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CHERY SQR7080R

SERVICE MANUAL

ENGINE-MECHANICAL

CHERY AUTOMOBILE CO., LTD

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

SERVICE CONTENT
TYPE:SQR7080R

SQR7080R ENGINE-MECHANICAL DECEMBER 2005

Please write down the changes notice after each assembly numbers, the function is to remind
the users there are changes and the technical department will inform the correlated
department keep them in archives for checking.
TECHNICAL
ASSEMBLY
CHANGES NOTICE

1 Mount the engine on the roll over stand

2 Disassembly , assembly and repair of frontal drive parts of


engine

3 Valve train

4 Cylinder head

5 Cooling System

6 Lubrication system

7 Crankshaft connecting rod mechanism

The service man must master the technical improvement conditions of this car to provide
better maintenance work.

COPY RIGHT: AUTOMOTIVE ENGINEERING & RESEARCH INSTITUTE


CHERY AUTOMOBILE CO., LTD.
ALL RIGHTS RESERVED

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

PREFACE
Dear technicians and mechanics for SQR372 engine maintenance,
You are suggested to read this manual before service and operate in accordance with the
specification of manual.
1) The manual supplies you with the information of accessories, such as special tools,
measures and grease. You should, by all means, prepare for this kind of accessories fully
before service.
2) Of course, we leave out the general tools, such as lifter and spare parts, because they are
absolutely necessary for you.
3) We provide the structural diagrams of main machines, the assembly views of every part
and their names before their service introduction. It is the reference for you on
disassembly and assembly.
4) In structural diagrams, the numbers of parts, such as ①, ②, ③┄, is the sequence
numbers of disassembly; the assembly steps are reverse to those for disassembly.
5) The parts with a mark “*” in the structural diagrams can not reused and they should be
replaced in assembly.
6) We leave out the operations of related service tools in this manual but you should pay
attention to them during service.
7) We leave out the operation requirements for cleaning and checking the parts in this
manual. You should meet the operation requirements for cleaning and checking the parts
by all means.
8) There is no specification of visual inspection in the manual but it is a necessary element
for service personnel.
Pay attention to the items above and operate please.
Anyone should not new-model the manual, such as copy, edit and print without the
permission of authority by the editor and we reserve the right to amend any clause at any
given time.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

TABLE OF CONTENTS
DEFINITION ................................................................................................................................................3
THE MEANING OF MARKS AND ABBREVIATIONS..........................................................................3
SQR372 ENGINE STRUCTURE AND PERFORMANCE PARAMETER............................................4
SPECIAL MAINTENANCE TOOLS.........................................................................................................5
REMOVE THE ENGINE FORM VEHICLE............................................................................................7
1 MOUNT THE ENGINE ON THE ROLL OVER STAND ...............................................................9
2 DISASSEMBLY , ASSEMBLY AND REPAIR OF FRONTAL DRIVE PARTSOF ENGINE.....10
2-1. STRUCTURE DIAGRAM OF FRONT TRANSMISSION PART....................................10
2-2 to 2-4. DISASSEMBLY & ASSEMBLY OF ENGINE FRONT TRANSMISSION PART...10
3. CAMSHAFT ...........................................................................................................................................17
3-1 STRUCTURAL DIAGRAM(DISASSEMBLY OF TIMING BELT AND ASSEMBLY
OPERATIONS ARE CARRIED AS THE FOLLOWING VIEW.) ................................................17
3-2 to 3-5. DISASSEMBLY & ASSEMBLY OF CAMSHAFT ......................................................18
4. CYLINDER HEAD ............................................................................................................................25
4-1 STRUCTURAL DIAGRAM OF CYLINDER HEAD.........................................................25
4-2 to 4-6. DISASSEMBLY & ASSEMBLY OF CYLINDER HEAD ...........................................26
5. WATER PUMP...................................................................................................................................33
5-1 STRUCTURAL DIAGRAM OF WATER PUMP................................................................33
5-2 to 5-5. DISASSEMBLY & ASSEMBLY OF WATER PUMP..................................................34
6. LUBRICATION SYSTEM.................................................................................................................34
6-1 STRUCTURAL DIAGRAM ..................................................................................................34
6-2 to 6-6. DISASSEMBLY & ASSEMBLY OF WATER PUMP..................................................36
7. CRANKSHAFT CONNECTING ROD MECHANISM..................................................................42
7-1 STRUCTURE DIAGRAM.....................................................................................................42
7-2 to 7-5. DISASSEMBLY & ASSEMBLY.....................................................................................43

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

1. DEFINITION

Refers to allowed value during inspection, maintenance and


Standard
adjustment.

Refers to the maximum or minimum value that should not be


Limit
exceeded during inspection, maintenance and adjustment.

Set the standard value for simple measurement to prevent from its
[Reference]
measuring difficulty and inconsistency to facts.

It refers to the difference between maximum value and minimum


Difference
value.

It carries the cases of damaging the vehicle and parts so you should
Note
pay attention to the operation description.

Warning It records the operation descriptions of cases about person accident.

2. THE MEANING OF MARKS AND ABBREVIATIONS


Mark Original words Translated words
RH Right Hand 右侧
LH Left Hand 左侧
FR Front 前
RR Rear 后
IN Intake 吸气
EX Exhaust 排气
SAE Society of Automotive Engineers 美国汽车工程师协会
API American Petroleum Institute 美国石油协会
SST Special Service Tool 特殊. 专用工具
T Torque 扭矩
Ay Assembly 总成部件
S/A Sub Assembly 部件
W/ With 附部件以下的物品
M/T Manual Transmission 手动变速器
A/T Automatic Transmission 自动变速器
T/C Turbo Charger 增压器

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

SQR372 ENGINE STRUCTURE AND PERFORMANCE PARAMETER

Model SQR372

Vertical,3-cylinder,4 stroke,water cooling,


in-line double overhead camshaft.
Type
Multipoint electronic control oil sequential
injection

Cylinder diameter (mm) 72

Piston stroke (mm) 66.5

Displacement (ml) 812

Compression ratio 9.5:1

Rated power (kw) 38

Revolution at rated power (r/min) 6000

Aximum torque (N·m) 70

Revolution at max. torque (r/min) 3500~4000

Minimum fuel consumption rate


275
(g/kw·h)

Lubricant(designation) 10W/30

Lubricant volume(L) 2.4

Fuel RON 93#

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

SPECIAL MAINTENANCE TOOLS:


Outside view Symbol/Name Purpose

Engine disassembly and Mount on the engine


inspection auxiliary device service stand

Disassembly and assembly


Engine service stand
of engine

Clamp hole wrench for Disassembly of camshaft


camshaft timing gears timing gears

Assembly of camshaft Oil


Spring bushing puller
seal

Valve keeper remove tool

Assembly and disassembly


of valve spring retainer lock
Auxiliary tools

Assembly and disassembly


Flywheel clamp
of crankshaft gear

Disassembly and assembly


Valve guide punch pin
of valve guide

Axial oil seal replacing device

Oil seal seat screw driver

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

Outside view Name or symbol Purpose

Disassembly and
Crankshaft pulley
assembly of crankshaft
holding tool
pulley

Disassembly and
Wrench assembly of camshaft
driven gear

Replace valve lash


adjustment shim

Water pump pulley Assembly of coolant


locking wrench pump

After lifting the vehicle,


Engine landing frame Take the engine under
vehicle

Measuri Feeler gauge. Micrometer caliper. Ruler. Dial gauge. Cylinder gauge. Caliber.
ng tools Pressure gauge. Torque wrench torque wrench

Tool Piston ring extractor


Oil Engine Oil. Bonding agent

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

REMOVE THE ENGINE FORM VEHICLE


① Turn off the ignition switch;
Power Ground
supply ② Pull off the power supply wire and
ground wire.
☆ Open the cap of coolant overflow pot
③ Pull off all plugs connected to
engine;
Absolute pressure sensor.stepmotor. Throttle ☆ Remove the connecting plug of ECU
position sensor. Reverse switch. Coolant
temperature sensor. Oxygen sensor. Speedometer ☆ Arrange all the cables in order.
sensor ④ Disassemble the throttle cable;
Camshaft position sensor. Injector. Dynamo ☆ Disassemble the air intake pipe and
wire. Starter wire. Crankshaft position sensor. air cleaner;
Transmission ground wire. Air conditioner (AC)
☆ Disassemble the fuel supply pipe: air
connection. Steering power pressure sensor wire
intake pipe. (oil return pipe), take the
and so on.
spattering fuel;

Pull Off Clutch Cable


On Vehicle

⑤ Remove the control cable of


Transmission Cable transmission;
☆ Disassemble the clutch cable (That
could be done under the vehicle after
lifting vehicle.)
☆ Disassemble the conjunction
pipeline and the control cables.
⑥ Disassemble the connecting bolts for
the steering booster pump and air
compressor and the engine (25Nm).
Do not remove the conjunction
pipeline. And bend them on the
radiator bracket.
Lift the vehicle
⑦ Disassemble the front exhaust pipe.
☆ Disassemble the stabilizer bar and
lever.
☆ Disassemble the back plate (12Nm).

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

☆ Disassemble the connection for the ⑧ Take down the left / right inner side gear
lower support girder of radiator and the from differential.
vehicle frame and radiator; ☆ Remove the rocker outer ball section
☆ Remove the clutch cable and pry out the left/right side gear;

⑨ Remove the drain plug and drain oil.


And take oil with special container,
rotate the drain plug back. (Drain oil
finally and prevent from spattering oil.)

☆ Disassemble the connector of coolant


exhaust pipe (lowest pipe connector),
drain coolant, and take coolant with
special barrel for reusing (drain water
finally and prevent from spattering
3# Right Front water).
Engine
Mounting
Let the vehicle down and place the engine
landing frame on the proper position.
1# Right Rear
Engine Put down the vehicle and take the engine by
Mounting wheel contacting with ground support.

4# Left
Rear Engine ☆ Remove the coolant pipe and warm blast
Mounting pipe.

2# Left Front Engine


Mounting ⑩ Make sure that the wheels are on the
ground and the engine is supported, and
then disassemble the engine mounting:
the connecting bolt for 1# (75Nm).3#.4#
and vehicle frame. (45Nm)

Lift the vehicle on the engine landing


frame.(as the arrowhead shows)

Disassemble the transmission (60Nm).


Loosen the suspension of 1#, 2#, 3# and 4#
(45Nm).

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

1 MOUNT THE ENGINE ON THE ROLL OVER STAND


Disassemble or assemble the engine with roll over stand.
Disassemble or assemble the engine parts on the roll over stand.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

2 DISASSEMBLY, ASSEMBLY AND REPAIR OF FRONT DRIVE PARTS OF


ENGINE
2-1. STRUCTURE DIAGRAM OF FRONTAL DRIVE PARTS

① Water pump pulley


② Timing Cover
③ Timing Belt
④ Torsional Damper
⑤ Belt Back Plate
⑥ Tension Pulley
⑦ Crankshaft Timing Pulley

※:The Parts Can Not Be Reused.


Unit:N·M(Kg·Cm)

2-2. DISASSEMBLY

1. Disassemble The Water Pump Pulley


Remove the water pump pulley as the view
showing.
It will be better of disassembling with special
tool.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

If without special tool, disassemble with


screw driver and wrench as the view.
2. Disassembly Of Torsional damper
(1) Prevent the gear ring from rotation with
special tool;

Special Tool
(2) Remove the fixing bolt of torsional
damper.

3. Disassembly Of Timing Cover Torque:


6±1n.M
Remove the timing belt back plate.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

4. Disassembly Of Tension Pulley


Timing Mark Make“Timing Mark” (1) Compress the top dead center at the first
cylinder piston.
Rotate Clockwise
(2) After disassembly of timing cover, pull
the bolt and clockwise rotate the timing
gear with wrench. And then align the
timing mark of camshaft timing gear
and the raised mark on camshaft cover;
Note: ·Only rotate the engine clockwise after
mounting the belt;
· Before disassembly, an arrow should be
marked on the timing position in order to
mount as original condition.
(3) Confirm if the mark of crankshaft
timing pulley tallies with the timing
mark on oil pump.

Timing Mark

(4) Screw off the bolt of tension pulley and


remove the tension pulley.

5. Disassembly Of Timing Belt


Note: Do not use sharp tools like screwdriver
during disassembly of belt.
Note: Pay attention to the following items
during using the timing belt:
·Do not bent the belt with small angle, or the
rigging in belt will break.
·Do not pollute grease and water because the
using expectancy of belt is short.
· Only clockwise rotate the engine after
mounting the belt.
6. Disassembly Of Crankshaft timing gear

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

2-3. INSPECTION
1. Check The Timing Belt Carefully; Replace With The New Parts If Any Following
Situation Occurs.
(1) Chap of back-side rubber
(2) Chap of dedendum, chap of separated cord fabric.
(3) Wearing, gear missing and incomplete gear of cord fabric.
Chap

Wearing

Chap

(4) Abnormal wearing of belt flank.

Gear Missing

Abnormal Wearing
Belt Core Desquamation

Note: Replace the belt as any following situation occurs, even though abrasion cannot be
found directly.
(1) The water pump leaks water out, and requires continuing infusion.
(2) If the belt is spotted with much oil stains, and the rubber may be damaged due to
expansion, you should replace the belt.

Timing belt model and type


Part number 372-1007081
Width of belt 25.3mm

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

2. Tension Pulley Of Timing Belt


Rotate the bolt of tension pulley bracket and hear if it is noisy; check the contacting surface
and look if it is damaged.
Model and type of tension pulley of timing belt
Part number 372-1007030
Width 27.0mm
Outer diameter Φ50mm
Check if the out is damaged.
Timing belt model and type
Type EF
Item GL. ZL. GS. ZS
Camshaft timing pulley diameter(mm) Φ110.7+0.1-0.2
Camshaft timing pulley diameter(mm) Φ54.65+0.7-0.13

3. Timing Belt Back Plate.


Check if it is deformed.
Standard size of :
Width 28.6mm

2-4. ASSEMBLY
Assembly
1. Aassembly Of Crankshaft timing gear

Timing Mark
2. Assembly Of Timing Belt
(1) Confirm about the position of first
cylinder compression top dead center.
Mount the camshaft timing gear on the
front of exhaust camshaft in order to align
the gear locating groove and the locating
pin on camshaft. Fix the camshaft timing
gear with bolts and the tightening torque
of bolt is 100±5Nm.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

(2) Make sure that the clashing mark of


crankshaft timing pulley aligns with
the mark of oil pump.

Timing Mark

(3) Assemble the timing belt by the mark


of disassembly.
Timing Mark

Rotate Clockwise

3. Disassembly Of Tension Pulley


(1) Adjust the tensile force of timing
belt.
① As the view, swing the tensioner to
the right with screw driver so that the
distance between the edge of tension
pulley and the water pump housing
cycle is about 8mm;
About 8mm ② Screw down the bolt of tension pulley
and the tightening torque is 25±3Nm.

③ Rotate the crankshaft 2 cycles as the


engine rotating direction. And
camshaft timing gear and crankshaft
timing gear both tally with the timing
mark.

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④ When pressing the mid of right 5mm,


the force should be:
[Reference] 20~30 N
Note: when the deflection can not reach
the standard, it is necessary to adjust the
fixing bolt of tension pulley mentioned
above.
Screw down the bolts of tension pulley
assembly with specified torque.
Torque: 25±3N.m
4. Assembly Of Timing Belt Back Plate.
Note:
Outside Inside

5. Assembly Of Timing Cover

Torque: 6±1N.m

6. Mount Torsional Damper (With


Special Tool)
(1) Without flywheel
① Hitch the part of crankshaft pulley
with the belt of special tool.
② Make the handle of special tool
Special Tool still(fixing) and do not rotate the belt.
Screw down the bolt with specified
torque:
Torque: 98.0±10N.m{10±1kgm}
(2) With flywheel
① Prevent the gear from rotating with
special tool.
② Then screw down the bolt of torsional
damper.

Special tool

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

7. Assembly Of Water pump pulley


Torque: 6±1N.m

It will be better to disassemble with


special tool. If without special tool,
disassemble with screw driver and wrench
as the view.

3. CAMSHAFT
3-1 STRUCTURAL DIAGRAM (DISASSEMBLY OF TIMING BELT AND
ASSEMBLY OPERATIONS ARE CARRIED AS THE FOLLOWING VIEW.)

(1) Cylinder head chamber cover assembly


(2) Cylinder head cover gasket
(3) Camshaft timing belt
(4) Camshaft cover
(5) Blanking cover
(6) Camshaft bearing cap
(7) Exhaust camshaft assembly
(8) Intake camshaft assembly
(9) Camshaft Oil seal
(10) Axial spring retainer ring
(11) Saddle washer
(12) Intake camshaft sub gear
(13) Transmission ring
(14) Lock nut
(15) Connecting flange

Can Not Be Reused

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

3-2 DISASSEMBLY
1. ① Disassembly of cylinder head chamber
cover assembly Screw off the bolt of
cylinder head cover from both sides to the
middle in symmetry.
② Remove the cylinder head cover gasket.
2. Inspection Of Valve
Standard valve lash: IN 0.18±0.05
Valve lash EX 0.25±0.05

3. Remove The Camshaft Timing Gear With


Special Tool.
Note: Must use the special tool to prevent the
camshaft from rotating.
4. Disassembly Of camshaft Bearing Cap And
Camshaft Cover
(1) Check if the timing mark on camshaft gear is
Exhaust Intake
tallied, as the picture, as can be seen from
the picture.

(2) Position the main sub gear on intake


camshaft with bolts, as can be seen from the
Bolt for fixing right picture.
Note: For eliminating the radical force, try to
disassemble when the camshaft becomes base
circle (prevent from damages as too much radical
force )

(3) Screw off the bolt by the order of right


picture
Remove the camshaft bearing cap

(4) Remove the spark plug

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

(5) Disassemble the camshaft sub gear and the


special tool will be needed, as can be
Special Tool seen from the picture.
Clamp the camshaft and plug the pins of special
tool into the hole on gear; Rotate the gear to keep
the meshing of driven gear and driving gear, and
then remove the fixing bolt of driven gear.
Note: Do not damage the surface of camshaft.

(6) Disassemble the axial elastic retainer ring


with tensioner and remove the saddle spring
washer, transmission ring, and so on.
3-3 INSPECTION OF CAMSHAFT
1 Measure The Camshaft With Micrometer
Caliper. If It Is Below To The Specified Limit,
Replace With A New One.
Camshaft journal Unit:mm
Type EF
Item ZL.RL GL.GS.ZS
Standard IN Φ23.0-0.02-0.033
value EX Φ23.0-0.02-0.033
IN Φ22.9
Limit
EX Φ22.9

2 Inspection Of Camshaft Axial Clearance


(1) Replace the camshaft when the axial
clearance value measured with dial gauge
exceeds the standard value.
The axial clearance of intake camshaft is 0.1~
0.170mm.
The axial clearance of exhaust camshaft is 0.1 ~
0.173mm.
Using limit:0.18mm
3-4 CLEAN
1. Brush Away The Spark plug carbon deposits
With The Metal Brush Etc.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

3-5 ASSEMBLY
Special Tool ① With special tools, fix the the 2 holes φ6 of
camshaft gear assembly.
② Rotate the driven gear to the right with special
tool and tally the mark hole of driven gear
with that of camshaft driving gear, or their
marking way complies with each other, fix the
driven gear with bolts.(Thread:M5;Thread
pitch:0.8)
2. Assembly Of Camshaft
Note: the size the camshaft axial clearance
(1) Spread grease on the gear of camshaft and
the axial of cylinder head.
(2) Remove the fixing bolts for camshaft driven
gear after mounting the camshaft.
(3) It is needed to measure the size of camshaft
axial clearance.
(4) Mount the camshaft; align the timing mark
as can be seen from the right picture.

Exhaust Intake

(5) Spread oil fully on the cam of camshaft


assembly, gears and axial of cylinder head.

3. Tighten the camshaft bearing cap by the order


of right picture.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

4. Screw off the fixing bolts for driven gear of


intake camshaft assembly.
Bolt For Fixing

Line For Spreading Sealant 5. Assembly Of Camshaft Cover


Spread sealant on the position (slot) of camshaft
cover as can be seen from the right picture.

Screw down the bolts with specified torque in the


order of picture.

6. After spreading oil on the blanking aperture


of cylinder head and the mounting surface of
blanking cover, press the blanking cover with
special tool.
Note: Mount the blanking cover in the direction
as can be seen from the right picture.
Outside
Blanking cover should align with cylinder head
after pressing.
7. After spreading oil on the hole of cylinder
Special Tool head oil seal, the edge of camshaft oil seal
and outer ring, press m10 bolt and special tool
into cylinder head at the place 1 mm below
cylinder head.
Note: ·Spread the engine oil attachment when
reusing and press in Oil seal without deflection;
8. Assembly Of Camshaft Timing Gear
After spreading sealant on the bolt, prevent it
from rotating with special tool and screw down
the bolt of camshaft timing gear in specified
torque.
Torque: 100±5N.m

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

9. Assembly Of Cylinder Head Cover


(1) Clean away the old gasket and glue on valve
mating surface by all means.
(2) Put the new gasket at the right place in
cylinder head cover slot.
(3) Mount the cylinder head cover on cylinder
head and align and tighten them from middle
to both sides.
Torque: 6±1N.m
Check the clearance of valve with feeler gauge.
Note: Confirm the clearance between the
camshaft base circle and the valve lash
adjustment shim.
Standard valve lash:
IN 0.18±0.05
Valve lash
EX 0.25±0.05

If the value exceeds the standard value, replace


with the new adjustment shim and adjust the
clearance.
Note: Recode the position exceeding the standard
value and measured results.
(1) Adjust the thickness of adjustment shim with
micrometer caliper.

(2) Select the shim from following items in


2.18 2.40 2.62 accordance with valve tappet standard value.
2.20 2.42 2.64 ① IN : Select shim thickness = Unload
2.22 2.44 2.66 thickness +(Measured valve lash -0.18mm)
2.24 2.46 2.68
② EX : Select shim thickness = Unload
2.26 2.48 2.70
thickness +(Measured valve lash -0.25mm)
2.28 2.50 2.72
2.30 2.52 2.74 [Reference] There are 32 kinds of thickness for
2.36 2.58 2.80 shim, as can be seen from the picture:
2.32 2.54 2.76
2.38 2.6

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

10. Adjust The Valve lash With Selected


Adjustment Shim.
Note: Mount with the mark downward.

Downward

(1) Rotate the camshaft with the cam top


upward for replacing shim; place the port of
valve tappet inside.

Opening Of Valve Tappet

(2) Rotate the camshaft and press valve tappet


with the cam top of camshaft downward.

(3) Place the special tool from inside of cylinder


Special Tool head onto valve tappet and pay attention not
to press on adjustment shim, as can be seen
from the picture.
(4) Rotate the crankshaft with cam top upward
vertically. At the same time, press the valve
tappet with special tool fixedly.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

(5) Pry out the adjustment shim with screw


Special Tool driver; remove the shim inside with magnet.

(6) Rotate the crankshaft with cam top


downward,press down valve and take out
Special Tool
special tool.
(7) Rotate the crankshaft 2-3 cycles and confirm
the valve lash again. If it is out of standard
value, adjust again according to the methods
above.
(8) Note:Remove the camshaft and replace
shim or adjusting if necessary.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

4. CYLINDER HEAD
4-1 STRUCTURAL DIAGRAM (ACCORDING TO THE OPERATING ORDERS OF
ASSEMBLY AND DISASSEMBLY FOR CAMSHAFT, OPERATE AS THE
FOLLOWING)

(1) Spark Plug 20±1nm


(2) Cylinder Head
(3) Weather Strip I
(4) Cylinder Gasket (Can Not Be Reused)
(5) Adjustment Shim
(6) Valve Tappet
(7) Valve Spring Retainer Lock
(8) Valve Spring Seat
(9) Valve Spring
(10) Intake Valve
(11) Exhaust Valve
(12) Valve Oil Seal
(13) Valve seat
(14) Valve Guide ※:The Parts Can Not Be Reused.
Unit: N·M(Kg·Cm)

4-2 DISASSEMBLY
1. Disassembly Of Spark Plug

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2. There Are 8 Bolts On Cylinder Head.


During The Disassembly Of Cylinder
Head, Disassemble Slowly With
Torque wrench By The Sequence As
Can Be Seen From The Right Picture.

3. Disassembly Of Weather Strip I And


Cylinder Head Gasket.
Note: cylinder gasket can not be reused.

4. Disassembly Of Valve Adjustment


Shim And Valve Tappet
Special Tool
5. Disassemble The Valve Spring
Retainer Lock, Spring Retainer, Spring
Seat, Valve Spring, Intake Valve, And
Exhaust Valve Etc With Special Tools.
6. Disassembly Of Valve Oil Seal And
Spring Seat

4-3 CLEAN
1. Clean The Carbon Dust On The Valve.
2. Clean The Bottom Surface Of
Cylinder Head And The Surface Of
Intake And Exhaust Manifold With
Scraper Knife.
Note: Do Not Damage The Surface Of
Cylinder Head During Cleaning.
Do Not Pollute The Intake Port And Water
Passage.
4-4 INSPECTION
1. Cylinder Head
Measure The Underside Planeness Of
Cylinder Head Assembly.
Cylinder Head 0.10mm
The Cylinder Head Is Always 0.10 Mm
On The Mounting Surface Of Intake And
Exhaust Manifold.

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2. Valve Spring
(1) Measure the squareness of valve
spring with square. Replace if it
exceeds the specified value.
Limit: 1.2mm

(2) Free condition


Standard: 37mm

3 Valve
(1) Inspection of valve
Check if it is deformed or abrased.
Inspection of valve Unit:mm
Standard
Item Limit
value
Measuring Point For Outside IN ___
0.85~1.41
Width of seal
EX 1.07~1.36 ___
Thickness of IN 1.0±0.2 0.75
valve EX 1.0±0.2 0.75

Measuring Point

Thickness Of Top (2) Check the clearance of valve guide


and valve stem.
① Measure the inside diameter of valve
guide with dial gauge, the outer
diameter of valve stem with
micrometer caliper.

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② Figure out the difference of measured


Measuring point values and the clearance. If the
clearance is beyond the specified value,
replace valve or guide.
Note: As can be seen from the right picture,
at measuring point, work out the clearance of
last abrasion part.
Standard
Item Limit
value
Valve guide inside
Φ5.0 ___
diameter(mm)
Valve guide outer
Φ5.0 ___
diameter(mm)
0.056~
IN 0.07
Clearance 0.020mm
(mm) 0.066~
EX 0.08
0.030mm

(3) Replacement of valve guide


① Heat the cylinder head with hot water to
80-100℃.

② Take out the valve guide from one side


of combustion chamber with special
Special Tool tool, as can be seen from the right
picture.
Note: the removed valve guide can not be
reused.

③ Mount the new valve guide with special


Special Tool
tool at the place as can be seen from the
right picture.

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Note: strike the conduit slowly to the


position in the cylinder head; do not strike
too far and be careful for size.
Type EF
Item GL,ZL,RL,GS,ZS
IN 13.71±0.25
Height h(mm)
EX 12.11±0.25
Rub the inside diameter with reamer to reach

(1) Assorted surface of valve


Spread with red lead on the assorted surface
of valve. Do not rotate the valve but press
lightly and check the assortment and width.

4 Repair Of Valve Seat Insert


Note: There can not be breaking trace on the
repaire surface and take out with force
finally.

(1) 45°wimble surface is standard mating


value.
(2) Check the valve mating position. The
best position is in the center of valve. If
not, correct it.
(3) Cut wimble surface at the center of
mating position with 70° outward and
30° inward.

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(4) Prepare for polishing of valve seal.

4-5 ASSEMBLY OF CYLINDER HEAD


Protective Tube Of Spark Plug
ASSEMBLY
Install the cylinder head assembly
Pay attention to the following for installing
the other auxiliary part of cylinder head:
Mount protective tube of spark plug
Press the protective tube of spark plug into
the hole for that on cylinder head with special
tool.
Spread with sealant before pressing, and the
pressing height is shown in the picture:
Note: Pay attention to the pressing depth and
the uprightness to top of cylinder head when
pressing;
During pressing, the protective tube can not
be deformed, or leaking will be occurred at
the cylinder head cover.
Auxiliary Tool 4-6 ASSEMBLY
For Valve Oil
Seal 1. Assembly Of Valve spring washer And
Valve Oil Seal
Valve (1) Clamp the special auxiliary tool on the
Valve Oil Seal
top of valve stem and spread oil around
the auxiliary tool and the inner of new
valve oil seal. Then mount it at the
position as can be seen from the picture
Seat For Mounting and pull out the mounting auxiliary tool
Valve Spring of valve oil seal.
[Reference] After pressing, the valve oil seal
can reach the size as can be seen from the
picture.

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2. Assembly Of Intake Valve And Exhaust


Painting Mark Valve
3. Assembly Of Valve Spring
Note: The painting is used for recognizing
the different suppliers, so the same engine
should use the valve spring with same
painting.

4 Assembly Of Valve keeper


Special Tool Warning Operate with goggle for protecting
the eyes.
Be care for spring jumping out.
After assembly of valve spring and its seat,
press the valve spring with special tool and
mount the valve keeper.

Spreading Point On The Bolt 5 Assembly Of Valve Tappet And Valve


Of Cylinder Head lash Adjustment Shim
6 Mount The Cylinder Head Gasket And
Recognize The Direction Of Front And
Back.
7 Assembly Of Dust seal And Cylinder
Head Assembly
(1) Spread a little oil on the flange side of
bolt and threaded part.

(2) The tightening sequence of bolts on


cylinder head is same to that as can be
seen from the picture. Screw down 2-3
times circularly to the specified torque.
Operate 3 times as the sequence that can
be seen from the picture. 1st
time:30±2Nm, 2nd time:50±3Nm,3rd
time:70±3.5Nm
Torque 70±3.5N.m

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8 Mount Spark Plug


Torque 20±1Nm
Note: Tools should be vertical to prevent the
protective tube of spark plug from distorting,
or the oil will leak.

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5. WATER PUMP
5-1 STRUCTURAL DIAGRAM (ACCORDING TO THE FOLLOWING
OPERATIONS, DISASSEMBLE AND ASSEMBLE CYLINDER)

①“O” Ring, Can Not Be Reused


②Water Pump Body
③Weather Strip

※:Can Not Be Reused

5-2 DISASSEMBLY
1. Disassembly Of O Ring
Note: O ring can not be reused.
2. Screw Off 3 Bolts And Disassemble
Water Pump Body.
3. Disassembly Of Dust Seal
5-3 CLEAN
1. Clean Of Water Pump Joint Surface
5-4 INSPECTION
1. Check If It Is Deformed.
2. Check If The Rotor Is Rotating By
Hand And Check The Lubricating
Condition.
5-5 ASSEMBLY
1. Mount Dust seal
2. Mount Water Pump Body
Torque 25±1.5N.m
3. Mount The New O Ring

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6. LUBRICATION SYSTEM
6-1 STRUCTURAL DIAGRAM (ACCORDING TO THE FOLLOWING
OPERATIONS, DISASSEMBLE AND ASSEMBLE OIL PUMP)

① Oil Pan,Bolt Torque:8±2 N.M


② Oil strainer
③ Oil Collector Shim,(Can Not Be
Reused)
④ Oil Pump
⑤ Oil Pump Shim,(Can Not Be
Reused)
⑥ Rear Oil Seal Bracket

※:Can Not Be Reused


※:Can not be reused

6-2 DISASSEMBLY
1. Reverse The Engine On The
Disassembling Support And Screw Off
The Bolts.

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Special Tool 2. Remove The Oil Pan From The


Cylinder With Special Tool.
Note: Don’t distort the flange of oil pan.

3. Remove The Engine Oil Drainer,


Engine Oil Collector Shim.
Note: The engine oil collector shim
cannot be repeatedly used.

4. Remove The Engine Oil Pump


Assembly And The Engine Oil Pump
Shim.

5. Remove The Rear Oil Seal Bracket.

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6-3 CLEANUP
1. Clean up the joint surface between the
oil pan and the engine oil pump, oil
seal bracket and cylinder.
2. Clean up the joint surface between the
rear oil seal bracket and the cylinder.
A scraper or scraper knife can be used
for cleaning up the old shim.
Note: Don’t let the shim fragment fall into
the cylinder.

6-4 DISASSEMBLY AND ASSEMBLY OF THE ENGINE OIL PUMP DISASSEMBLY.


6-4-1 STRUCTURE DIAGRAM

① Weather Strip
② Cover Plate Of Engine Oil Pump
③ Outer Rotor Of Engine Oil Pump
④ Inner Rotor Of Engine Oil Pump
⑤ Cotter pin
⑥ Spring Seat Of Oil Drain Valve
⑦ Spring Of Oil Drain Valve ※:The Parts Can Not Be Reused.
⑧ Slider
⑨ Front Crankshaft Oil Seal
⑩ Housing Of The Engine Oil Pump

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6-4-2 DISASSEMBLY
1. Weather Strip
Note: The weather strip cannot be
repeatedly used.
2. Remove The Oil Pump Cover
Note: The bolt is assembled with glue;
tighten it with a screwdriver as shown in
the figure.

3. Remove the inner rotor, outer rotor of


the engine oil pump.
4. Remove The Cotter pin
Note: The cotter pin cannot be repeatedly
used.
Note: When removing the cotter pin, be
careful not to let the spring or the spring
Pressure Relief Valve seat spring out or fall off abruptly.

5. Remove the spring seat of the oil


Spring Of Oil Pressure pressure relief valve for the engine oil
Relief Valve Spring Seat
Slider pump, the coil spring, oil pump and
oil pressure relief valve etc.

6. Remove the front crankshaft oil seal.


Note: The removed oil seal cannot be
repeatedly used.

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6-4-3 INSPECTION
Inspect the engine oil pump for clearance.
According to the marks for inner gear and
outer gear in the engine oil pump, put the
gears into the engine oil pump that is in
the cylinder block.

1. Measure the clearance between the


inner and outer gears with a feeler
gauge.
Standard value: 0.05-0.18mm( average
for nine points measured)
Limit: 0.35 mm
2. Measure The Clearance Between The
Rotor And Pump Body.
Standard value: 0.10-0.181mm
Limit: 0.25 mm
Inspect the oil pressure relief valve
No abrasion or scrape shall be found on
the oil pressure relief valve.

6-4-4 ASSEMBLY
Special Tool 1. After the lip of the new oil seal for
front crankshaft is spread with engine
oil, fix it with a special tool.

Note: Use a new oil seal


The oil seal should be left less than 0.5
Press Direction mm at its outer edge after it is pressed
Inside down.

Appearing Part Of Oil


Seal Is Below 5mm

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2. Assembly of the oil pressure relief


valve for engine oil pump and the
cotter pin.
Note: The cotter pin cannot be repeatedly
used.

3. When The Outer Gear Or Inner Gear


Mark Is Put Into The Engine Oil Pump, Its
Mark Should Be Seen.

4. The New Weather Strip Should Be


Fixed In The Groove Of Oil Pump
Cover.

6-5 DISASSEMBLY AND ASSEMBLY OF THE OIL SEAL


6-5-1 STRUCTURE DIAGRAM

※:Can Not Be Reused.

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6-5-2 DISASSEMBLY
1. Remove The Rear Crankshaft Oil Seal
With A Screwdriver.
Note: The rear crankshaft oil seal cannot be
repeatedly used.

Edge Of Oil Seal 6-5-3 INSPECTION


Inspect the oil seal for damage and the
abrasion at its lip.
6-5-4 ASSEMBLY
2. Spread Engine Oil Over The Lip Of The
New Oil Seal.

3. Assemble The Rear Crankshaft Oil Seal


With A Special Tool As Shown In The
Right Figure.
Special Tool

Special Tool

Line For Spreading Sealant 6-6 ASSEMBLY


1. Assembly Of The Oil Seal Seat
Spread sealant over the oil seal seat as shown
in the right figure.
Grease:Le Tai glue 5699
Note: Spread the liquid sealant over the joint
surface between the oil seal seat and the
cylinder, with a spreading width of 3-4mm.
Torque: 25±1.5N.m

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2. Assembly Of The New Engine Oil Pump


Shim And The Engine Oil Pump
Assembly.
Torque: 20±1.5N.m

3. Assemble The New Engine Oil Collector


Shim And The Engine Oil Drainer
Torque: 6±1N.m

4. Assembly Of The Oil Pan


(1) Clean up the joint surface between the
oil pan with the cylinder.
(2) Spread sealant, then assemble it.
Grease: Le Tai glue 5699
Note: No opening is allowed for the soft
washer and the sealant line, and the diameter
of the sealant line should be within 3-4 mm.
Assembly should take place fifteen minutes
after glue-spreading.
(3) Tighten the bolts in the middle first up
to the specified torque, then the bolts
beside them as shown in the right figure.
Torque: 6±1N.m
Front Rear

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7. CRANKSHAFT CONNECTING ROD MECHANISM


7-1 STRUCTURE DIAGRAM (THE DISASSEMBLY OR ASSEMBLY OF THE OIL
PUMP IS DONE AS FOLLOWS )

(1) Connecting Rod Cap


(2) Connecting Rod Bushing
(3) Piston and Connecting Rod
Assembly
(4) Main Bearing Cover
(5) Crankshaft
(6) Crankshaft Bearing Bushing
(7) Thrust Plate
(8) Cylinder Body ※:Can Not Be Reused
(9) Top Compression Ring
(10) Second compression ring
(11) Steel Strip Composite Type Oil Ring
(12) Piston
(13) Connecting Rod Piston Pin

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7-2 DISASSEMBLY OF THE CRANK


ARM MECHANISM
1. Inspect The Connecting Rod For Its
Axial Clearance.
Measure the axial clearance with a dial
gauge or feeler gauge.
Standard value :0.15-0.24mm
Limit :0.30mm
2. Inspect The Connecting Rod Bushing
For Its Radial Clearance.
(1) Remove the bushing cap.
Note: Place the parts of cylinders in order.
(2) Clean the bearing bushing and the
shaft.

(3) Place the feeler gauge on the journal


of connecting rod.

(4) Tighten the bushing cap with


specified torque.
Torque: 40±2N.m

Note: Don’t rotate the crankshaft.


(5) Remove the bushing cap, measure
the maximum thickness of the
searcher.
Standard value :0.020-0.044 mm
Limit: 0.07 mm

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(6) Replace the bearing bushing when its


wears beyond limit.
Note: The bearing bushing replaced must
Connecting Rod be of the same manufacturer and the same
Bearing brand and meet the requirement for mating
Connecting Rod Cap clearance.
3. Remove The Connecting Rod Bearing
Cover And The Connecting Rod
Bearing Bushing

Protective Tube (1) Cover the screw of connecting rod


with a protective tube, for preventing
scraping the cylinder bore and the
journal of the crankshaft connecting
rod. Then remove the piston
connecting rod with a handle of
hammer
Note: Place cylinders in order.

(2) Measure the axial clearance of the


crankshaft with a dial gauge, if it is
beyond the limit, it is necessary to
replace the axial thrust plate or the
crankshaft.
Standard value: 0.089-0.211mm
Limit: 0.30mm
Standard
Item
value
Thickness of thrust
1.9-0.11-0.03
plate

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4. Remove The Main Bearing Bushing


Cap Of The Crankshaft , Crankshaft,
Crankshaft bearing bushing And
Crankshaft Axial Thrust Plate
Inspect the crankshaft for its radial
clearance.
(1) Remove the crankshaft bearing cover
by softly tapping with a resin
hammer.
(2) Clean the inner surface of bearing
bushing, inner surface of bearing
cover, cylinder wall and the journal
of shaft etc. Inspect them for wearing
and abrasion.

(3) Measure the radial clearance of the


crankshaft with a feeler gauge.
Feeler Gauge
Assemble the feeler gauge, then tighten
the bolts for the bearing cover with
specified torque.
Torque: 70±3.5N.m

Note: Tighten the bolts for the crankshaft


bearing cover in the order shown in the
right figure. Tighten the bolts for three
times, then the torque must be up to the
specified value.
Note: Because the feeler gauge is here, it
is not allowed to rotate the crankshaft after
it is tightened.

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Pressed Mark (4) Remove the bearing cover, measure


the maximum width of the feeler
gauge, if it is beyond the limit,
replace the bearing bushing.
Standard value:0.025-0.069mm
Limit: 0.10mm

5. Disassembly And Assembly Of The


Piston and connecting rod assembly
(1) Remove the first ring, second ring
and the oil ring with a pair of piston
ring moving pliers.
Note: Don’t confuse the pistons, piston
rings of various cylinders.
(2) Remove the piston, connecting rod
Special Tool
and the piston pin with special tool.
① Remove the piston pin with special
tool, then remove the piston and the
connecting rod.

Special Tool

7-3 CLEANUP
7-3-1 CYLINDER BODY
Warning Wear glasses for protecting eyes
when the cleanup is being done.
1. Clean Up The Cylinder Body, Cylinder
Head, Oil Pan, Oil Pump And The Oil
Seal With A Flat Blade.

7-3-2 piston
Warning Wear glasses for protecting eyes
when the cleanup is being done.
1. Use An Old Ring To Remove The
Carbon In Ring Groove.
2. Remove The Carbon Of Parts With
Scavenger.
Note: It is not allowed to use a metal
brush here or some tool made of hard
material.

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7-4 INSPECTION
7-4-1 CYLINDER BODY
1. Inspect The Top Surface Of Cylinder
Body For Its Flatness.
(1) Measure at the six points shown in
the right figure with a ruler and a
feeler gauge.
Limit: 0.08mm
2. How To Use The Cylinder Gauge
Top Dead Center Measure The Diameter Of The
Cylinder bore In The Directions
Shown In The Figure With A
Cylinder Gauge, Work Out The
Difference Between The Maximum
Bottom Dead Center And Minimum Values, If The
Difference Is Beyond The Limit,
Repair Or Replace The Cylinder.
Limit: 0.03mm
[reference] roundness:A-B or a-b
Cylindricity :A-a or B-b
[reference] standard value of cylinder
diameter 72.00-72.01mm

7-4-2 PISTON
1. Inspect The Piston Pin Hole For Its Clearance
(1) Measure the piston pin at several positions with a micrometer caliper shown in the
figure; make the maximum value as the diameter of pin.

(2) Measure the diameter of piston pin at several positions with an inner-diameter dial
gauge as shown in the figure; make the minimum value as the diameter of the pin
hole.

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(3) Work out the clearance with the difference between the pin diameter and pin hole
diameter, if the difference is beyond the standard value, replace the piston pin or
piston.
Standard value: 0.004-0.009mm
Limit 0.015mm

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2. Measure The Diameter Of The Piston


Measure at about 11 mm to the bottom of
the piston, along the direction vertical to
the piston pin.
Standard value: φ72 –0.013–0.025
3. Inspect The Clearance Between Piston
Ring And Piston Ring Groove.
(1) Measure around the piston with a
feeler gauge and a piston ring
Standard value
Limit (mm)
(mm)
First ring 0.03~0.06 0.12
Second ring 0.03~0.06 0.11

4. Inspect The End Clearance Of Piston


Ring
(1) Place the piston ring about 45mm
below the top surface of piston hole,
in order that the piston ring is put
horizontally, press the piston ring
with the top surface of piston. Then
measure the opening clearance with a
feeler gauge.
Standard value Limit
(mm) (mm)
First ring 0.25-0.40 0.65
Second ring 0.35~0.50 0.65
Oil ring
0.20~0.70 1.00
segment
7-4-3 INSPECT THE CLEARANCE
BETWEEN THE PISTON AND
CYLINDER WALL.
Measured points for 1. The Measured Points For Cylinder
the outer diameter of Inside diameter And Diameter Of
Measured points for piston Piston Bottom Are Shown In The
the inside diameter
of cylinder Figure, If The Clearance Is Beyond
The Limit, Repair Or Replace The
Piston Or Cylinder.
Standard value: 0.018~0.030
Limit: 0.10
[Reference] The clearance between the
piston and cylinder bore is controlled by
the difference between the minimum
inside diameter of piston hole and the

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maximum outer diameter of piston.


2. After Replacing The Piston Or The
Cylinder Body, Confirm The
Clearance Again.
Standard value: 0.018~0.030

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7-4-4 CRANKSHAFT
1. Inspect The Proper Alignment Of The
Main Axle Diameter.
(1) Measure the proper alignment with a
dial gauge, if the proper alignment is
beyond the limit, replace the crankshaft.
Limit: 0.03mm
Note: The bending value should be equal to
one-second the run-out value of crankshaft
rotating one circle.
1. Inspect The Crankshaft For The
Abrasion.
(1) Measure the journal with a micrometer
caliper, work out the roundness and the
cylindricity.
Limit: 0.005mm
(2) Measure the diameter of the connecting
rod with a micrometer caliper, work out
the roundness and the cylindricity.
Limit: 0.004mm
The measured parts are shown in the figure:

Mark Forwards 7-5 ASSEMBLY OF THE CRANKSHAFT


CONNECTING ROD MECHANISM
1. Assembly Of The Piston Connecting Rod
(1) Assemble the piston, connecting rod
and the piston pin with special tool
following the instructions below:
① Spread engine oil over the pin hole of
the connecting rod, assemble according
to the group mark and direction mark of
piston and connecting rod.

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② Assemble the piston and the connecting


Special Tool
rod with special tools shown in the right
figure.
③ Make adjustment as shown in the right
figure, assemble the piston and
connecting rod.
④ Spread engine oil over the piston pin,
assemble the piston and connecting rod
Special Tool with a press machine.
Note: Pay attention to the assembling
direction when the piston pin is pressed in.
For pressing the pin into the piston, it is
necessary to heat the small end of the
connecting rod up to 300℃
Pressure is exerted after the pin is definitely
in straight and direct position, without
deflection.
(2) The first piston ring, the second piston
From Above To Below: ring and the oil ring.
top compression ring
2nd compression ring With the side surfaces marked facing
upper segment upward, first assemble the steel strip
expander composite type oil ring (the expander, lower
lower segment
segment, upper segment), then assemble the
Opening Angles Of Rings: second compression ring, finally the top
Lower Segment compression ring.

top compression ring


Opening angles of rings are shown in the
2nd compression ring
figure:

Expander Rear
Front

Upper Segment
3. Resemble The Crankshaft Main Bearing
Cover, Crankshaft, Crankshaft Bearing
Bushing And The Crankshaft Axial
Thrust Plate, Pay Attention To The
Following:
(1) When assembling the bearing bushing,
its raised thrust block should fit into the
locating groove in the cylinder body.
Note: The bearing bushing is from the same
manufacturer.

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Oil Duct Outwards (2) Spread engine oil over the surface of the
bearing bushing (upper piece)
contacting the crankshaft, then assemble
the crankshaft. Fix the crank arm in the
cylinder bearing housing, with the oil
duct in the thrust plate facing outwards.
Note: Spread engine oil over the side with
oil duct.
Fix the crankshaft bearing bushing (lower
piece) in the bearing cover, the bearing
bushing should fit into the thrust groove.
Spread Engine Oil Before (3) Spread engine oil over the friction
Assembly surface of crankshaft bearing bushing
(lower piece); assemble the bushing
according to the mark forwards in the
main bearing cover of the crankshaft.

(4) Spread oil over the bolts, within three or


two times, tighten them with specified
torque.
Torque: 70±3.5N.m
(5) Rotate the crankshaft after assembly, it
should rotates swiftly, the rotating
torque should be less than 1Nm
Note: After the crankshaft is tightened, its
rotating torque should be less than 1Nm (the
torque when installing crankshaft but not
with connecting rod).

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

4. Assemble The Piston and connecting rod


assembly, Connecting Rod Bearing
Bushing And The Connecting Rod
Bearing Cover, Pay Attention To The
Following:
(1) The opening of compression ring and
the opening of oil ring should be in the
specified direction.
(2) The bolts of the connecting rod should
be covered with nylon sleeves for fear
of scraping the cylinder body and the
axle.
(3) The surfaces of piston and connecting
rod and other surfaces where relative
motion exists should be spread with
engine oil.
Nylon Stick (4) Make sure that the mark on the piston
Special Tool faces forward; assemble the piston and
connecting rod assembly with special
auxiliary tool.
Note: The cylinder number of the piston and
connecting rod assembly should be in
accordance with the cylinder number.

Raised Forward (5) Assemble the connecting rod bearing


cover and the connecting rod bushing,
pay attention to the following:
① Put the cover on the bolt as per the mark
forwards, spread a little engine oil over
the joint surface between the nut and its
seat.
② Tighten the right nut and the left nut
alternatively for several times with
specified torque.
Torque: 40±2N.m
Note: The connecting rod and the
connecting rod bearing cover belong to the
same component.

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CHERY SQR7080R SERVICE MANUAL 372 ENGINE-MECHANICAL

● System Functional Diagram

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