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Revista Latinoamericana de Metalurgia y Materiales, Vol 5, N° 1, 1985

ARTICULO INVITADO / INVITED PAPER

The Factors Influencing Solid Solubili ty in Metallic Alloys

Julio A. Alonso
Departamento de Física Teórica, Universidad de Valladolid, Valladolid, Spain

Solid solubility is a phenomenon of metallurgical interest. The extent of equilibrium solid solubility of a metal A into a host metal B..
depends on several factors which control the free energy of formation of the solid solution and competing intermediate phases. One of
those factors is the entropy of formation. Then, there are several elemental properties of the components which control the enthalpy of
formation: atomic size, electronegativity, generalized 'valence, electro n density at the boundary of bulk atomic cells, and structure.
Thosefactors are discussed separately and then integrated into a semiempirical theory ofsolid solubility. The theory is applied to seve-
ral types of alloys and the comparison with experiment is satisfactory.

1. INTRODUCTION calculated from the free energy offormation LlGs (xA• xB; TI
of the substitutional solid solution as a function of
The solid part of the phase diagram of a binary sys- composítíon
tem formed by two metal s A and B normally contains
(although not necessarily) one or several intermediate LlGs (XAf XB; T) = Gs (xA, XB; T)-
phases, in addition to terminal solid solutions of A in B - XA GA (T) - XB GB(T), (1)
and oí B in A. In a solid solution, the solute atoms enter
substitutionally into the host lattice preserving the crys- where GA and GB are the free energies of the pure metals
talline structure of the host, Interstitial solid solutions and Gs (xA, xB; T) is the free energy of the solid solution
also exist but those are less common than substitutional with atornic concentrations XA and XB = 1 - XA. A neces-
solutíons. On the other hand, an intermediate phase nor- sary condition for the thermodynamic of the solid solu-
maJly has a narrow composition range and a crystal tion is
structure different from those of the component metals.
Solid solutions and intermediate phases are competitive.
(2)
Progress in the understanding of the factors governing
the occurrence of the different alloy phases has been grow-
ing in recent years, but a complete theoretical descrip- Nevertheless. (2) is not a sufficient condition, because of
tion of phase diagrams, and in particular of solid the possible existence of competing phases, normally an
solutions is a very difficult task. In fact, the general opi- ordered intermetallic compound of fixed composition
nion of workers in this field is that "the prediction ofter- A"BJJ with free energy of formation AGc (a, f3; T). Con-
minal solid solubilities is a formidable problem and it sequently, the extent of solid solubility at a temperature
remains a rnajor unsolved question in metallurgy" [1]. T is calculated by computing LlGs (xA, XB; T) as a func-
For this reason, semiempirical treatments, focussing on tionof concentration and comparing it with LlGc (a, (3; T)
a few fundamental factors, have been traditionalIy using the tangent method [2]. If intérrnediate phases do
employed, and in order to do this one must know the fac- not exist, then the competing phase is a solid solution of
tors influencing solid solubility. B in A (íf the crystal structures of A and B are dífferent).
The free energy of formation can be separated as
In this review I consider the different íactors which
influence solid solubility. It will become clear that a sin-
gle factors is not enough and that progress can only be AG= AH - TAS, (3)
achieved when the different factors are considered toge-
ther. The conclusion is, as I hope to make clear along the where AH is the enthalpy of formation and AS is the
paper, that substantial solid solubility only occurs when entropy of formation.
the components of the alloy are chemically similar. Thus The entropy of formation of a substitutional solid
the objective oí the paper is to explain how this concept oí solution is positive [3]. Its calculation is a difficult mat-
chemical similarity can be made quantitative, ter. The simplest approximation is to consider ideal
mixing (when the enthalpy of formation is nearly zero).
2. THERMODYNAMIC DESCRIPTION Therí the entropy of random mixing can be used to
write [4]
The extent oí equilibrium solid solubility of a solute
metal A in a solvent metal B at a temperature T can be (4)

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LatinAmerican Journal of Metallurgy and Materials, Vol 5, N° 1, 1985

where K is the Boltzmann constant. More sophisticated tion I dr I / r < 0.15, in· agreement with the Hume-
approximations can also be used [5]for departures from Rothery size rule. Independently, Eshelby [14] proved
ideal behaviour. In contrast, the entropy of formation that the contribution to the heat of solution from size mis-
aSe of ordered intermetallic compounds is normally zero match can be written
or negative [3, 6-9] (magnetic effects sometimes induce
exceptions to this rule [7]. Therefore, the entropic term
favors the existence of solid solutions.
Most efforts to understand solid solubility have
been devoted to investigate the factors which control the where JlB is the shear modulus of the host and XAis the
enthalpy of formation aR.. compressibility of the solute metal. The heat of solution
Ah, (A in B) is related to the heat of formation
3. SIZE FACTOR (FIRST HUME-ROTHERY .ó.Hs (x¿ xB) of a concentrated solid solution by
FACTOR)

In the early 1930's Hume-Rothery proposed several


factors controllíng solid solubility, which form the basis
of our present understanding [lO, 11]. The first one is the From (6) Eshelby then derived another expression
famous size rule, stating that solid solutions are not to be for the size factor (SF)
expected ifthe atomic sizes of solvent and solute differ by
more than 15%,and that solid solutions may form if the
size difference is less than 15%, provided other factors (8)
are favorable. To apply this rule, the atomic size of a
metallic element can be measured by the radius r of a
sphere with a volume V equal to the volume per atom of where aB is the Poisson ratio of the host and R is the gas
the pure metal. Waber and coworkers [12] have applied 'constant, This size factor was also used to justify Hume-
the size rule to 1423 terminal solid solutions. Of the sys- Rothery's size rule. Values of the individual size factors
tems predicted to be insoluble, 90%were found to exhíbit (5) and (8) have benn tabulated by Gschneidner [15].
Jimited solid solubility (the distinction between a limited Those values areclose to 15%for simple metals and be-
and an extensive terminal solid solution alloy was taken tween 10% and 15% for transition metals.
at5 atomic %).However, ofthe systems predicted to have
extended solid solutions only 50%were so found. In other The size factor has been further discussed by Egami
words, a favorable size factor is a necessary but not a suf- and Waseda [16] using elasticity theory [14]. These au-
ficient condition for the formation of extensive solid solu- thors point out that a substitutional impurity introduces
tions. Clearly other factors also playa roleo Since the a volume strain on the host which increases Iinearly with
solid solution preserves the crystal structure of the solute concentration. If the str.ain exceeds a certain point
parent metal it is understandable that atoms with a size then the solid solution becomes topoligically unstable
very different from the size of the host atoms introduce and the system transforms to a different crystalline
large lattice distortions, with a corresponding high elas- structure (or upon rapid quenching freezes into a glass).
tic energy cost in aHs, which oposes the formation of a The reason for this topoligical transformation is that
substitutional solid solution. local pressure and local coordination number are di-
rectly related [17]. Then, Egami and Waseda have shown
In 1954 Friedel [13] used the eleastic continuum that, at a critical composition, the local elastic energy
theory to derive a quantitative expression for the size due to the local pressure can be reduced by a change in
factor. He calculated the elastic energy needed to intro- the local coordination number. This critical concentra-
duce a sphere of radius rA (representing the solute atom) tion has been found to correlate with the minimum solute
into a spherical hole of radius rB (with rB = (3V¡J47T)1/3, concentration necessary to obtain a stable amorphous
the atomic radius of the host). Then assuming (a) com- phase by rapid quenching from the melt [16].
plete disorder and (b) that the enthalpy offormation of a
solid solution is dorninated by the elastic energy effect, 4. ELECTROCHEMICAL FACTOR (SECOND
Friedel found that there is a large solid solubility only if HUME-ROTHERY FACTOR)
the following condition is fulfilled
The second Hume-Rothery rule states that the elec-
I~rl <
r
(KT BXB)1/2
7TJ\
(5)
trochemical nature of the two elements must be similar if
solid solution formation is to be expected. If, however,
their electrochemical natures are different, compound
In this expression TBand XBare the melting tempe- formation is likely to occur. A measnre of the electroche-
rature and the compressibility of the host respectively, mical nature of the elements is provided by the "electro-
.ó.r = rA- rB'and f is theaverage atornic radius, Ther. h. s negativity" 0, a concept introduced by Pauling [18].This
of (5) defines a specific size factor for each host metal, in author defined the electronegafu - as he power of an
contrast with the Hume-Rothery rule. A reasonable ave- atom in a molecule or compo d aí:tl"act electrons to
rage value oí TBXBr~3 = 1014C.G.S. leads to the condi- itself. In the modern view, electro ega - -ty is minus the

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Revista Latinoamericana de Metalurgia y Materiales. Vol 6. N° 1. 1986

2.6
denivative dE(N) / dN ofthe energy ofthe atom wíth res-
DARKEN· GURRY MAP FOR Pb
pect to the total number of electrons N [191..Different
empirical electronegativity scales exist, derived from 2.2
• SOLUBILI TY ~ 0.5 %

thermochemical data, like those due to Pauling [18] or .0.01'1..$ SOLUBILlTY s 0.5%
a SOLUBILITY i 0.01%
Miedema [20],orfrom free atom data. For instance Mulli- >-
~ Ag O NOT MEASURED
ken proposed [21] >
.... 1.6' PbD HOST
~
us' Hg Bi
Z
IP+EA o
<r Nb
Ta
cP = 2 ' (9) f-
e>
1.4 o <, 1'_ -- Sn"
w
...J se Sn ;' cd
2

where IP is the first ionization potential and EA is the 1.0


sr
o
electro n affinity of the atom. In fact, Mulliken's formula
is a finite difference approximation to - dE(N) / dN.
oBO
. Rb
o ecs
The physical significance of the electrochemical factor 0.6 L_---L __ --.L_---;..L.- __
K
.l.-_--L __ ~-____=_'
0.6 1.0 1.4 i.a 2.2 2.6 3.0 3.4
for alloy formation is the following one: a difference
RADIUS (A)
dcp = cPA - CPBin the electronegativity of the two atoms Fig. L Darken-Gurry map for various solutes disolved in Lead, as
induces a transfer of electronic charge from the less elec- constructed by Chelikowsky [23]. An encIosed region oí high
tronegative to the 'more electronegative atom until the solubility is indicated, centered near the Pb host. Electrone-
electronegativities are equalized in the alloy. This gativities are from Gordy and Thomas [24] and atornie rad.ii
charge transfer (Ch T) contributes to the enthalpy of Pauling [18]. The measured solubilities correspond to their
room temperature values.
alloy formation with a term

(10) dicting limited solid solutions, and an improvement in


the overall reliability over the simple size rule. Gschneid-
proportional to - (dCP? [18,20]. This term then favors ner and eoworkers have used the DG method to predict
the formation of the alloy. The proportionality factor is a the observed behaviour of actinide and rare-earth metal
.function ofthe area of contact between the atomic cells of alloys [25-27].Others have used the DG method for speci-
solute and solvent [20].The total area of contact between fie elements. Reference to those works can be found in a
disimilar atomic cells is larger in ordered compounds review paper by Gschneidner [28]. It is clearfrom the dis-
than in random substitutional solutions. Then the elec- cussion in Seeti-ons 3 and 4 why only elements near the
trochemical factor favors the formation of ordered com- host in the DG map show large solid solubility. A large
pounds. Only if dcp is small the entropy of random size differenee oposes the formation of solid solutions
mixing is able to overcome the tendency to form ordered and a large electronegativity differenee favors the for-
compounds and to stabilize the solid solution. This is the mation of ordered intermetallic compounds.
reason for the need of similar electronegativities for solid
An interestingobservation from Figure 1 is that ato-
solution formation. mic radius and electronegativity show some degree of
correlation, namely, a large electronegativity roughly
5. DARKEN-GURRY MAPS corresponds to a small atomie size. But there is a lar~e
seatter about an "average" correlation,'and those devia-
In the early 1950's Darken and Gurry (DG) took an tions are precisely the reason why the two-coordinate
important step in the predietion of solid solubilit~ when map does a better job than the simple rule based on ato-
they were able to use simultaneously both the size and mie size only.
the electronegativity factors [22]. These authors eons-
Sood has recently applied the DG method to metas-
tructed a map where the two coordinates are the electro-
table alloys obtained by ion implantation in metal s [29,
negativity and ·the atomic radius. In this map all the
30]. After low dose irnplantation, some elements adopt
elements whieh líe close to the point representing the
substitutional positions in the host while others become
host exhibit high solid solubility in that host. They made
interstitial. Sood then formulated an empirical rule for
this eorrelation more quantitative by constructing an
the substitutionality as follows: "A metastable substitu-
ellipse centered on the host and with an axis of± 15%of
tional solution will be formed if the implanted specíes
the solvent's size and another axis of ± 0.4 of a Pauling
have the atomic radius within - 15%to + 40%ofthe host
electronegativity unit of the solvent's electronegativity
atomie radius, and the Pauling eleetronegativity wit.hin
value. The ellipse then encloses most ofthe solutes which
± 0.7 units ofthatofhost atorns". The region of substítu-
have extensive solubility in the host and exeludes those
tionality permitted by these rules is then a rectangle. The
having limited solid solubility. A DG plot for Pb alloys is
validity of this rule was tested for implantation in Cu, Fe,
shown in Figure 1. Waber et al [121made an extensive
Ni, V and Be. Figure 2 shows sueh a plot for implantation
analysis of the DG method, eoncluding that this method in Cu.
eorrectly prediets limited solid solubility in 85% of the
cases and extended solubility in 62% of the cases. Thus Finally we notiee that the separation, in a DG plot,
the DG method yields an improvement in predictingsolid between soluble and insoluble impurities can be impro-
solutions, with a slight deerease in the reliability of pre- ved by drawing, instead of the DG ellipse, a relaxed

5
LatinAmerican Journal of Metallurgy and Materials, Vol 5, N° 1, 1985

details. Goodman and coworkers observed that the trend


in Figure 3 may be rationalized in terms of band theory
>- concepts: if the boundary region corresponds to the dia-
esubstitutional
f-J
•....• onon su bs.
gonal involving the dotted, rather than the cross-hat-
ched squares, then the observed rule could be sum-
> marized by stating that whatever transition metal has a
f-
-<i: more nearly half-filled d-band, that metal prefers being
<..9 Do
the solute rather than the solvent. The actual boundary
w2. is one set of squares to the left. Thus, the trend is descri-
z bable as obeying a "Ieft-shifted" half-filled d-band
o
o: rule.
f-
u
w 1. Rb ELEMENT B
....J O O
d7 d6 d5 d'f
W es ---- ----
Ni Pd Pt eo Rh Ir Fe Ru Os Mn Te Re er Mo W V Nb To

Ti • O • O O:'00 O O O O •
3
O • • :.:~Q.~.Q.O O O O O O O O
0.5 to 1.5 2.0 2.5
d Zr
IHf •• :0:.0:':> O O O O • O. O
o v •••••• : :.."0:·0 O O
A TOMIC RADIUS (A) d
4
Nb •• • • • • :":'.">::':.9: O O O
Fig.2. Darken-Gurry plotfor implanted alloys in Copper (29).Ce and
Eu are plotted twice according to two valence values. Circle is
Darken-Gurry solubility zone. Dashed rectangle represents
metastable substitutional solubility zone as proposed by
Sood. Electronegativities and atomic radii are from a compi-
E
L d5
I To
¡er •••
Mo ••••
• •.•

O....••

O ••••
.:::.0 ..9. O • O

,,-,,,,-/','-'1
~ W •••••••••
lation of Teatum et al [31J. E Mn ••• f-'o-'>""':>"".>....:>J

~ d61 Te O O. O • A MORE SOLUBLE IN B

ellipse with axes of optimized direction and length [23] as


A Re
Fe
O • O
•• O B MORE SOLUBLE IN A

in Figure 1. d71RU O •
Fig. 3. Experimental relative solubilities of transition metal alloys.
6. RE LATI VE VALENCE EFFECT The dotted region indicates systems where the d bands ofthe
(THIRD HUME-ROTHERY FACTOR) alloy' constituents are equally far from half-filled. The hat-
ched region indicates a diagonal boundary regio n in which no
The third Hume-Rothery rule states that a higher clear bias appears in the relative solubilities. From Watson et
al [34].
valent metal is more soluble in a lower valent metal than
viceversa. Darken and Gurry [22] have presented this
rule in a slightly broader framework, namely they sta-
ted: "a disparity in valence is conductive to low solubility In conclusion, Hume-Rothery's rule about relative
and this disparity has an especially pronounced effect solubilities is definitely wrong, although some trends in
when the valence of the solute is less than that of the sol- relativa solubilities have been identified in the particular
vent". In our opinion, two aspects of the rule must be class of transition metal alloys. N evertheless, Gschneid-
separated. The first one is a statement about absolute ner's opinion is that Hume-Rothery's third rule should
solubilities, that is, a difference in valence leads to low not be abandoned, but rather reformulated by broade-
solubility. On the other hand the second is a statement ningthe meaning ofvalence to indicate, notjust the num-
about the relative solubilities of A in B and B in A. The ber of outer electrons involved in bonding, but also to
work of Gschneidner [28] and of Goodman and coworkers include the kind of electrons, s, p or d, that are involved.
[32-34] has clarified the situation with respect to the rela- The elements were then divided into two groups. a) The
tive solibilities. Gschneidner examined 300 systems for- d-group elements are those which have d electrons or
med by two metals of different valence andfor which the readily available empty d orbitals. This group includes
terminal solid solubilities are known at both ends of the the transition metals, noble metals, lanthanides, actini-
phase diagram. The result was that 55% of the systems des and the alkali and alkaline-earth metals, except Li,
do not obey the rule. The work of Goodman et al. deals a, Be and Mg. b) The rest are the sp group of elements,
with the relative solubilities in transition metal alloys. which have only unpaired s and/or p electrons. If, instead
Figure 3 serves to illlustrate the discovery of these au- of disparity in valence one considers the disparity in elec-
thors. The chart can be divided in two regions separated tronic character (or group), it can be concluded that low
by a diagonal boundary (the cross-hatched región). Only solubility is to be expected for alloys formed by one d-
in one ofthe regions the relativevalence rule i obeyed. In metal and one sp-metal(absolute solubility statement),
contrast, in the other región, the rule obeyed is tbat "the and as a reminiscence ofthe relative valence rule, one can
lower valent metal is more soluble in the higher alent also conclude that the d-metal is more tolerant to an sp
one than viceversa". Some exceptions actually appear in solute tan viceversa. Some insigth into the reasons for
each region and the reader should consult refs [32-34] for these effects is left to Section 8.

6
Revista Latinoamericana de Metalurgia y Materiales. Vol 5. N° 1. 1985

7. ELECTRON DENSITY AT THE ATOMIC an intermetallic cornpound AoBfJ can be written


CELL BOUNDARY AND MIEDEMA MODEL (a = XM f3 = xB)
OF ALLOY FORMATION

In Sections 3 to 6 we have presented the traditional


Hume-Rothery factors, that have served as a basis to dis-
where
cuss solid solubility. Other factors which have been
introduced recently are now discussed.
In 1979 Chelikowsky [23] presented solubility plots
in which the two coordinates are the electronegativity (j)

and the electron density n at the atomic cell boundary.


Chelikowsky applied the new coordinates to the case of (12)
divalent hosts and he demonstrated that those coordina-
tes give more accurate predictions than the Darken-
Gurry coordinates. He was able to draw an ellipse x~ and x~ are atomic-cell-surface area concentrations,
containing most metal s which are soluble in a given host.
The position of the host metallies inside the sllipse, al- defined
though its precise location varies from host to host, Á
solubilityplot for Fe-alloys i~~iven in Fi81lre4.-(j) and n
(13)
6 ,-------,--------,--------,--,
e SOLUBILlTY) 15% I Os I
• 15%> SOLU,BILlTY > 5% ?t.;í~r u Miedema's model assumes that the heat of formation is
o
° 5%) SOLUBILlTY)
1%>SOLUBILlTY
1°;';° PdRh e
eTe e
proportional to the area of contact between di similar ato-
b. HOST Ni¡e ) mic cells in the alloy. This is the reason for the prefactor
A¡jl Co· XA x~ [1 + 8(xÁ X~)2]in (11). For a random distribution of
5- b. -
As. B Fe .W atoms, as in a liquid alloy, the factor is simply XA x~. This
G~ 5;·° ee'M'o is corrected by the factor [1 + 8(xÁ X~)2] which has been
•• Cu Cr / introduced by Miedema to account for the fact that in an
5bo / °Ag M~ /
Si Hg Al Be eV ordered solid compound the total area of contact be-
P b8s~4:.0.-0~TO tween disimilar atomic cells is larger than for a random
4'- oCd o UDNb
-

alloy, P and Q in (12) are positive constants. The first


In Puo
.Ti termin (12), proportional to - P(~(j)2, is a chargetraris-
el> (V) Mg °Hf fer term which accounts for the electrochernical factor of
°
YooOTh
°Zr Section 4. On the other hand, the second contribution,
Loo Se proportional to (~nli:l)2, takes into account the increase
3f- -
Lio in electronic energy needed to smooth out the difference
oNo in electron density at the interfaces between A and B ato-
Coo mic cells. The recommended values of n and (j), as well as
oSr a fuI! discussion of the model, are given in Miedema's
oK °Bo
o
papers [20,37]. A third electronic contribution to ~ho has
2 "-Rb - been neglected in writing (12). We have left it out for the
moment since this contribution is not needed .to discuss
Chelikowsky's plots, That contribution, only present
for alloys of a transition metal and a polivalent non-
transition metal, will be considered in Section 8.
1 I I
The success of Chelikowsky's plots can now be
0.5 1.0 1.5 2.0 understood from eqns (11) and (12). The two coordinates
n 1/3 in the plots control the heat of formation of ordered com-
pounds, which are competitors of solid solutions. If
l"ig'-.4. Chelikowsky's plot for so lid solubility in Iron alloys [35J. The
two coordinates are the electronegativity 1> and the electron
P(~(j)2 » Q(~nI!3)2, then ~Hc « O and urdered com-
density parametern ofMiedema's theory. An ellipse has been pounds are likely to form, On the other hand, if
drawn separating soluble and insoluble elements, The solubi- P(~(j)l « Q(~nl/3)2, then ~Hc » ()/and alloys do not
lit Y refers to the maximum solid solubility (at a temperature form at al!. Finally, if P(~(j)}2 :::,,:Q(~nl/3)2 then .ó.Hc:::":O
not higher than the melting temperature of the pure solute). and a disordered solid solution can be the stable phase
See ref [35] for details. cp is given in Volts and nl/:l in (density
uníts)':".
due to entropy eontributíons.
Figure4 also shows that a rough correlatíon exists
between (j) and n1/:1. The points are scattered about a
are fundamental ingredients in a serniernpirical model of straight line with slope (Q/P)I/2, which is the value of
heats of alloy formation developed by Miedema and ~(j) / ~n1ll dividing compounds with positive heats of
coworkers [20,36]. In this model, the heat of formation of formation from those with negative ones. If the values of

7
LatinAmerican Journai of Metallurgy and Materials, Vol 5, N° 1, 1985

rP lie exactly on the line (Q / p)l/2 nl/3, all energies of corn- A 501.>0.5
pound formation would be exactly zero. Therefore. the .0.5 >501. > 0.0.1
K
deviation of the parameter cp from this line is the signifí- 5 /' O 00..0.1> sol.
. cant feature [38] and it means that cp and nlf3 are not Vl I + Host
¡e Bo
equivalent coordinates. e
\
:J
Plots using cp and n as coordinates have also been -, eCo
:§ 1,
'\
employed in other problems. In fact, the first application -,
Ul <,
was to metastable alloys produced by low dose implanta- :J <,
tion in Berillium [39, 40]. A perfect separation was found '6 -,
~ <,
between substitutional and interstitial implants in Be. 3 O O
Other recent applications to implantation and to amorp- u Mo W
.-
hous alloys produced by rapid quenching have al so be en E
.8
performed [41-45]. a
2

8. TERMOCHEMICAL PLOTS -20.0. -10.0. o. 10.0.

11h~ in Pb ( kj I mole solu!e l


A point to notice is that the Darken-Gurry plots, alt-
Fig. 5. Solubility map for Lead alloys using the thermochernicat
hough less successful than-Chelikosky's plots, provide a coordinates [49). Data correspond to room ternperature solu-
good first approximation for the prediction of solid solu- bilities. Contours of increasing solubility have been drawn.
bilities. Both maps have a coordinate in common, the
electronegativity 1>. The fact that Pauling electronegati-
vity [18] is normally used in the DG plots, whereas Mie- applied to study solid solubility in metals [35, 42, 48-52]
dema electronegativity was used by Chelikowsky, is of and semiconductors [53] (Figures 5, 6 and 7 show the
minor importance. There is a good correlation between corresponding plots for Pb, Cu and Fe alloys respecti-
both scales [36]. The second coordinate is different: ato- vely). Other applications have been to alloys formed by
mic size V in one case and cell boundary electron density ion implantatíon in metals and semiconductors [50, 53]
n in the other. Noticing that V and n are not equivalent and to the prediction of amorphous alloys obtained by
coordinates [35, 36, 46] Alonso and Simozar 135] propo- rapid quenching from the melt [47, 51, 54, 55] or formed
sed in 1980 a new scheme that takes into account the by ion beam mixing of multilayers [56].
three coardinates 1>, n and V. To preserve the simplicity
of two-dimensional map these authors combined 1> and n oCa ¿ sol.> 15
1,
in a new coordinate: the chemical part of the heat of solu- ol.c e 15 > sol. > 1
Vl y
tion as given in Miedema's theory. That chemical part, o 01 > sol.
·c
which excludes size mis match effects and peculiar struc- :J + Host
Se
tural effects (tú be considered in Section 10) is given by ..9 O Hf
~ho of eqn (12). In writting (12) a term was neglected. °Zr o
Ul
Then we now write the complete expression for the che- :J
'O 3
mical part of Ah, a
~
u
• ·Eo
o
ON
(14) 2
-150 -80 o 80. 150.

I1h; in Cu (kj/moI8solut8l
where the new term - R is different form zero only for
alloys formed by a transition metal (TM) and a polivalent Fig. 6. Solubility map Ior Copper alloys using thermochemical COOl'-
non-transition metal (PM). Miedema interprets this term dinates [49[. Data correspond to room temperature solubili-
tieso Contours of increasing solubility have been drawn.
as due to hybridization between the d-electrons of the
transition metal and the p-electrons of the polivalent
neighbours. In first order, this (negative) contribution The success ofthe thermochemical plots [49] and the
depends not much on which d-metal is alloyed with which form of the boundaries separating soluble and insoluble
p-metal partner. The values of Rhave been given by Mie- impurities is easily understood, because the V axis gives
dema for the different TM-PM combination. This means a measure of the size mismatch contribution to the heat
that the thermochemical coordinates (V and Llh~)contain of solution and the Ll~ axis accounts for the chemical
much more than the combined effect ofV, n and 1>. They part of ~hs' These are the two main contributions to Llh,.
also contain hybridization effects. Only if those two contributions are not too different from
Aetually, the thermochemical coordinates were zero a solid solution can exis since:
simultaneously and independently praposed by Giessen
and Whang [47] for the prediction of amorphous alloy a) if ~~» O, then o do not form at all,
formation. The thermochemical coordinates have been b) if~« 0.0 compounds are expected,

8
Revista Latinoamericana de Metalurgia y Materiales, Vol 5, N° 1, 1985

e) if Ll~ > O (positive, but small), then the deci- f'l.H~ (x\, XI;) = X,\ x~ Llh~ (A in. B). (16)
ding factor is Llh:!ze. Only if Llh:!ze is small
(Llh:ize ~ O) can a substitutional solution exist On the other hand, if the solute concentration is srnall,
due to the stabilizing effect of the entropy of Eshelby [14] has shown that LlH:¡'''(xAo xu) is given by
random mixing, (17)
d) if Ll~ < O (not too negative), the deciding fac- (y - l)y ] ~h"'''(A in B)
tor is again Llh:!ze. If this term is small, the (y* - l)y*' ,
entropy of random mixing again favors a sub s-
titutional solid solution. But if Llh!ize »
O,orde- where
red compounds are expected (except if Llb; is
very nearly zero). This is because in an ordered
compound the crystal structure and the concen- y=l+~. (18)
3XJ:
tration of the components are optirnized in such
a way that elastic size mismatch effects are
vitually eliminated.
v" = 1 + 41-'-1: (19)
.• sol. > 15 3 K\
.-15>501.>1
I/! 01 > sol. oCa Adding to (15) the entropy part of eqn (4) an expression
'2~ 4 ~----------~
+ Host No°- o/ for the free energy of formation of dilute solid solu-
K tions results,
a
This theory has been applied to a very simple class
Zr Hf
of alloys, those formed by metals with very low mutual
solid solubility and without intermediate compounds.
OAg AlIoys ofthis kind are: Se W,Se Ta, Se Nb, Sc Cr, Se V, V
u Th. Vi Th. Ti Y and Ti La 157J. In these cases, both f'l.h:""
E and Ah; are large and positive. Figure 8 is a plot of the
~oo calculated free energy of forrnation of dilute solid solu-
- ---~ tions ofNb in Se and Se in Nb, at three different tempera-
tures: 1;100K. 1400 K and 1500 K. At these temperatures,
-80 O 80 160 t-.G is negutive at very low solute concentration. This is
lthc in F," (kj / mal," 50Iut,") due to the entropy of mixing sinee AH, (XI' XI) is posi-
s
Fig. 7. Solubility map for Iron alloys using thermochemical coordi-
tive, Then. after reaching a minimum. f'l.G, raises to posi-
nates [491. Data eorrespond to room temperature solubilities. tive values at an still low solute concentration. Figure 8
Contours of inereasing solubility have been drawn. shows that the solubility of Sc in Nh 01' Nb in Sc is very
low. The extcnt of solubility evidently increases with T.
The c.ilculated solubilities of these and other alloys are
We close this Seetion with sorne cornrnents about given in Table 1. where the predictions are eompared to
che relative valence effect (see Section 6). First we recal! experiment. The expeJ'imental values are not very pre-
that Gscheneidner discovered 1281 that low solubility cise in so me cases ancl calculated solubilities are very
occurs when one eomponent of the alloy is a d-metal and small, in :tgl'eement with measured limits.
the other is an sp-metal. We observe that this effect is
reflected in the ter-m - R of eqn (14). This contribution is
negntive and leads to substantially negative values of
I O f----f------f------------+---____\_______\_::\-1
1300
Ah". As already discussed, this favors the existenee of § 1400
ordered eompounds. t::)-

~ -001' 1500
h
9. SIMPLE SEMIEMPIRICAL THEORY G
~
OF SOLID SOLUBILITY
~~
':;,g...• -002
The ingredients presented so far allow us to esta- ~~--~~~~~~·~--~~--~~~
blish a simple theory of solid solubility [57]. The heat of O O997 Oggg 1.0
solution Ah, (A in B) is obtained by adding the chemical CNb(af%}~
part of eqn (14) to the size rnismateh part of eqn (6). Then, Fig. 8. Calculated free energy of formation ~G, of dilute solid solu-
for a concentrated solid solution the enthalpy of forma- tions of Nb in Se and of Se in Nb at several temperatures [57].
tion can be written, . ~G, has been calculated as explained in Section 9.

Due to the limited validity of eqn (17) the theory has


been applied to dilute alloys. Recently, the size mismatch
The chemical part is calculated from Miedema's theory contribution has been extended to the eoneentrated
(see Sections 7 and 8) regime 162J. Here we simply outline the method. The for-

9
LatinAmerican Journai 01Metallurgy and Mtüerials, Vol 5, N' 1, 1985

mation of a eoneentrated alloy is divided into severa] res, Niessen and Miedema derived the variation of the
steps. In the first step a dilute alloy is formed and eqn (17) absolute stability Eu(z) (O' = bcc, fcc, hep) of eaeh of the
is used to calculated the elastic size mismatch contribu- main erystal structures. Their results are shown in
tion. At this point, the dilute alloy is considered as an Figure 9, where the referenee state is the average of the
effective pure metal with atoms having the average ato- elose-paeked struetures and the looser paeked bee lat-
mic volume and average elastic constants. Then, a few tiee, that is
more atoms are added to this effective host. The elastic
energy cost in this second step is again computed from
eqn (17), noticing that the host is now the effective host. (~) ---bcc
The process continues in this way and any concentration 20 ---- fcc
can be reached after a sufficient number of steps. The

t .'..•..•
hcp
theory was applied to the alloys Se Y, Se Zr, Se Rf, Ti Rf,
~\
VCr, VNb, VMo andVWatT = 1000 K, and itwasfound :J
[62] that those eight alloys have a negative near-zero
:,

\~
\.
value of ~G, over the whole concentration range at that /¡ ,':
ternperature. This faet is eonsistent with the experimen- I
J ".\
tal phase diagrarns ofthose alloys [6]. which show conti- ! \
nuous solid solubility at that temperature, O~----~~----~r-----------
10. CRYSTAL STRUCTURE FACTOR

The erystal structure of the two pure metal s also -10


influenees the extent of solid solubility. A substitutional
solid solution preserves the crystal structure ofthe host.
Then, it is clear that complete solid solubility (from
x" = Oto x,\ = 1) can only oeeur ifthe erystal structure of -20
the two pure components is the same. Gsehneidner [28]
has analyzed the influenee of crystal strueture in an
empirical way. His diseussion is based on the distinction
between a) eommon metallie structures (fcc, bcc, hcp,
double hcp, Sm-type and fct-In type structures) and b)
Fig. 9. Absolute stability ofthe bcc, fcc and hcp crystal structures of
other structures. Gschneidner observed that solid solu- 4d ánd 5d transition metal s as a function of the number of
bility is low when the crystal structures of the eompo- (s + d) electrons. The reference state in defined by eqn (20).
nents are different. In other case, structural effeets do From reference [641.
not play an important role and the other factors are the
deciding ones. For the purposes of applying this rule al!
the eommon metal!ic structures are considered to be l!;hCJ\'(~) + Efcc(z) + E () = O
the same. 2 I~c Z • (20)

Even if structural effects are smal! when the two


eomponents have one of the common metallic structures, Solid metals with z = 5,6,8 and 9 have a struetural stabi-
those effects are not negligible. This has been demons- lit y which is large compared to that for solid metal s with
trated reeently by Miedema and Niessen [63.64]. These z = 3,4. 7 01' 10. This suggests that the entropy of fusion
authors have studied the structural contribution to the of the former will be higher than the average value for
enthalpy of solution of alloys of two transition metals. metals, Sueh an increase has indeed been observed for
This contribution reflects the fact that there exists a pre- Nb, Ta, Mo, W and Ru [64, 70].
ferenee for the transition metals to crystallize in one of Using these structural enthalpy differences, the
the main crystallographic struetures bcc, fcc or hcp, ehange in structural stability of the matrix upon solution
dependingon thenumberofvalenee (s + d) eleetrons per can be predicted. The structural eontribution to the ent-
atorn. It is then reasonable to assume thatalso structure halpy of solution of A in B can be written
dependent energies in transition metal solid solutions
will vary systematically with the average number of
valenee electrons per atom (z) if the two metals form a
i1h:"(A(O'A) in B(O'B» = ((z - z ) dEuA(z)
A Il dz
+
eommon band of d-type electronie states. Consequently,
disolving metal A in the host B changes the energy that
stabilizes the crystal structure of the matrix metal, This
energy ehange will be proportional to the difference This equation contains two contributions, One of them
(z" - zB)' For a more quantitative description, the varia- (EaB(B) - EaA(A) comes from thedifference in structural
tion of stability of the particular crystal struetures with enthalpy of the two pure metals. The second term
respect to z is needed. Combining experimental [65] and (z, - Zll) dEuB(z) / dz is the change of struetural stability
theoretical data [66-69] for the energy differences ofthe O'B structure due to thechange in averagevalence.
E¡,.e- Ereeand E¡,ep- Ercebetween bcc, fce and hcp structu- For example, for hcp-Hf (z = ) and hcp-Re (z = 7). the

10
Revista Latinoamericana de Metalurgia y Materiales, Vol 5, N° 1, 1985

matrix is destabilized upon dissolving either Hf in Re or alloys, with the structural contribution considered, are
Re in Hf (see Fig. 9). Niessen and Miedema have calcula- siven in Table 1. Finally, we have computed solid solubi-
tr Iity limits in other class of alloys: Those having interme-
ted the structural contribution L1h: to the heat of solu-
tion for all combinations of two transition metal s [64,71] diate compounds. Figure 11 illustrates the method. The
showing that L1h:tr represents a substantialcontribution free energy of formation of the solid solution is first com-
to .ó.h,; in some alloys. puted as a function of concentration. On the other hand,
The theory presented in Section 9 can now be impro- the free energy of formation L1G(, of the stoichiometric
ved by adding the structural contribution L1H~t. to the compound AOB¡i (with composition taken from the expe-
heat of formation .ó.Hs of a solid solution rimental phase diagram) is computed as

(22) (24)

For a very dilute alloy (x, « 1) , L1H:tr may be written where L1H(' is given by eqn (11). In writing (24) the
entropy offormation is assumed to be zero (strictly spea-
king, very small with respect to the entropy of formation
of disordered solid solutions). Then the tangent rule is
applied to compute the extent of solid solubility. Results
Evidently this formula is not valid in the concentrated for several alloys are given in Table 2 and the agreement
regime. Then we apply a similar idea to that used in Sec- with experiment is remarkable.
tion 9. The concentrated alloy is formed in several steps.
In the first step a small amount of solute is added to the
host and eqn (23) can be used to compute the structural TABLA 1
contribution. At this point the host is considered as an
effective pure host with atoms having the concentration THEORETICAL AND EXPERIMENTAL SOLID
averaged valence. Then a few more atoms are added to SOLUBILITIES (IN AT %) AT THE INDICATED
this effective host and the corresponding structural con- TEMPERATURE
tribution is cornputed again from (22). The process is con-
tinued and any concentration can be reached after a Alloy T(K) Theoret (1) Theoret (2) Exp
sufficient number of steps,
The applications ofthis theory to différentclasses of Se in Nb 1500 0.07 0.015 < 0.1 [581
Nb in Sc 1500 0.18 0.025 < 0.3 [58]
alloys will be published elsewhere [72]. Here we only Se in Cr 1350 < 0.001 0.14 < 0.1 [58]
show a sample of results. Figure 10 is a plot of the free Cr in Se 1350 0.22 0.31 < 1 [58]
Se in V 1570 0.024 < 0.3 [58]
V in Se 1570 0.45 < 0.5 [58]
Th in V 1600 < 0.001 < 0.1 [59]
ZrSc V in th 1600 0.012 0.05 [59]
Th in Ti 1000 0.008 O [60]
Ti in Th 1000 0.004 O [60]
-O Ti in Y 1140 0.005 0.0003 O [59]
~ 1. Y in Ti 1150 < 0.001 0.05 [59]
---, f La in Ti 1100 < 0,001 0.07 [58];' 1.4 [61]
~
~
1 (1) Without struetural contribution.
V)
'\ I (2) With structural eontribution.
<.é)
<l 2. -. <, /
/

11. SUMMARY
----- . -._.- »:

The different factors influencing the extent of equi-


o 02 04 0.6 08 librium solid soluhility-of a solute metal in ahost metal
have been discussed. Since the stability region of a subs-
titutional solid solution is obtained by comparing the
Fig. 10. Calculated free energy of formation of a ZrSc solid solution
free energy of formation of the solid solution alloy to
at T = 1000 K, as a function oí eoneentration. Continuous those of competing phases (intermediate phases) one is
line has been computed taking into account the structura' led to study the different contributions to the free energy
contribution to the heat of solution. In contrast, this contri- of formation of alloy phases. The entropy of formation
bution was neglected in constructing the dashed curve.
(generally zero for intermediate compounds) is one ofthe
key stabilizing factors of a substitutional solid solution.
On the other hand, there are several important contribu-
energy of formation of a ZrCr solid solution as a function tions to the enthalpy of formation of alloy phases arising
of concentration. The dashed curve was calculated as from several intrinsic elemental properties characteri-
explained in Section 9. On the other hand, the continous zing the chemical similarity between the components:
tt
curve contains the structural contribution L1H: , which atomic size, electronegativity, electron density at the
isª, sizable part of L1G,. Calculated solubilities for several boundary of bulk atornic cells, generalized valence (to

11
LatinAmerican Joumal oi Metallurgy and Materials, Vol. 5, N' 1, 1985

o ACKNOWLEDGEMENTS
Pd V
The writing of this review was started during a stay
(Summer 1983) at the University of Pennsylvania
(Department of Materials Scienee and Engineering) sup-.
ported by a grant frorn the Committee for Scientific and
-10. Technological Cooperation between Spain and USA. The
work has been supported by CAICYT of Spain. The aut-
o
hor is greatful to J. M. López and to Dr. S. Simozar for
<,
E collaboration in several topies covered in this review.

--
}
::::s:::
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13

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