Catalogue

Application

Model Code

Hardware Structure

Error solution
Specification

Model WR587 WR587（110V）

Voltage AC130V~275V 50/60HZ AC90V~140V 50/60HZ

MAX. speed (rpm ) 5000rpm

MAX. torque (N*m) 3Nm-5.4NM
Rated power (W) 550W

Electromagnet & air valve port Trimming\wiping\reverse\presser foot lifter

Human-computer interface integrated control box

Needle bar led connector 14pin connector (DC5V/200mA)

Turn up switch、Overvoltage and undervoltage

Safety protection protection、Overload protection、Blocking protection、Short circuit
protection、Needle pole short-circuit protection、Fault diagnosis function
Matching models corresponding motor model
Serial Corresponding
Control model Matching the head
NO. motor model
1 WR587 Full automatic integrated
Full automatic integrated LCD
2 WR587C
version ZJ9703All in one
80SF90-B3000-
Automatic medium
3 WR587(110V) Full automatic integrated(110V) G01
materials Lockstitch

Full automatic integrated LCD

4 WR587C（110V）
version(110V)
Full automatic integrated heavy
5 WR587H
material machine
Full automatic integrated LCD
6 WR587CH version of heavy material
machine
ZJ9703All in one
Full automatic integrated heavy 80SF90-B5000-V01
WR587H（110V） Automatic heavy
7 material machine（110V） materials Lockstitch

Full automatic integrated LCD

WR587CH（110V
version of heavy material
8 ）
machine（110V）
Composition of the product
Interface definition

Treadle
outlet

7,14:Stitch compensation switch

6,13:Reverse-sewing electromagnet
5,12:Reverse-sewing switch
4,11:Needle bar Lamp
3,10:HMI burning process
2,9:Wipe
1,8:Thread-cutting Motor outlet

Outlet for pressor

foot lifting
Motor coder outlet
Power
outlet
Machine code - electric control box
WR 5 8 7 C H （110V）
① ② ③④ ⑤ ⑥ ⑦
• ①According to the corresponding head brand：WR---On behalf of sewing products series，the
corresponding customer Zoje series products(The brand: ZOJE, JOYEE, SINGER, NEUTRAL)
HMC——Hulong's own products
• ②Product platform No.:
1---Embroidery machine；
5 ----Single-axis platform；
6 ----1 Spindle+1 stepper；
7 ----1 Spindle+2 stepper；
8 ----1 Spindle+3 stepper;
9 ----1 Spindle+more than 3 stepper
③:The controller platform serial number；0~9、A~Z
④:The controller platform serial number；0~9、A~Z
⑤:C --LCD panel, blank is the digital tube；
⑥:H- Heavy material, blank is normal；
⑦:110V)=110V、blank is 220V；
Label - control box
Certificate of Approval

Model Product model (brand)

Machine Assemble Inspector Inspector

NO. line NO. code

Product bar code (production time)

Machine code - pedal

Pedal
PL - 3 02
① ②③
①:PL----pedal；
②:1 ---- At present using the common pedal ，With
analog and digital signal；
2 ---- Vertical pedal；
3 ---- Pure analog signal pedal；
③:Serial NO.
Model description - motor

Motor model

serial number
Circuit board coding instructions
S C 12 06 A3
①②③ ④ ⑤
①:Product category； S----behalf of sewing products PCB;；
②:PCB category；
For sewing products：
C ---- control panel;
E ---- encoder board;
H ---- HMI board;
D ---- driver board
P ---- Power Board
S ---- synchronizer board
F ---- pedal PCB
M ---- EMC board
K ---- key board
T ---- Test circuit boards Control box code
J ---- tooling board
③:Application Year: 09 ---- 2009 PCB board
④:PCB board serial number: 01 to 99； designer code
⑤:PCB version number: A0 ~ A9; AA ~ AZ
PCB production time
Safety Precautions
• 1, control box working voltage range :180V-260V.

• 2, Keep away from the high-frequency electric machinery to avoid signals

interference

• 3 Make sure the ground line is well conneted.

• 4 Machine is forbidden to work in high humidity environment.

• 5 when testing machine, do not plug or unplug when the power is on.

• 6 For safety considerations; please use 80V electric power isolation

transformer when repairing,
Following the above instruction will effectively ensure the life of the machine
and ensure staff safety.
Structure and composition of the hardware.

Hardware structure is divided into three parts

1、the main control box

(control and operation)

2、pedal 3、motor
PCBA Hardware structure assembly instructions
• Control box assembly(control and operation)
Plastic Control box Plastic
EMC
cover PCB cover

Control PCB
positioning
colum

Control PCB
positioning
colum

Operation panel key board Operation panel PCB Control PCB mounting plate
PCBA Hardware structure assembly instructions
Control box assembly(control and operation)
When assemble the key board
Control box filming Complete installation film, fix the line to operation panel
first. Then pile in the lines.

Note: Current control box PCB version number: SC1206A4 WR

Currently operating Box PCB version number: SH1204A4 WR
Do not forget to plug the socket when installing control box, to avoid no power or display
error code.
When assemble the key board film, fix the line to operation panel first. Paste the key
board file from the end which have lines.
PCBA Hardware structure assembly instructions
• Pedal
PCB board Pedal Case Pedal magnet Pedal lifting iron

Location column Pedal magnet

• Note： Do not forget to plug the socket when installing pedal, to avoid no power or
display error code.
Position of magnet will affect the sewing speed and thread cut
size to adjust the pedal strength.
Pedal PCB number：SF1001A3

Pedal connector
5557【2*3】 speed adjustable
PCBA Hardware structure assembly instructions
• Pedal assembly
• Pedal zero adjustment steps：
1、Install pedal PCBA。Make sure the spacing between magnetic and PCBA hall sensor in
1.5mm~1.8mm，then fixed PCBA。
2、Connect pedal and control box, with 80V isolation transformer supply power, turn the
magnet, make the sensor output voltage(both side of C2) from 2.77V to 2.83V.[Note:
When adjust the pedal, must use 80V power supply]
3、Test each button on the pedal。
spacing between
magnetic and
PCBA hall sensor
in 1.5mm~1.8mm

Voltage for both

side of C2) from
2.77V to 2.83V
PCBA Hardware structure assembly instructions
• Motor assembly
Motor Raster Encoder Pressure line boards and dust
cover, positioning retainer

Location column

Note：
1）Turn over the motor after installed the encoder to make sure the Raster not touch the
sensor, not touch the connect line, and the height for raster is just in the center of the sensor.
2）Installed the raster will affect the motor angle [motor angle is 252±5]
3）Installed the pressure line boards, put it into the line box, otherwise the line skin will easy
to broken.
4）Encoder PCB number：SE1202A3
PCBA Hardware structure assembly instructions

• Motor assembly

Installed the pressure line

boards, put it into the line
box, otherwise the line skin
will easy to broken.

Turn over the motor after

installed the encoder to make
sure not touch the connect line
Turn over the motor after installed
the encoder to make sure the Raster
not touch the and the height for
raster is just in the center of the
sensor.
Install the motor direction consistent with the
picture due to the motor started wheel fixed
level above the encoder slot aligned positioning
column to the left of painting a 1.9CM long
straight line. Grating with rectangular foot
vertical close-chip A literal, draw a straight line
at the bottom intersects

height for raster

Function -----Control box Operator interface
• Press + enter into the parameter [choose the
parameter and press enter or exit ]
• JJ-piece count
• U1-motor speed
• U2-motor current
• U3-bus voltage
• U4-pedal voltage
• U5-head mechanical angle
• U6-motor initial angle
• U7-master program version
• U8-head models
• VER - Operation Box program version
Function-----Motor Angel Test Model

• Press at the same time, and power on to re-run motor angle

• Press + ,to test the angel

(screen shows PASS)
 Function-----Electronic Control Test Mode
• Press , enter into electronic control test mode

• Use the S or “+” “ –” key to switch CP-1 and CP-2, press P button to
enter the next layer interface, press P key to return to the main
interface.
CP-1： Check

Interface1 Encoder Signals

voltage value of
Interface2
Pedal AD

Electromagnet
CP-2：Output check (JX,SX,YJ,BX,DF)
Function-----Electronic Control Test Mode
• Enter into the main interface, screen shows 'CP-1', with the S or “+”
“ –” key to switch CP-1 and CP-2, press P button to enter the next
layer interface, press P key to return to the main interface.

Sub Item Remark

interface
 Function-----Electronic Control Test Mode

•First item is for the

A1 Reverse stitching switch signal
starting signal, a total of
nine section of the
A7 Rockover switch signal instructions
•Second item is for the
C1 UP signal
pedal signal, a total of five
C2 OZ signal instruction; it doesn’t show
1 non-instruction.
D1 Hall_A signal
CP-1 (if the signal is effective, it
D7 Hall_B signal shows; if not, it does not
show)
D4 Hall_C signal
D6 Enc_A signal
D2 Enc_B signal
Step on the pedal to check
2 Data of Pedal_AD (0.01V) the data
Function-----Electronic Control Test Mode

JX

BX
Operate switch set
oFF to on,
automatically turned
CP-2 DX off after 500ms. Check
the electromagnet
work situation
DF

YJ
Function----- Pedal calibration mode

• Press to starting up，it will display Pdl on the operation box and
the electronic controlling device can detect the reference voltage of
the pedal automatically.
Function-----Aging mode

• Press to enter the aging mode

• Then press + to aging

External interface definition

Pedal socket

7,14: Swift of needle

compensation
6,13: Backstitch
electromagnet
5,12: Swift of backstitch
4,11: Needle bar lamp
3,10: HMI download
Power
program
socket of
2,9: Thread wiper the
1,8: Thread trimming motor
Presser foot lifter
socket Socket of
the motor
coder
Power socket
External interface definition ----- electromagnet

Needle 7 14 GND

VDD/27V 6 13 DFDCT

Electro- DFKG GND

5 12
magnet
socket
definition GND 4 11 5V

Manufacturers Manufacturers
3 10 use
use
2 9 BXDCT
VDD/27V
1 8 JXDCT

CN3
External interface definition -----Presser foot lift

TYJDCT
Presser
foot 1 2
lift
socket
VDD/27V

CN11
Internal interface definition –operation panel
definition
Operation Socket 5V-1(F3) 1 1 5V-1(F3)

2 2 RXD

Operation Panel
TXD
PGND 3 3 PGND

RXD 4 4 TXD

RST 5 5 RST

DBG 6 6 DBG

CN2
CN12
External interface definition - pedal
Pedal Socket definition

PEDAL 3 6
For
PGND 2 5 Factory
use
5V-2 1 4

CN8
External interface definition – motor\encoder
HALL_A
UP 1 1 AC servo motor
HALL_B
motor\ encoder Socket definition

HALL_A 2 2
HALL_C
HALL_B 3 3
UP

encoder
HALL_C 4 4
ENCA
ENC_B 5 5
ENCB
PGND 6 6
SCL
ENC_A 7 7
SDA
5V_2(F2) 8 8
PGND
9
CN4 10 5V_2(F2)

J1
U

W 1 1 V W
V 2 2
CN7 U 3 3
ground 4 4
FG
External interface definition – power

Power Socket
definition

1 Ground wire
2
3 L
4 N
Main board PCBA appearance
Control box theory diagram
Error code
Error
Contents Reason & Solution
Code
needle position signal plug loosen; needle position encoder
E011 needle position signal lost error
error; handwheel un-installed
motor HALL signal return zero
E012 motor encoder plug loosen; motor encoder broken
error
E013 motor HALL_A signal lost error motor encoder plug loosen; motor encoder broken
motor encoder plug loosen; motor encoder storage part
E014 motor inception position error broken; inception position not tested,re-check again the
inception position
E101 hardware drive error Current detection circuit unusual; drive parts broken
E111 actual voltage too high; brake circuit error; system voltage
system voltage overhigh
E112 test circuit malfunctioning
E121 actual voltage too low; system voltage test circuit
system voltage too low
E122 malfunctioning
E131 Current detection circuit error system voltage test circuit malfunctioning
E133 OZ circuit error system OZ signal circuit malfunctioning
Error Code
check magnet whether short circuit; the magnet circuit whether
E151 Magnet error
works normal
system voltage test circuit works or not; motor signal works or
E201 motor excessive current
not
E211 motor overspeed motor plug connect well; motor signal not matching;
E212 motor rotates inversely motor inception angle not tested

operation panel operation panel plug connect well; parts of operation panel
E301
communication data error broken

E302 operation panel error check operation panel memory circuit parts

E402 Pedal ID distinguish error connector of pedal loosen

E403 pedal zero correction error pedal broken; the pedal is not in stop position when adjusting

E501 safety switch error check safety switch

power off & waiting for the power on; outage test circuit
POFF outage display
malfunctioning
Error solution
E011---needle position signal error(when the motor speed over 50rpm, “UP” signal keeps continuous
1s low frequency or high frequency, that means the frequency without change for continuous 1s)
• Step of solution:
1) check the encoder socket and the main control encoder connect well or not
2) check the impedance of pin 1 / pin3 to pin2 of U1 of encoder board: around 0.7M, power supply with 80V isolation
transformer, standby voltage: 1.2V. Test the both ends voltage D1: 0.5V
3) check the impedance of pin 3 to pin 2 of Q1 of encoder board: around 0.8M, power supply with 80V isolation
transformer, standby voltage: 5.1V. the impedance of foot 1 to pin 2 of Q1: around10K [note: when the encoder link to
main control box, the impedance above is different] [ the voltage of U1 responsed to raster notch is around 0V]
4) check whether the pin 3/plug J1(4pins) of Q1 of encoder connect with the main control plugJ2(4pins)

2 2 ⑩ ①
3
3
1 4 1

U1、Q1、D1、J1 foot & definition Encoder plug

to socket port

Main board encoder

Port definition
5）Check the C30 two side impedance which on the main board: around 11K，the standby voltage:5.2V

6）Check the U2 (49pin) or U6 (16pin ) impedance to C4 negative terminal: around 3M, use 80Visolating
transformer to supply power , the standby voltage:3.2V

64 49
1 48
C30
1 20
16 33
1020 11 17 32
U6

C4negative terminal

U6【chip model：74LVC244】 U2【TMS320F28031/64PIN】

Stitch as above Stitch as above
Error Solution
The E012—HALL initialization signal fault ( when the power on HALL_A
HALL_B HALL_C signal is low or high level)

Step of solution:
1）Check the encoder socket with main control encoder socket interface

2）Check the U3—pin 2 impedance to pin 3(ground) which on the encoder board: about 1.2M ; ( the
standby voltage : with the grating angle is different switch between 0V with 5.1V);U3—pin 4
impedance to pin 3(ground) : around 20K (the standby voltage : 1.2V),U3—pin 2 with J1(pin 1 )
whether conduction ( remarks : when encoder is connected with the main control ,the above
impedance is different )
3）Check the U4—pin 2 impedance to pin 3(ground) which on the encoder board: about 1.2M ; ( the standby
voltage : with the grating angle is different switch between 0V with 5.1V);U4—pin 4 impedance to
pin3(ground) : about 20K (the standby voltage : 1.2V),U4—2stitchs with J1(1 pin ) whether conduction (
remarks : when encoder is connected with the main control ,the above impedance is different )

4）Check the U5—pin2 impedance to pin 3(ground) which on the encoder board: about 1.2M ; ( the standby
voltage : with the grating angle is different switch between 0V with 5.1V);U5—pin 4 impedance to
3stitchs(ground) : about 20K (the standby voltage : 1.2V),U5—pin 2 with J1(1 pin ) whether conduction (
remarks : when encoder is connected with the main control ,the above impedance is different )

U3 10 1
3
U4 2
4
U5 1

J1 pin and definition

U3/4/5position and pin
Error solution
E013---HALL_A Signal failure(If the motor speed higher than 50rpm,
HALL_A is signal keeps continuous 1s low frequency or high frequency,
that means the frequency without change for continuous 1s)
Step of solution:
1）check The encoder socket and the main control board encoder connect

2）check the impedance on encoder board U3—pin 2 to pin 3; around 1.2M;【Standby voltage：
follow the angle of raster changing,switch 0V and 5.1V】; impedance【earth】 of U3—pin 4 to pin
3：about 20K.【Standby voltage：1.2V】 ,U3—pin 2 and J1（1pin ）is breakover or not.【Remark
：when encoder is connecting main control, above impedance is different】

3）Gauge C29 two-terminals impedance on main control board：around 11K ；【Standby voltage
：5.1V】； U2（38 pins）or U6—pin 14 to C4 impedance on negative terminal：about 3M【
Standby voltage：3.2V】

Picture see previous page

Error solution
4）check the C29 two-terminal impedance on main control board: about 11K .(Standby voltage:5.1V);
U2(38 pin) or U6-14 pin to impedance on C4 negative terminal: around 3M (Standby voltage:3.2V)
5）check the C39 two-terminal impedance on main control board: about 11K.(Standby voltage:5.1V);
U2(52 pins) or U6-18 pins to impedance on C4 negative terminal: 3M detection(Standby voltage:3.2V)
6）check the C41 two-terminal impedance on main control board: about 11K.(Standby voltage:5.1V);
U2(64 pins) or U6-7 pins to impedance on C4 negative terminal: around 3M (Standby voltage:3.2V)
C29/C39/C41 64 49
1 48

1 33
1 20 6
17 32

102 11 C4negative terminal

0 U6
U2【TMS320F28031/64PIN】
U6【Chip model：74LVC244】 pin position as picture above
pin position as picture above
Error solution
E021---Motor stuck (motor running speed continuous 2s less than 25rpm or the electric
current more than 10A)
Step of Solution
1）Appear this error when work in thick materials please enter Ⅱ parameter adjust no. 83(Different thickness materials
with different parameters,it depands the actual material
2）First make sure the head mechanical angle is no problem, then check if the contact between power socket and
electrical contact is well
3）Judging whether the motor is working or not: using a multimeter (Ω block) to measure motor socket pin 4 and pin1,
2, 3 whether there is short-circuit，or whether the motor three-phase U [3], V [2], W [1] between impedance same
issue.
4）check the impedance between the main control board U8 pin 2~7 and pin12 : respectively at around 0.7M, the
standby voltage 3.8V
5）check the Impedance between the main control board U8 pin14, 15, 16 and pin12 : around 10K, the standby
voltage : 0V
6）check the Impedance between the main control board U8 pin1 and pin12(earth) : around 2.4M, the standby
voltage:15V
7）Check the Impedance between the main control board U8 pin10 and pin12(earth): about 1K , The standby voltage:
low frequency(when the motor running is high)
8）check the two terminals impedanceon of main control board D27 : around 2.4M: standby voltage: 15V
9）check the Impedance between the main control board Q3~Q8 pin1 to pin3 : around 10K
10）Check the impedance between encoder on U6 pin3, pin6 and pin2 : around 26K; standby voltage: 5.1V. Whether
the U6 pin3, pin6 and the J1 (pin5, pin7 ) connect with the main control socket CN4 (5 feet, 7 feet)
11) If the above detections are normal just change the U8
 Error solution
28 15

(encoder U6 and position)

1 14
(CN4 posittion and
definition)
U8(IR2136S)position

1 8

The motor power supply interface

Error solution
E022---motor stalled while trimming (the speed of motor is
less than 25rpm or current greater than 10A in 2s while cut
line running)

• Troubleshooting steps

• A) check if there are too many broken thread accumulated under the
needle plate for a long time, that will lead stuck.

• 2) check if the mechanical trimming position is correct, needle

position is correct, or too much deviation in needle position.
[Whether changing the parameter #69 and #75]
Error solution
E023--- Motor overload (motor running in high current for
long time )

• Troubleshooting steps

• 1) operatives directly running the pedal frequently after cutting, this

failure is caused by the too much frequently operating, you can set
Parameter 25 to 1 to ease the working frequency
Error solution
E101---excessive current through hardware (/ PB_FLT hardware have active signal)
• Troubleshooting steps

• check the motor is good or bad: using multimeter(Ω side) to measure whether the motor outlet foot 4# short to 1#、2#
、3#; whether the impedance of motor is same between U【3】、V【2】、W【1】

• check if the angle of motor is right: press and ± go into U6 interface, then press and see if the motor
angle in the range of 252 ±5, if the deviation of motor angle is too big, then motor acceleration or scram will cause
large current or speed uncontrolled phenomena

• check the impedance of foot 1# to 3# of Q3 ∽ Q8: 10K or so

• check the impedance of foot 2~7# to 12#(safety line) in the MPU U8, should be around 0.7M and voltage 3.8V when
standby.

• check the impedance of foot 14#、15#、16# to 12#(safety line) in the MPU U8, should be around 10k and voltage 0V
when standby.

• Check the value of resistance of R169 in MPU: 1K; C101 ends of impedance: 6.5k; voltage 3.2V when standby.

• check the impedance of foot 1# to 12#(safety line) in the MPU U8: 1.6m or so; voltage 15V or so when standby.

• check the impedance of foot 1#、7# to 4#(safety line) in the MPU U20: 13.5k; voltage 1.46V when standby.

• Check if the grating loose, or have friction with sensors in encoder board.
 Error solution
E101---excessive current through hardware (/ PB_FLT hardware have active signal)
4 1
Grating
28 15
Installation
height

5 8

1 14
manually rotate the motor to see whether the grating
touch the sensor chip, U20【OPA2377】foot
and height is right in the center position of the sensor
U8【IR2136S】foot

Q3~Q8【IGBT】foot

R169 C101

12 3
Error solution
E111---Overvoltage when shutdown (the bus voltage is greater than 450v for 3
second when shutdown)
• Troubleshooting steps

• Check whether the inlet voltage of control box is stable, if it’s within the specified range of 200V-250V

• when standby, enter monitoring interface of operation control box and see what’s the voltage appear in
U3 interface, then run the motor to see how much voltage rise while scram(usually around 410V), 【
the inlet voltage multiplied by 1.41 = interface voltage】

• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply power, then
detect the voltage of control board’s bridge rectifier + anode to C4 negative terminal: inlet voltage
multiplied by 1.41; C73 ends impedance: 12.5k or so; Two terminal voltage (means U9 foot 3# to foot
4#(safety line): 0.56V or so.

• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply power, then see
R143 resistance in main control board: 100Ω; C77 ends impedance: 3.8m or so; Two terminal voltage
(means U9 foot 1# to foot 4#(safety line): 0.56V or so.
Error solution
E111---Overvoltage when shutdown (the bus voltage is greater than 450v for 3
second when shutdown)

U9【LMV358】FOOT 4 1 C73

U3 interface 5 8

C4 negative terminal

bridge rectifier +
anode terminal
R143/C77
Error solution
E112---Overvoltage when running
(the bus voltage is greater than 460v for 10ms when running)
• Troubleshooting steps
• Check whether the inlet voltage of control box is stable, if it’s within the specified range
of 200V-250V
• when standby, see what’s the voltage appear in U3 interface, then run the motor to see
how much voltage rise while scram(usually around 410V), 【the inlet voltage multiplied
by 1.41 = interface voltage】
• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply
power, then detect the voltage of control board’s bridge rectifier + anode to C4 negative
terminal: inlet voltage multiplied by 1.41; C73 ends impedance: 12.5k or so; Two
terminal voltage (means U9 foot 3# to foot 4#(safety line): 0.56V or so.
• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply
power, then see R143 resistance in main control board: 100Ω; C77 ends impedance:
3.8m or so; Two terminal voltage (means U9 foot 1# to foot 4#(safety line): 0.56V or so.
• 【share the maintenance picture of E111】
Error solution
E121---Undervoltage when shutdown
(the bus voltage is less than 180v for 3 second when shutdown)
• Troubleshooting steps
• Check whether the inlet voltage of control box is stable, if it’s within the specified range
of 200V-250V
• when standby, see what’s the voltage appear in U3 interface, then run the motor to see
how much voltage rise while scram(usually around 410V), 【the inlet voltage multiplied
by 1.41 = interface voltage】
• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply
power, then detect the voltage of control board’s bridge rectifier + anode to C4 negative
terminal: inlet voltage multiplied by 1.41; C73 ends impedance: 12.5k or so; Two
terminal voltage (means U9 foot 3# to foot 4#(safety line): 0.56V or so.
• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply
power, then see R143 resistance in main control board: 100Ω; C77 ends impedance:
3.8m or so; Two terminal voltage (means U9 foot 1# to foot 4#(safety line): 0.56V or so.
• 【share the maintenance picture of E111】
Error solution
E122---Undervoltage when running (the bus voltage is less than 80v for
10ms when running)
• Troubleshooting steps
• Check whether the inlet voltage of control box is stable, if it’s within the specified
range of 200V-250V
• when standby, see what’s the voltage appear in U3 interface, then run the motor to
see how much voltage rise while scram(usually around 410V), 【the inlet voltage
multiplied by 1.41 = interface voltage】
• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply
power, then detect the voltage of control board’s bridge rectifier + anode to C4
negative terminal: inlet voltage multiplied by 1.41; C73 ends impedance: 12.5k or so;
Two terminal voltage (means U9 foot 3# to foot 4#(safety line): 0.56V or so.
• if the voltage showed in U3 is wrong, using Isolation transformer with 80V to supply
power, then see R143 resistance in main control board: 100Ω; C77 ends impedance:
3.8m or so; Two terminal voltage (means U9 foot 1# to foot 4#(safety line): 0.56V or
so.
• 【share the maintenance picture of E111】
Error solution
E131----Detect current circuit failure ( / CUR_A or / CUR_B signal’s zero offset
value too large)

• Troubleshooting steps

• Detecting the impedance between the ends of C55/C67 in main control board: 13.5k;
using Isolation transformer with 80V to supply power, detect two terminal voltage
1.46v 【means the impedance of U20 foot 1# 、7# to foot 4#(safety line): 13.5k;
standby voltage 1.46v】

• Detecting the impedance between the ends of C54/C62 in main control board: 100Ω;
using Isolation transformer with 80V to supply power, detect two terminal voltage 0v.

• Tiltting one end of D8/D11, using multimeter (_____side) to measure the resistance
across the diode: Infinity 【Make no mistake when measuring positive and negative】
Error solution
E131----Detect current circuit failure ( / CUR_A or / CUR_B signal’s zero offset
value too large)

negative - multimeter
black pen
4 1 U20【OPA2377】foot

D8
D11 5 8

C55/C67
C54
C62
Error solution
E133--- OZ loop trouble (can’t be enter for1s and OZ interrupted) mainboard
• Troubleshooting steps
• 1）To check the relay which running in 220V whether it sounds like tick-tock
• 2）To check the voltage of U3 in panel’s monitor interface
• 3）when the voltage is wrong in U3,recheck R143’s resistance(100Ω) C77’s
resistance:3.8M and the voltage between foot1 toward foot4 in U9:0.56V 【The
picture for repair is sharing with E111】
• 4）To check the C7’s resistance in mainboard whether it is 11.5K；Standing by 80V
insolation transformers,to check the voltage whether it is around 2.1V and the
resistance of R90 should be 2.1V.
• 5）【running by 80V isolation transfromers】Check the resistance between foot1
and foot2 of mainboard whether it is around 6.6K;standing by voltage should be
around 0.28V;the resistance between foot3 and foot2 should be 10.5K and the
standing by voltage should be around 2.1V

2 Q21【2N5551】 R90/C7
3
1 foot
Error solution
E151---electromagnet loop overvoltage
(CTGLBH signal in low frequency for 1ms )electromagnet broken
• Troubleshooting steps
• 1)To check the resistance of electromagnet by multimeter whether it is from1 to 9
• 2)to check Q13(trimming),Q14(pulling),Q18(foot lifting),Q19(backstich) resistance
between foot1 and foot3(low pressure area) saperately whether it is 2K
• 3)To check diode of D13,D14 seperately (by multimeter ) whether it is 0.5V(a corss
for negative pole checked by black pen of multimeter);To check diode of D24,D28
seperately (by multimeter ) whether it is 0.2V(a corss for negative pole checked by
black pen of multimeter)
• 4)To check the C58’s resistance of mainboard which supplied by 80V isolation
transformers whether it is around 3.2V(the foot4 toward foot3 of U21);To check the
resistance between foot3 and foot4 of U39(low pressure area)which supplied by
isolation transformers whether it is around 10.5K
Error solution
E151---electromagnet loop overvoltage
(CTGLBH signal in low frequency for 1ms )electromagnet broken

Q13/Q14/Q18/Q19/ 4 1
21 D13/D14/D24/D28/
1 4
U39/C58
5 8 2 3
3 4

U39【LM393】
U21【EL3H7D】
foot

Q13/Q14
Q18/Q19
[AM70N10]
foot
1 2 3
Error solution
E201----software over current(software detect the current of motor higher than
alarm value (16A)
• Trouble shooting procedure
• Access operation panel of supervisory interface, check current value of motor accelerate and sudden stop at U2
interface. (Normally the value is 120.)
• Using Ω channel on multimeter check motor’s situation by touching motor’s plug foot between 4 and 1,2 or 3 to check
the whether it is under short circuit; Check the resistance of motor phases U【3】、V【2】、W【1】, whether they
are same or not.
• The angle of motor; Check the interface of operation panel U6, 【check the angle of motor whether they in the range
of 252±5】【If the angle deviation of motor is too much, the motor speed will be out of control when accelerate or
sudden stop 】
• Check resistance between foot 1 and foot 3 by detect Q3−Q8: The value is around 10K.
• Check the grating plate on motor whether it is loose or not and check whether there is friction between grating plate
and sensor.
• Grounding-Whether the control box is grounding or not.

23 Height
1 Turn motor check grating
plate whether it touch the
Supervisory Q3~Q8【IGBT】 sensor and whether the
interface U2 foot height is at center of sensor ，
Error solution
E211—Motor over speed (motor speed 1000rpm higher than the speed limit over
20ms)

• Trouble shooting procedure

• Check the angle of motor whether in right position; Check the supervisory interface of
operation panel U6【check the angle whether the angle is in the range 252±5】【
Too big angle will cause over current and over speed when motor accelerate and
sudden stop】

• Check motor: Test motor plug between foot 4 and 1 ,2,or 3 by (Ω channel) of
multimeter to see whether it is in short circuit.; And check the 3 phases of motor U【2
】、V【2】、W【1】whether they are have same resistance.
Error solution
E212----E212-Motor reversion (The speed of reversion 100ms>750rpm higher
than alarm value.

• Trouble shooting procedure

• 1) Check the angle of motor whether in right position; Check the supervisory interface
of operation panel U6【check the angle whether the angle is in the range 252±5】【
Too big angle will cause over current and over speed when motor accelerate and
sudden stop】

• 2 Check the grating plate on motor whether it is loose or not and check whether
there is friction between grating plate and sensor.

• 3 Cable pin of motor power plug 1X4 loose cause mistake of 3 phases.
Error solution
E301—communication error (main board have not received right date last 3s)
• Trouble shooting procedure
• Connect the operation panel, test resistance of C45/C46 on the main board: Around 5.5K; Supply
power by 80V isolation transformer, test voltage of C45, around 4.7V; Voltage of C46 around 4.9V.
• Resistance between 2 legs of C15 and negative point of C4: around 3M; supply power of 80V, voltage
of standby is 3.1 V. The resistance between 4 legs of U16 and negative point of C5 should be:2.1K;
Supply power by 80V isolation transformer, test voltage of standby: 3.2V.
• Connect the operation panel, supply power by 80V isolation transformer, check voltage between 3 legs
of Q4 on operation panel and negative point of C7 is around 4.7V, Voltage between Q1 and negative
point of C7 is :4.9V.
C45/C46 3
1 4 U15/U16 1 2
2 3 【EL3H7D】 2 1
foot
3
C4/C5 Negative
Operation panel C7negative
3 2 Q1[2N5401]
4 1 Q4[2N5551]
foot
Error solution
E302—HMI Error （HMI error
• Trouble shooting procedure
• Reset
• Write program to operation panel again.
• Change chip U2 (be sure not using material code AT93C66 by mistake）

Operation panel U2
【AT93C66】
Error solution
E402--（Pedal identification error: pedal ID are not right one or the pedal is not
compatible with system.）
• Make sure the problem appeared from pedal or control box. Check the plug pin of pedal loose or
not.
• Connect pedal, supply power by 80V isolation transformer,test the voltage of foot 3 and foot2 on
CN8, it is around 2.8V. 【Press pedal to the bottom the voltage if 3.5V】; Voltage of foot 1 and
foot2 【ground】is 5.1V.
• Test the resistance of R80 on main board: around 100 Ω; supply power by 80V isolation
transformer,test the voltage of two sides: 2V.
• Test the resistance of R80 on main board: 45K; supply power by 80V isolation transformer,test
the voltage of two sides: 1.08V. 【Press pedal to the bottom the voltage if 2.2V】

4 1

5 8

U9
R80/C90 【LMV358】 CN8 foot Pin of pedal plug
foot
Error solution
E403(Pedal zero point adjust error: zero point adjust over size(-1.5 degree ~
1.5 degree))
• Trouble shooting procedure
• Only in the pedal zero point adjustion testing function, it will cause this error. Adjust pedal
positioning screw a bit.
• Adjust pedal zero point position—procedure:
• Connect pedal, supply power by 80V isolation transformer, turn the steel magnet, make the output
of sensor voltage (voltage of C2) between 2.77~2.83V. 【Note: When you adjust pedal, you must
us 80V isolation transformer supply power, the output of voltage is strong current . 】
• Check the every positions of cutting to see whether it is normal.

Space between magnetic steel

and sensor of is 1.5mm~1.8mm

Turn screw on pedal

in clockwise,
the angel became bigger,
conversely, smaller

C2 ‘s voltage
is 2.77～2.83V
Error solution
E501---（Turn sign: effective for turn button）
• Trouble shooting procedure
• 1)Check resistance of mercury switch foot U5 on main board, when check the main board should be in
vertical position: around 11.7K; When main board in horizontal position, the mercury inside U5 will cause
short current: 0 Ω
• 2) Check C51’s resistance: 10K; supply power by 80V isolation transformer,test the voltage of two sides:
3.2V.
• 3) If the mercury switch is broken, adjust parameter of control box, set parameter 28th’ value to 1.

U5 C51
Error solution
NO POWER （no display）
• Trouble shooting procedure
• Check fuse.
• Check impedance of rectifier bridge:2.1M; supply power by 80V isolation transformer,
the voltage of rectifier bridge’s +、- sides is around 120V; The impedance of Q3~Q8
（IGBT）：10K
• Check impedance of T2’s output voltage: C79:around 1.7M; voltage:＋ around:8V;
Impedance between foot 3 and foot2 of U24:3.6K; voltage: around 5 V; C3: around
46Ω; Voltage: around 5.2V; C5:0.6K; voltage:3.3V; C38:1.6M; voltage:15V
• Check C37 on main board: (check impedance between foot 1,foot2,foot 3,foot 5 and
foot 8(ground) to make sure whether it is in short circuit)
• Check C30 on main board: (check impedance between foot 1,foot4,foot 6,foot 8 and
foot 5(ground) to make sure whether it is in short circuit)
• Remove U30, supply power by 80V isolation transformer, check whether it is normal
for rectifier bridge’s output and the voltage of C38.
• If need to check 27 voltage, raise one side of R102, upply power by 80V isolation
transformer, test R53 two sides, if the voltage is 27V, is means T1 is working.
Error solution
4
1
5
8
4 1 U30
U37 UC3843
TNY398 5 8
Rectifier
bridge
IGBT
U24
MC7805
1 2 3

C38
Error solution

C3
C5

R102
R53

2
U24
foot 3 1

C79
 Error solution
Electromagnet is not working
• Trouble shooting procedure
• 1)Makes sure all electromagnets are not working or just one of them is not working. Q13(cutting),
Q14(wiper), Q18(foot lifter), Q19(back sewing) 【same procedure as E151】
• 2)raise one side of R102, upply power by 80V isolation transformer, test R53 two sides, if the voltage is
27V, is means T1 is working.
• Check main board, whether it is in short circuit between foot 1 and foot 3 on Q11.
• Check U30 on main board: check impedance between foot 1 and foot 5【ground】:around 33k;
voltage:0.7V; check impedance between foot 4 and foot 5【ground】:around 23K; voltage:1.9V; check
impedance between foot 6and foot 5【ground】:around 10K; voltage:0V; check impedance between
foot 8 and foot 5【ground】:around 8.3K; voltage:5V;
•
• 5) check impedance between foot 1 and foot 3【ground】of D10 on main board :around 0.9K;
voltage:2.6V; check impedance between foot 2 and foot 3【ground】:infinite; voltage: around 1.8V;

4 R53 D10【TL431A】
1 foot 1 3
5 2
8
1 3
Q11[2SK3878] foot U30【UC3843】 R102
foot