Assembly Instructions Polaris 100 - 200 PDF

Assembly Instructions
Polaris 100/200
WARNING Operating Lights

To properly assemble this medical
device, read and comply with these
Assembly Instructions. To operate this
medical device, read and comply with
the relevant Instructions for Use.
Typographical Conventions
1 Consecutive numbers indicate steps of action,

with the numbering restarting with "1" for each
new sequence of actions.
z Bullet points indicate individual actions or
different options for action.
– Dashes indicate the listing of data, options, or
objects.
(A) Letters in parentheses refer to elements in the
related illustration.
A Letters in illustrations denote elements referred
to in the text.
Trademarks
– DrägerService®
– Polaris®
are trademarks owned by Dräger.
2 Assembly Instructions Polaris 100/200

Safety Information Definitions
WARNING
A WARNING statement provides important
information about a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
CAUTION
A CAUTION statement provides important
information about a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury to the user or patient or in
damage to the medical device or other property.
NOTE
A NOTE provides additional information intended
to avoid inconvenience during operation.
Abbreviations
For explanations, refer to the "Abbreviations"

section in the "Overview" chapter.
Assembly Instructions Polaris 100/200 3

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Table of Contents
Table of Contents
For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . 7 System overview . . . . . . . . . . . . . . . . . . . . . . . 81

General Safety Information. . . . . . . . . . . . . . . . 7 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . 83
Acceptance and Handover . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . 15
Required Parts . . . . . . . . . . . . . . . . . . . . . . . . 17
Check delivery . . . . . . . . . . . . . . . . . . . . . . . . . 17
Preliminary Assembly . . . . . . . . . . . . . . . . . . 19
Central axis (with limited swivel range) . . . . . . 19
Installing the heavy-duty anchor. . . . . . . . . . . . 20
Swivel ranges . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Minimum room height . . . . . . . . . . . . . . . . . . . . 24
Direct Installation . . . . . . . . . . . . . . . . . . . . . . . 25
Installation with suspended ceiling . . . . . . . . . . 26
Central axis (fully swivelable) . . . . . . . . . . . . . . 27
Installing the heavy-duty anchor. . . . . . . . . . . . 28
Swivel ranges . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Minimum room height . . . . . . . . . . . . . . . . . . . . 32
Direct Installation . . . . . . . . . . . . . . . . . . . . . . . 33
Installation with suspended ceiling . . . . . . . . . . 34
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installing the central axis (with limited swivel
range) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Installing the central axis (fully swivelable). . . . 42
Establish the electrical connection . . . . . . . . . . 45
Installing the mains connection components . . 47
Connecting the mains connection components 49
Installing the wall-mounted control . . . . . . . . . . 54
Connecting the wall-mounted control . . . . . . . . 56
Connecting the connection line to the ceiling
flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Spring arm fixtures . . . . . . . . . . . . . . . . . . . . . . 63
Final Installation . . . . . . . . . . . . . . . . . . . . . . . . 65
Adjusting the arm system . . . . . . . . . . . . . . . . . 66
Initializing the system . . . . . . . . . . . . . . . . . . . . 69
Trouble shooting. . . . . . . . . . . . . . . . . . . . . . . . 75
Fault – Cause – Remedy . . . . . . . . . . . . . . . . . 75
Drilling diagram for ceiling flange . . . . . . . . . . . 80


For Your Safety
For Your Safety
General Safety Information
The following WARNING and CAUTION Electrical work

statements apply to the general operation of the
medical device.
WARNING!
WARNING and CAUTION statements specific to its
subsystems or particular features appear in the Risk of electric shock
respective sections of these Assembly Instructions Electrical work may only be carried out by
or in the Assembly Instructions of any other product qualified personnel.
being used with this device.
Disconnect the electrical systems from power
supply and secure against accidentally being
switched on.
Strictly follow these Assembly
Instructions The mains connection component is equipped
with a switch for the disconnection of all
poles, see page 46.
WARNING
Any use of the medical device requires full WARNING!
understanding and strict observation of all
Risk of electric shock
sections of these Assembly Instructions and
the corresponding Instructions for Use. When installing the light ensure that all poles
are disconnected for maintenance and service
Strictly observe all WARNING and CAUTION
work.
statements throughout these Assembly
Instructions and all statements on medical The mains connection component is equipped
device labels. with a switch for the disconnection of all
poles, see page 46.
Not for use in areas of explosion hazard CAUTION

Electrical installations in the corresponding room
WARNING must be in accordance with the requirements of
the current national regulations.
The device is not approved for use in
potentially explosive or oxygen-enriched The VDE 0100-710 and IEC 60364-7-710
atmospheres. standards apply for Germany.
The power supply at the connection "Secondary
power supply (emergency power)" must be SELV
or PELV according to section 710.411.1 of IEC
60364-7-710.

For Your Safety
Accessories
WARNING!
Only the accessories indicated on the list of
accessories of the Instructions for Use have
been tested and approved for use with the
medical device. Therefore, it is strongly
recommended that only these accessories are
used in conjunction with the medical device.
Otherwise, the correct functioning of the
medical device may be compromised.
Note on EMC risk for the device function
WARNING
General information on electromagnetic
compatibility (EMC) according to the
international EMC standard IEC 60601-1-2:
Electromedical devices are subject to special
precautionary measures concerning
electromagnetic compatibility (EMC) and must
be installed and put into operation in
accordance with the EMC information
provided.
Portable and mobile RF communications
equipment can affect medical electrical
equipment.

Acceptance and Handover
Acceptance and Handover
Upon conclusion of the installation or maintenance

work, the medical device must be inspected and
accepted by trained technical personnel before
starting operation.
Dräger recommends DrägerService.
These tests determine
– whether the safety requirements necessary to
protect the patient and personnel have been
met, and
– whether the system performs as required.
The inspection results must be documented in
writing.
After acceptance, the medical device with the
associated documentation is handed over to its
owner. The handover must be documented for the
files.
NOTE
If the acceptance and/or inspection is not
successfully completed, the medical device
cannot be put into operation.
The users must then be instructed on how to

operate the medical device.


Overview
Overview
Central axis of the Polaris 100/200 light system (with limited swivel range)
B
C
C D
D
J E
G
E J F
I H
H I
Equipment room
L
K
L
001
A Ceiling cover with clamping ring H Light control panel

B Ceiling tube I Sterilizable handle
C Arm/central axis (with limited swivel range) J Circular handles
D Spring arm K Wall-mounted control
E Cardan mounting L Mains connection components (1x per light
head)
F Polaris 100 light head
G Polaris 200 light head

Overview
Central axis of the Polaris 100/200 light system (fully swivelable)
C
C
D
D
J
E F J E
G
I
H I
H
Equipment room
L
K
L
023
A Ceiling cover with clamping ring J Circular handles

B Ceiling tube K Wall-mounted control
C Arm/central axis (fully swivelable) L Mains connection components (1x per light
head)
D Spring arm
E Cardan mounting
F Polaris 100 light head
G Polaris 200 light head
H Light control panel
I Sterilizable handle

Overview
Polaris 100 light head Polaris 200 light head
A A
B B
G F E D C G F E D C
002
027
A Cardan mounting A Cardan mounting
B Circular handle B Circular handle
C Light control panel C Light control panel
D Ambient light (Endolight) D Ambient light (Endolight)
E Sterilizable handle E Sterilizable handle
F Lens with LED F Lens with LED
G Bottom glass G Bottom glass

Overview
Abbreviations
Abbreviation Description
AC Alternating current
DC Direct current
EMC Electromagnetic compatibility
LED Light-emitting diode
N Newton
Nm Newton meter
PA Potential equalization
PE Protective earth
Symbols
Symbols Description
Observe the Instructions for

Use/Assembly Instructions
Caution! Hot
surface
Protective earth
Potential equalization

Required Tools
Required Tools
– Drilling machine
– Drill bit ∅ 8 mm, ∅ 13 mm
– Slotted screwdriver 1.6 x 10 x 75
– Slotted screwdriver 3 x 150 mm
– Cross slot screwdriver size 1 and 2
– Combination wrench 6 mm, 17 mm and 19 mm
– Screwdriver for Allen key
2 mm, 2.5 mm, 4 mm, 5 mm and 6 mm
– Circlip pliers for outer rings
19 mm to 60 mm
40 mm to 100 mm
– Spirit level, digital (7911792)


Required Parts
Required Parts
Check delivery
z Check the transport crate for damage.

z Check the delivery for completeness:
– System components according to order
– Instructions for Use
– Assembly Instructions


Preliminary Assembly
Central axis (with limited swivel range)
Forces and torques
Walls and ceilings on which the operating lights are

to be installed must be able to support at least the
forces and torques listed below. These values do
not include any safety margins. Specified regional
safety factors must be taken into account when
planning the installation. The vertical force and
torque contain the components central axis, ceiling
tube and support construction.
Arm system Vertical force Torque

Double Approx. Approx.
central axis 900 N 650 Nm
(with limited
swivel range)
Support construction for lights with

ceiling supply unit
Install ceiling fixture and intermediate frame

according to Dräger Assembly Instructions for
ceiling fixtures (part number 9037156).

Installing the heavy-duty anchor
z Note the wall anchor manufacturer's installation

instructions.
CAUTION
A The carrying capacity of the heavy-duty anchors
can change.
mm
ø 270
Observe the assembly instructions of the wall
anchor manufacturer.
008
1 Mark three holes (A) on the ceiling (120o in

relation to each other) on a circle with
∅ 270 mm.
z "Drilling diagram for ceiling flange" on page 80.
z The drilling template G52261 from set G52524
may be used for this purpose.
B
009
z Drill three holes and install three G13568 (M12)

heavy-duty anchors (B).

Swivel ranges
Polaris 100/200 central axis (with limited swivel range)
Spring arms at the upper stop
1892 mm 1957 mm
45 o
643 mm
Schematic diagram not according to scale!

066

Spring arms in horizontal position
2126 mm 2192 mm
1682 mm 1748 mm
777 mm 842 mm
o o
270 >360
o
o >360
>360
o
>360
o
>360

067

Spring arms at the lower stop
1840 mm 1907 mm
50 o
697 mm
068

Spacings

65 mm
Dimension B
Dimension A
Dimension D
Dimension C
2736 mm
2000 mm
2080 mm
2176 mm
2309 mm
069
Central axis type Dimension A1) Dimension B2) Dimension C3) Dimension D4)
Central axis G24405 2801 mm 625 mm 2029 mm 2765 mm
1) Minimum room height
2) Distance from ceiling
3) Passage height light
4) Distance from floor

Direct Installation
NOTE
Make sure to use the insulating sleeves and
insulating washers as otherwise the lighting
system is not in proper working order.
3 Align the ceiling tube vertically with (digital)

spirit level (90±2o) and tighten screws.
Torque 60±5 Nm
NOTE
Be sure to align the ceiling tube with a (digital)
spirit level as the whole arm system cannot be
A adjusted correctly otherwise.
65±2
B 4 Attach the PE/PA cable (C) to the ceiling plate.
WARNING
Check protective earthing connections for
ø 60 proper connection.
z Further connection, see "System overview"

on page 81.
PE PA
012
1 Screw a nut (A) onto each heavy-duty anchor.

Distance from ceiling 65 ±2 mm (including
washer).
2 Attach the ∅ 60 mm ceiling tube, including the
previously mounted insulating sleeves, to the
heavy-duty anchor with one washer each.
Loosely secure with one insulating washer, one
washer (B) and one nut each.

Installation with suspended ceiling

NOTE
3 Align the ceiling tube vertically with (digital)

A
Torque 60±5 Nm
maximum 600
65±2
B
NOTE
ø 60 spirit level as the whole arm system cannot be
adjusted correctly otherwise.
4 Attach the PE/PA cable (C) to the ceiling plate.
WARNING
Inspection opening ø 400 Risk of electric shock
C
proper connection.
z Further connection, see "System overview"

on page 81.
PE PA
013

Distance from ceiling 65 ±2 mm (including
washer).

Central axis (fully swivelable)
Forces and torques
Walls and ceilings on which the operating lights are

to be installed must be able to support at least the
forces and torques listed below. These values do
not include any safety margins. Specified regional
safety factors must be taken into account when
planning the installation. The vertical force and
torque contain the components central axis, ceiling
tube and support construction.
Arm system Vertical force Torque

Double Approx. Approx.
central axis 1100 N 680 Nm
(fully
swivelable)
Support construction for lights with

ceiling supply unit
Install ceiling fixture and intermediate frame

according to Dräger Assembly Instructions for
ceiling fixtures (part number 9037156).

Installing the heavy-duty anchor
CAUTION
The carrying capacity of the heavy-duty anchors
could change.
A Note the wall anchor manufacturer's installation
instructions.
mm
ø 270
008
1 Mark three holes (A) on the ceiling (120o in

relation to each other) on a circle with
∅ 270 mm.
z "Drilling diagram for ceiling flange" on page 80.
z The drilling template (G52261) may be used for
this purpose.
B
009
z Drill three holes and install three G13568 (M12)

heavy-duty anchors (B).
z Note the wall anchor manufacturer's installation
instructions.

Swivel ranges
Polaris 100/200 central axis (fully swivelable)
Spring arms at the upper stop
1992 mm 1842 mm
45 o
643 mm

072

Spring arms in horizontal position
2227 mm 2077 mm
1782 mm 1632 mm
883 mm 733 mm
o o
o >360 >360 o
>360 >360
o
>360
o
>360

073

Spring arms at the lower stop
1941 mm 1791 mm
o
50
697 mm
074

Spacings

Dimension B
65 mm
Dimension A
Dimension C
Dimension D
Dimension E
Dimension F
2190 mm
2157 mm
2080 mm
070
Ceiling tube type Dim. A1) Dim. B2) Dim. C3) Dim. D4) Dim. E4) Dim. F3)
Ceiling tube G94400 (220 mm) 2773 mm 539 mm 2736 mm 2000 mm 2000 mm 2736 mm
1) Minimum ceiling height
2) Distance from ceiling
3) Passage height light
4) Distance from floor

Direct Installation

NOTE
3 Align ceiling tube vertically with (digital) spirit

level (90±2o) and tighten screws.
A
Torque 60±5 Nm
B
65±2
NOTE
ø 110 adjusted correctly otherwise.
4 Attach the PE/PA cable (C) to the cable lug of

the ceiling plate.
WARNING
Risk of an electric shock.
proper connection.
z Further connection, see "Polaris 100/200

central axis (fully swivelable)" on page 82.
C
PE PA
015

Distance to ceiling 65±2 mm (including
washer).

Installation with suspended ceiling
Installing the distance tube Installing the intermediate flange on the

distance tube
A
30
A
ø 125 C
D
016
B
max. 160
Distance to ceiling 30±2 mm (including
washer).
2 Loosely secure the ∅ 125 mm distance tube to
the heavy-duty anchor with one washer each. 017
3 Align the distance tube vertically with a (digital) 1 Screw double clamp onto the intermediate
spirit level (90±2o) and tighten the screws. flange with four M8 x 100 screws and four disc
Torque 60±5 Nm spring washers (A).
Torque 24+2 Nm
2 Slide the double clamp and intermediate flange
onto the distance tube ∅ 125 mm.
3 If possible align the lower edge of the
suspended ceiling to the lower edge of the
intermediate flange (preferred position not
required).
4 Tighten the double clamp to the distance
tube (B).
Torque 24+2 Nm

5 Secure the distance tube in the double clamp

with two 8 x 16 spring pins (C). To do so, bore a
hole in the double clamp and the distance tube
from both sides using a ∅ 8 mm drill bit and
drive the spring pins into the holes.
6 Tightly screw three M12 x 200 threaded studs
(D) onto the intermediate flange with two nuts
and two washers each.
The studs should not protrude by more than
160 mm.

Screwing in the Ceiling Tube 1 Screw another nut onto each threaded stud.
The distance to the interconnecting flange must
not exceed 130 mm.
NOTE
3 Align the ceiling tube vertically with a (digital)

A Torque 60±5 Nm
NOTE
max. 130
B Be sure to align the ceiling tube with a (digital)

adjusted correctly otherwise.
4 Attach the PE/PA cable (C) to the cable lug of

the ceiling plate.
WARNING
proper connection.
z Further connection, see "Polaris 100/200

central axis (fully swivelable)" on page 82.
PE PA
018

Assembly
Assembly
Installing the central axis (with limited swivel range)
The central axis (with limited swivel range) has a

swivel range of 270o for the top arm. The stops
must be installed according to the layout of the
room.
WARNING
Electrical work may only be carried out by
qualified personnel.
The cables emerging from the ceiling must be
disconnected from the power supply.
switched on.
The mains connection component is equipped
poles, see page 46.
WARNING
Danger from central axis falling down
The central axis is heavy.
Secure the central axis with an installation lift
during installation or disassembly.
NOTE
The arms are marked with red stickers at the
connection. Each sticker has a counterpart -
another red sticker - at the central axis.
Red stickers only belong to the Polaris 100/200
light.
The stickers between the arms and the central
axis must be removed after the assembly is
finished.

Assembly
Installing arm 2 on the ceiling tube WARNING

Danger from the spring arm and adapted
terminal devices falling down
D During installation, the diameter of the opened
circlip may be max. 1 mm larger than the
diameter of the shaft. A larger opening can
lead to material damage and loss of the
C locking function.
Do not use any circlip more than once. After
disassembly, dispose of the circlip and attach
E a new one.
A Make sure that the circlip locks correctly into
Arm 2
the respective groove during the assembly.
Otherwise there is a risk that the spring arm
and adapted terminal devices will fall down.
B 5 Check that the snap ring is secured in place.

6 Hold the sliding contact plug (E) in a straight
position (observe preferred position) and apply
some pressure until it locks into place in the
direction of the swivel arm and the ceiling tube.
7 Reattach the cap (A) to the arm. To do so,
014
attach the two halves to each other.

1 Remove cap (A) from the arm. Open both
halves to do so.
2 Attach arm 2 to the pin (B) of the ceiling tube.
3 Place the stop disk (C) in the drill hole.
4 Attach the snap ring (circlip) (D).
The snap ring must lock into place completely at
the groove of the ceiling tube pin.
WARNING
The arm with the mounted light may fall from
the ceiling tube pin.
If the arm is attached without a stop disk, the
snap ring can be opened.
Make sure that the arm is attached together
with the stop disk.

Assembly
Installing arm 1 on the ceiling tube WARNING

Danger from the spring arm and mounted
devices falling down.
During installation, the diameter of the opened
lead to material damage and loss of the safety
function.
B Do not use any one circlip more than once.
After disassembly, dispose of the circlip and
attach a new one.
A Make sure that the circlip locks correctly into

Arm 1 the respective groove during the assembly.
F
C
6 Check that the snap ring is secured in place.
7 Hold the sliding contact plug (F) in a straight
D position (observe preferred position) and apply
direction of the swivel arm and the ceiling tube.
E
8 Reattach the cap (A) to the arm. To do so,
015

1 Remove cap (A) from the arm. Open both
halves to do so.
2 Attach arm 1 to the pin (B) of the ceiling tube.
3 Place the stop disk (C) in the drill hole.
4 Insert the tab washer (D) into the drill hole.
5 Attach the snap ring (circlip) (E).
the groove of the ceiling tube pin.
WARNING
The arm may fall from the ceiling tube pin
together with the mounted light.
If the arm is attached without a tab washer, the
snap ring can be opened.
Make sure that the arm is attached together
with the tab washer.

Assembly
Installing the spring arm at the arm
NOTE H
The spring arms are marked with red stickers at
the connection. Each sticker has a counterpart -
another red sticker - at the arm.
G
light.
The stickers between the spring arms and the
I
arms must be removed after the assembly of the
spring arms is finished.
E
Arm
B F
D Spring arm
017
5 Remove cap (E) from the arm. Open both
halves to do so.
6 Insert the spring arm pin (F) into the arm from
the bottom.
Spring arm
7 Place the stop disk (G) in the drill hole.
016
8 Attach the snap ring (circlip) (H).

1 Remove the snap ring (circlip) (A) from the
spring arm pin.
the groove of the spring arm pin.
2 Remove the stop disk (B) from the spring arm
pin.
3 Remove the protective element (C) from the
spring arm pin.
4 The bottom compensating washer (D) remains
on the spring arm pin.

Assembly
WARNING
The spring arm and the mounted light may fall
from the arm.
If the spring arm is attached without a stop
disk, the snap ring can be opened.
Make sure that the spring arm is attached
together with the stop disk.
WARNING
function.
Do not use any one circlip more than once.
attach a new one.
Make sure that the circlip locks correctly into
9 Hold the sliding contact plug (I) in a straight

position (observe preferred position) and apply
direction of the arm and the spring arm.
10 Reattach the cap (E) to the arm. To do so,
Further steps:
z “Installing the light heads with cardan mounting
at the spring arm" on page 63.
z “Adjusting the spring arm" on page 66.
z “Adjusting the cardan mounting" on page 68.

Assembly
Installing the central axis (fully swivelable)
Both arms of the standard central axis are fully

swivelable. E
WARNING
Electrical work may only be carried out by
The cables emerging from the ceiling must be
disconnected from the power supply. D
Disconnect the electrical systems from power Arm 2 Arm 1
switched on.
B
Arm 2 Arm 1
poles, see page 46.
C
WARNING 2
Danger from central axis falling down
1
The central axis is heavy.
A
047
Secure the central axis with an installation lift
during installation or disassembly. 1 Secure arms with (A) straps.
1 Connect the marked plugs (B) of the central
axis and the arms accordingly.
2 Push the pin (C) of the central axis into the
ceiling tube. Use the material lift for this
purpose. The holes must be aligned with the
drill holes in the ceiling tube.
3 Tighten the central axis using eight M6
countersunk-head screws (D).
Torque 9+2 Nm
4 Remove the straps (A).
5 Establish the electrical connections (E),
see page 81.

Assembly
Installing the spring arm at the arm 1 Remove the two screws and the cover (A) from
the arm.
WARNING
A Risk of electric shock
The arm must be disconnected from the
power supply.
B 2 Carefully remove the 3-pole plug (B) from the
arm.
D 3 Remove the protective element (C). Loosen the
brake disk for this purpose.
E 4 Remove the circlip (D) and the upper
compensating washer (E) from the spring arm.
5 Remove the protective element (F) from the
spring arm. The bottom compensating washer
(G) remains on the axis of the spring arm.
C
6 Insert the spring arm (H) into the arm from the
bottom. Secure with top compensating washer
(E) and circlip (D). The circlip must completely
lock into place at the groove of the spring arm
F with the sharp edge of the circlip always
pointing up.
NOTE
H G Only use the second compensating washer (E) if
there is a visible gap between the spring arm and
the arm.
NOTE
The spring arms are marked with red stickers at
the connection. Each sticker has a counterpart -
another red sticker - at the arm.
026

CAUTION
light.
Only turn the spring arm after the cap (A) has been
attached. If the arm is moved before the cap has The stickers between the spring arms and the
been attached, tension on the signal and power arms must be removed after the assembly of the
cables may cause the cables to break/tear. spring arms is finished.

Assembly
WARNING
Danger from the spring arm falling down
The spring arm may come loose when it is
turned due to the twisting of the circlip.
The compensating washer must be
positioned under the circlip.
WARNING
function.
Do not use any one circlip more than once.
attach a new one.
Make sure that the circlip locks correctly into
7 Insert the 3-pole plug (B) in a straight position

and apply light pressure when making the plug
connection in the direction of the arm.
8 Fasten the cover (A) on the arm and tighten it
with two screws.

Assembly
Establish the electrical connection
Safety information for electrical General specifications for installation

installation
WARNING
Electrical work may only be carried out by 2
supply and secure against accidentally being 1
switched on.
018
poles, see page 46. All components (central axis, arms and spring
arms) of the Polaris 100/200 light are marked with
CAUTION red dots. This marking system makes it impossible
to confuse them with the components of other
Electrical installations in the corresponding room
Polaris light systems, such as Polaris 700/500.
must be in accordance with the requirements of
the current national regulations. – The bottom arm at the central axis is arm 1.
The VDE 0100-710 and IEC 60364-7-710 – The top arm at the central axis is arm 2.
standards apply for Germany.
– The Polaris 100 light head must be mounted to
The power supply at the connection "Secondary the bottom arm 1.
power supply (emergency power)" must be SELV
– The Polaris 200 light head must be mounted to
or PELV according to section 710.411.1 of IEC
the top arm 2.
60364-7-710.

Assembly
Additional safety power supply provided At connection component 2:

on-site (SPS) z Set the switch (A) to "O".
The light 2 is now cut off from the power supply.
CAUTION
The connected additional safety power supply
(SPS) must conform with the most recent Fuse and automatic circuit breaker
technical standards. provided on-site
– For the layout of an emergency power supply
The fuse and automatic circuit breaker provided
per light head the following power consumption
on-site must meet the electrical requirements of the
at the secondary input terminals of the mains
light system.
connection component must be taken into
account:
Power consumption of the light system
24 V (AC): 190 VA per light head
Primary supply:
24 V (DC): 140 W per light head
100 V to 240 V (AC)
– The mains connection component of the
Polaris 100/200 is able to process a primary I max = 2.1 A / P max = 240 VA
supply of 100 to 240 V (AC) or 24 V (AC/DC)
24 V (AC)
and a secondary supply of 24 V (AC/DC) each.
I max = 7.9 A / P max = 190 VA
– A separate circuit is required for each
Polaris 100/200 light. 24 V (DC)
I max = 5.8 A / P max = 140 W
Disconnection of all poles Secondary supply:
24 V (AC)
The mains connection component is equipped with
a switch (A) for the disconnection of all poles of the I max = 7.9 A / P max = 190 VA
corresponding Polaris 100/200 light. 24 V (DC)
I max = 5.8 A / P max = 140 W
External insulation monitor
A An external insulation monitor must not be mounted

between the output of the mains connection
component and the central axis. This may cause a
malfunction of the insulation monitor.
049
At connection component 1:
z Set the switch (A) to "O".
The light 1 is now cut off from the power supply.

Assembly
Installing the mains connection components
NOTE Recommended cross sections of the power cables

are:
The connection points and the necessary wiring
must be completed prior to this installation.
Single Cross section of power
Make sure that the operator of the medical supply cable length cable
unit has made these connections. 0 m to 10 m Minimum of 1.5 mm2
10 m to 20 m Minimum of 2.5 mm2
Mains connection component 1
20 m to 40 m Minimum of 4 mm2
40 m to 60 m Minimum of 6 mm2
z Maximum terminal cross section at the central

axis / mains connection component is 6 mm2.
z For higher connection line cross sections on
site, a separate adapter clip G23368 can be
used:
Input = 1.5 mm2 to 16 mm2
Output = 1.5 mm2 to 16 mm2
z The maximum distance between the mains
connection component and ceiling flange of the
lights is 60 m.
2 Connect the corresponding mains connection
Mains connection component 2 component, see "Connecting the mains
connection components" on page 49.
019
z Attachment material is not included in the scope

of delivery and must be selected on site
according to the wall structure.
1 Run the connection line between each mains
connection component and the corresponding
light (on site).
z The cross sections of the connection lines must
be designed in accordance with the line length
and the power consumption.

Assembly
Interlinking the mains connection

09
components
10
Mains connection 11
The mains connection component 1 (light 1) and
component 1 12
mains connection component 2 (light 2) must be
interlinked on site. 13
14 A
For the connection of a 2-piece wall-mounted
control (for light 1 and light 2) mains connection
component 1 (light 1) and mains connection 09
component 2 (light 2) must be interlinked on site. 10
This link ensures the communication of the wall- Mains connection 11
mounted control with the two light systems (light 1 component 2 12
and light 2). 13
14 B
052
Mains connection component 1
1 Connect terminal strip (A) of mains connection
component 1 with terminal strip (B) of mains
connection component 2.
Connect terminal (number 09) with terminal
(number 09)
Connect terminal (number 10) with terminal
(number 10)
z The connection cable for interlinking the mains
connection components is not part of the scope
of delivery and must be selected on site.
z The permissible length for the connection cable
is 2 m.
z The connection cable must have a cross
section of at least 0.25 mm2.
Mains connection component 2 z Maximum terminal cross section at the mains
connection component is 2.5 mm2.
051

Assembly
Connecting the mains connection components
Prerequisites for the assembly WARNING

– The permissible ambient conditions for the Failure of the mains connection components
Polaris 100/200 light system must be ensured in case of fire.
during the assembly (according to "Technical
If the mains connection component is not fire
data" of the Instructions for Use
resistant, the patients may be endangered if
Polaris 100/200).
the mains connection components fail.
– The mains connection component must be
installed at a fireproof location (F90 fire NOTE
protection class).
Be sure to observe the correct polarity for the light
– The mains connection component must be connection.
installed at a location easily accessible for
If the poles are attached incorrectly, the light will
service work.
not work, but components will not be damaged. A
test plug for testing the correct connection of the
General Safety Information lights is therefore not necessary.
WARNING
Bared cable ends may come into contact with
each other.
If any of the cables on plugs and terminal
blocks is not tied with cable ties, the patients
may be endangered if the mains connection
components fail.
Ensure that all cables on plugs and terminal
blocks are tied at least in pairs using cable
ties, with a distance of 5 mm to the plugs and
terminal blocks.
WARNING
Bared cable ends may come into contact with
each other.
If the baring of the power cable sheath
exceeds 30 mm, the patients may be
endangered if the mains connection
component fails.
Ensure that the cable sheath of the power
cable is not bared more than 30 mm.

Assembly
Mains connection component G24402 Primary / main power supply

Connection (A) for connection to the primary / main
Primary / main power supply 100 V to power supply 100 V to 240 V (AC).
240 V (AC), 50/60 Hz
Secondary power supply (emergency power) Secondary power supply (Emergency power)
24 V (AC), 50/60 Hz or 24 V (DC) Connection (B) for connection to a central
secondary power supply (emergency power) 24 V
(AC) or 24 V (DC).
Output voltage to the light

D Connection (C) for the supply line to the central axis
C
of the light.
Terminal strip (number 09 to number 14)

Connection (D) for the connection with the wall-
mounted control and for interlinking the mains
connection components.
A B
020

Assembly
Electrical connection of mains Output voltage to the light

connection component G24402 Connect the connection cable from the ceiling
flange to the terminal strip of the mains connection
Primary / main power supply 100 V to component.
240 V (AC), 50/60 Hz The corresponding strands are marked.
Secondary power supply (Emergency power) strand to terminal (number 06)
24 V (AC), 50/60 Hz or 24 V (DC)
+ strand to + terminal (number 07)
Primary / main power supply – strand to – terminal (number 08)
Connect the connection cable to the terminal strip

of the mains connection component. Terminal strip (number 09 to number 14)
The corresponding strands are marked. z “Connecting the wall-mounted control" on

page 56.
PE strand to terminal (number 01)
z “Interlinking the mains connection components"
Phase strand to L terminal (number 02) on page 48.
Neutral strand to N terminal (number 03)
Secondary power supply (Emergency power)

of the mains connection component.
The corresponding strands are marked.
at 24 V (AC)
Phase strand to ~ terminal (number 04)
Neutral strand to ~ terminal (number 05)

at 24 V (DC)
– strand to – terminal (number 05)

Assembly
Mains connection component G24403 Primary / main power supply

If a primary / main power supply with 24 V (AC),
Primary / main power supply 24 V (AC), 50/60 Hz or 24 V (DC) is available in addition to a
50/60 Hz or 24 V (DC) secondary power supply (emergency power) with
24 V (AC), 50/60 Hz or 24 V (DC) (fail-safe), the
Secondary power supply (Emergency power) connection must be made as follows:
24 V (AC), 50/60 Hz or 24 V (DC)
– Connection (A) with primary / main power
supply with 24 V (AC), 50/60 Hz or 24 V
(DC) (not fail-safe).
– Connection (B) with secondary power
supply (emergency power) 24 V (AC),
D 50/60 Hz or 24 V (DC) (fail-safe).
C

If only one secondary power supply (emergency
power) with 24 V (AC), 50/60 Hz or 24 V (DC)
(fail-safe) is available, the connection must be
made as follows:
– Connection (A) with secondary power
supply (emergency power) with 24 V (AC),
50/60 Hz or 24 V (DC) (fail-safe).
– Connection (B) not used.
Output voltage to the light

Connection (C) for the supply line to the central axis
of the light.
Terminal strip (number 09 to number 14)

A B Connection (D) for the connection with the wall-
mounted control and for interlinking the mains
connection components.
022

Assembly
Electrical connection of mains Output voltage to the light

connection component G24403 Connect the connection cable from the ceiling
flange to the terminal strip of the mains connection
Primary / main power supply with 24 V (AC), component.
50/60 Hz or 24 V (DC) The corresponding strands are marked.
strand to terminal (number 06)
Secondary power supply (emergency power)
with 24 V (AC), 50/60 Hz or 24 V (DC) + strand to + terminal (number 07)
Primary / main power supply
Connect the connection cable to the terminal strip Terminal strip (number 09 to number 14)
of the mains connection component. z “Connecting the wall-mounted control" on
at 24 V (AC) page 56.
The corresponding strands are marked. z “Interlinking the mains connection components"
on page 48.
at 24 V (DC)

of the mains connection component.
at 24 V (AC)
at 24 V (DC)

Assembly
Installing the wall-mounted control
The wall-mounted control is optional.

B
Always use the appropriate installation kit for each
installation.
Flush mounting on hollow walls
Hollow wall set 130 / flush-mounting

set 130
D
124 +1
+1
C
124 +1
71
028
2 Insert the installation box (B) into the cutout and
027
align it horizontally (arrow indicates the top of

1 Provide a cut-out (A) in the hollow wall
the box).
(plasterboard or sheet metal walls with
plasterboard) for the hollow wall set 130 / flush- 3 Press the installation box firmly into place.
mounting set 130 installation box.
4 Bend out the retaining straps (C) according to
the wall thickness.
5 Select the cable duct (D).
6 Insert abrasion protection.
7 Guide the cable (connection mains connection
components / wall-mounted control) through the
opening of the abrasion protection into the
installation box.

Assembly
Flush mounting on concrete and brick Surface installation

walls
The 130 surface kit is used for the surface
Provide a suitable opening in the wall on site. Bend mounting.
out the retaining straps. z For hole position see drawing on the back of the
1 Cover openings on the sides with adhesive tape surface-mounted housing.
to prevent plaster from entering. 1 Select the fastening material on site.
2 Select the cable duct. 2 Fit the screw on the top, center it and screw it in.
3 Insert abrasion protection. 3 Select the cable duct on the back of the
4 Guide the cable (connection mains connection housing.
components / wall-mounted control) through the 4 Break out pre-pressed hole.
opening of the abrasion protection into the
installation box. 5 Guide the cable (connection mains connection
components / wall-mounted control) through the
5 Attach the plaster guard on the installation box. opening into the housing.
6 Bring the installation box in a horizontal position 6 Close cable entries on site, e.g., using PG
and insert flush with the plaster. Allow the front screw fittings 1 x PG11 or a direct connection to
edge of the installation box to protrude by the the cable duct.
plaster thickness (approx. 1 cm) from the raw
wall. 7 Hang surface-mounted housing in place.
7 Pay attention to the arrow indicating the top of 8 Tighten screws bottom left and right.
the box.

Assembly
Connecting the wall-mounted control
WARNING Connection variant 1

Connect the wall-mounted control directly to mains
Electrical work may only be carried out by connection component 1 or 2.
Connection diagram:
switched on.
Wall-mounted control
poles, see page 46.
A Polaris 100/200 light system with two lights

requires one wall-mounted control.
There are two ways for connecting a wall-mounted
control to the Polaris 100/200 light system.
– Connection variant 1: Connect the wall-
mounted control directly to mains connection
component 1 or 2.
– Connection variant 2: Connect the wall-
mounted control to the supply line for light 1 or
the supply line for light 2.
The two wall control panels are assigned to the light
system.
– System number 1 = top wall control panel = light
at the top arm
– System number 2 = bottom wall control panel =
light at the bottom arm
Mains connection
component 1 or 2
053

Assembly
Connection to mains connection component 1

or 2
Connect the connection cable (3-pole) of the wall-
mounted control to the terminal strip of the mains
connection component 1 or 2.
09
10
Mains connection
11
component 1 or 2
12
13
14
052
1 – strand to terminal (number 13)

+ strand to terminal (number 14)
z The connection cable (3-pole) for the
connection of mains connection component 1 or
2 to the wall-mounted control is not part of the
scope of delivery and must be selected on site.
The recommended line cross sections for the
connection cable of the wall-mounted control to the
terminal strip of the mains connection component
are:

cable length cable
z The maximum terminal cross section at the

mains connection component is 2.5 mm2.
z The maximum distance between mains
connection component 1 or 2 and wall-mounted
control is 60 m.

Assembly
Connection to the wall-mounted control

Connect the connection cable of mains connection
component 1 or 2 to the terminal strips of the wall-
mounted control.
A B
055
1 Connect the connection cable of mains

connection component 1 or 2 to terminal
strip (A).
+ strand to + terminal
– strand to – terminal
2 Connect the potential equalization to terminal
strip (B).
strand to terminal
NOTE
The terminal strip (B) is a double terminal.
However, only one terminal needs to be
connected

Assembly
Connection variant 2 Connection to the supply line to light 1 or the

supply line to light 2
Connect the wall-mounted control to the supply line z Connect the connection cable of the wall-
for light 1 or the supply line for light 2. mounted control anywhere at the supply line to
Connection diagram: light 1 of mains connection component 1 or the
supply line to light 2 of mains connection
Mains connection component 2 using a branch terminal.
component 1 or 2
Supply line to z The branch terminal must be selected
light 1 or 2 according to line cross sections and must
conform with the valid national building
regulations.
z The connection cable between the wall-
mounted control and the supply line to light 1 or
the supply line to light 2 is not included in the
scope of delivery and must be installed on site.
The recommended line cross sections for the
connection cable of the wall-mounted control to the
terminal strip of the mains connection component
Wall-mounted control are:

cable length cable
z The maximum distance between mains

connection component 1 or 2 and wall-mounted
control is 60 m.
053

Assembly
Connection to the wall-mounted control

Connect the connection cable of the supply line to
light 1 or the supply line to light 2 to the terminal
strips of the wall-mounted control.
A B
055
1 Connect the connection cable of the supply line

to light 1 or the supply line to light 2 to terminal
strip (A).
2 Connect the potential equalization to terminal
strip (B).
strand to terminal
NOTE
The terminal strip (B) is a double terminal.
However, only one terminal needs to be
connected.

Assembly
Connecting the connection line to the ceiling flange
Central axis (with limited swivel range) Arm 2

1 Connect the connection line of the mains
connection component (output: light system)
(C) to the terminal strip (D) at the ceiling flange.
strand to terminal
B D
A C
056
Arm 1
connection component (output: light system)
(A) to the terminal strip (B) at the ceiling flange.
strand to terminal

Assembly
Central axis (fully swivelable) Arm 2

connection component (output: light system) to
the connection line from the ceiling tube (B).
Strand 1 (+) to + terminal
Arm 2
B
Strand 2 (–) to – terminal
strand to terminal
Arm 1
A
020
Arm 1
connection component (output: light system) to
the connection line from the ceiling tube (A).
strand to terminal

Assembly
Spring arm fixtures
Installing the light heads with cardan Spring arm with vertical outlet
mounting at the spring arm
WARNING
Danger of personal injury and equipment
damage.
The light must only be installed/removed if the
spring arm is secured against bouncing up. B
Start removing when the spring arm is at the
A
C
upper stop.
D
Secure the spring arm against bouncing up.
E
CAUTION
The locking element for the MedView/Sola is not
identical in construction to the locking element for
the Polaris 100/200 light.
029
Professional assembly cannot be guaranteed if 1 Remove the attachment screw (A).
the locking elements are exchanged.
2 Fully lift the protective sleeve (B).
3 Secure the protective sleeve (B) with the
locking screw (A).
4 Remove the locking element (C).
5 Remove the protective cap (D) from the spring
arm bushing.
The protective cap (D) is no longer needed.
6 Insert the cardan pin (E) of the light head into
the spring arm bushing until the groove of the
cardan pin is visible in the slot.
7 Reinsert the safety element (C) into the slot and
groove.
8 Remove the attachment screw (A).
9 Slide the protective sleeve (B) down and tighten
it with the attachment screw (A).

Assembly
Attaching the sterilizable handle
A
064
1 Attach the sterilizable handle (A) until it audibly

engages with the inner handle.
z Check the sterilizable handle for tight fit. Pull the
handle against the direction of attachment for
this purpose.
NOTE
The sterilizable handle is delivered by Dräger in
non-sterile condition.
WARNING
Danger of equipment malfunction and/or
danger for the patient!
If the sterilizable handle is not secured
correctly, it may fall into the surgical field.
Push the sterilizable handle onto the inner
handle just prior to operation until it engages
audibly.
Twist the handle slightly to the right or left to
achieve this.
Check the sterilizable handle for proper
seating by pulling it against the direction of
attachment.

Assembly
Final Installation
Flat cover Ceiling cover
If there is no intermediate flange, a flat cover is If there is no intermediate flange, a ceiling cover is
installed. installed.
Ceiling cover on one central axis
B A B
A
B
036
1 Place both halves of the flat cover around the

distance tube and screw both halves on the
037
straps using 6 M4 x 8 DIN 85 screws (A) 1 Screw both halves (A) of the ceiling cover
(included in the scope of delivery). together on the central axis.
2 Slide the flat cover to the suspended ceiling and 2 Screw the two halves (B) of the clamping ring
mark four holes at the intended position on the loosely together on the central axis, slide them
ceiling. up to the suspended ceiling with the ceiling
3 Drill four holes according to the size of the wall cover and secure the ceiling cover with the
anchors and insert the wall anchors flush with clamping ring.
the surface. Wall anchors are not part of the
scope of delivery and must be selected on site
according to local conditions. Support construction for lights with
4 Screw the flat cover to the ceiling using four
ceiling supply unit
B4.8 x 9.5 DIN 7971 pan-head tapping screws
(B) (included in the scope of delivery). z Install cover according to Dräger Assembly
Instructions for ceiling fixtures (part number
9037156).

Assembly
Adjusting the arm system
Adjusting the spring arm Adjusting the height stop

The vertical movement of the light is limited by a
The spring arm must be able to hold the installed fixed lower stop and an adjustable upper stop. The
light in each height position with the set loading adjustable upper stop (vertical stop) can be set
capacity. between the positions (A) and (B). (The factory
setting for the spring arm is position (B)).
C
B
032
1 Press down the sealing inside the joint (C) and

adjust the set screw using a screwdriver for
hexagon socket (size 5 mm).
z To set the stop higher, turn the set screw to the
left.
Pay attention to the distance to the ceiling.
z To set the stop lower, turn the set screw to the
right.

Assembly
Adjusting the weight balance

The maximum load of the spring arm must be
adjusted if the light cannot be positioned at any
height.
When setting the spring arm, lift it approx. 10o
above the horizontal position, this is the only
position in which the set screw can be rotated.
If necessary, set the upper stop to a higher position,
see "Adjusting the height stop".
A
031
1 Press down the sealing inside the joint (A) and

adjust the set screw using a screwdriver for
hexagon socket (size 5 mm).
z To increase the spring force, turn the set screw
to the left.
z To reduce the spring force, turn the set screw to
the right.
z The light can be positioned at any height if it is
adjusted correctly.

Assembly
Adjusting the cardan mounting 2 Set the brake force of the joint using the set
screw (A).
The cardan mounting is set correctly when the light Use a screwdriver for hexagon socket (size
head is stable in each position and does not move 4 mm) to do so.
on its own.
3 Re-insert the cover cap into the light head.
NOTE
Set the braking force as low as possible but as
high as necessary.
A
Adjusting the braking force on the intermediate
joint
A
033
z The braking force can be adjusted on the joint

(A) and on the intermediate joint (B).
035
In clockwise direction: stronger braking force
1 Fully loosen the adjusting screws (A).
In counter-clockwise direction: lower braking
force 2 Set the braking force so that the light head is
stable in each position and does not move on its
own.
Adjusting the braking force on the joint
Use a screwdriver for hexagon socket (size
6 mm) to do so.
NOTE
Set the braking force as low as possible but as
high as necessary.
A
034
1 Remove the cover cap from the light head.

Assembly
Initializing the system
General information WARNING

The network addresses at one hospital site
– All network addresses that have been set up
must be counted up hierarchically and
must be documented in the Polaris 100/200
documented.
network address protocol for the complete
medical supply unit (e.g., hospital). Make sure that no network address at a
medical supply unit is assigned twice.
– One central Polaris 100/200 network address
protocol must be maintained per medical supply – Light head, wall-mounted control and mains
unit. connection components must not be
– Network addresses must not be assigned twice interchanged after the initialization is complete.
at a medical supply unit. When renewing or exchanging components in a
light system perform a new system initialization
1 Do not perform two system initializations at the in the light system for the new combination.
same time in the medical supply unit. A second
light system can only be installed after the – Read the Polaris 100/200 Assembly
system initialization is complete. Instructions or the Polaris 100/200 Service
Instructions before performing the system
WARNING initialization.
Failure of light systems – Only trained personnel may perform the system
If system initializations are performed initialization.
simultaneously in a medical supply unit, – Prior to starting the installation, check the
double allocations may occur. Polaris 100/200 network address protocol at
Make sure that only one system initialization the technical administration of the medical
occurs at any one time in the medical supply supply unit of the to find out which network
unit. addresses have already been assigned.
– Signing the acceptance protocol confirms that
– For light system consisting of light head, wall- the network addresses that have already been
mounted control and mains connection assigned within the medical supply unit were
component the same network address must checked, that unique network addresses were
always be set. chosen for the installation of new light systems
– Mains connection combinations with system and that the corresponding addresses were
number A = 0 are reserved and must not be documented in the Polaris 100/200 network
assigned. If this setting is used the light system address protocol.
cannot be initialized and put into operation.

Assembly
Description of the components on the mains LED component

connection component
No. Description Note
20 Primary / main power yellow LED
Supply mains 20 supply (supply mains)
21 Secondary power yellow LED
21
Emergency power supply (emergency

power)
22
Output voltage 22 Output voltage to the yellow LED

light
23 24
Initialize in progress
23 System initialization yellow LED
(Initialize in progress)
Contact service
24 Contact service yellow LED
25
25 LED yellow LED
Component button
30
Initialize system
90 1 30 System initialization –
78
31
2 34
System number A button (Initialize

system)
56
1
EF0 2
Component rotary coding switch
CD
345
32
System number B
AB
67
89
058
31 Rotary coding switch 10 possible

A (System number A) positions "0 to 9"
32 Rotary coding switch 16 possible
B (System number B) positions "0 to F"

Assembly
Description of the components on the back of Description of the LED on the light control
the wall-mounted control panel and on the wall-mounted control
– The two rotary coding switches on the left
(System number 1) are assigned to the top
control panel of the wall-mounted control. C
– The two rotary coding switches on the left B
(System number 2) are assigned to the bottom D
control panel of the wall-mounted control.
A
90 1 A C 90 1
78
78
A
2 34
2 34
060
56 56
A Power LED
1
EF0 2
B D 1
EF0 2 B Status LED
CD
CD
345
345
B B
AB
AB
C Light intensity LED

67 67
89 89
System number 1 System number 2 D Ambient light LED
059
Light system 1 (System number 1):

A Rotary coding switch A (10 possible positions
"0 to 9")
B Rotary coding switch B (16 possible positions
"0 to F")
Light system 2 (System number 2):
C Rotary coding switch A (10 possible positions
"0 to 9")
D Rotary coding switch B (16 possible positions
"0 to F")

Assembly
Starting system initialization At the light head
Prerequisites
– A new Polaris 100/200 light system is not
initialized in the factory settings.
A
– A new Polaris 100/200 light system cannot be
operated without performing a system System number
initialization. A B
z Perform the following steps in section XX XX
"Performing the system initialization" for light
system 1 (System number 1) and then light
061
system 2 (System number 2).
3 The light head coding label (A) is attached to
– Set up the same network addresses at mains
the cardanic mounting. Use a pen to enter the
connection component 1 (System number 1)
network address combination on this label.
and the wall-mounted control (System
number 1). 4 Then cover light head coding label (A) with the
protective foil.
– Set up the same network addresses at mains
connection component 2 (System number 2)
and the wall-mounted control (System At the wall-mounted control
number 2).
Performing the system initialization

1 Disconnect the power supply of the light 90 1 B 90 1
78
78
system, see "Disconnection of all poles" on A

2 34
2 34
A
page 46. 56 56
2 Select and configure a free network address
1
EF0 2
1
EF0 2
and document that address in the
CD
CD
345
345
Polaris 100/200 network address protocol. B B

AB
AB
67 67
89 89
The network address combination A = 0 is
System number 1 System number 2
reserved and cannot be used.
063
5 Remove the blocking label (B) at the rear of the

wall-mounted control.
6 Set rotary coding switch A (number 31) to
network address "1 to 9", see page 71.
7 Set rotary coding switch B (number 32) to
network address "0 to F", see page 71.
z Perform these steps for system number 1 and
system number 2.

Assembly
At the mains connection component 12 Briefly (<10 sec.) press the system initialization
button (Initialize system) (number 30) at the
mains connection component.
13 The light system starts the initialization of the
system.
During the system initialization (duration
C approx. 20 sec.) the system initialization
(Initialize in progress) LED (number 23) is
permanently lit yellow. Do not press any
additional buttons or install other light systems
during the system initialization. This may cause
incorrect allocations and malfunctions.
062
8 Remove the blocking label (C) on mains z First initialize light system 1. After successful
connection component 1 and 2. completion initialize light system 2.
9 Set rotary coding switch A (number 31) to 14 After successful system initialization of the light
network address "1 to 9", see page 71. system:
10 Set rotary coding switch B (number 32) to – The light intensity LED at the light control panel
network address "0 to F", see page 71. is not lit anymore.
z Perform these steps for system number 1 and – The light intensity LED at the wall-mounted
system number 2. control is not lit anymore.
11 Connect the power supply of the light system, – Contact service LED (number 24) is not lit
see "Disconnection of all poles" on page 46. anymore.
After the power supply has been connected, the – The status LED at the light control panel is
components of the light system signal that they are permanently lit green.
not initialized.
Components light control panel at light head and
wall-mounted control:
– All light intensity LED simultaneously flash
yellow.
– The status LED is off.
Component mains connection component:
– Contact service LED (number 24) flashes
yellow.

Assembly
Faults after the system initialization Component light control panel at light head and
wall-mounted control
If faults occur during the system initialization, the – All light intensity LED simultaneously flash
light system can be reset to the factory settings. yellow.
– A faulty system initialization is indicated by the – The status LED is off.
Contact service LED (number 24), which starts
flashing again after the unsuccessful system Component mains connection component
initialization. – Contact service LED (number 24) flashes
– After trouble shooting, the initialization of the yellow.
light system must be repeated. – The system initialization of the light system can
now be repeated.
Resetting the corresponding light system to
factory settings
z Press and hold (approx. 10 sec.) the system
initialization button (Initialize system)
(number 30) at mains connection component 1
until the Initialize in progress LED (number 23)
starts flashing.
Light system 1 is now reset.
The components of light system 1 are not
interlinked anymore.
z Press and hold (approx. 10 sec.) the system
initialization button (Initialize system)
(number 30) at mains connection component 2
until the Initialize in progress LED (number 23)
starts flashing.
Light system 2 is now reset.
The components of light system 2 are not
interlinked anymore.
– The successful reset of the corresponding light
system is signaled at the components:

Assembly
Trouble shooting
Fault – Cause – Remedy
LED at mains connection component
Supply mains
20
Emergency power
21
Output voltage
22
Initialize in progress
23 24
Contact service
25
30
Initialize system
90 1
78
System number A
31
2 34
56
1
EF0 2
CD
345
32
System number B
AB
67
89
065

Assembly
No. LED Possible status Cause

20 Primary power supply off No primary power connected, call in-house
(supply mains) technician
permanently lit Primary power connected
yellow
flashing yellow See "LED at mains connection component (signal
combinations)" on page 77
21 Secondary power off No secondary power connected, call in-house
supply (emergency technician
power) permanently lit Secondary power connected
yellow
22 Output voltage to the off Light is not supplied with power, call
light DrägerService
permanently lit Power supply to light OK / components OK /
yellow communication OK
23 System initialization off Light system initialized
(Initialize in progress) permanently lit Light system initializing, do not press any button
yellow or initialize other light systems
flashing yellow Light system not initialized, perform initialization
according to Assembly Instructions, call
DrägerService
24 Contact service off Light system without faults
permanently lit Electronic fault / communication to light
yellow interrupted, call DrägerService
flashing yellow Light system not initialized, perform initialization
according to Assembly Instructions, call
DrägerService
25 LED off (no brightness Mains connection component processor fault
change)
permanent Mains connection component processor OK
brightness
change
(becomes
brighter or darker
with a cycle time
of 4 seconds)

Assembly
LED at mains connection component

(signal combinations)
No. LED Possible status Cause

20 Primary power supply flashing yellow
(supply mains)
21 Secondary power flashing yellow
supply (emergency Internal fault of the mains connection component /
power) input source unknown / output voltage unknown,
call DrägerService
22 Output voltage to the flashing yellow
light
24 Contact service permanently lit
yellow

Assembly
LED at the wall-mounted control/light

control panel
A
B
D
C
036
LED Possible status Cause

Light intensity LED (A) off Light in standby/in light mode ambient
light (Endolight)
permanently lit yellow Display for light intensity in OR light
mode (the more the brighter)
yellow / all flashing Light system not initialized, perform
initialization according to Assembly
Instructions, call DrägerService
Status LED (B) off Light system cut off from the power
supply, call in-house technician / call
DrägerService / install light according to
Assembly Instructions, call
DrägerService
permanently lit green Light system operational/light system in
operation
permanently lit orange Light system operational/light system in
operation
Power LED (C) off Light system cut off from the power
supply, call in-house technician / call
DrägerService / install light according to
Assembly Instructions, call
DrägerService
permanently lit green Power supply connected (primary power)
permanently lit orange Primary power supply interrupted, light
system is supplied with secondary power,
call in-house technician
flashing orange Mains connection component
communication fault / input source
unknown, call DrägerService

Assembly
LED Possible status Cause

Ambient light LED (D) off Light mode ambient light (Endolight) not
switched on / on standby / OR light mode
switched on
permanently lit blue Light in ambient light light mode
(Endolight)

Assembly
Drilling diagram for ceiling flange
Drilling diagram not according to scale!
o
120
(±0.2 mm)
ø270 mm
042

Assembly
System overview
Secondary Primary Secondary Primary
Mains connection Mains connection

component 1 component 2
Option 1
Double
light 1 and light 2
Central axis
(with limited Option 2
swivel range)
Double
light 1 and light 2
Option 3
Arm 1 Arm 2
Double
light 1 and light 2
Spring arm 1 Spring arm 2
Option 4
Double
Light 1 Light 2 wall-mounted control
light 1 and light 2
300

Assembly
Secondary Primary Secondary Primary
Mains connection Mains connection

component 1 component 2
Option 1
Double
light 1 and light 2
Central axis Option 2

(fully swivelable)
Double
light 1 and light 2
Option 3
Arm 1 Arm 2
Double
light 1 and light 2
Spring arm 1 Spring arm 2
Option 4
Double
Light 1 Light 2 wall-mounted control
light 1 and light 2
301

Wiring diagrams
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Assembly Instructions Polaris 100/200

303

Directive 93/42/EEC
concerning Medical Devices
Manufacturer
Dräger Medical GmbH
Moislinger Allee 53 – 55
23542 Lübeck
Germany
+49 451 8 82-0
FAX +49 451 8 82-20 80
http://www.draeger.com
9052865 – MA 6932.170 en
© Dräger Medical GmbH
Edition: 1 – 2011-07
Dräger reserves the right to make modifications
to the device without prior notice.

Assembly Instructions Polaris 100 - 200 PDF

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Assembly Instructions Polaris 100 - 200 PDF

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Assembly Instructions

WARNING Operating Lights

1 Consecutive numbers indicate steps of action,

2 Assembly Instructions Polaris 100/200

For explanations, refer to the "Abbreviations"

Assembly Instructions Polaris 100/200 3

4 Assembly Instructions Polaris 100/200

For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . 7 System overview . . . . . . . . . . . . . . . . . . . . . . . 81

Acceptance and Handover . . . . . . . . . . . . . . 9

Assembly Instructions Polaris 100/200 5

6 Assembly Instructions Polaris 100/200

For Your Safety

General Safety Information

The following WARNING and CAUTION Electrical work

Not for use in areas of explosion hazard CAUTION

Assembly Instructions Polaris 100/200 7

Note on EMC risk for the device function

8 Assembly Instructions Polaris 100/200

Acceptance and Handover

Upon conclusion of the installation or maintenance

The users must then be instructed on how to

Assembly Instructions Polaris 100/200 9

10 Assembly Instructions Polaris 100/200

A Ceiling cover with clamping ring H Light control panel

Assembly Instructions Polaris 100/200 11

Central axis of the Polaris 100/200 light system (fully swivelable)

A Ceiling cover with clamping ring J Circular handles

12 Assembly Instructions Polaris 100/200

Polaris 100 light head Polaris 200 light head

Assembly Instructions Polaris 100/200 13

Observe the Instructions for

14 Assembly Instructions Polaris 100/200

Assembly Instructions Polaris 100/200 15

16 Assembly Instructions Polaris 100/200

z Check the transport crate for damage.

Assembly Instructions Polaris 100/200 17

18 Assembly Instructions Polaris 100/200

Central axis (with limited swivel range)

Forces and torques

Walls and ceilings on which the operating lights are

Arm system Vertical force Torque

Support construction for lights with

Install ceiling fixture and intermediate frame

Assembly Instructions Polaris 100/200 19

Installing the heavy-duty anchor

z Note the wall anchor manufacturer's installation

1 Mark three holes (A) on the ceiling (120o in

z Drill three holes and install three G13568 (M12)

20 Assembly Instructions Polaris 100/200

Polaris 100/200 central axis (with limited swivel range)

Spring arms at the upper stop

Schematic diagram not according to scale!

Assembly Instructions Polaris 100/200 21

Spring arms in horizontal position

Schematic diagram not according to scale!

22 Assembly Instructions Polaris 100/200

Spring arms at the lower stop

Assembly Instructions Polaris 100/200 23

Polaris 100/200 central axis (with limited swivel range)

Schematic diagram not according to scale!

24 Assembly Instructions Polaris 100/200

3 Align the ceiling tube vertically with (digital)

B 4 Attach the PE/PA cable (C) to the ceiling plate.