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NADER VAHDAT
Department of Chemical Engineering, Tuskegee Institute, AL 36088 (U.S.A.)
GLENN A. SATHER
Department of Chemical Engineering, University of Wisconsin, Madison, WI 53706 (U.S.A.)
where
(2)
T: and AS: are the boiling point and entropy of vaporization of pure component i at system
pressure respectively, and
N
AS= C xi AS: (3)
i=l
5 XiTP
i=l
AS: - AGE
T= (4)
AS
At the azeotrope
0 (5)
lfk
If a correlation is assumed for the excess Gibbs energy, AGE, eqns. (4) and (5) can be used to
calculate the composition and temperature of a multicomponent azeotrope. The Wilson equation
[ 81 is given by
AG"fRT= -f Xi In (6)
i=l
where
(7)
i=l
T= (8)
N r N 1
AS--R 2 Xi ln(lT;IXjAij]
i=l
Assuming the parameters Aij to be constant, eqn. (8) is substituted into eqn. (5) to obtain
AS,” - AS; - R
i
-f
i=’
xi Aik-AiN
$
i=l
xjAij
+ ln[zl -ln[ilXd.vi])~=
Xdkj] o
(9)
85
2 TjiGjiXj
AGE/ET = 5 xi j=’
i=l
m=1
$_Grnixm
where
hji - Xii
Tji = and Gji = exp(-ojirji) (11)
RT
g XiTP AS;
i=l
T=- (12)
$ TjiGjiXj
AS+R$ xij=l
i=l $, Gmixm
Assuming the parameters rir to be constant, eqn. (12) is substituted into (5) to obtain
$ TjkGjkXj
i=l
- =0
+ (13)
i-b
m=1
mkXm
As in the case of the Wilson equation, eqns. (12) and (13) are N equations with N unknowns,
which can be solved to determine the composition and temperature of the multicomponent
azeotrope.
It was found that a consistently successful method for solving eqns. (8) and (9) or (12) and
(13) is the non-linear regression method which minimizes x:=1 (fk)2, where fk = 0 is any one of
the equations. A subroutine based on this method (NREG) was used in solving these non-linear
86
equations for binary, ternary and quaternary vapor phase is neglected, the vapor-liquid
systems. This subroutine uses a modified equilibrium condition is
Marquardt and Gauss method.
Yip?
The boiling points TF and the enthalpy of Ki= yi = -
(15)
Xi P
vaporization of pure components were found
at atmospheric pressure from the literature, at the azeotrope, Ki = 1 or
and hence the entropies of vaporization AS’: P
were calculated. For systems at other pres- i= 1, 2, . . ..N (16)
sures, T,: values were found from the Antoine yi= pi*
equation, and the enthalpies of vaporization If a correlation (such as NRTL or Wilson) is
were calculated from Watson’s correlation assumed for the activity coefficient, eqn. (16)
r101, can be solved to calculate the composition and
Tc
- T,1
temperature of a multicomponent azeotrope.
AH; T, - T2 o*38
-= Equation (16) should be compared with
AH; I eqns. (8) and (9) (for Wilson) or (12) and (13)
where AH; and AH; are the enthalpy of (for NRTL), of the solution model. Equations
vaporization at temperatures T, and T2 (9) and (13) are weak functions of tempera-
respectively and T, is the critical tempera- ture (the only temperature dependent terms
ture. are the Wilson and NRTL parameters). This
The parameters in the Wilson and NRTL is shown in Fig. 1 where eqn. (13) is plotted
equations were found from the literature for the binary system of ethanol-cyclohexane
[ 11 - 143. For those binary systems for which at different temperatures. Figure 1 clearly
such parameters were not available, they were shows that at the azeotrope eqn. (13) (or 9)
calculated by fitting the activity coefficient is almost independent of temperature. There-
correlations to the experimental binary fore, when solving the system of eqns. (8) and
vapor-liquid equilibria. This was done by (9) (or 12 and 13), one can solve eqn. (9)
using the non-linear regression subroutine to (or 13) first, (by assuming a value for tem-
minimize 2% i (y ,, _, + y2, cal - 1)2, where perature) to determine the (N - 1) composi-
yi,cai and y2,cal are the calculated values of tions. The temperature is then computed
vapor mole fractions, and M is the number of from eqn. (8) (or 12). The calculated tem-
experimental data points. The parameters perature is next used along with eqn. (9) (or
used for predicting the composition and 13) to compute the compositions again. This
temperature of azeotropes are given in procedure is repeated until the answers are
Table 1. found. But as eqn. (9) (or 13) is not very
To use the Wilson equation it is necessary sensitive to temperature, usually only two
to have the liquid molar volume of the pure iterations are needed for convergence. On the
components as a function of temperature. other hand when solving the system of
Using the molar volumes of three different eqns. (16), as the vapor pressure of com-
temperatures [15 - 181, the constants in the ponent i (Pt) is present in all the equations,
quadratic equation the system of N equations should be solved
simultaneously to compute the azeotropic
Vi = ai + biT f ciT2 (14) temperature and composition. As a result the
were calculated for each component. The convergence is more difficult, and the com-
molar volume at any other temperature could putation time is higher for this method. It was
then be calculated by using eqn. (14). also found that in some cases, if the initial
guesses for temperature and compositions are
not close to the answers, the system of eqns.
(16) does not converge. This problem does
3. SOLUTION ALGORITHM not occur with eqns. (9) or (13). Therefore
the solution model given in the previous
The solution model given in the previous section is more efficient and reliable.
section should be compared with the algo- When the solution model is used for the
rithm used in the process simulators such as systems with no azeotrope, it proceeds
FLOWTRAN [6 3. If the non-ideality in the smoothly to the upper or lower bounds,
87
TABLE 1
Parameters of Wilson and NRTL equations for binary data
aParameters were not available in the literature. They are calculated from the binary equilibrium data given in the
reference.
composition and temperature of azeotropes
with reasonable accuracy, the computations
showed that the best result is found if the
parameters at or close to the boiling point of
the azeotrope are used in the Wilson or NRTL
equations. Table 3 shows that for all the
systems, the deviation between the experi-
mental and calculated values of the boiling
points of the ternary azeotropes is less than
1 “C!, except for the system ethanol-aceto-
nitrile-water (system 16) which is 2.11 “C
(Wilson equation) and 2.42 “C (NRTL equa-
tion). This probably is caused by the activity
coefficient parameters for the binary aceto-
nitrile-ethanol being available only at 20 “C
(Table 1) which is more than 50 “C below the
boiling point of the ternary azeotrope.
Equations (8) or (12) can be used to obtain
the isotherms in the vicinity of the azeotrope
-12000 L J composition. If these isotherms are plotted
Fig. 1. A plot of eqn. (13) us. x1 for the binary for a ternary system, the type of azeotrope
system ethanol(l)-cyclohexane(2) at different tem- (minimum< maximum or saddle point) can be
peratures. determined as shown in Figs. (2) and (3).
Using this technique, the types of all the
CXi = 1 or 0 respectively. The algorithm does sixteen ternary azeotropes were identified,
not depend on the initial guesses, and any and are given in Table 3. Figure (2) clearly
reasonable values can be used for the initial shows that the system acetone-dimethyl-
mole fractions and temperature. butane--methanol has a minimum azeotrope,
which is in contradiction to what Tamir and
co-worker had indicated (they had found this
4. RESULTS AND DISCUSSION system to have a saddle point azeotrope).
It should be noted that the accuracy of eqns.
The results of predictions for binary and (8) or (12) for computing isotherms degrades
ternary systems, along with the experimental as X moves away from the azeotropic com-
data, are given in Tables 2 and 3. As was position.
expected, the accuracy of prediction for Equations (S), (9), (12) and (13) were also
binary azeotropes is excellent for both the solved for two quaternary systems, and the
Wilson and NRTL correlations. The composi- results are given in Table 4. For the system
tions and temperatures of sixteen ternary chloroform-hexane-ethanol-acetone the
azeotropes were calculated and compared agreement between the experimental and
with the experimental data, and the results calculated results is very good. For the system
are listed in Table 3. This table shows that the methyl acetate-chloroform-methanol-
calculated values of the ternary azeotropes are benzene, calculations showed that there is no
very close to the experimental values for all quaternary azeotrope, which is in agreement
the systems. The average deviation between with the experimental result [ 52 3.
the experimental and calculated values of The model was used to predict the exis-
mole fractions for all the systems is about tence and the composition of ternary azeo-
0.02, and for the boiling points is about tropes for systems where no accurate experi-
0.5 “C. These deviations are well within the mental data were available. The results are
accuracy of experimental data. shown in Table 5. The system methyl
The parameters in Wilson and NRTL acetate(l)-methanol(2)-acetone(3) was stud-
equations are functions of temperature ied by LeCat [ 191 and Fuchs [20]. LeCat
(Table 1). Although the parameters at any found a ternary azeotrope at 53.7 “C with a
temperature can be used to predict the composition of x1 = 0.618 and IY~= 0.323. On
TABLE 2
Experimental and calculated values of the azeotropic point for binary systems
1 Ethanol (1) 0.430 64.80 0.441 64.66 -0.011 0.14 0.436 64.65 -0.006 0.15
Cyclohexane (2) [32]
2 Ethanol (1) 0.440 67.90 0.435 67.15 0.005 0.75 0.434 67.29 0.006 0.61
Benzene (2) [ 33 ]
3 Cyclohexane (1) 0.475 77.40 0.466 77.15 0.009 0.25 0.466 77.14 0.009 0.26
Benzene (2) [34]
4 Methyl acetate (1) 0.350 64.70 0.351 65.06 -0.001 -0.36 0.354 65.02 -0.004 -0.32
Chloroform (2) [ 353
5 Methyl acetate (1) 0.672 53.80 0.665 53.88 0.007 -0.08 0.661 53.87 0.011 -0.07
Methanol (2) [36]
6 Chloroform (1) 0.650 53.50 0.668 53.49 -0.018 0.01 0.667 53.32 -0.017 0.18
Methanol (2) [37]
I Acetone (1) 0.788 55.00 0.797 55.80 -0.009 -0.80 0.797 55.82 -0.009 -0.82
Methanol (2) [ 381
8 Dimethylbutane (1) 0.610 44.50 0.611 43.85 -0.001 0.65 0.626 44.39 -0.016 0.11
Methanol (2) [ 391
9 Cyclohexane (1) 0.603 69.40 0.614 68.67 -0.011 0.73 0.611 68.91 -0.008 0.49
IsopropanoI(2) 1401
10 Lsopropanol (1) 0.398 71.74 0.397 70.85 0.001 0.89 0.384 72.03 0.013 -0.29
Benzene (2) [40]
11 Chloroform (1) 0.785 60.40 0.782 60.23 0.003 0.17 0.781 60.23 0.004 0.17
Hexane (2) [ 411
12 Chloroform (1) 0.840 59.35 0.847 59.12 -0.007 0.23 0.829 58.81 0.011 0.54
Ethanol (2) [ 421
13 Hexane (1) 0.655 58.10 0.659 58.00 -0.004 0.10 0.638 58.98 0.017 -0.88
Ethanol (2) [ 43 I
14 Chloroform (1) 0.635 64.36 0.647 64.72 -0.012 -0.36 0.639 64.74 -0.004 -0.38
Acetone (2) [44]
15 Hexane (1) 0.360 49.70 0.365 49.73 -0.005 -0.03 0.374 49.77 -0.014 -0.07
Acetone (2) [45]
(continued) g
TABLE 2 (continuedj B
16 Cyclohexane (1) 0.759 74.69 0.753 73.77 0.006 0.92 0.746 73.29 0.013 1.40
Propanol(2) [40]
17 Benzene (1) 0.788 77.10 0.795 76.72 -0.007 0.38 0.792 76.58 -0.004 0.52
Propanol(2) [40]
18 Acetone (1) 0.751 53.00 0.744 53.47 0.007 -0.47 0.733 53.66 0.014 -0.66
Cyclohexane (2 ) [ 46 ]
19 Methyl acetate (1) 0.800 55.50 0.784 55.67 0.016 -0.17 0.777 55.42 0.023 0.08
Cyclohexane (2) [ 34 ]
20 Isopropyl ether (1) 0.780 65.60 0.802 66.06 -0.022 -0.46 0.800 66.08 -0.020 -0.48
Isopropanol (2) [ 47 ]
21 Ethyl acetate (1) 0.601 72.18 0.575 72.23 0.026 -0.05 0.537 72.20 0.064 -0.02
Ethanol (2) [48]
22 Ethanol (1) 0.638 71.00 0.628 69.83 0.010 1.17 0.622 70.94 0.016 0.06
n-Heptane (2) [49]
23 Acetone (1) 0.505 45.60 0.484 44.58 0.021 1.02 0.499 44.83 0.006 0.77
Dimethylbutane (2) [39]
24 Ethanol (1) 0.530 72.50 0.556 71.05 -0.026 1.45 0.547 70.60 -0.017 1.90
Acetonitrile (2) [ 191
25 Acetonitrile (1) 0.693 76.50 0.686 75.07 0.007 1.43 0.714 76.84 -0.021 -0.34
Water (2) [ 501
1 Ethanol (1) 0.424 0.418 0.413 0.435 64.40 0.011 -0.017 0.411 0.451 64.43 0.013 -0.033 min.
Cyclohexane (2)
Benzene (3) [ 511
2 Methyl acetate (1) 0.250 0.300 56.40 0.263 0.287 56.04 -0.013 0.013 0.36 0.271 0.285 55.93 -0.021 0.015 0.47 Saddle
Chloroform (2) Pt.
Methanol (3) [52]
3 Acetone (1) 0.229 0.517 43.20 0.227 0.535 42.84 0.002 -0.018 0.36 0.247 0.526 43.44 -0.018 -0.009 -0.22 min.
Dimethylbutane (2)
Methanol (3) [39]
4 Cyclohexane (1) 0.474 0.384 69.10 0.458 0.361 68.39 0.016 0.023 0.71 0.524 0.371 68.83 -0.05 0.013 0.27 min.
Isopropanol (2)
Benzene (3) [53]
5 Chloroform (1) 0.440 0.358 0.408 0.375 56.80 0.032 -0.017 0.424 0.348 56.09 0.016 0.010 min.
Hexane (2)
Ethanol (3) [54 ]
6 Chloroform (1) 0.607 0.313 0.633 0.321 60.17 -0.026 -0.008 0.643 0.321 60.22 -0.036 -0.008 Saddle
Hexane (2) Pt.
Acetone (3) [54]
7 Cyclohexane (1) 0.494 0.276 73.75 0.529 0.265 73.11 -0.035 0.010 0.64 0.550 0.234 72.76 -0.056 0.042 0.99 min.
Benzene (2)
Propanol(3) [ 55,561
8 Acetone (1) 0.316 0.412 47.00 0.294 0.404 47.64 0.022 0.008 -0.64 0.274 0.415 47.86 0.042 -0.003 -0.86 min.
Hexane (2)
Methanol (3) [ 571
9 Acetone (1) 0.429 0.276 51.10 0.397 0.298 51.68 0.032 -0.022 -0.58 0.443 0.289 52.54 -0.014 -0.013 -0.44 min.
Cyclohexane (2)
Methanol (3) [ 211
10 Acetone (1) 0.315 0.446 57.50 0.339 0.445 57.48 -0.024 0.001 0.02 0.335 0.452 57.66 -0.02 -0.006 -0.16 Saddle
Methanol (2) Pt.
Chloroform (3) [ 58,591
11 Methanol (1) 0.345 0.407 50.80 0.364 0.364 51.22 -0.019 0.042 0.44 0.349 0.405 51.77 -0.004 0.002 0.03 min.
Methyl acetate (2)
Cyclohexane (3) [ 211
(continued) E
92
93
0.56
r
TABLE 4
Experimental and calculated values of the azeotropic point for quaternary systems
x t (“c) Ax At x t (“c) Ax At
TABLE 5
Predicted values of the azeotropic point for ternary systems
Xl X2 t X1 X2 t
31 A. Wilson and E. L. Simons, Ind. Eng. Chem., 44 64 M. Toome, L. S. Kudryavtseva and 0. Eisen,
(1952) 2214. Zh. Fiz. Khim., 50 (1976) 863.
32 K. S. Yuan, J. C. K. Ho, A. K. Keshpande and 65 Smirnova, Morachevskii and Storonkin, Vestn
C. Y. Lu, J. Chem. Eng. Data, 8 (1963) 549. Leningrad Univ., 14 (1959) 70.
33 J. C. Landwehr, S. Yarazunis and H. H. Stein-
hauser, Chem. Eng. Data Ser., 3 (1958) 231.
34 I. Nagata, J. Chem. Eng. Data, 7 (1962) 461.
35 I. Nagata, J. Chem. Eng. Data, 7 (1962) 360. APPENDIX A: NOMENCLATURE
36 I. Nagata, J. Chem. Eng. Data, 14 (1969) 418.
37 I. Nagata, J. Chem. Eng. Data, 7 (1962) 367.
38 A. N. Marinichev and M. P. Susarev, Zh. Prikl. Aij coefficient as defined by eqn. (7)
Khim., 38 (1965) 378. ai constant in eqn. (14)
39 J. M. Wiilock and M. Van Winkle, J. Chem. Eng. bi constant in eqn. (14)
Data, 15 (1970) 281. constant in eqn. (14)
ci
40 Storonkin and Morachevskii, Zh. Fiz. Khim., 31
(1957) 42. Gji coefficient as defined by eqn. (11)
41 L. S. Kudryavtseva and M. P. Susarev, Zh. Prikl. AGE excess Gibbs energy
Khim., 36 (1963) 1471. AH; enthalpy of vaporization of com-
42 Wade and Finnemore, J. Chem. Sot., 85 (1904) ponent i
938. equilibrium constant of component
43 J. E. Singer and J. H. Weber, J. Chem. Eng. Data,
Ki
i
5 (1960) 244.
44 K. Kojima, A. Kato, H. Sunaga and G. Hasimoto, M number of binary experimental
Kagaku Kogaku, 32 (1968) 337. data
45 S. K. Ogorodnikov, V. B. Kogan and M. S. N number of components
Nemtsov, Zh. Prikl. Khim., 34 (1961) 323. P pressure
46 K. V. Kuvmanadharao and C. V. Rao, Chem. Eng.
Pi* vapor pressure of component i
Sci., 7 (1957) 97.
47 L. A. J. Verhoeye, J. Chem. Eng. Data, 15 (1970) R gas constant, 1.987 cal (gm mol
222. K)“
48 E. Kirschbaum and F. Gerstner, 2. Voi Beih AS as defined by eqn. (3)
Verfahrenstechnik 1939 No. I, page 10. entropy of vaporization of com-
AS;
49 K. Katz and M. Newman, Ind. Eng. Chem., 48
ponent i
(1956) 137.
50 Union Carbide Chemical Co., Tech. Inform. Bull., T temperature (K)
July 1959. t temperature (“C)
51 A. K. Deshpande and G. J. Lu, J. Appl. Chem., T; boiling point of component i (K)
15 (1965) 36. critical temperature (K)
52 J. W. Hudson and M. Van Winkle, J. Chem. Eng.
TC
Dota, 14 (1969) 310. vi liquid molar volume of component
53 I. Nagata, Can. J. Chem. Eng., 9 (1964) 82. i
54 M. P. Susarev, L. S. Kudryavtseva and Matusch- xi mole fraction of component i in
kewitsch, Zh. Fiz. Khim., 37 (1964) 2672. liquid phase
55 Makesinki, Bull. Acnd. Pol. Sci., Cl. 3, 4 (1956) mole fraction of component i in
365.
Yi
56 Zieborak and Galska-Krajewska, Bull. Acad. Pol.
vapor phase
Sci., Cl. 3, 6 (1958) 763. Yi, cd calculated value of vapor mole
57 Forman, U.S. Patent 2,581,789 (1952). fraction of component i
58 R. H. Ewe11 and L. M. Welch, Ind. Eng. Chem., 37
(1945) 433.
59 Union Carbide Chemical Co., Glycols, 1958,
Greek symbols
Alcohols, 1961.
60 G. 0. Oakeson and J. H. Weber, J. Chem. Eng. aji nonrandomness constant for binary
Data, 5 (1960) 279. j-i interaction (parameter in NRTL
61 Morachevskii and Leontev, Zh. Fiz. Khim., 34 equation)
(1960) 2347. Yi activity coefficient of component i
62 A. N. Marinichev and M. P. Susarev, Zh. Prikl.
hij - Xii parameters in Wilson or NRTL
Khim., 46 (1973) 2484.
63 T. M. Kushner, G. I. Tatsievskaya, V. A. Irzun,
equation
L. V. Volkova and L. A. Serafimov, Russ. J. Phys. rji coefficient as defined by eqn. (11)
Chem., 40 (1966) 1615. c3 as defined by eqn. (2)