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RENR8260-02

October 2011

Component Locations
Part Machine Schematic
Description
Number Location Location
Steering Components
Cylinder Gp - Steering 770: 276-5246
1 E-5
772: 276-5249

(Dimensions: 48 inches x 35 inches)


Filter Gp - Steering 249-2334 2 A-6
Tap Locations
Pressure, Sampling, and Sensor M N C 21 M
Filter Gp - Steering / Pump Rtrn 173-0159 3 A-6 Tap Schematic
W N 46 H
Number Description Location

RENR8260-02
Pump Gp - Metering 192-4286 4 D-5 A Left Rear Service Brake Pressure J-14, J-7 B
Pump Gp - Steering (Primary) 219-1964 5 B-5 B Right Rear Service Brake Pressure F-14, F-7
Pump Gp - Steering (Secondary) 230-2637 6 C-7 C Slack Adjucter Inlet Pressure H-14, H-7 20
D Left Park Brake Pressure H-13, H-6
Switch As. - Sec. Steering Load 9X-4455 7 C-8
E Right Park Brake Pressure G-13, G-6
Switch As. - Steering Primary F LHS TCS Park Brake Pressure H-13, H-6
3E-6450 8 C-6
Low Pressure. G RHS TCS Park Brake Pressure G-13, G-6
G 770 and 772 Off-Highway Trucks
Tank Gp - Steering 280-9600 9 A-6 H Service Brake Pressure I-10, I-3
E
Valve Gp - Breaker 9T-0818 10 B-6 I
J
Front Service Brake Pressure
Service Brake Accumulator Pressure
H-9, H-2
I-10, I-3
Hydraulic System
Valve Gp - Check (Steering) 175-7050 11 D-6
K Park Brake Accumulator Pressure I-11, I-4
A 770: 772:
Valve Gp - Steering Disable 277-8869 12 B-6 L Accumulator Charging Pressure H-10, H-3
M Fan Motor Inlet G-9, G-2, E-3
BZZ1-UP RLB1-UP
Service And Parking Brakes, Brake Cooling, Fan, Hoist N Fan Motor Outlet G-9, G-2, E-3
and Traction Control System (Attachment) O Brake Pump Pressure G-11, G-4
I
Accumalator Gp - Brake 220-5692 20 H-11, H-4
P Brake Cooling Pressure E-13 49 Q D
Q System Oil Sampling - Brake Cooling Oil C-12
Adjuster Gp - Rear Brake Slack 252-2148 21 H-14,H-7 R Hoist Cylinder Head End A-11

36 Page,
Brake Gp - Front Service Brakes 125-1384 22 H-8, H-1 S Hoist Cylinder Rod End A-10
Brake Gp - Rear Brakes 770: 238-6841 J-14, F-14, E-14 T Hoist Pump Pressure B-11
23 U Hoist Valve Lower Pilot Pressure C-9
Park and Service 772: 239-1266 A-14, J-7, F-7
Cleaner As. - Hoist Tank 294-2090 24 F-11, F-4
V Hoist Valve Raise Pilot Pressure B-9 Fan Taps Service and Park Brakes Brakes, Fan and Steering
W Primary Steering Pressure D-5
Control Gp - Brake Retract 222-4744 25 G-12, G-5 X Steering Load Sensing Pilot Pressure C-6
Control Gp - Foot Brake 310-7260 62 H-9, H-2 Y System Oil Sampling - Steering Oil B-6
Cylinder Gp - Hoist 273-4989 26 A-10
Elbow - 45 Deg Orificed 260-9199 27 I-9, I-2
Filter Gp - Brake/ Fan System 155-6061 28 G-10, G-3
Motor Gp - Fan 770: 273-3802
29 G-9, E-3, G-2
Fan 772: 273-3803
Oil Cooler 283-9746 30 C-12
Orifice Plate - Hoist 8X-3572 31 A-10
Plate - Orifice 194-1624 32 A-10
© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
Pump Gp - Brake Retract 230-2637 33 G-11, G-4
Pump Gp - Brake/ Fan 770: 280-7490
34 G-3, G-10
772: 281-0106
Pump Gp - Hoist 770: 280-7490
35 G-10, G-3
772: 281-0106
Screen - Brake Cooling 6E-6640 36 C-12
Screen As. - Brk Cooling Return 9T-9227 37 B-12
FLUID POWER SYMBOLS
Screen As. - Hoist Pump Suction 239-8460 38 B-11 BASIC COMPONENT SYMBOLS

Sensor Gp - Brk Accum. Press. 214-6863 39 H-10, H-3 MAIN AUX

Switch As. - Service Brk Press. 128-5091 40 I-10, I-3 X Y 12 2 3 9 10 35 34 28 50 51 41 21


PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)

Switch Gp - Park Brake Status 160-2609 41 1-13, I-6 29


Tank Gp - Hoist 281-4550 42 F-12, F-5, B-12 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT

COMPENSATED)
Valve Gp - Accum. Charging 275-8982 43 H-10, H-3 VALVES
VALVE ENVELOPES VALVE PORTS
Valve Gp - Brake 289-0585 44 I-13, I-6
Valve Gp - Brake Retract Relief 228-7839 45 I-11, I-4
Valve Gp - Cab Manifold 248-0054 46 I-10, I-3 62 52 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


Valve Gp - Check (Brake Retr.) 185-4026 47 G-11, G-4 AB A B

Valve Gp - Diverter 3G-2887 48 I-12, I-4 P T P T


BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Valve Gp - Fan Speed Control 270-0510 49 G-9, G-2 39 46 4 FLUID STORAGE RESERVOIRS
SYMBOL LOADED CONTROLLED

Valve Gp - Hoist Control 245-1669 50 C-10


Valve Gp - Pilot Press. Reducing 228-7838 51 H-12, H-5 41 49 6 12 45
Valve Gp - Service Brake Pedal 218-7311 52 I-9, I-2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

7 25 47 29 MEASUREMENT ROTATING SHAFTS


Valve Gp - Shuttle 8J-6875 63 H-9, H-2 32 43 50
Optional Attachments
8 33 48 46
Valve Gp - Diverter Box Control 298-6175 60 E-3 35 44 60 PRESSURE TEMPERATURE FLOW

COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL

Cylinder Gp - Actuating Cylinder 278-4526 61 D-4


11 38 51
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

P
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

1 63 40 30 6 8 22 20 5 1 45 48 24 21 31 26 25 23 UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

36 7 11 37 F
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

23
33 38
22 G
47 42
L O
T
39 37 24 26 ELECTRICAL SYMBOLS TABLE
20 HYDRAULIC SYMBOLS (ELECTRICAL)
46 36 20 43 22 1 35 34 28 50 44 42 38 31 32 41 23
42
G
49 60 M
21
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
27 52

30 S R
PRESSURE SWITCH PRESSURE SWITCH
(ADJUSTABLE)
TEMPERATURE
SWITCH
ELECTRICAL WIRE

J
ELECTRICAL SYMBOLS (ELECTRICAL)

29 T

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

4
WIRE NUMBER IDENTIFICATION CODES
U
40 25 ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”

K V
WIRE

CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

23 CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

33 7 6 8 3 2 22 Y X 12 1 5 45 48 51 26 PREVIOUS STANDARD

WIRE WIRE COLOR


47 11 10 9 31
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

COMPONENT LOCATIONS
14 13 12 11 10 9 8 7 6 5 4 3 2 1

BRAKE GP- BRAKE GP-


SERVICE SERVICE
J AND PARK AND PARK J
238-6841 239-1266
(Dimensions: 48 inches x 35 inches)

A A
VALVE GP- VALVE GP-
BRAKE BRAKE
RENR8260-02

SWITCH AS- SWITCH AS-


218-7311 218-7311
BRAKE BRAKE
VALVE GP- 128-5091 VALVE GP- 128-5091
LEFT REAR BRAKE VALVE GP- LEFT REAR VALVE GP-
T BRAKE T CAB MANIFOLD
289-0585 CAB MANIFOLD
289-0585 248-0054
248-0054 ELBOW-
ELBOW-
VALVE GP- H 45 DEGREE VALVE GP-
K H 45 DEGREE
DIVERTER
K P A BLEEDDOWN DIVERTER P A
BLEEDDOWN ORIFICE ORIFICE
3G-2887 A1 260-9199 SOLENOID 3G-2887 TST A1 260-9199
SOLENOID TST T T
I P PARK BRAKE P I
PARK BRAKE S-BRKS SOLENOID S-BRKS
SOLENOID ARC PROPORTIONAL ARC PROPORTIONAL
CONTROL VALVE CONTROL VALVE
SWITCH GP- VALVE GP- SWITCH GP- VALVE GP-
J P PEDAL GP- J P PEDAL GP-
PRESSURE RELIEF PRESSURE RELIEF
228-7839 T A BRAKE VALVE 228-7839 T A BRAKE VALVE
160-2609 P1 160-2609 P1
P1 310-7260 P1 310-7260
T T
T T
ADJUSTER GP- PS ACCUMULATOR ADJUSTER GP- PS ACCUMULATOR
B 2 B 2
36 Page,

SLACK A2 SLACK GP-BRAKE A2


GP-BRAKE
252-2148 CONNECTOR-STOR 220-5692 FRONT BRAKE 252-2148 CONNECTOR-STOR 220-5692 FRONT BRAKE
304-8005 1 348-9267 LOCKOUT 304-8005 1 348-9267 LOCKOUT
VALVE GP- VALVE GP- SOLENOID
3 SOLENOID
LEFT
3 TO BRAKE COOLING LEFT
PRESS. REDUCING TO BRAKE COOLING PRESS. REDUCING P A
(SH 4, C-4) P A FRONT (SH 4, C-4) F-BRK FRONT
228-7838 F-BRK 228-7838
T T BRAKE GP-
MANIFOLD GP- BRAKE GP- MANIFOLD GP-
TO HOIST PILOT ACCUM. SERVICE TO HOIST PILOT ACCUM. SERVICE
H F F (04E2) I H
C (04E2) CHARGING I 125-1384 C CHARGING 125-1384
L 275-8982 L 275-8982
A2 A1 RIGHT D A2 A1 SENSOR GP- RIGHT
D SENSOR GP-
PS FRONT PS PRESSURE FRONT
PRESSURE
214-6863 214-6863
L D
L MANIFOLD GP-
P D TP MANIFOLD GP- P TP
FAN SPEED FAN SPEED
VALVE GP-CHECK 270-0510 M VALVE GP-CHECK 270-0510 M
(BRAKE RETRACT) (BRAKE RETRACT) VALVE GP-
VALVE GP- M1
E 185-4026 M1 E 185-4026
SHUTTLE F P SHUTTLE
19 L/min. F P 19 L/min.
R 8J-6875 R 8J-6875
O O
G PTP G PTP P
P T T
G CONTROL GP- HYD M
CONTROL GP- HYD M G
BRAKE RETRACT FILTER GP- BRAKE RETRACT FILTER GP-
M2 M2
222-4744 BRAKE/FAN 222-4744 BRAKE/FAN
T PUMP GP- 155-6061 T
PUMP GP- 155-6061 N
N MOTOR GP- FAN BRK RETR. MOTOR GP- FAN
PUMP GP- BRK RETR. AIR CLEANER AS 273-3802 PUMP GP- 273-3803
BRAKE GP- TO BRAKE COOLING BRAKE GP- 230-2637 TO BRAKE COOLING
STEERING 230-2637 294-2090 (04C6) STEERING (04C6)
SERVICE 230-2637 SERVICE 230-2637 AIR CLEANER AS
PUMP GP- AND PARK PUMP GP-
AND PARK PUMP GP- 294-2090 PUMP GP-
BRAKE/ FAN 239-1266 BRAKE/ FAN
238-6841 (HOIST) (HOIST)
280-7490 281-0106
280-7490 281-0106

TANK GP- HYD. TANK GP- HYD.


F (HOIST) (HOIST) F
B B
281-4550 281-4550

RIGHT REAR RIGHT REAR


770 TRUCK - SERVICE BRAKES, PARKING BRAKES, FAN, 772 TRUCK - SERVICE BRAKES, PARKING BRAKES, FAN,
AND TRACTION CONTROL SYSTEM (ATTACHMENT) AND TRACTION CONTROL SYSTEM (ATTACHMENT)

CYLINDER GP-
STEERING
VALVE GP- MOTOR GP- FAN
770: 276-5246
DIVERTER BOX CONTROL 770: 273-3802
772: 276-5249
LEFT 298-6175 772: 273-3803
E REAR M E
FROM BRAKE CHARGING
(02C2), (03C2)
P
P F1
PUMP GP-
METERING
192-4286
CYLINDER GP-
F2
(EXHAUST DIVERTER)
BRAKE GP- 278-4526 N
SERVICE C1
AND PARK FROM BRAKE SYSTEM C2 T2
770: 238-6841 (SH 2&3, D-6)
772: 239-1266 VALVE GP-
CHECK T1
(STEERING) VALVE-CHECK TO TANK
D 175-7050 309-0796 (02B3), (03B3) D
W
TO BRAKE COOLING
SECONDARY (04C5)
SWITCH AS.- BACKUP
DUAL STAGE STEER PUMP RELIEF VALVE
VALVE GP-CONT-A SIGNAL SPOOL MAIN RELIEF
DUMP SPOOL PRESSURE
(HOIST) SWITCH AS-PRESS PRESSURE OPTIONAL BODY HEAT
245-1669 3E-6450 REDUCING
9X-4455 VALVE DIVERTER BOX CONTROL VALVE AND ACTUATOR

RAISE RELIEF
PRIMARY
M BACKUP
ECM RELIEF VALVE
LOWER RELIEF
LOWER, HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
FROM FAN OUTLET FLOAT, SNUB ELECTRICAL CIRCUIT
C (02B2), (03B2) SOLENOID PRE-LUBRICATION AND QUICK EVAC C
PUMP GP- PUMP GP- PUMP GP-
(05B2) GR B (HOIST)
SECONDARY STEERING CIRCUIT
SOS FROM TOW CIRCUIT SECONDARY STEERING HOIST CIRCUIT
U
770: 280-7490 (02D4), (03D4) STEERING 219-1964 SUPPLY LINE
Q 772: 281-0106 DRAIN / RETURN LINE
230-2637 DRAIN / BRAKE COOLING
RAISE SS HMU LS B STEERING CIRCUIT
PUMP GP- PARKING BRAKES CIRCUIT
HOLD BRK RETR.
PUMP GP- X
SERVICE BRAKES CIRCUIT
CORE AS-O CLR SCREEN AS GR B SNUB 230-2637 FAN CIRCUIT
LST DIVERTER BOX ACTIVATION CIRCUIT
283-9746 (BRAKE COOLING) (BRAKE/FAN)
6E-6640 BRAKE FLOAT
770: 280-7490
COOLING
772: 281-0106 T RELIEF LOWER
Y
SOS
C A
V
CLEANER AS. AIR
294-2090 VALVE GP-
RAISE 277-8869 LINE PATTERNS
B SOLENOID B
Pressure Line
VALVE GP-
BRAKE GP- BREAKER FILTER GP- Pilot / Load Sensing Pressure

SERVICE 9T-0818 STEERING Drain / Return Lines

AND PARK SCREEN AS. 249-2334 Component Group


770: 238-6841 TANK GP- HYD. 239-8460 CYL GP-TEL (HOIST) Attachment
772: 239-1266 FLANGE 273-4989
(HOIST) Air Line
194-1624 FILTER GP-
281-4550 CALLOUTS
SCREEN AS. TANK GP- STEERING/
9T-9227 R S STEERING PUMP RETURN YY Taps (Pressure, Sampling, Sensor - by letter)
RIGHT 280-9600 173-0159 52 Components (By number)
REAR PLATE ORIFICE (HOIST)
8X-3572

A A
CYL GP-TEL (HOIST)
273-4989
THIS SCHEMATIC IS FOR THE 770 AND 772 OFF-HIGHWAY TRUCKS HYDRAULIC SYSTEM
HOIST AND BRAKE COOLING LOAD SENSE STEERING SYSTEM MEDIA NUMBER: RENR8260-02
SCHEMATIC PART NUMBER: 270-5319, CHANGE: 05, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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