, Section 6.6.3: Testing and
putting them into operation in its two equipment” in order to indicate the certification). Basically, only materials
annexes, Annex 1: Changes in the pH importance of careful preliminary with valid sanitary certificates should
value, Annex 2: Flushing and disinfecting. cleaning. The worksheet places the be used. Components with e.g. DVGW
emphasis on cleaning, while disinfection certification guarantee that the corre-
Formerly, disinfection was the general is seen as an additional safety measure. sponding qualifications have been
term usually used for measures for get- In Switzerland this issue is dealt with in met. Also Section 17 of the latest
ting the equipment into a hygienically the “Recommendations for the cleaning version of the German drinking
impeccable condition. and disinfection of drinking water. water ordinance dated 2 August 2013
[21.6] specifies requirements for the

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extraction, processing and distribution The second possible means of ingress When installing a new pipeline it
of drinking water. These components for impurities arises during the should also be borne in mind that,
are to be planned, constructed and manufacturing of pipeline compo- for example, only assembly agents
operated at least in accordance with nents, during their handling – includ- certified according to DVGW test
the generally accepted technical rules ing storage and transport – and during specification VP 641 [21.15] should
and standards. The entrepreneur and their installation. By means of be used. These are only used for
other owners of equipment of this appropriate packaging, for example the assembly process itself and must
kind must make sure that only suitable protective caps for pipes, fittings be able to be flushed out. For check-
materials and substances are used for and valves, the contamination of ing the characteristics of assembly
new constructions or during servicing surfaces in contact with water can agents in terms of rinsing/flushing
and maintenance. The German Federal be avoided. Instructions for this can them out of valves, DVGW test
Environment Agency (UBA) determines be found in EN 805 [21.11] and also specification W 363 [21.16], standard
assessment criteria so that the require- in DVGW worksheet W 400-2 [21.12] Annex A “Checking the rinsing/flush-
ments can be met in practice [21.7]. For (Section 5: Incoming goods inspection, ing capability of assembly agents” and
the area of drinking water, accredited transport and storage of parts for pipe- [21.17] are applied in Germany. Thread
certification bodies issue certificates to lines, Section 7.2: Cleaning parts for cutting agents must meet the require-
confirm that these requirements have pipelines) for all pipeline parts during ments of DVGW worksheet W 521 [21.18]
been met. Similarly in Switzerland, transport and storage, DVGW work- in Germany.
according to SVGW guideline W4-1 sheet W 346 [21.1] for cast iron pipes
[21.8] (Planning, project organisation, and fittings and EN 1074-1 [21.13] Appropriate cleaning mobilises and
construction, testing, operation and (Section 8: Packaging) for valves. For removes the unavoidable substances
maintenance of drinking water net- fittings and valves, EADIPS®/FGR® which could adversely affect the
works outside buildings) products with standard 74 [21.14] should also be quality of the drinking water. Finally,
SVGW certification are considered to be observed. disinfection has the aim of killing
suitable for the construction of drink- or damaging microorganisms which,
ing water supply equipment. In Austria despite careful cleaning, still remain
this subject is regulated in Austrian in the equipment.
standards B 5014-1 [21.9] and B 5014-2
[21.10].

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For the successful commissioning of a drinking water pipelines are basically 21.3 Cleaning measures
drinking water pipeline there are three fitted with pipe caps when they leave
terms to be found in DVGW worksheet the production line. The same applies
W 291 [21.2] and similarly in SVGW for valves, where foil often protects the The cleaning of pipelines is aimed at
guideline W1000 [21.3], SVGW guide- packaging units. The caps are there getting rid of impurities, deposits and
line W4-3 [21.19] and ÖVGW guideline to prevent impurities and even small other undesirable substances. Such
W 55 [21.4]: animals from getting inside the substances can lead in the long term
components during storage and trans- to the proliferation of micro-organisms
n preventive measures, port. Obviously these caps must stay on surfaces in contact with water and
n cleaning, in place until the joints are assembled hence to a multiplication of the colony
n disinfection. with the components. count in the water or to contamination
of the water. The first stage involves
These terms serve as guidelines and Impurities introduced by personnel, mobilising these substances. After that
are explained below. by working materials such as dirty they must be completely flushed out of
rags for wiping off the sockets and the system. In no case should they be
pipe brushes as well as pollutants allowed to be deposited again elsewhere,
21.2 Preventive measures introduced from the air (the oily mist thereby resulting in further detrimen-
of exhaust gas given off by 2-stroke tal effects to the water. For cleaning
pipe cutters!) must be excluded. purposes a basic distinction needs to be
A condition for the problem-free com- During breaks in work and overnight made between newly installed pipelines
missioning of newly installed drink- the ends of the pipeline need to be and existing ones.
ing water pipelines is compliance with sealed to be watertight. There is often
sanitary requirements right from a risk that heavy rain or groundwater Newly installed pipelines contain
the planning stage and throughout will inundate the pipe trenches. Soil agents to assist with assembly as well
installation. Hence the preventive getting into the pipeline is the main as impurities occurring unintentionally.
measures properly begin with the cause of persistent recontamination. In all cases these are to be mobilised
correct choice of pipeline parts along The ends of pipelines must be closed and flushed away. In the event of
with their storage, transport and off sufficiently tightly so that nei- “incidents” such as unforeseen and
installation. Pipes and fittings in ther groundwater and dirty water nor unplanned events like the ingress
ductile cast iron for the production of animals can penetrate. of mud in bad weather during the

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Table 21.1: all cases the sections of pipeline to be


Flushing process for pipelines cleaned must be shut off from the rest
of the network before cleaning in order
Flushing process Description to prevent the flushing water from
Flushing water A simple, conventional process contaminating the drinking water. In
pipelines it is predominantly the flush-
Flushing with water and air Flushing with an air/water mix ing techniques described in Table 21.1
Pulsed flushing technique that are used.
Combined flushing and pigging Flushing with water and sponge rubber balls
Flushing with water and plastic pigs
21.4 Flushing with water
Special cleaning techniques High-pressure cleaning
Cleaning with scrapers
The simplest cleaning process is flush-
ing with drinking water. For the flush-
ing to be successful it is important that
assembly phase, intensive flushing is flushing of pipelines in Swiss SVGW the water in the pipeline achieves a
indicated. The aim is to remove micro- guideline W4-5 [21.20] also describes sufficient speed of flow of between 2 m/s
organisms and above all the nutrient the measures necessary for this. The and 3 m/s, which is normally possible
substrates for micro-organisms from type of cleaning technique to be used in pipelines up to DN 150. With larger
the pipeline. The more thorough the will depend on the nominal size of nominal sizes both the amount of drink-
cleaning, the more effective and likely the pipeline and the level of its ing water required and the resulting
to succeed the subsequent disinfection contamination. Basically, mechanical amount of flushing water are increased.
measures will be. cleaning is to be preferred over clean- Figure 21.1 provides information on
ing with chemicals here. With pipelines the water required for flushing pipe-
The cleaning of water distribution it is practically only mechanical tech- lines according to the nominal size.
systems (pipelines and reservoirs) is niques which are used. A distinction is
described in DVGW worksheet W 291 made between accessible pipelines with
[21.2]. ÖVGW guideline W 55 applies in nominal sizes greater than DN 600 and
Austria [21.4]. Data sheet no. 7 on the pipelines which are not accessible. In

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cess the capacity of these fixtures needs


to be taken into account. With con-
ventional hydrants this is around
110 m³/h and with free-flow hydrants
it is around 150 m³/h. Above DN 150
their capacity is no longer sufficient.
There are modern techniques avail-
able for this, particularly for DN > 150.
Figure 21.1 provides information on
the water volume required for flushing
with water, with air and water and with
the pulsed flushing technique as well as
flow limiting by flushing hydrants.

21.5 Flushing with water and air


Fig. 21.1:
Water requirement for flushing pipelines where the flow is limited by underground
hydrants (source: Hammann GmbH) As compared with flushing with water,
the work according to this technique
sets high process and safety technol-
Depending on the cross-section of adjacent pipelines should not be subject ogy requirements and should only
the pipeline, at least three to five times to any pressure drop during flushing. be carried out by experienced experts.
the capacity of the pipeline should Also the mobilisation of deposits in Only purified air should be used. It
be envisaged as the volume of water pipelines upstream caused by a high must be oil-free with a low particle
required. In principle, gravity flow pipe- flow speed should not cause turbidity and germ count. The flushing water/
lines should be flushed from the top of the drinking water. When draining flushing air ratio is between 1 : 1 and 1 : 3.
downwards. Effects on the adjacent off the flushing water local regulations
pipeline network must be taken into and legislation must be observed. If
account. This means that the supply in hydrants are used in the flushing pro-

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The inclusion of air improves the


performance of the cleaning process.
However, if air bubbles collect in the
crown of the pipe, this effect may be
limited to the bottom of the pipe only.
Uncontrolled pressure surges can cause
pipe bursts.

21.6 Impulse-flushing method


Fig. 21.2:
Cleaning a defined section of pipeline using the impulse-flushing method
An alternative to flushing with water (source: Hammann GmbH)
and air is the impulse-flushing method.
Purified compressed air is delivered
in pulses into a defined section to be This means that negative effects in The advantages of the impulse-flushing
flushed, without exceeding the dead adjacent networks and pipelines method as compared with conventional
pressure of the network (Figure 21.2). upstream can largely be avoided. processes can be summarised as follows:
This produces high-speed blocks of air
and water in the section to be flushed. Research projects have enabled the n more intensive cleaning,
The turbulent flow covers a broad area effectiveness of cleaning to be increased n up to 90 % less water required,
and produces locally high forces to while using less water. The blocks n no turbidity and pressure drops
mobilise the deposits. of water produced in partially filled in networks upstream,
pipelines reach flow speeds of more n water supply can be maintained
This drastically reduces the amount than 15 m/s. A lower water requirement outside the section being flushed,
of water required as compared with also means less flushing water to be n improvement in the functioning
flushing with water only (Table 21.2). disposed of, which is of particular of valves.
significance with pipelines of higher
nominal sizes.

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Table 21.2: The pulsed flushing technique is used


Water required for flushing with water and for the impulse-flushing method first and foremost for cleaning drink-
ing water distribution systems. New
Water requirement in m³/h process techniques in recent years mean
that even large transport pipelines with
Flushing with water Impulse-flushing method
Nominal size nominal sizes of up to DN 1200 can now
at flow speed of indicative value
be cleaned. In these pipelines, because of
2 m/s 3 m/s Low High the water requirement, cleaning is often
80 36 54 5 15 only possible using the impulse-flushing
method [21.21].
100 57 85 8 25
125 88 133 10 30 Reducing the amount of water required
150 127 191 20 38 has gained in importance over recent
years. In contrast to drinking water
175 173 260 23 50 pipelines, in times of low consumption
200 226 339 35 70 well galleries and raw water pipelines
could be cleaned without interrupting
225 286 429 40 80
their operation and the flushing water
250 353 530 42 85 purified at the waterworks [21.22].
300 509 763 50 100
1039 Persistent impurities can not only form
350 693 70 110
in old pipelines; they can also come
400 905 1357 90 150 about after “incidents”, for example in
450 1145 1718 110 190 case of unforeseen and unplanned events
during the installation phase of new
500 1414 2121 140 230
pipeline sections. The performance of
550 1711 2566 180 280 the cleaning process can be increased
600 2036 3054 220 330 in such cases with the addition of solids,
e.g. pieces of ice.

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21.7 Other cleaning techniques example, pig diameters are too small, Cleaning with scrapers is predominantly
water for carrying away the mobilised carried out before the renovation of old
deposits can get into the section of cast iron pipelines with cement mortar.
With particularly persistent contami- pipeline to be cleaned.
nations, combined flushing and pigging
or special cleaning techniques can be In special cases, high-pressure cleaning 21.8 Disinfection process
used. For pigging, sponge rubber balls and cleaning with scrapers are methods
or plastic pigs come into use. In both which are used. High-pressure clean-
cases equipment needs to be provided ing can be used regardless of surface The simplest process for disinfecting
for the insertion and removal of the quality. However, the cleaning nozzles, pipelines which is still widely used
pigs. Hydrants, and preferably free-flow pressure and distance from the wall today is the standing technique. The
hydrants, are suitable for the sponge must be adapted to the type of surface disinfecting agent is left to stand in the
rubber balls. With pipelines which need in order to avoid damage. Hot water completely filled section of pipeline for
to be cleaned frequently, e.g. for raw or can improve the cleaning. In addition at least 12 hours.
process water, pigging fittings are to be a disinfecting agent can be used spar-
recommended. ingly in a targeted manner. Particu- With the standing technique, the disin-
larly in this case measures should fecting agent gets into the pipeline
Sponge rubber balls are normally used be taken to dispose of or process the by adding the solution to be applied
for cleaning pipelines up to DN 150. flushing water appropriately. to the water by means of metering
While more loosely adhering deposits pumps or injectors providing a constant
and sediments can be mobilised and For pipelines which are not accessible, ratio via a connection piece, an air valve
flushed out using sponge rubber balls, jetting lances are used with the jet or a hydrant. During the standing time
special pigs can also remove persistent directed backwards and a free outflow fittings in the section of pipeline being
deposits. Attention must be paid to of the flushing water. In accessible treated, such as valves or hydrants,
cleanliness during the handling and pipelines short sections can be cleaned should be operated so that the disin-
storage of pigs for drinking water manually. In this case it is possible to fectant can also get into areas where the
pipelines. During the cleaning process, concentrate the cleaning on particularly flow is poor.
precautions are to be taken to ensure heavily soiled areas. Safety specifications
that the pig does not become stuck in are to be observed in all cases.
the section being cleaned. And if, for

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At the end of the standing time a resid- Table 21.3:


ual concentration of the disinfecting Dynamic disinfection process
agent should still be able to be detected
in the water. Effective use
Process Application
of the agent
The standing technique is a static dis- Small nominal sizes,
infection process. The disinfecting solu- Run-through method short pipe sections, poor
tion stands in the pipeline. Only part of Flushing with disinfecting solution
it works on the surface of the pipeline.
Double line or ring line, recircula-
This means that the concentration of Closed loop method good
tion of the disinfecting solution
active substance decreases there, while
it remains unused on the inside of Large nominal sizes,
the pipeline and then has to be dis- Plug method long pipe sections, plugging good
posed of. This disadvantage is ironed out with disinfecting solution
by the dynamic disinfecting process.
Here the disinfecting solution moves
through the pipeline. In this way no Ingress of the disinfecting solution 21.9 Disinfection agent
differences in the concentration of into the piping network still in opera-
active agent occur. With the dynamic tion is to be prevented by disconnecting
disinfecting process, however, par- the pipeline or by watertight shut-off A distinction is to be made between the
ticular conditions are required, which devices. The shut-off devices must be following disinfection agents:
are described in Table 21.3. With checked for tightness and identified to n commercial form,
the plug method it is recommended prevent them being activated by mis- n application form or dosage solution
that the disinfecting solution is moved take. The positive operating pressure in (stock solution),
slowly through the pipeline between the section of pipeline to be disinfected n disinfection solution.
two pigs. must be considerably lower than that in
the adjacent drinking water piping net-
work.

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Chlorine and hydrogen peroxide are In recent years the use of disinfecting disinfection agents for pipelines are:
available as ready-to-use dosage solu- agents based on chlorine and hypo-
tions. Commercial chlorine bleaching chlorite has been decreasing. Reasons n chlorine/hypochlorite 50 mg/L
agent has a chlorine content of 130 g/L for this are, among other things, the n hydrogen peroxide 150 mg/L
to 150 g/L. Solutions of hydrogen restricted area of application, the pro- n chlorine dioxide 6 mg/L
peroxide often have a content of 30 % duction of undesirable by-products and
or 50 %. Chlorine bleaching agent and the expense of disposal. Modern disin- The efficacy of the disinfection agent
hydrogen peroxide solutions are to be fecting agents are based on hydrogen depends essentially on the pH value.
stored in the dark, cool and tightly peroxide or chlorine dioxide. Calcium With pH values < 8 the disinfection
sealed. Light, heat and impurities hypochlorite and potassium perman- solutions with the concentrations
accelerate deco position. Hydrogen ganate do not play any significant role recommended in DVGW worksheet
peroxide solutions often contain in pipeline disinfection. W 291 [21.2] work well. However at
stabilisers. higher pH values the effectiveness
DVGW worksheet W 291 [21.2] dedi- of chlorine/hypochlorite and hydro-
Chlorine dioxide solution can easily be cates a special section to disinfection gen peroxide quickly subsides. Such
produced on site with two components agents. Advice on the choice of dis- conditions can arise with construction
with good storage stability. The ready- infection agent and safe working components in cementitious materials
to-use dosage solution usually has a practices can also be found there. The and/or soft water. DVGW worksheet
chlorine dioxide content of 3 g/L. It relevant table provides information W 346 [21.1] provides information in its
is stable for weeks if stored correctly. on chemicals for disinfecting equip- Annex 2 on the efficacy of disinfection
Meanwhile single-component products ment and gives a summary of the agents with pipelines lined with cement
are also available for producing chlorine commercial form, storage and appli- mortar depending on the type of water.
dioxide solutions. Calcium hypochlorite cation concentrations. Special sections In pipelines with untreated cement
and potassium permanganate are sol- deal with the individual disinfection mortar lining the pH value can increase
ids from which dosage solutions can be agents including their chemical prop- considerably with soft water of water
produced before use. erties and fields of application. The types WKSI and WKSII and hence the
application concentrations recom- efficacy of chlorine/hypochlorite and
mended in DVGW worksheet W 291
[21.2] for the major.

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hydrogen peroxide decreases. Table 21.4 Table 21.4:


provides information on essential con- Efficacy of different disinfection agents with pipelines lined with cement
tent in a simplified form. mortar based on DVGW worksheet W 346 [21.1], Annex 2

The redox voltage or oxidation-reduc- Cement mortar without pre-treatment with pre-treatment 1)
tion potential (ORP) is often used for
Water typw WKSI WKSII WKSIII WKSI WKSII WKSIII
estimating efficacy. The ORP is the
mixed potential of all oxidation and KS 4,3 in mmol/L < 0,5 0,5 bis 2 >2 < 0,5 0,5 bis 2 >2
reduction reactions (redox reactions) Chlorine/hypochlorite – 0 2)
+ 0 2)
0 +
occurring in the water, where the
substances contained in the water Hydrogen peroxide – 2), 3)
0 2)
+ 0 2), 3)
0 +
and in the material as well as their Chlorine dioxide + + + + + +
possible chemical reactions are not
known. Therefore the redox potential + good 1)
If applicable water treatment with WKSI and with WKSII
cannot be calculated from the con- 0 adequate 2)
High disinfection agent concentration and long working time
centration of disinfection agent – poor 3)
Improves efficacy with addition of 1 % phosphoric acid
alone. Added to this is the fact that
many redox reactions are dependent
on the pH value. Figure 21.3 shows the untreated cement mortar lining then, To be recommended in these cases are
correlation between redox potential as a consequence of the increase in the disinfection agents with an ORP which
and pH value for the major disinfection pH value, the ORP required for disin- has a zero or low dependency on the
agents. fection of EH > 800 mV cannot be pH value, such as chlorine dioxide for
achieved with many disinfection agents, example.
In order to achieve a germicidal effect or can only be achieved with high con-
there should be an ORP of EH > 800 mV. centrations and long reaction times. If a cement mortar lined pipeline is put
These conditions apply not only to the Among these disinfection agents are, into operation with sufficiently hard
water but they must also be ensured for example, the frequently used water, then surface layers are formed
at the water/material phase interface. chlorine/hypochlorite which, at pH on the surface of the mortar.
If soft, slightly buffered water is used values above 8, increasingly causes
for filling a pipeline which has a fresh, difficulties with disinfection.

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and safety data sheets. DVGW work-


sheet W 346 [21.1], Annex 2 offers advice
here.
Redox potential EH in mV

HClO/ClO-
All disinfection agents have a tendency
ClO2 to decay, light and dust as well as heavy
metal compounds and organic materials
have an accelerating effect. Therefore
H 2O 2 disinfection agents, and above all their
dosage solutions, must always be stored
in cool and dark conditions. Only the
equipment recommended by the manu-
EH = 800 mV facturer is to be used for handling them.
If too much dosage solution is taken out
of the storage container it must not be
put back.
pH value
Dosage solutions should not be stored
Fig. 21.3: for too long. The manufacturer’s in-
ORP of the disinfection agents chlorine (hypochlorous acid)/hypochlorite (HClO/ClO-), structions must be followed. The free
hydrogen peroxide (H2O2) and chlorine dioxide (ClO2) depending on pH value [21.23] chlorine content of commercially avail-
able chlorine bleaching agents dimin-
ishes constantly depending on tempera-
Good buffering of harder water alle- 21.10 Handling and disposal ture. DVGW worksheet W 229 [21.24]
viates the increase in the pH value. provides information on this correla-
Accordingly, surface layers and good tion. This disintegration also produces
buffering of the water favour the Information on the storage, handling and undesirable by-products. Therefore it is
achievement of the necessary redox disposal of disinfection agents can be essential that the content of free chlorine
potential. found in the manufacturer’s data sheets is checked after longer storage times.

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In contrast to hydrogen peroxide and cation there are e.g. pump sprays with also on partial sections. It is essential
chlorine dioxide solutions, sodium hydrogen peroxide concentrations of that the measures stated in e.g. standard
hypochlorite solution is alkaline around 3 %. These allow parts or joints ISO 5667-5 [21.25] – also included in the
(chlorine bleaching agent) with pH to be disinfected on site. German standard method for the analy-
values between 11.5 and 12.5. After it sis of water, wastewater and sludge; gen-
has been added, the pH value of the DVGW worksheets W 291 [21.2] and eral information (Group A); (A 14) – are
treated water inevitably rises. With soft W 346 [21.1], Annex 2, ÖVGW guide- taken into account when taking the
water this affects the efficacy of the line W 55 [21.4] and SVGW guideline samples. This includes run-out, clean-
disinfecting solution and with very hard W 1000 [21.3] all provide information ing and flaming of the extraction valves.
water it can lead to the precipitation of on the disposal of water containing
calcium carbonate. Reducing the pH disinfection agents. The success of cleaning and disinfec-
value by mixing the solution with acids tion measures is to be checked by micro-
is to be discouraged because chlorine biological examinations. Basically, pipe-
gas can escape and this may trigger an 21.11 Inspection and release lines should only be put into operation
incident. of the pipeline once corresponding test results produce
evidence of complete microbiological
Disinfection solutions containing safety and the limit values specified
chlorine should basically be treated After disinfection, the disinfection for chemical substances are respected.
before they are introduced into the solution is flushed out of the pipeline Inspections with limit values and tests
sewage system or into bodies of water. and it is filled with the water to be trans- are based on the drinking water regula-
The possibilities here are dilution, ported subsequently. No more disin- tions. If the result is not satisfactory the
chemical neutralisation with e.g. fection agent should be able to be measures must be repeated.
sodium thiosulphate or filtration detected in the last filling of water.
through activated carbon filters. Approximately two to three times the It should be mentioned that, on the
pipeline capacity is necessary for the basis of microbiological examinations
Disinfection agents based on hydrogen flushing. At the end of the flushing after thorough cleaning, e.g. using the
peroxide are available under various process water samples are to be taken impulse-flushing method, there may be
trade names. As an dosage solution they from the pipeline for microbiological no need for disinfection [21.21]. This is
have hydrogen peroxide concentrations examination. This is done at the end of of particular interest if there is not
of around 35 % or 50 %. For spray appli- the pipeline or, with longer pipelines, enough water available or there are

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large flushing volumes to be disposed of. speed. By adding disinfecting agents, dis- Raw water pipelines have a tendency
The impulse-flushing method reduces infection can be achieved if necessary to incrustation, particularly with high
the amount of water required for clean- during the flushing process. In all cases iron and manganese contents. Depend-
ing and can save the need for subsequent the instructions of DVGW worksheet ing on the operating method and type
disinfection and rinsing of the pipeline. W 291 [21.2] are to be observed. of raw water it can happen that, because
of traces of dissolved oxygen, oxidation
It happens time and again that water and precipitation already occur before
21.12 Measures for existing quality is adversely affected by malfunc- treatment of the water. It is currently
cast iron pipelines tions, exceptional events or emergencies. being investigated whether and to what
Examples are failures in water purifi- extent microbial iron ochre formation
cation, the ingress of impurities into the is a cause of the negative impacts [21.27].
After repairs and other work on a pipe- drinking water pipeline via leaks, or an
line, the sections of the pipeline need to unintentional connection with pipelines In order to safeguard the performance
be put back into operation as quickly as which do not carry drinking water. The capability of these pipelines, regular
possible. Therefore there is no time left Federal environmental agency gives maintenance is necessary, for example
for standard disinfection and sampling recommendations on provisions for by flushing with rubber balls or pigging.
with the issuing of a release. In this case a sufficient disinfection capacity in By contrast, compressed air “pigs” fit
it must be ensured by other means that such cases [21.26]. After disinfection every pipe cross-section and reliably
the drinking water pipeline is in perfect of the specific area of drinking water carry the mobilised deposits away. The
condition from the hygiene viewpoint using mobile equipment, it is above all causes of deposits in raw water pipe-
after completion of the work. Particu- essential to understand the cause of lines as well as measures for avoiding
lar attention is to be paid here to clean the problem. After remedial measures, and removing them, above all using the
practices when carrying out the work. the drinking water supply system in impulse-flushing method, are described
It is recommended that the com- question must be thoroughly cleaned. in [21.28].
ponents are checked for cleanli- As this normally involves impurities
ness and disinfected with spray which are difficult to remove, highly
solution before their installation. effective cleaning measures are indi-
After the end of the work the section cated. The impulse-flushing method
of pipeline is to be thoroughly flushed has proved itself here. Its efficacy can
through with water, if possible at high be increased by the injection of solids.

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21.13 Summary 21.14 Closing comments, papers [21.35], [21.36]. There is now
additional information some important new knowledge avail-
and prospects able about biofilms in systems carrying
When planning, constructing and com- drinking water, in particular regarding
missioning new pipelines, attention the VBNC state of bacteria. VBNC means
needs to be paid to aspects of hygiene. 21.14.1 European rules viable but not culturable. The disin-
Table 21.5 provides information on work and standards fectant influences the transitions bet-
before, during and after cleaning and ween the culturable and VBNC stages of
disinfection. Preventive measures take In contrast to DVGW rules and standards, certain bacteria. It can alter the popu-
account of sanitary aspects during the to date European rules and standards do lations and favour fast-growing bacteria.
planning and construction of pipelines. not contain any particular standard for Cleaning does not mean the same thing
After disinfection, arrangements need the commissioning or the cleaning and as disinfection. Effective cleaning is a
to be made for the proper elimination disinfection of pipelines. precondition for the success of disin-
of the water containing disinfecting EN 805 [21.11] only provides informa- fecting measures.
agent and for putting the pipeline into tion on disinfection in Section 12. Here,
operational condition by flushing it with flushing with drinking water without any In the explanations it is clearly described
drinking water. Microbiological testing disinfection agent with or without the what cleaning means – namely removing
provides information on whether the addition of air is considered as part of impurities, deposits and other undesir-
measure was completed successfully. The disinfection. Annex A.28 together with able substances from the pipelines. In this
pipeline may only be put into operation Table A.3 offers advice on the selection process all loose deposits are to be
once the release has been given. of the disinfection agent. mobilised and carried away. In no case
should they be deposited again else-
21.14.2 Research projects where, thereby leading to further
detriment to the drinking water. The
In recent years a number of research removal of deposits reduces the possi-
projects have helped with a better bility of the implantation of micro-
understanding of connections in terms organisms and optimises the operating
of cleaning and disinfection. The results condition of the drinking water system.
are published in the form of thesis

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Table 21.5:
Sanitary aspects when planning, constructing and commissioning pipelines

Measure Work Standard work/reference


Selection of materials according to generally Guideline 98/83/EC [21.29], Deutsche TrinkwV § 17 [21.6],
accepted technical rules and standards DIN 2000 [21.5], Section 6.6
Use of tested materials Federal environment agency guidelines [21.7],
DVGW worksheets W 270 [21.30], W 347 [21.31]
and W 348 [21.32]
SVGW guideline W4-1 [21.8]
OENORM B 5014-1 [21.9] and OENORM B 5014-2 [21.10]
Use of tested aids; flushing-out capability DVGW test specifications VP 641 [21.15]
and W 363 [21.16], Annex A, plus [21.17],
DVGW worksheet W 521 [21.18]
Preventive
Use of certified products when available DVGW index of products for the water industry [21.33]
measures
Avoidance of impurities during production, EN 805 [21.11], Section 10.1.3,
storage and transport; closure with caps, DVGW worksheets W 400-2 [21.12],
packaging Section 5, and W 346 [21.1],
EN 1074-1 [21.13], Section 8
SVGW guideline W4-3 [21.19],
ÖVGW guideline W 55 [21.4]
Cleanliness during installation; DVGW worksheets W 346 [21.1] and
avoidance of impurities W 400-2 [21.12], Section 7.2
e.g. mud, dirty rags SVGW guideline W4-3 [21.19]
ÖVGW guideline W 55 [21.4]
Continued on page 21/18

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Measure Work Standard work/reference


DVGW-worksheets W 291 [21.2] and
Removal of unintentional foreign matters; W 346 [21.1], Annex 2
Cleaning
removal of assembly agents SVGW guideline W4-3 [21.19]
ÖVGW guideline W 55 [21.4]
DVGW-worksheets W 291 [21.2]
Killing/damaging micro-organisms; and W 346 [21.1], Annex 2
Disinfection
compliance with fields of application SVGW guideline W4-3 [21.19]
ÖVGW guideline W 55 [21.4]
DVGW worksheets W 291 [21.2]
Measures after Flushing, taking water samples; and W 346 [21.1], Annex 2
disinfection disposal of water containing disinfection agents SVGW guideline W4-3 [21.19]
ÖVGW guideline W 55 [21.4]
EN 16412 [21.34]
Inspection of Microbiological testing; Deutsche TrinkwV [21.6]
measures measuring the pH value SVGW guideline W4-3 [21.19]
ÖVGW guideline W 55 [21.4]

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Simulated calculations show areas where Based on DVGW worksheet W 291 The first step in eliminating impurities
there is insufficient flow. Such areas in [21.2] and as a supplement to EN 806-4 is always cleaning. This also applies
joints and components can result in [21.38], DVGW worksheet W 557 [21.37] for microbial contaminations. Micro-
an increased biofilm formation during was produced. In fact pipes and fittings organisms embedded in particles or
operation and must be constructively in ductile cast iron according to EN 545 corrosion products are not really killed
minimised. Also the length of little-used [21.39] are normally only used out- with the help of disinfection agents
outlets should be limited to a maximum side buildings, but this worksheet as these do not reach the micro-
of three times the internal diameter. In nevertheless contains information on organisms. Therefore the particles or
the event of contamination, areas of the operation of distribution networks corrosion products have to be removed
low flow can only be reached by means of such outstanding importance that it by flushing or other cleaning measures.
of intensive cleaning processes such is worth mentioning here. System disinfection may be necessary
as the pulsed impulse-flushing method. as an additional safety measure. De-
Simulated calculations have already DVGW worksheet W 557 [21.37] was posits favour the growth of micro-
helped with the optimisation of com- published in October 2012 with the organisms, which can then result in
ponents with the aim of reducing prob- knowledge available at that time but it adverse microbial effects. In order to
lems with increased biofilm formation did not yet take account of the results of prevent this, cleaning is necessary when-
during operation, as well as improving the latest research project [21.36]. In its ever there is a presence of deposits.
cleaning and disinfection. structure it reflects the three themes of Where the quality of the drinking water
DVGW worksheet W 291 [21.2]: has been adversely affected by micro-
21.14.3 DVGW worksheet n preventive measures, bial action, cleaning must be carried
W 557 [21.37] n cleaning, out as the first measure. In these cases,
n disinfection. additional disinfection of the system
While DVGW worksheet W 291 [21.2] may be necessary after cleaning.
concerns water distribution systems, DVGW worksheet W 557 [21.37] em-
rules were needed for drinking water phasises the importance of cleaning The worksheet refers to the stress on
installations inside buildings as a before disinfection. This advice applies materials due to disinfection. Each
result of different operating conditions, equally for water distribution, in par- system disinfection places stress on
nominal sizes, materials, components and ticular for impurities and contamination. the materials and components of the
apparatus.

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drinking water installation, meaning The new DWA rules take account of the 21.15 References
that damage may occur to the drinking maintenance of wastewater pressure
water installation. Repeating system pipes. Here cleaning is possible by means
disinfection at regular intervals in order of pigging, flushing with compressed air [21.1] DVGW-Arbeitsblatt W 346
to prevent contaminations is not to be or the impulse-flushing method. The Guss- und Stahlrohrleitungsteile mit
recommended for this reason. corresponding insertion equipment ZM-Auskleidung –
or pigging traps need to be envisaged Handhabung
21.14.4 Revision of DVGW during planning and construction. Static [DVGW worksheet W 346
worksheet W 291 [21.2] compressed air flushing should pre- Cast iron and steel pipes and com-
vent deposits while the impulse-flush- ponents with cement mortar lining –
After more than 15 years the revision of ing method can target the cleaning to Handling]
DVGW worksheet W 291 [21.2] is pend- sections of the pipeline where it is 2000-08
ing. Work begins in 2015. needed. Both processes normally work
online and use accumulated water for [21.2] DVGW-Arbeitsblatt W 291
21.14.5 Cleaning and maintenance cleaning. Reinigung und Desinfektion von
Wasserverteilungsanlagen
Cleaning is not only necessary at the [DVGW worksheet W 291
time of commissioning in order to expel Cleaning and disinfection of
impurities and assembly agents but also water distribution systems]
plays a major role in the maintenance 2000-03
of pipelines. It ensures a hygienically
impeccable condition and security of [21.3] SVGW-Richtlinie W1000
supply. Particularly with raw water Empfehlungen für die Reinigung
pipelines, regular cleaning is necessary und Desinfektion von Trink-
if, for example, the pipeline is affected wasserleitungen
by iron ochre formation [21.23]. [SVGW guideline W1000
Recommendations for cleaning
and disinfection of drinking
water pipelines]
2000-03

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[21.4] ÖVGW-Richtlinie W 55 [21.7] Leitlinien des Umweltbundes- [21.10] OENORM B 5014-2


Behälter- und Rohrnetzhygiene amtes (Übersicht) Sensorische und chemische Anforde-
[ÖVGW guideline W 55 http://www.umweltbundesamt.de/ rungen und Prüfung von Werk-
Hygiene in reservoirs and themen/wasser/trinkwasser/trink- stoffen im Trinkwasserbereich –
pipeline networks] wasser-verteilen/bewertungs- Teil 2: Zementgebundene
2012-05-01 grundlagen-leitlinien Werkstoffe
[Organoleptic and chemical require-
[21.5] DIN 2000 [21.8] SVGW-Richtlinie W4-1 ments and testing of materials in
Zentrale Trinkwasserversorgung – Richtlinie für Wasserverteilung – contact with drinking water –
Leitsätze für Anforderungen an Teil 1: Allgemeines Part 2: Cementitious materials]
Trinkwasser, Planung, Bau, Betrieb [SVGW guideline W4-1 2011-12-15
und Instandhaltung der Guideline for water distribution –
Versorgungsanlagen Part 1: General] [21.11] EN 805
[Central drinking water supply – 2013-03 Water supply –
Guide lines regarding requirements Requirements for systems and
for drinking water, planning, [21.9] OENORM B 5014-1 components outside buildings
construction, operation and Sensorische und chemische Anforde- [Wasserversorgung –
maintenance of plants] rungen und Prüfung von Werk- Anforderungen an Wasserversor-
2000-10 stoffen im Trinkwasserbereich – gungssysteme und deren Bau-
Teil 1: Organische Werkstoffe teile außerhalb von Gebäuden]
[21.6] Deutsche Trinkwasserver- [Organoleptic and chemical require- 2000
ordnung in der Fassung der ments and testing of materials in
Bekanntmachung vom contact with drinking water –
2. August 2013 Part 1: Organic materials]
http://www.gesetze-im-internet.de/ 2000-11-01
trinkwv_2001/BJNR095910001.html

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[21.12] DVGW-Arbeitsblatt W 400-2 [21.14] EADIPS®/FGR®-Norm 74 [DVGW test specification W 363


Technische Regeln Wasserver- Formstücke und Armaturen Isolation valves, check valves, air
teilungsanlagen (TRWV) – aus duktilem Gusseisen – valves and control valves made
Teil 2: Bau und Prüfung Verpackung von Formstücken of metallic materials for drinking
[DVGW worksheet W 400-2 und Armaturen water distribution systems –
Technical rules for water [Ductile iron fittings and valves – Requirements and testing]
distribution systems – Packaging of ductile iron 2010-06
Part 2: Construction and testing] fittings and valves]
2004-09 2013-06 [21.17] DVGW-Prüfgrundlage W 363-B1:
1. Beiblatt zu DVGW-Prüf-
[21.13] EN 1074-1 [21.15] DVGW-Prüfgrundlage VP 641 grundlage W 363 –
Valves for water supply – Gleitmittel für Steckmuffen- Absperrarmaturen, Rückfluss-
Fitness for purpose requirements Verbindungen in der Wasser- verhinderer, Be-/Entlüftungsven-
and appropriate verification tests – versorgung – tile und Regelarmaturen aus
Part 1: General requirements Anforderungen und Prüfungen metallenen Werkstoffen für Trink-
[Armaturen für die Wasserver- [DVGW test specification VP 641 wasserversorgungsanlagen –
sorgung – Lubricants for push-in Anforderungen und Prüfungen
Anforderungen an die Gebrauchs- joints in water supply – [DVGW test specification W 363-B1:
tauglichkeit und deren Prüfung – Requirements and testing] Supplement 1 to DVGW test
Teil 1: Allgemeine Anforderungen] 2009-06 specification W 363 –
2000 Isolation valves, check valves, air
[21.16] DVGW-Prüfgrundlage W 363 valves and control valves made
Absperrarmaturen, Rückfluss- of metallic materials for drinking
verhinderer, Be-/Entlüftungsventile water distribution systems –
und Regelarmaturen aus Requirements and testing]
metallenen Werkstoffen für Trink- 2014-09
wasserversorgungsanlagen –
Anforderungen und Prüfungen

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[21.18] DVGW-Arbeitsblatt W 521 [21.20] SVGW-Richtlinie W4-5 [21.22] Immel, S., Schimmelpfennig, S.,
Gewindeschneidstoffe für die Richtlinie für Wasserverteilung – Klein, N., Utke, C., und Gnirss, R.:
Trinkwasser-Installation – Planung, Projektierung, Brunnengalerien und Rohwas-
Anforderungen und Prüfung Bau, Prüfung sowie serleitungen online reinigen
[DVGW worksheet W 521 Betrieb und Instandhaltung [Inline cleaning of well galleries
Thread cutting agents for der Trinkwasserverteilung and raw water pipelines]
drinking water installation – außerhalb von Gebäuden – wwt – Wasserwirtschaft
Requirements and testing] Teil 5: Praxisunterlagen, Themen- Wassertechnik,
1995-12 blatt Nr. 7: Rohrnetzspülung Heft 1–2,
[SVGW guideline W4-5 2014, S. 15 ff.
[21.19] SVGW-Richtlinie W4-3 Guideline for water distribution –
Richtlinie für Wasserverteilung – Planning, project development, [21.23] Klein, N. und Rammelsberg, J.:
Planung, Projektierung, construction, testing as well as Inbetriebnahme von Rohrleitungen
Bau, Prüfung sowie operation and maintenance mit Zementmörtel-Auskleidung
Betrieb und Instandhaltung of drinking water distribution [Commissioning of cement
der Trinkwasserverteilung systems outside buildings – mortar lined pipelines]
außerhalb von Gebäuden – Part 5: Practical data sheet, data 3R international (48),
Teil 3: Bau und Prüfung sheet No. 7: Network flushing] Heft 3-4,
[SVGW guideline W4-3 2013-3 2009, S. 144 ff.
Guideline for water distribution –
Planning, project development, [21.21] Bernemann, M. und Farke, O.: [21.24] DVGW-Arbeitsblatt W 229
construction, testing as well as Bau einer Trinkwassertransport- Verfahren zur Desinfektion
operation and maintenance leitung DN 700 in Paderborn von Trinkwasser mit Chlor
of drinking water distribution [Construction of a drinking water- und Hypochloriten
systems outside buildings – main DN 700 in Paderborn] [DVGW worksheet W 229
Part 3: Construction and testing] bbr – Fachmagazin für Leitungs- Disinfection procedures
2013-3 bau, Brunnenbau und Geothermie of drinking water with
2007-02, S. 16 ff. chlorine and hypochlorite’s]
2008-05

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[21.25] ISO 5667-5 [21.27] Mikrobielle Verockerung in [DVGW worksheet W 270


Water quality – technischen Systemen Microbial enhancement on
Sampling – http://www.anti-ocker.de/ materials to come into contact
Part 5: Guidance on sampling with drinking water –
of drinking water from treat- [21.28] Klein, N. und Hammann, H.-G.: Testing and assessment]
ment works and piped Reinigen der Rohwasserleitungen 2007-11
distribution systems sichert die Trinkwasserversorgung
[Wasserbeschaffenheit – [Cleaning of raw water pipelines [21.31] DVGW-Arbeitsblatt W 347
Probenahme – secures drinking water supply] Hygienische Anforderungen
Teil 5: Anleitung zur Probenahme Energie | wasser-praxis, an zementgebundene Werk-
von Trinkwasser aus Aufbereitungs- Ausgabe 06 stoffe im Trinkwasserbereich –
anlagen und Rohrnetzsystemen] 2008, S. 24 ff. Prüfung und Bewertung
2006 [DVGW worksheet W 347
[21.29] Richtlinie 98/83/EG Hygiene requirements for cemen-
[21.26] Bundesgesundheitsblatt – Richtlinie 98/83/EG des Rates titious materials intended for use
Gesundheitsforschung – vom 03.11.1998 über die in drinking water supply systems –
Gesundheitsschutz Qualität von Wasser für Testing and evaluation]
Empfehlung des Umwelt- den menschlichen Gebrauch 2006-05
bundesamtes [Directive 98/83/EC
Vorhalten einer hinreichenden Council Directive 98/83/EC [21.32] DVGW-Arbeitsblatt W 348
Desinfektionskapazität nach of 3 November 1998 on the Anforderungen an Bitumen-
§ 5 Abs. 4 TrinkwV 2001 für quality of water intended beschichtungen von Formstücken
außergewöhnliche Vorkomm- for human consumption] aus duktilem Gusseisen und im
nisse oder Notfälle 1998-11-03 Verbindungsbereich von Rohren
2004-11 aus duktilem Gusseisen, unlegier-
https://www.umweltbundesamt. [21.30] DVGW-Arbeitsblatt W 270 tem und niedrig legiertem Stahl
de/sites/default/files/medien/374/ Vermehrung von Mikroorga-
dokumente/desinfektions- nismen auf Werkstoffen für
kapazitaet_2004_11.pdf den Trinkwasserbereich –
Prüfung und Bewertung

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[DVGW worksheet W 348 [21.35] Erkenntnisse aus dem BMBF [21.38] EN 806-4
Requirements of bituminous (Deutsches Bundesministerium Specifications for installations
coatings of ductile iron fittings für Bildung und Forschung) – inside buildings conveying water
and in the jointing area of Verbundprojekt for human consumption –
ductile iron pipes and unalloyed „Biofilme in der Trinkwasser- Part 4: Installation
and low-alloyed steel pipes] Installation“ [Technische Regeln für
2004-09 http://www.biofilm-hausin- Trinkwasser-Installationen –
stallation.de/dokumente/ Teil 4: Installation]
[21.33] DVGW-Verzeichnis wasser- Thesenpapie_2_0.PDF 2010
fachlicher Produkte
http://www.dvgw-cert.com/?id=34 [21.36] Erkenntnisse aus dem Projekt [21.39] EN 545
http://mycert.dvgw-cert. „Biofilm-Management“ Ductile iron pipes, fittings,
com/verzeichnisse/index/ Erkennung und Bekämpfung accessories and their joints
von vorübergehend unkul- for water pipelines –
[21.34] EN 16421 tivierbaren Pathogenen Requirements and test methods
Influence of materials on water in der Trinkwasser-Installation [Rohre, Formstücke, Zubehör-
for human consumption – http://www.biofilm-management. teile aus duktilem Gusseisen
Enhancement of microbial de/sites/default/files/Projektmeet- und ihre Verbindungen
growth (EMG) ings/Bonn_2014/Thesenpapier/ für Wasserleitungen –
[Einfluss von Materialien auf Wasser Thesenpapier%201.1.pdf Anforderungen und Prüfverfahren]
für den menschlichen Gebrauch – 2010
Vermehrung von Mikroorganismen] [21.37] DVGW-Arbeitsblatt W 557
2014 Reinigung und Desinfektion von
Trinkwasser-Installationen
[DVGW worksheet W 557
Cleaning and disinfection of
drinking water installations]
2012-10

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10.2015

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