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Champion:
D3 Immediate Containment Actions Explanation of how immediate containment will ensure 0 defect since
Employee had been send to the plant for segeragation of concern notified
parts.
Single piece inspection has been done for this lot.
Results of Containment:
3200 pcs were checked out of which 50 pcs were found not ok
Date of Immediate Containment Start: 25/05/18 Lot / Serial # of 1st Immediate Containment Part: invoice no.181
Outside Pack Identification
D4 Root Cause(s) Evidence to Prove % Contribution
It happens during punching operation
Total: 0%
*Attachment of imperical data for evidence of identification of root cause is required.
Pictures are also recommended.
Implementation in:
Product
Process FMEA Control Plan OK Operator Inspection Instructions
FMEA
D5 Permanent Containment Actions
1.- Flattening operation has been introduced for each lot for this circlip.
2- Proper training had been provided to the operator of packing arena , and they were instructed to segregrate these pieces during final packing.
Explanation of how permanent containment actions will fix the root causes:
During flatening operation, any source of burr that had been created during punching operation should be eliminated.
D6 Date of Permanent Containment Start: 28/05/2018 Lot / Serial # of 1st Permanent Containment Part: Invoice TI/219