SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection / Walkthrough of diesel engine installation SAIC-K-2020 25-May-05 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.
NOTES:
a. Walkthrough for Final punchlisting shall be conducted using the
P&ID.
B. Provide specific identification and locations on items that are not
conforming with the listed checkpoints. This shall be written on the Final
Punch List (Re-Instatement) Form for Contractor (and on FEIL-Saudi
Aramco Form 6133 for S. Aramco PID).
C. Y/N Designation: Y - Required for start-up and Safety concern
N - Not required for Start-up
Y/N - designation depends on the specifics
of the deficient item.
D. Walkthrough of pumps installation normally coincides with the piping
system

A Documentation:

Mechanical Scope of Works are complete. Any exceptions were GI-2.710

A1 Y
identified and listed in the System punch list. Para. 4.1.1.2

Saudi Aramco Test and Inspection Plan (SATIPs) and their applicable
GI-2.710
A2 checklists for field installation as detailed in SATIP-K-511-01 have been Y
Para. 4.1.1.2
verified to be complete and accepted.

All non-conformance reports and worksheets have been resolved to the GI-2.710
A3 Y
satisfaction of Inspection Department. Para. 4.1.1.4

All log book entries have been resolved to the satisfaction of Inspection GI-2.710
A4 Y/N
Department. Para. 4.1.1.4
All equipment fabrication documents, inspection record books, and
GI-2.710
A5 Equipment Instrument Schedules (EIS) are available for Y
Para. 4.1.1.6
review/Verification
All operation and Maintenance (O & M) manuals have been submitted to
the proponent for review four (4) weeks prior to Mechanical Completion GI-2.710
A6 Y/N
Note: Process O&M manuals for facilities must be approved by the Para. 4.1.1.7
Proponent before Mechanical Completion (MC)

Cold alignment data for the entire train was presented in the form of a 31-SAMMS-001
A7 N
tabulation or a graph Para 5.3.6.2

B P&ID Check/Walkthrough (Suction and Discharge Piping)

All piping components are installed in their respective locations as shown

P&ID #
B1 in the P&ID. (i.e.: piping, removable pipe spools, valves, vents, drains, Y
____________
spectacle plates, blinds, flange spacers, etc)

All in-line equipment & Instruments are installed in their respective

P&ID #
B2 locations as shown in the P&ID. (i.e.: Strainer, straightening vanes, flow Y
____________
meter, orifice fitting, Pressure Indicators, Temperature indicators, etc)

Page 1 of 4
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection / Walkthrough of diesel engine installation SAIC-K-2020 25-May-05 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.
Discharge and Suction piping are stenciled with the following:
SAES-L-350
B3 a. Flow directional arrows and fluid service N
Sec. 20 a & b
b. Line designation number, size, class and specification
Support and support spacing of inlet and outlet piping conforms with the SAES-L-350
B4 Y
support detailed in their respective AFC drawings Para 13.6
GI-2.710
B5 Pipe inlet and outlet spools were pressure tested Supplement 6 Y
Para 4-a
Identification are stenciled on major components such as but not limited
to : (Note: Identification shall follow Equipment identification number
designated on the P&ID)
a. Identification number for pumps
SAES-L-350,
B6 b. Strainer N
Sec. 20
c. Flow element/flow meter
d. Control Valves
e. MOV's
f. Relief Valves

Relief valves were calibrated, tagged and form 3099A was completed per
B7 Y
SATIP-J-600-01

If pumps were used for flushing, verify that temporary packing were
GI-2.710
B8 installed if permanent packing or mechanical seal were not suitable for Y
Item 5.7 c
flushing.
A 6 mm weep hole shall be drilled for all dummy supports. The weep
hole shall be located near the base plate for all vertical dummy supports, SAES-L-350
B9
and near the run pipe at 6 o'clock position for all horizontal dummy Para 13.2.3
supports
Pipe shall be in full contact with the supports. Shims shall be provided if SAES-L-310
B10
required Para 14.2.2

P&ID #
B11 Pressure gages installed are of the same range as shown in the P&ID. Y
____________

Pressure gages are installed with block and bleed valves. (The bleed SAES-J-200'
B12 Y
valve shall be plugged.) Para. 6.1 & 6.4

Temperature Gages installed are of the same range as shown in the P&ID #
B13 Y
P&ID. ____________

Thermowells are provided with chained plug and plug installed where
SAES-J-400,
B14 temperature indicators are not provided. (Std.Dwg. N
Para. 5.2.5
AB-36019)
Insertion length of thermowells has been verified to conform with the
SAES-J-400,
B15 standard drawing #AB-036019 for threaded ones and PIP, PCFTE0000
Para. 5.2.8
for flanged ones and meets wake Calculations

P&ID #
B16 All vents and drains are provided with bar stock plugs or blinds
____________

Flow direction of Control valves and globe valves (where applicable) P&ID #
B17 Y
follow the process flow direction. ____________

P&ID #
B18 Flow direction of check valves follow the process flow direction. Y
____________

31-SAMMS-001
B19 All Coupling Guards are are totally enclosed and are in place Y
para 3.2

Page 2 of 4
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection / Walkthrough of diesel engine installation SAIC-K-2020 25-May-05 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

C Piping (Auxiliary ):
Brackets and supports welded on the mechanical equipment or
01-SAMMS-017
C1 baseplate have full length weld. Y
Para 5.1.5
Note: Intermittent welding is prohibited
SAES-L-350,
C2 Pipe clamps are tightened and in full contact with the pipe. Y
Para. 14.2.2

SAES-L-350,
C3 Weld attachments to the pipe are seal welded. Y
Para. 11.4

All Auxiliary piping are provided with vent valves at high points and drain 01-SAMMS-017
C4 Y
valves at low points Para 5.1.9

P&ID #
C5 Pump's auxiliary piping is complete and conforms with the seal flush Y
____________

Atmospheric drain and vent valves shall be provided with a plug or blind SAES-L-108,
C6 N
on the discharge side. Para. 7.7

GI-2.710-6,
C7 Pressure test of field installed piping and components are complete. Y
Item 4a
GI-2.710-6,
C8 All nuts and bolts of flange connections are fully engaged. Y
Item 1.j.
Flange joints for piping Class ANSI 600# and above were verified to be GI-2.710-6,
C9 Y
tightened using the applicable Torque procedure. Item 1.j.

D Structural Items:

Access is provided for equipment regularly operated or maintained or

SAES-B-054,
D1 operated in an emergency, such as valve hand wheels, instrumentation, N
Para. 4.2
controls, and their associated manifolds,

Edges of all tightly contacting surfaces of steel structures are seal SAES-M-001,
D2 N
welded. Para. 7.1.3.3

Access gratings are firmly anchored with a minimum of 2 fasteners at

each support with a minimum of 4 fasteners per panel. 12-SAMSS-007,
D3 Y
(Note: Non-compliance shall be identified as "YES" item in the Facility Para. 6.1.16
Exception Item List for the MCC.)

Lifting equipment were tested and sticker issued by ID Crane Inspection G.I-2.710-6
D4 Y
Rep. Item 1.i.

E Painting:

External coating on piping is complete and conforms with the project

coating requirements. (Note: Pipes, valves, and related structural SAES-L-350
E1 Y/N
supports shall be painted a neutral background color such as aluminum, Para. 21.1
gray, or black per SAES-B-067, Para.4.1.1)
Coating on structural items is complete and conforms with the project Contruction
E2 N
coating requirements. Specification
Safety yellow-and-black stripes are painted on obstructions that present
bump hazards. (concrete supports at the base of stairways or ladders, SAES-B-067,
E3 Y
passageway pinch points, unguarded edges, tripping hazards). Stripes Para. 4.2.3 a
shall be 100 mm wide.

Page 3 of 4
SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Final Inspection / Walkthrough of diesel engine installation SAIC-K-2020 25-May-05 MECH
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.

Lifting equipment and devices shall be painted safety yellow and clearly
SAES-B-067,
E4 marked with the rated capacity of the equipment in Arabic and English in N
Para. 4.4
metric tons.

E5 Insulation is complete per the applicable insulation SATIP/SAIC IFC drawings N

REMARKS:

REFERENCE DOCUMENTS:
1. G.I.-2.710 -- Mechanical Completion and Performance Acceptance of Facilities, 13 July, 2004
2- 31-SAMMS-01 -- Centrifugal Comprtessor, 30 September 2003
3. SAES-L-108 -- Selection of Valves, 31 July, 2004
4. SAES-M-001 -- Structural Design Criteria for Non-Building Structures, 30 June, 2004
5. SAES-L-350 -- 30 September, 2003, Construction of Plant Piping 30 September, 2003
6. SAES-J-200 -- Pressure, 31 May, 2003
7. SAES-B-054 -- Access, Egress, and Materials Handling for Plant Facilities, 31 March 2001
8. SAES-B-067 -- Safety Identification and Safety Colors, 30 November 2003
9. SAES-J-400 -- Temperature, 31 May, 2004
11. 01-SAMSS-017 -- Auxiliary Piping For Mechanical Equipment30 November, 1998
12. 12-SAMSS-007 -- Fabrication of Structuraland Miscellaneous Steel, 28 April, 2004

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 4 of 4