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13060
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670
Important Safety Instructions MADE IN CHINA USA / 1-877-338-0999
are included in this manual. REV 13060-20130415 www.championpowerequipment.com
IC Warning
This device complies with Industry Canada (1) This device may not cause interference, and
licence-exempt RSS standard(s). (2) This device must accept any interference,
Operation is subject to the following two including interference that may cause undesired
conditions: operation of the device.
– or –
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
13060
Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . 1 Maintenance . . . . . . . . . . . . . . . . . . . 13
Introduction. . . . . . . . . . . . . . . . . . . 1 Lubrication . . . . . . . . . . . . . . . . . . 13
This Booklet . . . . . . . . . . . . . . . . . . 1 Cable Assembly Replacement. . . . . . . . 13
Accessories. . . . . . . . . . . . . . . . . . . 1 Specifications. . . . . . . . . . . . . . . . . . . 14
Manual Conventions . . . . . . . . . . . . . . . . 2 Performance Specifications. . . . . . . . . 14
Safety Rules . . . . . . . . . . . . . . . . . . . . 3 Parts Diagram . . . . . . . . . . . . . . . . 15
Controls and Features . . . . . . . . . . . . . . . 5 Parts List. . . . . . . . . . . . . . . . . . . 16
Winch. . . . . . . . . . . . . . . . . . . . . . 5 Troubleshooting. . . . . . . . . . . . . . . . . . 17
Assembly . . . . . . . . . . . . . . . . . . . . . . 6 Warranty. . . . . . . . . . . . . . . . . . . . . . 18
Assembling the Winch. . . . . . . . . . . . . 6 . . . . . . . . . . .
Warranty Qualifications 18
Solenoid/Contactor location. . . . . . . . . . 6 Repair/Replacement Warranty. . . . . . . . 18
Install the Rocker Switch . . . . . . . . . . . 6 Do Not Return the Unit
Install the Antenna. . . . . . . . . . . . . . . 6 to the Place of Purchase. . . . . . . . . . . 18
Wiring the Winch. . . . . . . . . . . . . . . . 7 Warranty Exclusions . . . . . . . . . . . . . 18
Test Winch Operation . . . . . . . . . . . . . 8 Limits of Implied Warranty
Wiring Diagram. . . . . . . . . . . . . . . . . 9 and Consequential Damage . . . . . . . . . 18
Switch Wiring Diagram. . . . . . . . . . . . . 9 Contact Information . . . . . . . . . . . . . 18
Antenna Wiring Diagram. . . . . . . . . . . 10 Address. . . . . . . . . . . . . . . . . . 18
Operation. . . . . . . . . . . . . . . . . . . . . 11 Customer Service . . . . . . . . . . . . 18
General Tips for Safe Operation. . . . . . . 11 Technical Service . . . . . . . . . . . . 18
Self Recovery. . . . . . . . . . . . . . . . . 11
Winching Techniques A-Z . . . . . . . . . . 12
ENGLISH 13060
Introduction
Introduction Accessories
Congratulations on your purchase of a Champion Champion Power Equipment manufactures and
Power Equipment winch. CPE designs and builds sells accessories designed to help you get the
winches to strict specifications. With proper use most from your purchase. To find out more about
and maintenance, this winch will bring years of our covers, tree savers, hooks, fairleads, etc.,
satisfying service. please visit our website at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy
and completeness of the information in this manual.
We reserve the right to change, alter and/or improve
the product and this document at any time without
prior notice.
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
1-877-338-0999
Model Number
13060
Serial Number
Date of Purchase
Purchase Location
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13060 ENGLISH
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER CAUTION
DANGER indicates an imminently hazardous CAUTION used without the safety alert
situation which, if not avoided, will result in symbol indicates a potentially hazardous
death or serious injury. situation which, if not avoided, may result in
property damage.
WARNING
WARNING indicates a potentially hazardous
NOTE
situation which, if not avoided, could result in If you have questions regarding your winch,
death or serious injury. we can help. Please call our help line at
1-877-338-0999
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
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ENGLISH 13060
Safety Rules
WARNING WARNING
Read this manual thoroughly before operating Do not use the winch to secure or hold a
your winch. Failure to follow instructions could vehicle for a long period of time. Do not use
result in serious injury or death. the winch to secure a vehicle for transport.
WARNING WARNING
Do not exceed the rated capacity. Disconnect the remote control and battery
leads when not in use.
DANGER
WARNING
Do not use this winch for lifting or moving
people or animals. Avoid “shock loads” by using the control
switch intermittently to take up the slack in
the wire rope. “Shock loads” can far exceed
DANGER the rate capacity for the wire rope and drum.
Keep yourself and others a safe distance to Do not accelerate your vehicle while winching.
the side of the cable when under tension. Loss of traction can cause a shock load on
the cable.
DANGER
WARNING
Never step over a cable or near a cable under
load. Batteries contain acid and produce explosive
gases.
CAUTION
Use hook strap when handling the hook for
spooling or unspooling the wire rope.
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13060 ENGLISH
Safety Rules
WARNING CAUTION
When re-spooling the cable, ensure that the Duration of winching pulls should be kept as
cable spools in the under-wind position with short as possible.
the cable entering the drum from the bottom,
not the top. If the motor becomes uncomfortably hot to
the touch, stop winching immediately and let
To re-spool correctly, and while wearing it cool down for a few minutes. Do not pull for
gloves, keep a slight load on the cable while more than one minute at or near the rated load.
pushing the remote button to draw in the
cable. Walk toward the winch not allowing the
cable to slide through your hands. Do not let
your hands get within 30 cm (12 in.) of the
CAUTION
winch while re-spooling. Turn off the winch If the motor stalls, do not maintain power to
and repeat the procedure until a few feet of the winch.
cable are left. Disconnect the remote control
and finish spooling by rotating the drum by Electric winches are designed and made for
hand with the clutch disengaged. Keep hands intermittent use and should not be used in
clear of the fairlead and drum while the winch constant duty applications.
is under power .
CAUTION
WARNING
DO NOT Mix Old and New batteries
Do not use as a hoist. Do not use for overhead DO NOT Mix Alkaline, Standard, or
lifting. Rechargeable Batteries
CAUTION WARNING
Use gloves to protect hands when handling –– Always purchase the correct size and grade of
the cable. Never let the cable slide through battery most suitable for the intended use.
your hands.
–– Replace all batteries of a set at the same time.
–– Clean the battery contacts and also those of
CAUTION the device prior to battery installation.
–– Remove batteries from the equipment which is
Do not wrap the cable around any object and not to be used for an extended period of time.
hook it back onto itself.
–– Ensure the batteries are installed correctly with
regard to polarity (+ & -)
CAUTION –– Remove batteries if consumed or if products is
to be left unused for a long time. *
Apply blocks to the wheels of the vehicle
when on an incline.
CAUTION
Never release the free-spool clutch when
there is a load on the winch.
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ENGLISH 13060
Controls and Features
Read this owner’s manual before operating your winch. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
Winch 8 9 10 11
2
12
3
7 13
6
4
14
15
5
(1) Motor – 1.34 HP 12V DC motor provides power (10) Winch Drum – The winch drum is the cylinder on
to the planetary gear mechanism. which the wire rope is stored. It can feed or wind
the rope depending on the remote winch switch.
(2) Battery Connection Cables – Used to connect the
battery to the solenoid/contactor. (11) Free Spooling Clutch – The clutch allows the
operator to manually disengage “Out” the
(3) Winch Connection Cables – Used to connect the spooling drum from the gear train, free spool.
contactor to the winch motor. Engaging the clutch “In” locks the winch into the
gear system.
(4) Winch Cover – Used to protect your winch from
the elements. (12) Antenna – Receives wireless signal from wireless
remote control from within a 15.24 m (50 ft.)
(5) Strap – Used to assist cable feed.
radius.
(6) Clevis Hook – Provides a means for connecting
the looped ends of cables to an anchor. (13) Wireless Remote Control – Activate the wireless
system by pressing and holding the POWER
(7) Wire Rope – 4.8 mm x 14 m (3/16 in. x 45.9 ft.)
button on the wireless remote for 3 seconds.
galvanized aircraft cable designed specifically for
load capacity of 1361 kg (3000 lb.). (14) Rocker Switch – Rocker switch with handlebar
mount for powering the rope in or out of your
(8) Planetary Gear System – The reduction gears
winch drum.
convert the winch motor power into extreme
pulling forces. This system allows high torque (15) Solenoid/Contactor – Power from the vehicle
while maintaining compact size and light weight. battery flows through the weather sealed
solenoid/contactor switch before being directed
(9) Braking System – Braking action is automatically
to the winch motor.
applied to the winch drum when the winch motor
is stopped and there is a load on the wire rope.
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13060 ENGLISH
Assembly
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13060 ENGLISH
Wiring the Winch (Wireless Use) Cont’d. Wiring the Winch (Wireless Use) Cont’d.
5. Connect the rocker switch to the solenoid/ 18. Check for proper drum rotation. Pull and
contactor (black to black and green to green). turn the clutch knob to the “Out” position
6. Locate the black and green wires running (free spooling). Pull out some cable from the
from the solenoid/contactor to the rocker drum, and then turn the clutch knob to the
switch. Find the bullet connectors on these “In” position to engage the gears. Press the
wires located near the solenoid/contactor. cable out button on the remote. If the drum
7. Plan a route for the wire harness between the is turning and releasing more cable then
antenna and these bullet connectors. your connections are accurate. If the drum
8. Pull apart the bullet connectors on the black is turning and collecting more cable then
and green wires identified in step 6 above. reverse the leads on the motor. Repeat and
9. Connect the rocker switch and solenoid/ check rotation.
contactor to the antenna (black to black and 19. Deactivate the system by pressing the POWER
green to green). button on the wireless remote and holding for
10. Connect the black ground wire with the ring 3 seconds, until red light turns off or after
to the black, negative (-) terminal on the 2 mins of idle time, the wireless system de-
solenoid/contactor. activates.
11. Splice the end of the red wire on the rocker
switch, to an ignition (keyed) controlled power
source using the supplied wire tap.
Test Winch Operation
12. Splice the end of the red wire on the antenna, When testing the winch for correct connections
to an ignition (keyed) controlled power source and operation (Non-wireless and Wireless).
using the supplied wire tap. 1. Make sure there are no exposed terminals or
13. Once all wiring is connected to the solenoid/ wiring.
contactor, it can then be mounted using the 2. Wiring to all components is correct.
supplied M6 hardware. 3. All loose wires are secured.
14. Tighten the solenoid/contactor terminal nuts. 4. Turn the vehicle ignition switch to the ON
DO NOT overtighten. position, but DO NOT start the vehicle.
15. Connect the black lead to the negative (-)
5. Check the winch for proper operation using
terminal of the vehicle’s 12 volt battery.
the rocker switch (or remote). The wire rope
16. Place all terminal boots over terminals and
should spool in and out in the direction
secure all cables with cable ties or electrical
tape (not provided). indicated on the switch (or remote).
17. Activate the wireless system by pressing and
holding the POWER button on the wireless WARNING
remote for 3 seconds. This enables the
wireless control system. A red indicator light This kit is designed for use on front mounted
self-recovery winches only. The remote is
on the wireless remote turns on when the not designed for and should not be used on
system is active and ready to use. winches or hoists in industrial applications
(car haulers/carriers, wrecker, cranes, etc.) or
for any other remote controlled applications.
NOTE
LED Indicator Light
–– Steady Red: System active and ready to use.
–– Flashing Red: Winch powering in or out.
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ENGLISH 13060
Assembly
Wiring Diagram
Negative (–)
Blue
Yellow
Positive (+)
To Switch and
Remote Wiring
Red
Black
Ignition Wire
Red
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10
Assembly
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To Black (-) terminal on
the Solenoid/Contactor
Black or White
Green
Black Green Green
Black Black
Red
Red
Ignition Wire
Antenna Wiring Diagram
7.5
Amp
13060 ENGLISH
ENGLISH 13060
Operation
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13060 ENGLISH
Operation
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ENGLISH 13060
Maintenance
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13060 ENGLISH
Specifications
Performance Specifications
–– Rated Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 lb. (1361 kg)
–– Gear Reduction Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153:1
–– Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . Permanent Magnet 1.34 HP/1 kW (12V DC)
–– Drum Size. . . . . . . . . . . . . . . . . . . 1.24 in. (D) x 2.88 in. (L) [31.5 mm (D) x 73 mm (L)]
–– Cable . . . . . . . . . . . . . . . . . . . . . . . . 3/16 in. (D) x 45.9 ft. (L) [4.8 mm (D) x 14 m (L)]
–– Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.W. 24.3 lb. (11 kg)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N.W. 22 lb. (10 kg)
–– Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.25 in. (10.8 cm)
–– Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.33 in. (11 cm)
–– Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.97 in. (30.4 cm)
–– Bolt Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13 in. (7.95 cm)
*If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for 5 minutes.
Do not pull for more than one minute at or near the rated load.
**Electric winches are designed and made for intermittent use and should not be used in constant duty applications.
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ENGLISH 13060
Specifications
Parts Diagram
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13060 ENGLISH
Parts List
# Part Number Description Qty # Part Number Description Qty
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ENGLISH 13060
Troubleshooting
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13060 ENGLISH
Warranty
Warranty Qualifications
Champion Power Equipment (CPE) will register this Other Exclusions
warranty upon receipt of your Warranty Registration Card This warranty excludes: The winch cable. Cosmetic
and a copy of your sales receipt from one of CPE’s retail defects such as paint, decals, etc. Accessory parts such
locations as proof of purchase. as storage covers. Failures due to acts of God and other
Please submit your warranty registration and your proof of force majeure events beyond the manufacturer’s control.
purchase within ten (10) days of the date of purchase. Problems cause by parts that are not original Champion
Power Equipment parts.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the Limits of Implied Warranty and
mechanical and electrical components will be free of Consequential Damage
defects in material and workmanship for a period of one Champion Power Equipment disclaims any obligation to
year (parts and labour) and two years (parts) from the cover any loss of time, use of this product, freight, or any
original date of purchase (90 days [parts and labour] incidental or consequential claim by anyone from using
and 180 days [parts] for commercial and industrial this winch. THIS WARRANTY IS IN LIEU OF ALL OTHER
use). Transportation charges on product submitted for WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
repair or replacement under this warranty are the sole WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
responsibility of the purchaser. This warranty only applies A PARTICULAR PURPOSE
to the original purchaser and is not transferable. A unit provided as an exchange will be subject to the
warranty of the original unit. The length of the warranty
Do Not Return the Unit governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
to the Place of Purchase This warranty gives you certain legal rights which may
Contact CPE’s Technical Service and CPE will change from state to state. Your state may also have other
troubleshoot any issue via phone or e- mail. If the rights you may be entitled to that are not listed within this
problem is not corrected by this method, CPE will, at its warranty.
option, authorize evaluation, repair or replacement of the
defective part or component at a CPE Service Center.
CPE will provide you with a case number for warranty Contact Information
service. Please keep it for future reference. Repairs
or replacements without prior authorization, or at an
Address
Champion Power Equipment, Inc.
unauthorized repair facility, will not be covered by this
Customer Service
warranty.
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
Warranty Exclusions www.championpowerequipment.com
This warranty does not cover the following repairs and
equipment: Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Normal Wear Toll Free:1-877-338-0999
Winches need periodic parts and service to perform well. Fax no.: 1-562-236-9429
This warranty does not cover repair when normal use has
exhausted the life of a part or the equipment as a whole. Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
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