Tanky 53 KL Rev.1

TANK CAP 53 KL (T-05)
Table of Contents
Cover Sheet ............................................................................................................................................................. 3

Title Page................................................................................................................................................................ 5
Warnings and Errors : ..................................................................................................................................... 7
Input Echo : ........................................................................................................................................................... 8
XY Coordinate Calculations : .................................................................................................................. 20
Internal Pressure Calculations : ......................................................................................................... 21
External Pressure Calculations : ......................................................................................................... 30
External Pressure Calculations : ......................................................................................................... 34
Element and Detail Weights : .................................................................................................................. 35
Nozzle Flange MAWP :...................................................................................................................................... 39
Wind Load Calculation : .............................................................................................................................. 40
Earthquake Load Calculation : ................................................................................................................ 44
Center of Gravity Calculation : ........................................................................................................... 46
Horizontal Vessel Analysis (Ope.) : .................................................................................................. 47
Horizontal Vessel Analysis (Test) : .................................................................................................. 67
Nozzle Calcs. : MH .......................................................................................................................................... 85
Nozzle Calcs. : N1 (Inlet) ....................................................................................................................... 98
Nozzle Calcs. : N2 (Outlet) ................................................................................................................... 110
Nozzle Calcs. : N3 (drain) ..................................................................................................................... 122
Nozzle Calcs. : N4 ........................................................................................................................................ 134
Nozzle Calcs. : N5 (PSV) .......................................................................................................................... 140
Nozzle Calcs. : N7A LL ............................................................................................................................... 147
Nozzle Calcs. : N7B LH ............................................................................................................................... 155
Nozzle Calcs. : N7C HH ............................................................................................................................... 162
Nozzle Calcs. : N6 LT ................................................................................................................................. 170
Nozzle Schedule : ........................................................................................................................................... 178
Nozzle Summary : ............................................................................................................................................. 181
MDMT Summary : .................................................................................................................................................. 183
Vessel Design Summary : ............................................................................................................................ 185
Cover Page 3
Tanky 53 KL (T-05)
PT.RAPP
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2013
Analysis Performed by : SPLM Licensed User
Job File : D: TANKY 53

Cover Page 4
Date of Analysis : Mar 15,2019 9:27am
PV Elite 2015 SP1, Feb. 2015

Title Page 5
Title Page 6
Tanky 53 KL (T-05) 7
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PV Elite 2015 SP1 Licensee: SPLM Licensed User
FileName : Tanky 53 KL
Warnings and Errors : Step: 0 9:27am Mar 15,2019
Class From To : Basic Element Checks.
==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

PT.RAPP
Input Echo : Step: 1 9:27am Mar 15,2019
PV Elite Vessel Analysis Program: Input Data
Tanky 53 KL (T-05)
PT.RAPP
Design Internal Pressure (for Hydrotest) 50.000 psig
Design Internal Temperature 104 °F
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0.0000 in.
Projection of Nozzle from Vessel Bottom 0.0000 in.
Minimum Design Metal Temperature -20 °F
Type of Construction Welded
Special Service None
Degree of Radiography RT-2
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) Y
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) Y
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 psig
User defined MAWP 0.0000 psig
User defined MAPnc 0.0000 psig
Load Case 1 NP+EW+WI+FW+BW
Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS

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Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 95
Wind Load Reduction Scale Factor 1.0
Basic Wind Speed [V] 85.000 mile/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0.0000 ft.
Percent Wind for Hydrotest 0.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 ft.
Distance Upwind of Crest Lh 0.0000 ft.
Distance from Crest to the Vessel x 0.0000 ft.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000

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Seismic Design Code ASCE 7-2002
Seismic Load Reduction Scale Factor 0.69999999
Table Value Fa 1.000
Table Value Fv 1.400
Short Period Acceleration value Ss 1.000
Long Period Acceleration Value Sl 0.400
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class C
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
Design Nozzle for Des. Press. + St. Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No
Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No

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Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10
Element To Node 20
Element Type Elliptical
Description Left Head
Distance "FROM" to "TO" 0.1667 ft.
Inside Diameter 98.425 in.
Element Thickness 0.3940 in.
Internal Corrosion Allowance 0.1250 in.
Nominal Thickness 0.0000 in.
External Corrosion Allowance 0.0000 in.
Design Internal Pressure 50.000 psig
Design Temperature Internal Pressure 104 °F
Design External Pressure 0.0000 psig
Design Temperature External Pressure 200 °F
Effective Diameter Multiplier 1.2
Material Name SA-36
Allowable Stress, Ambient 16600. psi
Allowable Stress, Operating 16600. psi
Allowable Stress, Hydrotest 34200. psi
Material Density 0.2800 lb./cu.in.
P Number Thickness 1.2500 in.
Yield Stress, Operating 35824. psi
UCS-66 Chart Curve Designation A
External Pressure Chart Name CS-2
UNS Number K02600
Product Form Plate, sheet
Efficiency, Longitudinal Seam 1.0

Tanky 53 KL (T-05) 12
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Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Detail Type Liquid
Detail ID B50
Dist. from "FROM" Node / Offset dist 0.0000 ft.
Height/Length of Liquid 7.4000 ft.
Liquid Density 53.040 lb./cu.ft.
--------------------------------------------------------------------
Element To Node 30
Element Type Cylinder
Description shell
Material Name SA-36

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Detail Type Saddle
Detail ID Sadle 1
Width of Saddle 8.0000 in.
Height of Saddle at Bottom 73.819 in.
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0.0000 in.
Width of Wear Plate 12.000 in.
Thickness of Wear Plate 0.3750 in.
Contact Angle, Wear Plate (degrees) 132.0
Detail Type Saddle
Detail ID Saddle 4
Detail Type Saddle
Detail ID Sadle 3

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Detail Type Saddle
Detail ID Sadle 3
Detail Type Liquid
Detail ID B50
Detail Type Nozzle
Detail ID MH
Nozzle Diameter 24.0 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 0.0000 lb.

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Grade of Attached Flange GR 1.1
Nozzle Matl SA-36
Detail Type Nozzle
Detail ID N1 (Inlet)
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Nozzle Matl SA-106 B
Detail Type Nozzle
Detail ID N2 (Outlet)
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 270.0
Blind Flange (Y/N) Y
Detail Type Nozzle
Detail ID N3 (drain)
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Nozzle Schedule 80
Nozzle Class 150
Layout Angle 270.0
Detail Type Nozzle
Detail ID N4
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 90.0
Detail Type Nozzle
Detail ID N5 (PSV)
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 90.0

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Detail Type Nozzle
Detail ID N7A LL
Nozzle Schedule 160
Nozzle Class 150
Layout Angle -60.793701
Detail Type Nozzle
Detail ID N7B LH
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 31.068399
Detail Type Nozzle

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Detail ID N7C HH
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 65.949303
Detail Type Nozzle
Detail ID N6 LT
Nozzle Schedule 160
Nozzle Class 150
Layout Angle -60.793701
--------------------------------------------------------------------
Element To Node 40
Element Type Elliptical
Description Right Head

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Material Name SA-36
Elliptical Head Factor 2.0
Detail Type Liquid
Detail ID B50

Tanky 53 KL (T-05) 20
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XY Coordinate Calculations : Step: 2 9:27am Mar 15,2019
XY Coordinate Calculations
| | | | | |
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
| | ft. | ft. | ft. | ft. |
--------------------------------------------------------------
Left Head| 0.16667 | ... | 0.16667 | ... |
shell| 35.9279 | ... | 35.7612 | ... |
Right Head| 36.0945 | ... | 0.16667 | ... |

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Internal Pressure Calculations : Step: 3 9:27am Mar 15,2019
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in. | in. | in. | psi |
---------------------------------------------------------------------------
Left Head| 52.7295 | ... | 0.12500 | 98.4252 | 16600.0 |
shell| 52.7909 | ... | 0.12500 | 98.4252 | 16600.0 |
Right Head| 52.7909 | ... | 0.12500 | 98.4252 | 16600.0 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |
From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in. | in. |
----------------------------------------------------------------------------
Left Head| 50.0000 | 87.4824 | 132.795 | 0.39400 | 0.28124 |
shell| 50.0000 | 87.4210 | 132.266 | 0.39400 | 0.28220 |
Right Head| 50.0000 | 87.4210 | 132.795 | 0.39400 | 0.28142 |
Minimum 87.421 132.265
MAWP: 54.296 psig, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2013
Elliptical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 104 °F
Left Head
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Material UNS Number: K02600
Required Thickness due to Internal Pressure [tr]:
= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (52.730*98.6752*0.997)/(2*16600.00*1.00-0.2*52.730)
= 0.1562 + 0.1250 = 0.2812 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:
Less Operating Hydrostatic Head Pressure of 2.730 psig
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*16600.00*1.00*0.2690)/(0.997*98.6752+0.2*0.2690)
= 90.763 - 2.730 = 88.033 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*16600.00*1.00*0.3940)/(1.000*98.4252+0.2*0.3940)
= 132.795 psig
Actual stress at given pressure and thickness, corroded [Sact]:
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (52.730*(0.997*98.6752+0.2*0.2690))/(2*1.00*0.2690)
= 9643.905 psi
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (52.730*49.3376)/(16600.00*1.00-0.6*52.730)+0.125
= 0.282 in.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (16600.00 * 1.00 * 0.2690 )/(49.3376 + 0.6 * 0.2690 )

Tanky 53 KL (T-05) 23
PT.RAPP
= 90.212 - 2.730 = 87.482 psig
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 98.675/( 2 * 24.731 ))2)/6
= 0.996635
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.745 %
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 0.394 , tr = 0.169 , c = 0.1250 in. , E* = 1.00
Stress Ratio = tr * (E*)/(tg - c) = 0.628 , Temp. Reduction = 37 °F
Min Metal Temp. w/o impact per UCS-66, Curve A 18 °F
Min Metal Temp. at Required thickness (UCS 66.1) -19 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F
MDMT Calculations in the Head Straight Flange:
Cylindrical Shell From 20 To 30 SA-36 , UCS-66 Crv. A at 104 °F
shell

Tanky 53 KL (T-05) 24
PT.RAPP
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.791*49.3376)/(16600.00*1.00-0.6*52.791)
= 0.1572 + 0.1250 = 0.2822 in.
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (16600.00*1.00*0.2690)/(49.3376+0.6*0.2690)
= 90.212 - 2.791 = 87.421 psig
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (16600.00*1.00*0.3940)/(49.2126+0.6*0.3940)
= 132.266 psig
= (P*(R+0.6*t))/(E*t)
= (52.791*(49.3376+0.6*0.2690))/(1.00*0.2690)
= 9714.113 psi
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.399 %
Minimum Design Metal Temperature Results:

Tanky 53 KL (T-05) 25
PT.RAPP
Elliptical Head From 30 To 40 SA-36 , UCS-66 Crv. A at 104 °F
Right Head
= (52.791*98.6752*0.997)/(2*16600.00*1.00-0.2*52.791)
= 0.1564 + 0.1250 = 0.2814 in.
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*16600.00*1.00*0.2690)/(0.997*98.6752+0.2*0.2690)
= 90.763 - 2.791 = 87.972 psig
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*16600.00*1.00*0.3940)/(1.000*98.4252+0.2*0.3940)
= 132.795 psig
= (P*(Kcor*D+0.2*t))/(2*E*t)
= (52.791*(0.997*98.6752+0.2*0.2690))/(2*1.00*0.2690)
= 9655.134 psi
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (52.791*49.3376)/(16600.00*1.00-0.6*52.791)+0.125
= 0.282 in.
Tanky 53 KL (T-05) 26
PT.RAPP
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (16600.00 * 1.00 * 0.2690 )/(49.3376 + 0.6 * 0.2690 )
= 90.212 - 2.791 = 87.421 psig
Factor K, corroded condition [Kcor]:
= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 98.675/( 2 * 24.731 ))2)/6
= 0.996635
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.745 %
MDMT Calculations in the Knuckle Portion:
MDMT Calculations in the Head Straight Flange:

Tanky 53 KL (T-05) 27
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Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 70.585 psig
Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 65.000 psig
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 168.390 psig
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 59.725 psig
Pressure per PED = 1.43 * MAWP 77.643 psig
UG-99(b), Test Pressure Calculation:
= Test Factor * MAWP * Stress Ratio
= 1.3 * 54.296 * 1.000
= 70.585 psig
Horizontal Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure
----------------------------------------------------------------------
Left Head 9267.7 34200.0 0.271 74.14
shell 9304.8 34200.0 0.272 74.14
Right Head 9267.7 34200.0 0.271 74.14
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:

Tanky 53 KL (T-05) 28
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Description Pad/Nozzle Ambient Operating ratio
----------------------------------------------------------------------
MH Nozzle 16600.00 16600.00 1.000
MH Pad 16600.00 16600.00 1.000
N1 (Inlet) Nozzle 17100.00 17100.00 1.000
N1 (Inlet) Pad 20000.00 20000.00 1.000
N2 (Outlet) Nozzle 17100.00 17100.00 1.000
N2 (Outlet) Pad 16600.00 16600.00 1.000
N3 (drain) Nozzle 17100.00 17100.00 1.000
N3 (drain) Pad 16600.00 16600.00 1.000
N4 Nozzle 17100.00 17100.00 1.000
N5 (PSV) Nozzle 17100.00 17100.00 1.000
N5 (PSV) Pad 16600.00 16600.00 1.000
N7A LL Nozzle 17100.00 17100.00 1.000
N7B LH Nozzle 17100.00 17100.00 1.000
N7C HH Nozzle 17100.00 17100.00 1.000
N6 LT Nozzle 17100.00 17100.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Stress ratios for Vessel Elements:
Description Ambient Operating ratio
----------------------------------------------------------------------
Left Head 16600.00 16600.00 1.000
shell 16600.00 16600.00 1.000
Right Head 16600.00 16600.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Elements Suitable for Internal Pressure.

Tanky 53 KL (T-05) 29
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Tanky 53 KL (T-05) 30
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External Pressure Calculations : Step: 4 9:27am Mar 15,2019
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 200 °F
Left Head
Elastic Modulus from Chart: CS-2 at 200 °F : 0.290E+08 psi
Results for Maximum Allowable External Pressure (MAEP):
Tca OD D/t Factor A B
0.269 99.21 368.82 0.0003766 5460.32
EMAP = B/(K0*D/t) = 5460.3223/(0.9000 *368.8223 ) = 16.4497 psig
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*16600.00*1.00*0.2690)/(0.997*98.6752+0.2*0.2690))/1.67
= 54.349 psig
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 16.45 , 54.3491 )
= 16.450 psig
Tanky 53 KL (T-05) 31
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Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 200 °F
shell
Tca OD SLEN D/t L/D Factor A B
0.269 99.21 449.54 368.82 4.5310 0.0000395 573.41
EMAP = (4*B)/(3*(D/t)) = (4*573.4094 )/(3*368.8223 ) = 2.0729 psig
Results for Maximum Stiffened Length (Slen):
Tca OD SLEN D/t L/D Factor A B
0.269 99.21 449.54 368.82 4.5310 0.0000395 573.41
EMAP = (4*B)/(3*(D/t)) = (4*573.4094 )/(3*368.8223 ) = 2.0729 psig
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 200 °F
Right Head
0.269 99.21 368.82 0.0003766 5460.32
EMAP = B/(K0*D/t) = 5460.3223/(0.9000 *368.8223 ) = 16.4497 psig
Results for Required Thickness (Tca):
0.257 99.21 386.22 0.0003596 5214.39
EMAP = B/(K0*D/t) = 5214.3926/(0.9000 *386.2173 ) = 15.0013 psig

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Check the requirements of UG-33(a)(1) using P = 1.67 * External Design
pressure for this head.
= (25.050*98.6752*0.997)/(2*16600.00*1.00-0.2*25.050)
= 0.0742 + 0.1250 = 0.1992 in.
= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*16600.00*1.00*0.2690)/(0.997*98.6752+0.2*0.2690))/1.67
= 54.349 psig
Maximum Allowable External Pressure [MAEP]:
= min( MAEP, MAWP )
= min( 16.45 , 54.3491 )
= 16.450 psig
Thickness requirements per UG-33(a)(1) do not govern the required
thickness of this head.
External Pressure Calculations
| | Section | Outside | Corroded | Factor | Factor |
From| To | Length | Diameter | Thickness | A | B |
| | ft. | in. | in. | | psi |
---------------------------------------------------------------------------
10| 20| No Calc | 99.2132 | 0.26900 | 0.00037657 | 5460.32 |
20| 30| 37.4616 | 99.2132 | 0.26900 | 0.00004 | 573.409 |

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30| 40| No Calc | 99.2132 | 0.26900 | 0.00037657 | 5460.32 |
| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | in. | in. | psig | psig |
----------------------------------------------------------------
10| 20| 0.39400 | 0.18750 | ... | 16.4497 |
20| 30| 0.39400 | No Calc | ... | 2.07294 |
30| 40| 0.39400 | 0.38188 | 15.0000 | 16.4497 |
Minimum 2.073
| | Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.| Required | Available |
| | ft. | ft. | in**4 | in**4 |
-------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 37.4616 | No Calc | No Calc | No Calc |
30| 40| No Calc | No Calc | No Calc | No Calc |
Elements Suitable for External Pressure.

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Thickness Design - External
| | External | External | External | External |
From| To | Actual T. | Required T.|Des. Press. | M.A.W.P. |
| | in. | in. | psig | psig |
----------------------------------------------------------------
10| 20| 0.39400 | 0.18750 | ... | 16.4497 |
20| 30| 0.39400 | No Calc | ... | 2.07294 |
30| 40| 0.39400 | 0.38188 | 15.0000 | 16.4497 |
Minimum 2.073
Thickness Design - External
| | Actual Len.| Allow. Len.|
From| To | Bet. Stiff.| Bet. Stiff.|
| | ft. | ft. |
-------------------------------------
10| 20| No Calc | No Calc |
20| 30| 37.4616 | No Calc |
30| 40| No Calc | No Calc |

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Element and Detail Weights : Step: 6 9:27am Mar 15,2019
Element and Detail Weights
| | Element | Element | Corroded | Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | lb. | in3 | lb. | in3 | lb. |
---------------------------------------------------------------------------
10| 20| 1357.87 | 140029. | 927.072 | 141060. | 95.0507 |
20| 30| 14697.3 | 3.265E+06 | 10047.2 | 3.282E+06 | 1028.81 |
30| 40| 1357.87 | 140029. | 927.072 | 141060. | 95.0507 |
---------------------------------------------------------------------------
Total 17413 3545154 11901 3563823 1218
Weight of Details
| | Weight of | X Offset, | Y Offset, |
From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | lb. | ft. | ft. |
-------------------------------------------------
10|Liqd| 4182.85 | -0.68351 | 0.40105 | B50
20|Sadl| 798.927 | 2.05050 | 5.09427 | Sadle 1
20|Sadl| 798.927 | 33.9731 | 5.09427 | Saddle 4
20|Sadl| 798.927 | 24.0000 | 5.09427 | Sadle 3
20|Sadl| 798.927 | 12.0000 | 5.09427 | Sadle 3
20|Liqd| 96638.0 | 17.8806 | 0.31771 | B50
20|Nozl| 873.607 | 18.0000 | 5.10105 | MH
20|Nozl| 96.2452 | 34.9400 | 4.26047 | N1 (Inlet)
20|Nozl| 242.940 | 18.0000 | 4.51855 | N2 (Outlet)
20|Nozl| 94.9248 | 35.0000 | 4.26047 | N3 (drain)
20|Nozl| 11.8002 | 0.82021 | 4.17134 | N4
20|Nozl| 24.0515 | 3.93701 | 4.21038 | N5 (PSV)
20|Nozl| 11.8002 | 28.0000 | 4.17134 | N7A LL

Tanky 53 KL (T-05) 36
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20|Nozl| 11.8002 | 28.0000 | 4.17134 | N7B LH
20|Nozl| 11.8002 | 28.0000 | 4.17134 | N7C HH
20|Nozl| 11.8002 | 26.5000 | 4.17134 | N6 LT
30|Liqd| 4224.73 | 0.85018 | 0.31771 | B50
Total Weight of Each Detail Type
Total Weight of Saddles 3195.7
Total Weight of Liquid 105045.6
Total Weight of Nozzles 1390.8
---------------------------------------------------------------
Sum of the Detail Weights 109632.1 lb.
Weight Summation
Fabricated Shop Test Shipping Erected Empty Operating
------------------------------------------------------------------------------
18632.0 23218.5 18632.0 23218.5 18632.0 23218.5
3195.7 128019.4 3195.7 ... 3195.7 105045.6
1390.8 ... 1390.8 ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... 1390.8 ...
------------------------------------------------------------------------------
23218.5 151237.9 23218.5 23218.5 23218.5 128264.1 lb.
Miscellaneous Weight Percent: 7.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the

Tanky 53 KL (T-05) 37
PT.RAPP
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 23218.5 lb.
Shop Test Wt. - Fabricated Weight + Water ( Full ) 151237.9 lb.
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 23218.5 lb.
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 23218.5 lb.
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 23218.5 lb.
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 128264.1 lb.
Oper. Wt. + CA - Corr Wt. + Operating Liquid 122366.6 lb.
Field Test Wt. - Empty Weight + Water (Full) 151237.9 lb.
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
| | Surface |
From| To | Area |
| | sq.in. |
----------------------------
10| 20| 11293.3 |
20| 30| 133756. |
30| 40| 11293.3 |
-------------------------------------------------------
Total 156342.469 sq.in. [1085.7 Square Feet ]

Tanky 53 KL (T-05) 38
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Tanky 53 KL (T-05) 39
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Nozzle Flange MAWP : Step: 7 9:27am Mar 15,2019
Nozzle Flange MAWP Results :
Nozzle ----- Flange Rating
Description Operating Ambient Temperature Class Grade|Group
psig psig °F
----------------------------------------------------------------------------
MH 284.0 285.0 104 150 GR 1.1
N1 (Inlet) 284.0 285.0 104 150 GR 1.1
N2 (Outlet) 284.0 285.0 104 150 GR 1.1
N3 (drain) 284.0 285.0 104 150 GR 1.1
N4 284.0 285.0 104 150 GR 1.1
N5 (PSV) 284.0 285.0 104 150 GR 1.1
N7A LL 284.0 285.0 104 150 GR 1.1
N7B LH 284.0 285.0 104 150 GR 1.1
N7C HH 284.0 285.0 104 150 GR 1.1
N6 LT 284.0 285.0 104 150 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 284.000 285.000 psig (for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Edition

Tanky 53 KL (T-05) 40
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Wind Load Calculation : Step: 8 9:27am Mar 15,2019
Input Values:
Wind Design Code ASCE-7 95
Wind Load Reduction Scale Factor 1.0
Basic Wind Speed [V] 85.000 mile/hr
Surface Roughness Category C: Open Terrain
Type of Surface Moderately Smooth
Base Elevation 0.0000 ft.
Percent Wind for Hydrotest 0.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0.0000 ft.
Distance Upwind of Crest Lh 0.0000 ft.
Distance from Crest to the Vessel x 0.0000 ft.
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Wind Analysis Results
Dynamic Gust-Effect Factor, Operating Case [Gf]:
= ( 1 + 2 * G * Zbar * sqrt( Q2 + R2 ))/( 1 + 7 * Zbar )
= (1+2*3.500*0.228*sqrt(0.950+0.000))/(1+7*0.228)
= 0.985
Natural Frequency of Vessel (Operating) 33.000 Hz
Natural Frequency of Vessel (Empty) 33.000 Hz
Natural Frequency of Vessel (Test) 33.000 Hz
Note: Per Section 1609 of IBC 2003/06/09 these results are also applicable
Tanky 53 KL (T-05) 41
PT.RAPP
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is 1.000
Force Coefficient [Cf] 0.561
Structure Height to Diameter ratio 4.672
This is classified as a flexible structure. Dynamic analysis performed.
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:
Exposure Category: C from Table C6-2
Alpha = 9.500 : Zg = 900.000 ft.
Effective Height [z]:
= Centroid Height + Vessel Base Elevation
= 6.152 + 0.000 = 6.152 ft.
Velocity Pressure coefficient evaluated at height z [Kz]:
Because z (6.152 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15/900.000 )2/9.500
= 0.849
Type of Hill: No Hill
As there is No Hill Present: [Kzt]:
K1 = 0, K2 = 0, K3 = 0
Tanky 53 KL (T-05) 42
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Topographical Factor [Kzt]:
= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.000 * 0.000 * 0.000 )²
= 1.0000
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)²
= 0.00256 * 0.849 * 1.000 * 1.000 * 1.000 * 85.000²
= 15.7 psf
Force on the first element [F]:
= qz * Gf * Cf * WindArea
= 15.701 * 0.985 * 0.561 * 15.182
= 131.7 lb.
Element Hgt (z) K1 K2 K3 Kz Kzt qz
ft. psf
---------------------------------------------------------------------------
Left Head 6.2 0.000 0.000 0.000 0.849 1.000 15.701
shell 6.2 0.000 0.000 0.000 0.849 1.000 15.701
Right Head 6.2 0.000 0.000 0.000 0.849 1.000 15.701
Wind Load Calculation
| | Wind | Wind | Wind | Wind | Element |
From| To | Height | Diameter | Area | Pressure | Wind Load |
| | ft. | ft. | sq.in. | psf | lb. |
---------------------------------------------------------------------------
10| 20| 6.15158 | 9.92132 | 2186.18 | 15.7010 | 131.704 |
20| 30| 6.15158 | 9.92132 | 51091.0 | 15.7010 | 3077.92 |
30| 40| 6.15158 | 9.92132 | 2186.18 | 15.7010 | 131.704 |

Tanky 53 KL (T-05) 43
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Tanky 53 KL (T-05) 44
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Earthquake Load Calculation : Step: 9 9:27am Mar 15,2019
Input Values:
Earthquake Analysis per ASCE 7-2002
Short-period site coefficient 9.4.1.2.4a Fa: 1.000
Long -period site coefficient 9.4.1.2.4b Fv: 1.400
Maximum Mapped Acceleration Value for Short Periods Ss: 1.000
Maximum Mapped Acceleration Value for 1 Sec. Period S1: 0.400
Response Modification Factor R: 3.000
Importance Factor Ie: 1.000
Site Class C
Seismic Analysis Results:
Sms = Fa * Ss = 1.000 * 1.000 = 1.000
Sm1 = Fv * S1 = 1.400 * 0.400 = 0.560
Sds = 2/3 * Sms = 2/3 * 1.000 = 0.667
Sd1 = 2/3 * Sm1 = 2/3 * 0.560 = 0.373
Check Approximate Fundamental Period from 9.5.5.3.2-1 [Ta]:
= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 8.20210.75)
= 0.097 seconds
The Coefficient Cu from Table 9.5.5.3.1 is : 1.400
Fundamental Period (1/Frequency) [T]:
= ( 1/Natural Frequency ) = ( 1/33.000 )
= 0.030
Check the Value of T which is the smaller of Cu*Ta and T:
= Minimum Value of (1.400 * 0.097 , 0.030 ) per 9.5.5.3

Tanky 53 KL (T-05) 45
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Earthquake Load Calculation : Step: 9 9:27am Mar 15,2019
= 0.030
As the time period is < 0.06 second, use section 9.14.5.2.
Compute the Base Shear per equation 9.14.5.2, [V]:
= 0.3 * Sds * W * I
= 0.3 * 0.667 * 122367 * 1.00
= 24473.316 lb.
Final Base Shear, V = 17131.32 lb.
Earthquake Load Calculation
| | Earthquake | Earthquake | Element |
From| To | Height | Weight | Ope Load |
| | ft. | lb. | lb. |
-------------------------------------------------
10| 20| 4.10105 | 17480.9 | 2447.33 |
20| 30| 4.10105 | 17480.9 | 2447.33 |
20|Sadl| 4.10105 | 17480.9 | 2447.33 |
Sadl| 30| 4.10105 | 17480.9 | 2447.33 |
20| 30| 4.10105 | 17480.9 | 2447.33 |
20| 30| 4.10105 | 17480.9 | 2447.33 |
30| 40| 4.10105 | 17480.9 | 2447.33 |
Note: The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.

Tanky 53 KL (T-05) 46
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Center of Gravity Calculation : Step: 10 9:27am Mar 15,2019
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 18.173 ft.
Center of Gravity of Liquid 18.055 ft.
Center of Gravity of Nozzles 20.437 ft.
Center of Gravity of Bare Shell New and Cold 18.047 ft.
Center of Gravity of Bare Shell Corroded 18.047 ft.
Vessel CG in the Operating Condition 18.084 ft.
Vessel CG in the Fabricated (Shop/Empty) Condition 18.208 ft.
Vessel CG in the Test Condition 18.072 ft.

Tanky 53 KL (T-05) 47
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Horizontal Vessel Analysis (Ope.) : Step: 11 9:27am Mar 15,2019
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note: There are more than two saddles present in this model. The load on
the saddle supports has been taken as the total weight divided by the
number of saddles. Insure that this is an appropriate assumption for
this vessel model.
Note: Wear Pad Width (12.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 8.000 + 1.56*sqrt( 49.4721 * 0.2690 ), 2 * 26.606 )
= 13.6909 in.
Input and Calculated Values:
Vessel Mean Radius Rm 49.47 in.
Stiffened Vessel Length per 4.15.6 L 36.09 ft.
Distance from Saddle to Vessel tangent a 26.61 in.
Saddle Width b 8.00 in.
Saddle Bearing Angle theta 120.00 degrees
Inside Depth of Head h2 2.06 ft.
Shell Allowable Stress used in Calculation 16600.00 psi
Head Allowable Stress used in Calculation 16600.00 psi

Tanky 53 KL (T-05) 48
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Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 41660.40 lb.
Horizontal Vessel Analysis Results: Actual Allowable
-------------------------------------------------------------------
Long. Stress at Top of Midspan 3184.66 16600.00 psi
Long. Stress at Bottom of Midspan 6245.67 16600.00 psi
Long. Stress at Top of Saddles 4985.64 16600.00 psi
Long. Stress at Bottom of Saddles 4565.24 16600.00 psi
Tangential Shear in Shell 2987.18 13280.00 psi
Circ. Stress at Horn of Saddle 16826.83 20750.00 psi
Circ. Compressive Stress in Shell 860.00 16600.00 psi
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:
= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 3341.3/4 + 0 ) * 73.8189/85.6882
= 2158.9 lb.
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:
= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 1011.52 , 0.00 , 0 ) * 73.8189/383.0712
= 194.9 lb.
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:
= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 17131.32 , 0.00 , 0 ) * 73.8189/383.0712
= 3301.3 lb.
Tanky 53 KL (T-05) 49
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Saddle Reaction Force due to Earthquake Ft [Fst]:
= 3.00 * ( 17131/4 + 0 ) * 73.8189/85.6882
= 11068.8 lb.
Load Combination Results for Q + Wind or Seismic [Q]:
= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 30592 + Max( 195 , 2159 , 3301 , 11069 )
= 41660.4 lb.
Summary of Loads at the base of this Saddle:
Vertical Load (including saddle weight) 42459.32 lb.
Transverse Shear Load Saddle 4282.83 lb.
Longitudinal Shear Load Saddle 17131.32 lb.
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:
K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0162 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:
= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -41660*2.22[1-(1-2.22/36.09+(4.123²-2.061²)/
(2*2.22*36.09))/(1+(4*2.06)/(3*36.09))]
= -4970.3 ft.lb.
Tanky 53 KL (T-05) 50
PT.RAPP
= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 41660*36.1/4(1+2(4.123²-2.061²)/(36.09²))/(1+(4*2.061)/
(3*36.095))-4*2.22/36.09
= 263800.9 ft.lb.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:
= P * Rm/(2t) - M2/(pi*Rm²t)
= 51.277 * 49.472/(2*0.269 ) - 3165611/(pi*49.5²*0.269 )
= 3184.66 psi
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm² * t)
= 51.277 * 49.472/(2 * 0.269 ) + 3165611/(pi * 49.5² * 0.269 )
= 6245.67 psi
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 51.277*49.472/(2*0.269)--59643.8/(0.1066*pi*49.5²*0.269)
= 4985.64 psi
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 51.277*49.472/(2*0.269)+-59643.8/(0.1923*pi*49.5²*0.269)
= 4565.24 psi
Maximum Shear Force in the Saddle (4.15.5) [T]:
= Q(L-2a)/(L+(4*h2/3))
= 41660 ( 36.09 - 2 * 2.22 )/(36.09 + ( 4 * 2.06/3))
= 33957.0 lb.
Tanky 53 KL (T-05) 51
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Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:
= K2 * T / ( Rm * t )
= 1.1707 * 33957.03/( 49.4721 * 0.2690 )
= 2987.18 psi
Decay Length (4.15.22) [x1,x2]:
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 49.472 * 0.269 )
= 2.845 in.
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 41660 * 0.1/( 0.269 * ( 8.00 + 2.85 + 2.85 ) )
= -860.00 psi
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -41660/(4*0.269 *(8.000 +2.845 +2.845 )) -
3*0.0162 *41660/(2*0.269²)
= -16826.83 psi
Effective reinforcing plate width (4.15.1) [B1]:
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 49.472 * 0.269 ), 2 * 26.606 )
= 13.69 in.
Results for Vessel Ribs, Web and Base:
Baseplate Length Bplen 93.5039 in.
Baseplate Thickness Bpthk 1.0000 in.
Baseplate Width Bpwid 10.0000 in.
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 0.3750 in.

Tanky 53 KL (T-05) 52
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Web Thickness Webtk 0.3750 in.
Web Location Webloc Side
Moment of Inertia of Saddle - Lateral Direction
Y A AY Io
Shell 0.1345 4.7568 0.6398 0.1147
Wearplate 0.4565 4.5000 2.0543 0.9905
Web 5.8220 3.8835 22.6097 166.3416
BasePlate 11.5000 10.0000 115.0000 1323.3334
Totals 17.9130 23.1403 140.3038 1490.7803
Value C1 = Sumof(Ay)/Sumof(A) = 6.0632 in.
Value I = Sumof(Io) - C1*Sumof(Ay) = 640.0922 in**4
Value As = Sumof(A) - Ashell = 18.3835 sq.in.
K1 = (1+Cos(beta)-.5*Sin(beta)² )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035
Fh = K1 * Q = 0.2035 * 41660.398 = 8478.7949 lb.
Tension Stress, St = ( Fh/As ) = 461.2177 psi
Allowed Stress, Sa = 0.6 * Yield Str = 21600.0000 psi
d = B - R*Sin(theta) / theta = 20.5357 in.
Bending Moment, M = Fh * d = 14509.8555 ft.lb.
Bending Stress, Sb = ( M * C1 / I ) = 1649.3115 psi
Allowed Stress, Sa = 2/3 * Yield Str = 24000.0000 psi
Minimum Thickness of Baseplate per Moss :
= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 2 * BasePlateLength *
AllStress ))½
Tanky 53 KL (T-05) 53
PT.RAPP
= ( 3 * (41660 + 799 ) * 10.00/( 2 * 93.504 * 24000.000 ))½
= 0.533 in.
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:
= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 93.5039 - 1.0 )/( 5 - 1 ) = 23.1260 in.
Baseplate Pressure Area [Ap]:
= e * Bpwid / 2
= 23.1260 * 10.0000/2 = 115.6299 sq.in.
Axial Load [P]:
= Ap * Bp
= 115.6 * 44.55 = 5151.9 lb.
Area of the Rib and Web [Ar]:
= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 10.000 - 1.0 - 0.375 ) * 0.375 + 23.1260/2 * 0.375
= 7.570 sq.in.
Compressive Stress [Sc]:
= P/Ar
= 5151.9/7.5705 = 680.5178 psi
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay² Io
Rib 4.6875 3.0469 14.2822 21.2822 19.1914
Web 0.1875 4.3361 0.8130 14.9544 0.1016
Values 2.0446 7.3830 15.0952 36.2367 19.2930

Tanky 53 KL (T-05) 54
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Bending Moment [Rm]:
= Fl /( 2 * Bplen ) * e * rl / 2
= 17131.3/( 2 * 93.50 ) * 23.126 * 36.53/2
= 3224.934 ft.lb.
KL/R < Cc ( 13.4896 < 126.0993 ) per AISC E2-1
Sca = (1-(Klr)²/(2*Cc²))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
Sca = ( 1-( 13.49 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(13.49 )/(8* 126.10 )-( 13.49³)/(8*126.10³)
Sca = 20973.51 psi
AISC Unity Check on Outside Ribs ( must be <= 1.0 )
Check = Sc/Sca + (Rm/Z)/Sba
Check = 680.52/20973.51 + (38699.21/7.984 )/24000.00
Check = 0.23
Check of Inside Ribs
Inertia of Saddle, Inner Ribs - Axial Direction
Y A AY Ay² Io
Rib 4.6875 3.2344 15.1611 34.7457 22.7812
Web 0.1875 8.6722 1.6260 12.9587 0.1016
Values 1.4099 11.9066 16.7872 47.7044 22.8829
KL/R < Cc ( 6.9935 < 126.0993 ) per AISC E2-1
Sca = ( 1-( 6.99 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(6.99 )/(8* 126.10 )-( 6.99³)/(8*126.10³)
Sca = 21301.25 psi

Tanky 53 KL (T-05) 55
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AISC Unity Check on Inside Ribs ( must be <= 1.0 )
Check = 865.38/21301.25 + ( 36073.84/15.686 )/24000.00
Check = 0.14
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 8
Total Number of Bolts in Tension/Baseplate Nbt 4
Bolt Material Specification SA-307 B
Bolt Allowable Stress Stba 7000.00 psi
Bolt Corrosion Allowance Bca 0.0000 in.
Distance from Bolts to Edge Edgedis 2.0000 in.
Nominal Bolt Diameter Bnd 1.0000 in.
Thread Series Series TEMA
BasePlate Allowable Stress S 16600.00 psi
Area Available in a Single Bolt BltArea 0.5510 sq.in.
Saddle Load QO (Weight) QO 31390.6 lb.
Saddle Load QL (Wind/Seismic contribution) QL 3301.3 lb.
Maximum Transverse Force Ft 4282.8 lb.
Maximum Longitudinal Force Fl 17131.3 lb.
Saddle Bolted to Steel Foundation Yes
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:
= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:
= Fl / (Stba * Nbolts)
= 17131.32/(7000.00 * 8.00 )
= 0.3059 sq.in.
Tanky 53 KL (T-05) 56
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Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:
= B * Ft + Sum of X Moments
= 6.15 * 4282.83 + 0.00
= 26346.16 ft.lb.
Eccentricity (e):
= Rmom / QO
= 316153.88/31390.57
= 10.07 in. < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:
= 0 (No Uplift)
Required of a Single Bolt [Bltarear]
= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 0.3059 , 0.0000 ]
= 0.3059 sq.in.
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 8.000 + 1.56*sqrt( 49.4721 * 0.2690 ), 2 * 26.606 )
= 13.6909 in.
Tanky 53 KL (T-05) 57
PT.RAPP
Saddle Force Q, Operating Case 41660.40 lb.
-------------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Tanky 53 KL (T-05) 58
PT.RAPP
Saddle Reaction Force due to Wind Ft [Fwt]:
= 3.00 * ( 3341.3/4 + 0 ) * 73.8189/85.6882
= 2158.9 lb.
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:
= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 1011.52 , 0.00 , 0 ) * 73.8189/383.0712
= 194.9 lb.
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:
= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 17131.32 , 0.00 , 0 ) * 73.8189/383.0712
= 3301.3 lb.
Saddle Reaction Force due to Earthquake Ft [Fst]:
= 3.00 * ( 17131/4 + 0 ) * 73.8189/85.6882
= 11068.8 lb.
= 30592 + Max( 195 , 2159 , 3301 , 11069 )
= 41660.4 lb.

Tanky 53 KL (T-05) 59
PT.RAPP
K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0162 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -41660*2.22[1-(1-2.22/36.09+(4.123²-2.061²)/
(2*2.22*36.09))/(1+(4*2.06)/(3*36.09))]
= -4970.3 ft.lb.
= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 41660*36.1/4(1+2(4.123²-2.061²)/(36.09²))/(1+(4*2.061)/
(3*36.095))-4*2.22/36.09
= 263800.9 ft.lb.
= P * Rm/(2t) - M2/(pi*Rm²t)
= 51.277 * 49.472/(2*0.269 ) - 3165611/(pi*49.5²*0.269 )
= 3184.66 psi
= P * Rm/(2t) + M2/(pi * Rm² * t)
= 51.277 * 49.472/(2 * 0.269 ) + 3165611/(pi * 49.5² * 0.269 )
= 6245.67 psi

Tanky 53 KL (T-05) 60
PT.RAPP
= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 51.277*49.472/(2*0.269)--59643.8/(0.1066*pi*49.5²*0.269)
= 4985.64 psi
= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 51.277*49.472/(2*0.269)+-59643.8/(0.1923*pi*49.5²*0.269)
= 4565.24 psi
= Q(L-2a)/(L+(4*h2/3))
= 41660 ( 36.09 - 2 * 2.22 )/(36.09 + ( 4 * 2.06/3))
= 33957.0 lb.
= K2 * T / ( Rm * t )
= 1.1707 * 33957.03/( 49.4721 * 0.2690 )
= 2987.18 psi
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 49.472 * 0.269 )
= 2.845 in.
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 41660 * 0.1/( 0.269 * ( 8.00 + 2.85 + 2.85 ) )
= -860.00 psi
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -41660/(4*0.269 *(8.000 +2.845 +2.845 )) -

Tanky 53 KL (T-05) 61
PT.RAPP
3*0.0162 *41660/(2*0.269²)
= -16826.83 psi
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 49.472 * 0.269 ), 2 * 26.606 )
= 13.69 in.
Results for Vessel Ribs, Web and Base
Y A AY Io
Shell 0.1345 4.7568 0.6398 0.1147
Wearplate 0.4565 4.5000 2.0543 0.9905
Web 5.8220 3.8835 22.6097 166.3416
BasePlate 11.5000 10.0000 115.0000 1323.3334
Totals 17.9130 23.1403 140.3038 1490.7803

Tanky 53 KL (T-05) 62
PT.RAPP
Fh = K1 * Q = 0.2035 * 41660.398 = 8478.7949 lb.
AllStress ))½
= ( 3 * (41660 + 799 ) * 10.00/( 2 * 93.504 * 24000.000 ))½
= 0.533 in.
= ( 93.5039 - 1.0 )/( 5 - 1 ) = 23.1260 in.
= e * Bpwid / 2
= 23.1260 * 10.0000/2 = 115.6299 sq.in.
Axial Load [P]:
= Ap * Bp
= 115.6 * 44.55 = 5151.9 lb.

Tanky 53 KL (T-05) 63
PT.RAPP
= ( 10.000 - 1.0 - 0.375 ) * 0.375 + 23.1260/2 * 0.375
= 7.570 sq.in.
= P/Ar
= 5151.9/7.5705 = 680.5178 psi
Y A AY Ay² Io
Rib 4.6875 3.0469 14.2822 21.2822 19.1914
Web 0.1875 4.3361 0.8130 14.9544 0.1016
Values 2.0446 7.3830 15.0952 36.2367 19.2930
= Fl /( 2 * Bplen ) * e * rl / 2
= 17131.3/( 2 * 93.50 ) * 23.126 * 36.53/2
= 3224.934 ft.lb.
KL/R < Cc ( 13.4896 < 126.0993 ) per AISC E2-1
Sca = ( 1-( 13.49 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(13.49 )/(8* 126.10 )-( 13.49³)/(8*126.10³)
Sca = 20973.51 psi
Check = 680.52/20973.51 + (38699.21/7.984 )/24000.00
Check = 0.23
Tanky 53 KL (T-05) 64
PT.RAPP
Y A AY Ay² Io
Rib 4.6875 3.2344 15.1611 34.7457 22.7812
Web 0.1875 8.6722 1.6260 12.9587 0.1016
Values 1.4099 11.9066 16.7872 47.7044 22.8829
KL/R < Cc ( 6.9935 < 126.0993 ) per AISC E2-1
Sca = ( 1-( 6.99 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(6.99 )/(8* 126.10 )-( 6.99³)/(8*126.10³)
Sca = 21301.25 psi
Check = 865.38/21301.25 + ( 36073.84/15.686 )/24000.00
Check = 0.14

Tanky 53 KL (T-05) 65
PT.RAPP
= 17131.32/(7000.00 * 8.00 )
= 0.3059 sq.in.
= 6.15 * 4282.83 + 0.00
= 26346.16 ft.lb.
Eccentricity (e):
= Rmom / QO
= 316153.88/31390.57
= 0 (No Uplift)

Tanky 53 KL (T-05) 66
PT.RAPP
= max[0.0000 , 0.3059 , 0.0000 ]
= 0.3059 sq.in.

Tanky 53 KL (T-05) 67
PT.RAPP
Horizontal Vessel Analysis (Test) : Step: 12 9:27am Mar 15,2019
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle
Horizontal Vessel Stress Calculations : Test Case
Note: There are more than two saddles present in this model. The load on
the saddle supports has been taken as the total weight divided by the
number of saddles. Insure that this is an appropriate assumption for
this vessel model.
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 8.000 + 1.56*sqrt( 49.4096 * 0.3940 ), 2 * 26.606 )
= 14.8830 in.

Tanky 53 KL (T-05) 68
PT.RAPP
Saddle Force Q, Test Case, no Ext. Forces 37809.47 lb.
-------------------------------------------------------------------
= 37809 + Max( 0 , 0 , 0 , 0 )
= 37809.5 lb.
Hydrostatic Test Pressure at center of Vessel: 72.369 psig

Tanky 53 KL (T-05) 69
PT.RAPP
K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0163 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -37809*2.22[1-(1-2.22/36.09+(4.117²-2.051²)/
(2*2.22*36.09))/(1+(4*2.05)/(3*36.09))]
= -4482.6 ft.lb.
= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 37809*36.1/4(1+2(4.117²-2.051²)/(36.09²))/(1+(4*2.051)/
(3*36.095))-4*2.22/36.09
= 239531.7 ft.lb.
= P * Rm/(2t) - M2/(pi*Rm²t)
= 72.369 * 49.410/(2*0.394 ) - 2874381/(pi*49.4²*0.394 )
= 3586.50 psi
= P * Rm/(2t) + M2/(pi * Rm² * t)
= 72.369 * 49.410/(2 * 0.394 ) + 2874381/(pi * 49.4² * 0.394 )
= 5488.92 psi
= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 72.369*49.410/(2*0.394)--53790.7/(0.1066*pi*49.4²*0.394)
Tanky 53 KL (T-05) 70
PT.RAPP
= 4704.68 psi
= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 72.369*49.410/(2*0.394)+-53790.7/(0.1923*pi*49.4²*0.394)
= 4445.16 psi
= Q(L-2a)/(L+(4*h2/3))
= 37809 ( 36.09 - 2 * 2.22 )/(36.09 + ( 4 * 2.05/3))
= 30829.2 lb.
= K2 * T / ( Rm * t )
= 1.1707 * 30829.20/( 49.4096 * 0.3940 )
= 1853.95 psi
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 49.410 * 0.394 )
= 3.442 in.
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 37809 * 0.1/( 0.394 * ( 8.00 + 3.44 + 3.44 ) )
= -490.20 psi
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -37809/(4*0.394 *(8.000 +3.442 +3.442 )) -
3*0.0163 *37809/(2*0.394²)
= -7553.84 psi
Tanky 53 KL (T-05) 71
PT.RAPP
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 49.410 * 0.394 ), 2 * 26.606 )
= 14.88 in.
Results for Vessel Ribs, Web and Base:
Y A AY Io
Shell 0.1970 7.4345 1.4646 0.3847
Wearplate 0.5815 4.5000 2.6168 1.5744
Web 5.8845 3.8366 22.5766 166.3182
BasePlate 11.5000 10.0000 115.0000 1323.3334
Totals 18.1630 25.7711 141.6580 1491.6106
Fh = K1 * Q = 0.2035 * 37809.473 = 7695.0474 lb.

Tanky 53 KL (T-05) 72
PT.RAPP
AllStress ))½
= ( 3 * (37809 + 799 ) * 10.00/( 2 * 93.504 * 24000.000 ))½
= 0.508 in.
= ( 93.5039 - 1.0 )/( 5 - 1 ) = 23.1260 in.
= e * Bpwid / 2
= 23.1260 * 10.0000/2 = 115.6299 sq.in.
Axial Load [P]:
= Ap * Bp
= 115.6 * 40.44 = 4675.6 lb.
= ( 10.000 - 1.0 - 0.375 ) * 0.375 + 23.1260/2 * 0.375

Tanky 53 KL (T-05) 73
PT.RAPP
= 7.570 sq.in.
= P/Ar
= 4675.6/7.5705 = 617.6133 psi
Y A AY Ay² Io
Rib 4.6875 3.0469 14.2822 21.2822 19.1914
Web 0.1875 4.3361 0.8130 14.9544 0.1016
Values 2.0446 7.3830 15.0952 36.2367 19.2930
= Fl /( 2 * Bplen ) * e * rl / 2
= 0.0/( 2 * 93.50 ) * 23.126 * 36.41/2
= 0.000 ft.lb.
KL/R < Cc ( 13.4435 < 126.0993 ) per AISC E2-1
Sca = ( 1-( 13.44 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(13.44 )/(8* 126.10 )-( 13.44³)/(8*126.10³)
Sca = 20976.00 psi
Check = 617.61/20976.00 + (0.00/7.984 )/24000.00
Check = 0.03

Tanky 53 KL (T-05) 74
PT.RAPP
Y A AY Ay² Io
Rib 4.6875 3.2344 15.1611 34.7457 22.7812
Web 0.1875 8.6722 1.6260 12.9587 0.1016
Values 1.4099 11.9066 16.7872 47.7044 22.8829
KL/R < Cc ( 6.9421 < 126.0993 ) per AISC E2-1
Sca = ( 1-( 6.94 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(6.94 )/(8* 126.10 )-( 6.94³)/(8*126.10³)
Sca = 21303.65 psi
Check = 785.39/21303.65 + ( 0.00/15.686 )/24000.00
Check = 0.04

Tanky 53 KL (T-05) 75
PT.RAPP
= 0.00/(7000.00 * 8.00 )
= 0.0000 sq.in.
= 6.15 * 0.00 + 0.00
= 0.00 ft.lb.
Eccentricity (e):
= Rmom / QO
= 0.00/38608.40
= 0 (No Uplift)
= max[0.0000 , 0.0000 , 0.0000 ]
= 0.0000 sq.in.
Tanky 53 KL (T-05) 76
PT.RAPP
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle
= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 8.000 + 1.56*sqrt( 49.4096 * 0.3940 ), 2 * 26.606 )
= 14.8830 in.
Saddle Force Q, Test Case, no Ext. Forces 37809.47 lb.

Tanky 53 KL (T-05) 77
PT.RAPP
-------------------------------------------------------------------
= 37809 + Max( 0 , 0 , 0 , 0 )
= 37809.5 lb.
Hydrostatic Test Pressure at center of Vessel: 72.369 psig
K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0163 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

Tanky 53 KL (T-05) 78
PT.RAPP
= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -37809*2.22[1-(1-2.22/36.09+(4.117²-2.051²)/
(2*2.22*36.09))/(1+(4*2.05)/(3*36.09))]
= -4482.6 ft.lb.
= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 37809*36.1/4(1+2(4.117²-2.051²)/(36.09²))/(1+(4*2.051)/
(3*36.095))-4*2.22/36.09
= 239531.7 ft.lb.
= P * Rm/(2t) - M2/(pi*Rm²t)
= 72.369 * 49.410/(2*0.394 ) - 2874381/(pi*49.4²*0.394 )
= 3586.50 psi
= P * Rm/(2t) + M2/(pi * Rm² * t)
= 72.369 * 49.410/(2 * 0.394 ) + 2874381/(pi * 49.4² * 0.394 )
= 5488.92 psi
= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 72.369*49.410/(2*0.394)--53790.7/(0.1066*pi*49.4²*0.394)
= 4704.68 psi
= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 72.369*49.410/(2*0.394)+-53790.7/(0.1923*pi*49.4²*0.394)
= 4445.16 psi
Tanky 53 KL (T-05) 79
PT.RAPP
= Q(L-2a)/(L+(4*h2/3))
= 37809 ( 36.09 - 2 * 2.22 )/(36.09 + ( 4 * 2.05/3))
= 30829.2 lb.
= K2 * T / ( Rm * t )
= 1.1707 * 30829.20/( 49.4096 * 0.3940 )
= 1853.95 psi
= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 49.410 * 0.394 )
= 3.442 in.
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 37809 * 0.1/( 0.394 * ( 8.00 + 3.44 + 3.44 ) )
= -490.20 psi
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -37809/(4*0.394 *(8.000 +3.442 +3.442 )) -
3*0.0163 *37809/(2*0.394²)
= -7553.84 psi
= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 8.00 + 1.56 * sqrt( 49.410 * 0.394 ), 2 * 26.606 )
= 14.88 in.
Tanky 53 KL (T-05) 80
PT.RAPP
Results for Vessel Ribs, Web and Base
Y A AY Io
Shell 0.1970 7.4345 1.4646 0.3847
Wearplate 0.5815 4.5000 2.6168 1.5744
Web 5.8845 3.8366 22.5766 166.3182
BasePlate 11.5000 10.0000 115.0000 1323.3334
Totals 18.1630 25.7711 141.6580 1491.6106
Fh = K1 * Q = 0.2035 * 37809.473 = 7695.0474 lb.

Tanky 53 KL (T-05) 81
PT.RAPP
AllStress ))½
= ( 3 * (37809 + 799 ) * 10.00/( 2 * 93.504 * 24000.000 ))½
= 0.508 in.
= ( 93.5039 - 1.0 )/( 5 - 1 ) = 23.1260 in.
= e * Bpwid / 2
= 23.1260 * 10.0000/2 = 115.6299 sq.in.
Axial Load [P]:
= Ap * Bp
= 115.6 * 40.44 = 4675.6 lb.
= ( 10.000 - 1.0 - 0.375 ) * 0.375 + 23.1260/2 * 0.375
= 7.570 sq.in.
= P/Ar
= 4675.6/7.5705 = 617.6133 psi

Tanky 53 KL (T-05) 82
PT.RAPP
Y A AY Ay² Io
Rib 4.6875 3.0469 14.2822 21.2822 19.1914
Web 0.1875 4.3361 0.8130 14.9544 0.1016
Values 2.0446 7.3830 15.0952 36.2367 19.2930
= Fl /( 2 * Bplen ) * e * rl / 2
= 0.0/( 2 * 93.50 ) * 23.126 * 36.41/2
= 0.000 ft.lb.
KL/R < Cc ( 13.4435 < 126.0993 ) per AISC E2-1
Sca = ( 1-( 13.44 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(13.44 )/(8* 126.10 )-( 13.44³)/(8*126.10³)
Sca = 20976.00 psi
Check = 617.61/20976.00 + (0.00/7.984 )/24000.00
Check = 0.03
Y A AY Ay² Io
Rib 4.6875 3.2344 15.1611 34.7457 22.7812
Web 0.1875 8.6722 1.6260 12.9587 0.1016
Values 1.4099 11.9066 16.7872 47.7044 22.8829

Tanky 53 KL (T-05) 83
PT.RAPP
KL/R < Cc ( 6.9421 < 126.0993 ) per AISC E2-1
Sca = ( 1-( 6.94 )²/(2 * 126.10² )) * 36000/
( 5/3+3*(6.94 )/(8* 126.10 )-( 6.94³)/(8*126.10³)
Sca = 21303.65 psi
Check = 785.39/21303.65 + ( 0.00/15.686 )/24000.00
Check = 0.04

Tanky 53 KL (T-05) 84
PT.RAPP
= 0.00/(7000.00 * 8.00 )
= 0.0000 sq.in.
= 6.15 * 0.00 + 0.00
= 0.00 ft.lb.
Eccentricity (e):
= Rmom / QO
= 0.00/38608.40
= 0 (No Uplift)
= max[0.0000 , 0.0000 , 0.0000 ]
= 0.0000 sq.in.

Tanky 53 KL (T-05) 85
PT.RAPP
Nozzle Calcs. : MH Nozl: 11 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: MH From : 20
Pressure for Reinforcement Calculations P 50.000 psig
Temperature for Internal Pressure Temp 104 °F
Shell Material SA-36
Shell Allowable Stress at Temperature S 16600.00 psi
Shell Allowable Stress At Ambient Sa 16600.00 psi
Inside Diameter of Cylindrical Shell D 98.4252 in.
Shell Finished (Minimum) Thickness t 0.3940 in.
Shell Internal Corrosion Allowance c 0.1250 in.
Shell External Corrosion Allowance co 0.0000 in.
Distance from Bottom/Left Tangent 18.1667 ft.
User Entered Minimum Design Metal Temperature -20.00 °F
Type of Element Connected to the Shell : Nozzle
Material SA-36
Material UNS Number K02600
Material Specification/Type Plate, sheet
Allowable Stress at Temperature Sn 16600.00 psi
Allowable Stress At Ambient Sna 16600.00 psi
Diameter Basis (for tr calc only) ID
Layout Angle 90.00 deg
Diameter 24.0000 in.
Size and Thickness Basis Actual

Tanky 53 KL (T-05) 86
PT.RAPP
Actual Thickness tn 0.3940 in.
Flange Material SA-105
Flange Type Weld Neck Flange
Corrosion Allowance can 0.1250 in.
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 12.0000 in.
Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in.
Groove weld depth between Nozzle and Vessel Wgnv 0.3940 in.
Inside Projection h 0.0000 in.
Weld leg size, Inside Element to Shell Wi 0.0000 in.
Pad Material SA-36
Pad Allowable Stress at Temperature Sp 16600.00 psi
Pad Allowable Stress At Ambient Spa 16600.00 psi
Diameter of Pad along vessel surface Dp 30.0000 in.
Thickness of Pad te 0.3940 in.
Weld leg size between Pad and Shell Wp 0.2500 in.
Groove weld depth between Pad and Nozzle Wgpn 0.3750 in.
Reinforcing Pad Width 2.6060 in.
ASME Code Weld Type per UW-16 A
Class of attached Flange 150
Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
| |
Tanky 53 KL (T-05) 87
PT.RAPP
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: MH
ASME Code, Section VIII, Div. 1, 2013, UG-37 to UG-45
Actual Inside Diameter Used in Calculation 24.000 in.
Actual Thickness Used in Calculation 0.394 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*49.3376)/(16600*1.00-0.6*50.00)
= 0.1489 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*12.12)/(16600*1.00-0.6*50.00)
= 0.0366 in.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness for Internal/External pressures ta = 0.1616 in.

Tanky 53 KL (T-05) 88
PT.RAPP
Wall Thickness per UG16(b), tr16b = 0.1875 in.
Wall Thickness, shell/head, internal pressure trb1 = 0.2739 in.
Wall Thickness tb1 = max(trb1, tr16b) = 0.2739 in.
Wall Thickness per table UG-45 tb3 = 0.4530 in.
Determine Nozzle Thickness candidate [tb]:
= min[ tb3, max( tb1,tb2) ]
= min[ 0.453 , max( 0.2739 , 0.1875 ) ]
= 0.2739 in.
Minimum Wall Thickness of Nozzle Necks [tUG-45]:
= max( ta, tb )
= max( 0.1616 , 0.2739 )
= 0.2739 in.
Available Nozzle Neck Thickness = 0.3940 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: A
----------------------------------------------------------------------
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: A
----------------------------------------------------------------------

Tanky 53 KL (T-05) 89
PT.RAPP
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A
----------------------------------------------------------------------
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: A
----------------------------------------------------------------------
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: A
----------------------------------------------------------------------

Tanky 53 KL (T-05) 90
PT.RAPP
Governing MDMT of the Nozzle : -31 °F
Governing MDMT of the Reinforcement Pad : -31 °F
Governing MDMT of all the sub-joints of this Junction : -31 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -155 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -155 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :
Design Pressure/Ambient Rating = 50.00/285.00 = 0.175
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:
= thickness - corrosion allowance
= 0.394 - 0.125
= 0.269 in.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 98.425/2 + 0.125
= 49.338 in.
Effective Length of Vessel Wall [LR]:
Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
Tanky 53 KL (T-05) 91
PT.RAPP
= 10 * t
= 10 * 0.269
= 2.690 in.
Thickness Limit Candidate [LH1]:
= t + 0.78 * sqrt( Rn * tn )
= 0.269 + 0.78 * sqrt( 12.125 * 0.269 )
= 1.678 in.
= Lpr1 + T
= 12.000 + 0.269
= 12.269 in.
= 8( t + te )
= 8( 0.269 + 0.394 )
= 5.304 in.
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ]
= min[ 1.678 , 12.269 , 5.304 )
= 1.678 in.
Effective Vessel Thickness [teff]:
= t
= 0.269 in.
Determine Parameter [Lamda]:
= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (24.25 + 0.269 )/( sqrt((98.68 + 0.269 ) * 0.269 )) )
= 4.753
Tanky 53 KL (T-05) 92
PT.RAPP
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( Lamda/4, 1 )
= 0.269 * 2.690 * max( 4.753/4, 1 )
= 0.860 sq.in.
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 0.269 * 1.678
= 0.451 sq.in.
Area Contributed by the Pad Fillet Weld [A42]:
= 0.5 * Leg422 - Area Cut by Reinforcement Limit
= 0.5 * 0.2502 - 0.014
= 0.017 sq.in.
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 sq.in.
Area Contributed by the Reinforcing Pad [A5]:
= min( W * te , LR * te )
= min( 2.606 * 0.394 , 2.690 * 0.394 )
= 1.027 sq.in.
The total area contributed by A1 through A5 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 0.860+1.000(0.451+0.000)+0.070+0.017+0.000+1.000(1.027)
= 2.426 sq.in.
Tanky 53 KL (T-05) 93
PT.RAPP
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 16600.000 * 1.000
= 24900.0 psi
Determine Force acting on the Nozzle [fN]:
= P * Rn( LH - t )
= 50.000 * 12.125 ( 1.678 - 0.269 )
= 854.0 lb.
Determine Force acting on the Shell [fS]:
= P * Reff( LR + tn )
= 50.000 * 49.338 ( 2.690 + 0.269 )
= 7299.5 lb.
Discontinuity Force from Internal Pressure [fY]:
= P * Reff * Rnc
= 50.000 * 49.338 * 12.125
= 29910.9 lb.
Area Resisting Internal Pressure [Ap]:
= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 12.125 ( 1.678 - 0.269 ) + 49.338 ( 2.690 + 0.269 + 12.125 )
= 761.3 sq.in.
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 24900.000/( 2 * 761.289/2.426 - 49.338/0.269 )
= 56.0 psig

Tanky 53 KL (T-05) 94
PT.RAPP
= S[t/Reff]
= 16600.000 [0.269/49.338 ]
= 90.5 psig
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 56.043 , 90.507 )
= 56.043 psig
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 854.011 + 7299.499 + 29910.922 )/2.426
= 15692.779 psi
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 50.000 * 49.338/0.269
= 9170.6 psi
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 15692.779 - 9170.559 , 9170.559 )
= 22215.0 psi
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress Sallow 24900.00 psi
Local Primary Membrane Stress PL 22215.00 psi
Maximum Allowable Working Pressure Pmax 56.04 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

Tanky 53 KL (T-05) 95
PT.RAPP
= ( Rnc + tn ) / Rnc
= ( 12.125 + 0.269 )/12.125
= 1.022 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 12.125 + 0.269 )
= 19.468 in.
Weld Length of Pad to Shell Weld [LtauP]:
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 12.125 + 0.269 + 2.606 )
= 23.562 in.
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 0.265, 0.177, 0.000, in.
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(29911*1.02,1.5*16600.0(0.451+0.000),pi/4*50.0*12.12^2*1.02^2)
= 6032.299 lb.
Discontinuity Force [fws]:
= fwelds * t * S/( t * S + te * Sp )
= 6032.3*0.27*16600/(0.269*16600+0.394*16600)
= 2447.494 lb.
Discontinuity Force [fwp]:
= fwelds * te * Sp / ( t * S + te * Sp )
= 6032.3*0.39*16600/(0.269*16600+0.394*16600)
= 3584.805 lb.
Tanky 53 KL (T-05) 96
PT.RAPP
Shear Stress [tau1]:
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 2447.494/( 19.468 * ( 0.6 * 0.269 + 0.49 * 0.000 ) )
= 778.909 psi
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 3584.805/( 19.468 * ( 0.6 * 0.375 + 0.49 * 0.265 ) )
= 518.790 psi
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 3584.805/( 23.562 * ( 0.49 * 0.177 ) )
= 1756.457 psi
Maximum Shear Stress in the Welds:
= max( tau1, tau2, tau3 )
= max( 778.909 , 518.790 , 1756.457 )
= 1756.5 must be less than or equal to 16600.0 psi
Weld Size Calculations, Description: MH
Intermediate Calc. for nozzle/shell Welds Tmin 0.2690 in.
Intermediate Calc. for pad/shell Welds TminPad 0.2690 in.
Results Per UW-16.1:
Required Thickness Actual Thickness
Nozzle Weld 0.1883 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
Pad Weld 0.1345 = 0.5*TminPad 0.1768 = 0.7 * Wp in.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case 56.029 psig

Tanky 53 KL (T-05) 97
PT.RAPP
The Drop for this Nozzle is : 1.5863 in.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 13.9803 in.
Percent Elongation Calculations:
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 1.615 %

Tanky 53 KL (T-05) 98
PT.RAPP
Nozzle Calcs. : N1 (Inlet) Nozl: 12 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N1 (Inlet) From : 20
Material SA-106 B
Material Specification/Type Smls. pipe
Diameter 4.0000 in.
Size and Thickness Basis Nominal

Tanky 53 KL (T-05) 99
PT.RAPP
Nominal Thickness tn 80
Pad Material SA-516 70
| |
Tanky 53 KL (T-05) 100
PT.RAPP
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Reinforcement CALCULATION, Description: N1 (Inlet)
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*49.3376)/(16600*1.00-0.6*50.00)
= 0.1489 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*2.04)/(17100*1.00-0.6*50.00)
= 0.0060 in.

Tanky 53 KL (T-05) 101
PT.RAPP
= min[ 0.332 , max( 0.2739 , 0.1875 ) ]
= 0.2739 in.
= max( ta, tb )
= max( 0.1310 , 0.2739 )
= 0.2739 in.
Available Nozzle Neck Thickness = 0.875 * 0.337 = 0.295 in. --> OK
MDMT of the Nozzle Neck to Flange Weld, Curve: B
----------------------------------------------------------------------
Min Metal Temp. w/o impact per UCS-66, Curve B -20 °F
MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B
----------------------------------------------------------------------

Tanky 53 KL (T-05) 102
PT.RAPP
MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B
----------------------------------------------------------------------
MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B
----------------------------------------------------------------------
Govrn. thk, tg = 0.375 , c = 0.1250 in. , E* = 1.00
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B
----------------------------------------------------------------------

Tanky 53 KL (T-05) 103
PT.RAPP
= 0.337 - 0.125
= 0.212 in.
= 98.425/2 + 0.125
= 49.338 in.
Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk)
= 8( t + te )
= 8( 0.269 + 0.375 )
= 5.152 in.
Tanky 53 KL (T-05) 104
PT.RAPP
= t + 0.78 * sqrt( Rn * tn )
= 0.269 + 0.78 * sqrt( 2.038 * 0.212 )
= 0.782 in.
= Lpr1 + T
= 7.000 + 0.269
= 7.269 in.
= 8( t + te )
= 8( 0.269 + 0.375 )
= 5.152 in.
= min[ 0.782 , 7.269 , 5.152 )
= 0.782 in.
= t + te
= 0.269 + 0.375
= 0.644 in.
= min( 10, (4.08 + 0.212 )/( sqrt((98.68 + 0.644 ) * 0.644 )) )
= 0.536

Tanky 53 KL (T-05) 105
PT.RAPP
= t * LR * max( Lamda/4, 1 )
= 0.269 * 5.152 * max( 0.536/4, 1 )
= 1.386 sq.in.
= tn * LH
= 0.212 * 0.782
= 0.166 sq.in.
= 0.5 * Leg412 - Area cut by thickness limit
= 0.5 * 0.3752 - 0.028
= 0.042 sq.in.
= min( 11.750 * 0.375 , 5.152 * 0.375 )
= 1.932 sq.in.
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.386+1.000(0.166+0.000)+0.042+0.000+0.000+1.000(1.932)
= 3.526 sq.in.
= 1.5 * S * E
= 1.5 * 16600.000 * 1.000
= 24900.0 psi
= P * Rn( LH - t )
Tanky 53 KL (T-05) 106
PT.RAPP
= 50.000 * 2.038 ( 0.782 - 0.269 )
= 52.2 lb.
= 50.000 * 49.338 ( 5.152 + 0.212 )
= 13232.3 lb.
= P * Reff * Rnc
= 50.000 * 49.338 * 2.038
= 5027.5 lb.
= 2.038 ( 0.782 - 0.269 ) + 49.338 ( 5.152 + 0.212 + 2.038 )
= 366.2 sq.in.
= 24900.000/( 2 * 366.242/3.526 - 49.338/0.644 )
= 189.9 psig
= S[t/Reff]
= 16600.000 [0.269/49.338 ]
= 90.5 psig
= min( 189.873 , 90.507 )
= 90.507 psig
Tanky 53 KL (T-05) 107
PT.RAPP
= ( fN + fS + fY ) / AT
= ( 52.244 + 13232.345 + 5027.502 )/3.526
= 5193.791 psi
= P * Reff / teff
= 50.000 * 49.338/0.644
= 3830.6 psi
= max( 2 * 5193.791 - 3830.559 , 3830.559 )
= 6557.0 psi
= ( 2.038 + 0.212 )/2.038
= pi/2 * ( Rn + tn )
= pi/2 * ( 2.038 + 0.212 )
= 3.534 in.
Tanky 53 KL (T-05) 108
PT.RAPP
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 2.038 + 0.212 + 11.750 )
= 21.991 in.
= 0.265, 0.177, 0.000, in.
= min(5028*1.10,1.5*17100.0(0.166+0.000),pi/4*50.0*2.04^2*1.10^2)
= 198.804 lb.
= fwelds * t * S/( t * S + te * Sp )
= 198.8*0.27*16600/(0.269*16600+0.375*20000)
= 74.192 lb.
= 198.8*0.38*20000/(0.269*16600+0.375*20000)
= 124.612 lb.
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 74.192/( 3.534 * ( 0.6 * 0.269 + 0.49 * 0.000 ) )
= 130.062 psi
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 124.612/( 3.534 * ( 0.6 * 0.375 + 0.49 * 0.265 ) )

Tanky 53 KL (T-05) 109
PT.RAPP
= 99.338 psi
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 124.612/( 21.991 * ( 0.49 * 0.177 ) )
= 65.418 psi
= max( 130.062 , 99.338 , 65.418 )
Weld Size Calculations, Description: N1 (Inlet)

Tanky 53 KL (T-05) 110
PT.RAPP
Nozzle Calcs. : N2 (Outlet) Nozl: 13 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N2 (Outlet) From : 20
Material SA-106 B
Diameter 10.0000 in.

Tanky 53 KL (T-05) 111
PT.RAPP
Pad Material SA-36
| |
Tanky 53 KL (T-05) 112
PT.RAPP
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Reinforcement CALCULATION, Description: N2 (Outlet)
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.79*49.3376)/(16600*1.00-0.6*52.79)
= 0.1572 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.79*5.14)/(17100*1.00-0.6*52.79)
= 0.0159 in.

Tanky 53 KL (T-05) 113
PT.RAPP
= min[ 0.444 , max( 0.2822 , 0.1875 ) ]
= 0.2822 in.
= max( ta, tb )
= max( 0.1409 , 0.2822 )
= 0.2822 in.
----------------------------------------------------------------------
----------------------------------------------------------------------

Tanky 53 KL (T-05) 114
PT.RAPP
----------------------------------------------------------------------
----------------------------------------------------------------------
Govrn. thk, tg = 0.375 , c = 0.1250 in. , E* = 1.00
----------------------------------------------------------------------

Tanky 53 KL (T-05) 115
PT.RAPP
= 0.365 - 0.125
= 0.240 in.
= 98.425/2 + 0.125
= 49.338 in.
= 8( t + te )
= 8( 0.269 + 0.375 )
Tanky 53 KL (T-05) 116
PT.RAPP
= 5.152 in.
= t + 0.78 * sqrt( Rn * tn )
= 0.269 + 0.78 * sqrt( 5.135 * 0.240 )
= 1.135 in.
= Lpr1 + T
= 13.800 + 0.269
= 14.069 in.
= 8( t + te )
= 8( 0.269 + 0.375 )
= 5.152 in.
= min[ 1.135 , 14.069 , 5.152 )
= 1.135 in.
= t + te
= 0.269 + 0.375
= 0.644 in.
= min( 10, (10.27 + 0.240 )/( sqrt((98.68 + 0.644 ) * 0.644 )) )
= 1.314
Tanky 53 KL (T-05) 117
PT.RAPP
= t * LR * max( Lamda/4, 1 )
= 0.269 * 5.152 * max( 1.314/4, 1 )
= 1.386 sq.in.
= tn * LH
= 0.240 * 1.135
= 0.272 sq.in.
= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 sq.in.
= min( 8.625 * 0.375 , 5.152 * 0.375 )
= 1.932 sq.in.
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.386+1.000(0.272+0.000)+0.070+0.000+0.000+1.000(1.932)
= 3.661 sq.in.
= 1.5 * S * E
= 1.5 * 16600.000 * 1.000
= 24900.0 psi
Tanky 53 KL (T-05) 118
PT.RAPP
= P * Rn( LH - t )
= 52.787 * 5.135 ( 1.135 - 0.269 )
= 234.7 lb.
= 52.787 * 49.338 ( 5.152 + 0.240 )
= 14042.9 lb.
= P * Reff * Rnc
= 52.787 * 49.338 * 5.135
= 13373.5 lb.
= 5.135 ( 1.135 - 0.269 ) + 49.338 ( 5.152 + 0.240 + 5.135 )
= 523.8 sq.in.
= 24900.000/( 2 * 523.823/3.661 - 49.338/0.644 )
= 118.8 psig
= S[t/Reff]
= 16600.000 [0.269/49.338 ]
= 90.5 psig

Tanky 53 KL (T-05) 119
PT.RAPP
= min( 118.806 , 90.507 )
= 90.507 psig
= ( fN + fS + fY ) / AT
= ( 234.714 + 14042.854 + 13373.526 )/3.661
= 7553.751 psi
= P * Reff / teff
= 52.787 * 49.338/0.644
= 4044.1 psi
= max( 2 * 7553.751 - 4044.079 , 4044.079 )
= 11063.4 psi
= ( 5.135 + 0.240 )/5.135
= pi/2 * ( Rn + tn )
Tanky 53 KL (T-05) 120
PT.RAPP
= pi/2 * ( 5.135 + 0.240 )
= 8.443 in.
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 5.135 + 0.240 + 8.625 )
= 21.991 in.
= 0.265, 0.177, 0.000, in.
= min(13374*1.05,1.5*17100.0(0.272+0.000),pi/4*52.8*5.14^2*1.05^2)
= 1197.772 lb.
= fwelds * t * S/( t * S + te * Sp )
= 1197.8*0.27*16600/(0.269*16600+0.375*16600)
= 500.312 lb.
= 1197.8*0.38*16600/(0.269*16600+0.375*16600)
= 697.461 lb.
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 500.312/( 8.443 * ( 0.6 * 0.269 + 0.49 * 0.000 ) )
= 367.146 psi

Tanky 53 KL (T-05) 121
PT.RAPP
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 697.461/( 8.443 * ( 0.6 * 0.375 + 0.49 * 0.265 ) )
= 232.744 psi
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 697.461/( 21.991 * ( 0.49 * 0.177 ) )
= 366.146 psi
= max( 367.146 , 232.744 , 366.146 )
Weld Size Calculations, Description: N2 (Outlet)

Tanky 53 KL (T-05) 122
PT.RAPP
Nozzle Calcs. : N3 (drain) Nozl: 14 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N3 (drain) From : 20
Material SA-106 B
Diameter 4.0000 in.

Tanky 53 KL (T-05) 123
PT.RAPP
Pad Material SA-36
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Tanky 53 KL (T-05) 124
PT.RAPP
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Reinforcement CALCULATION, Description: N3 (drain)
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.79*49.3376)/(16600*1.00-0.6*52.79)
= 0.1572 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.79*2.04)/(17100*1.00-0.6*52.79)
= 0.0063 in.

Tanky 53 KL (T-05) 125
PT.RAPP
= min[ 0.332 , max( 0.2822 , 0.1875 ) ]
= 0.2822 in.
= max( ta, tb )
= max( 0.1313 , 0.2822 )
= 0.2822 in.
----------------------------------------------------------------------
----------------------------------------------------------------------

Tanky 53 KL (T-05) 126
PT.RAPP
----------------------------------------------------------------------
----------------------------------------------------------------------
Govrn. thk, tg = 0.375 , c = 0.1250 in. , E* = 1.00
----------------------------------------------------------------------

Tanky 53 KL (T-05) 127
PT.RAPP
= 0.337 - 0.125
= 0.212 in.
= 98.425/2 + 0.125
= 49.338 in.
= 8( t + te )
= 8( 0.269 + 0.375 )
Tanky 53 KL (T-05) 128
PT.RAPP
= 5.152 in.
= t + 0.78 * sqrt( Rn * tn )
= 0.269 + 0.78 * sqrt( 2.038 * 0.212 )
= 0.782 in.
= Lpr1 + T
= 6.000 + 0.269
= 6.269 in.
= 8( t + te )
= 8( 0.269 + 0.375 )
= 5.152 in.
= min[ 0.782 , 6.269 , 5.152 )
= 0.782 in.
= t + te
= 0.269 + 0.375
= 0.644 in.
= min( 10, (4.08 + 0.212 )/( sqrt((98.68 + 0.644 ) * 0.644 )) )
= 0.536
Tanky 53 KL (T-05) 129
PT.RAPP
= t * LR * max( Lamda/4, 1 )
= 0.269 * 5.152 * max( 0.536/4, 1 )
= 1.386 sq.in.
= tn * LH
= 0.212 * 0.782
= 0.166 sq.in.
= 0.5 * Leg412 - Area cut by thickness limit
= 0.5 * 0.3752 - 0.028
= 0.042 sq.in.
= min( 11.750 * 0.375 , 5.152 * 0.375 )
= 1.932 sq.in.
= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 1.386+1.000(0.166+0.000)+0.042+0.000+0.000+1.000(1.932)
= 3.526 sq.in.
= 1.5 * S * E
= 1.5 * 16600.000 * 1.000
= 24900.0 psi
Tanky 53 KL (T-05) 130
PT.RAPP
= P * Rn( LH - t )
= 52.787 * 2.038 ( 0.782 - 0.269 )
= 55.2 lb.
= 52.787 * 49.338 ( 5.152 + 0.212 )
= 13969.9 lb.
= P * Reff * Rnc
= 52.787 * 49.338 * 2.038
= 5307.7 lb.
= 2.038 ( 0.782 - 0.269 ) + 49.338 ( 5.152 + 0.212 + 2.038 )
= 366.2 sq.in.
= 24900.000/( 2 * 366.242/3.526 - 49.338/0.644 )
= 189.9 psig
= S[t/Reff]
= 16600.000 [0.269/49.338 ]
= 90.5 psig

Tanky 53 KL (T-05) 131
PT.RAPP
= min( 189.873 , 90.507 )
= 90.507 psig
= ( fN + fS + fY ) / AT
= ( 55.156 + 13969.930 + 5307.740 )/3.526
= 5483.298 psi
= P * Reff / teff
= 52.787 * 49.338/0.644
= 4044.1 psi
= max( 2 * 5483.298 - 4044.079 , 4044.079 )
= 6922.5 psi
= ( 2.038 + 0.212 )/2.038
= pi/2 * ( Rn + tn )
Tanky 53 KL (T-05) 132
PT.RAPP
= pi/2 * ( 2.038 + 0.212 )
= 3.534 in.
= pi/2 * ( Rn + tn + W )
= pi/2 * ( 2.038 + 0.212 + 11.750 )
= 21.991 in.
= 0.265, 0.177, 0.000, in.
= min(5308*1.10,1.5*17100.0(0.166+0.000),pi/4*52.8*2.04^2*1.10^2)
= 209.885 lb.
= fwelds * t * S/( t * S + te * Sp )
= 209.9*0.27*16600/(0.269*16600+0.375*16600)
= 87.670 lb.
= 209.9*0.38*16600/(0.269*16600+0.375*16600)
= 122.216 lb.
= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 87.670/( 3.534 * ( 0.6 * 0.269 + 0.49 * 0.000 ) )
= 153.689 psi

Tanky 53 KL (T-05) 133
PT.RAPP
= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 122.216/( 3.534 * ( 0.6 * 0.375 + 0.49 * 0.265 ) )
= 97.428 psi
= fwp / ( Ltau * ( 0.49 * L42T ) )
= 122.216/( 21.991 * ( 0.49 * 0.177 ) )
= 64.160 psi
= max( 153.689 , 97.428 , 64.160 )
Weld Size Calculations, Description: N3 (drain)

Tanky 53 KL (T-05) 134
PT.RAPP
Nozzle Calcs. : N4 Nozl: 15 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N4 From : 20
Material SA-106 B
Diameter 2.0000 in.

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PT.RAPP
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
|____________\|__|
Tanky 53 KL (T-05) 136
PT.RAPP
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N4
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*49.3376)/(16600*1.00-0.6*50.00)
= 0.1489 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*0.97)/(17100*1.00-0.6*50.00)
= 0.0028 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N4.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

Tanky 53 KL (T-05) 137
PT.RAPP
= min[ 0.260 , max( 0.2739 , 0.1875 ) ]
= 0.2596 in.
= max( ta, tb )
= max( 0.1278 , 0.2596 )
= 0.2596 in.
----------------------------------------------------------------------
----------------------------------------------------------------------

Tanky 53 KL (T-05) 138
PT.RAPP
Weld Size Calculations, Description: N4
Note: The MAWP of this junction was limited by the parent Shell/Head.
Tanky 53 KL (T-05) 139
PT.RAPP

Tanky 53 KL (T-05) 140
PT.RAPP
Nozzle Calcs. : N5 (PSV) Nozl: 16 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N5 (PSV) From : 20
Material SA-106 B
Diameter 3.0000 in.

Tanky 53 KL (T-05) 141
PT.RAPP
Pad Material SA-36
| |
Tanky 53 KL (T-05) 142
PT.RAPP
| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|
Reinforcement CALCULATION, Description: N5 (PSV)
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*49.3376)/(16600*1.00-0.6*50.00)
= 0.1489 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*1.44)/(17100*1.00-0.6*50.00)
= 0.0042 in.
Note:
Tanky 53 KL (T-05) 143
PT.RAPP
Taking a UG-36(c)(3)(a) exemption for nozzle: N5 (PSV).
= min[ 0.314 , max( 0.2739 , 0.1875 ) ]
= 0.2739 in.
= max( ta, tb )
= max( 0.1292 , 0.2739 )
= 0.2739 in.
----------------------------------------------------------------------
Tanky 53 KL (T-05) 144
PT.RAPP
----------------------------------------------------------------------
Govrn. thk, tg = 0.375 , c = 0.1250 in. , E* = 1.00
----------------------------------------------------------------------
Govrn. thk, tg = 0.375 , c = 0.1250 in. , E* = 1.00
----------------------------------------------------------------------
Govrn. thk, tg = 0.375 , c = 0.1250 in. , E* = 1.00

Tanky 53 KL (T-05) 145
PT.RAPP
----------------------------------------------------------------------
Weld Size Calculations, Description: N5 (PSV)

Tanky 53 KL (T-05) 146
PT.RAPP

Tanky 53 KL (T-05) 147
PT.RAPP
Nozzle Calcs. : N7A LL Nozl: 17 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N7A LL From : 20
Distance from Cylinder/Cone Centerline L1 43.3000 in.
Material SA-106 B
Layout Angle -60.79 deg
Diameter 2.0000 in.

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PT.RAPP
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
Tanky 53 KL (T-05) 149
PT.RAPP
|____________\|__|
Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: N7A LL
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*49.3376)/(16600*1.00-0.6*52.60)
= 0.1566 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*0.97)/(17100*1.00-0.6*52.60)
= 0.0030 in.
UG-40, Limits of Reinforcement : [Internal Pressure]
Parallel to Vessel Wall (Diameter Limit) Dl 8.0638 in.
Parallel to Vessel Wall, opening length d 4.0319 in.
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 0.5475 in.
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5 Design External Mapnc

Tanky 53 KL (T-05) 150
PT.RAPP
Area Required Ar 0.316 NA NA sq.in.
Area in Shell A1 0.769 NA NA sq.in.
Area in Nozzle Wall A2 0.461 NA NA sq.in.
Area in Inward Nozzle A3 0.000 NA NA sq.in.
Area in Welds A41+A42+A43 0.141 NA NA sq.in.
Area in Element A5 0.000 NA NA sq.in.
TOTAL AREA AVAILABLE Atot 1.371 NA NA sq.in.
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 28.71 Degs.
The area available without a pad is Sufficient.
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (4.0319*0.1566*0.5+2*0.2190*0.1566*0.5*(1-1.00))
= 0.316 sq.in.
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 4.032 ( 1.00 * 0.2690 - 0.5 * 0.157 ) - 2 * 0.219
( 1.00 * 0.2690 - 0.5 * 0.1566 ) * ( 1 - 1.000 )
= 0.769 sq.in.
Area Available in Nozzle Projecting Outward [A2]:
= ( 2 * tlnp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 0.548 ) * ( 0.2190 - 0.0030 ) * 1.0000/sin( 30.9 )
= 0.461 sq.in.
Tanky 53 KL (T-05) 151
PT.RAPP
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Area Available in Inward Weld + Outward Weld [A41 + A43]:
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.3750² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.141 sq.in.
----------------------------------------------------------------------
----------------------------------------------------------------------

Tanky 53 KL (T-05) 152
PT.RAPP
Weld Size Calculations, Description: N7A LL
Note : Checking Nozzle in plane parallel to the vessel axis.
Reinforcement CALCULATION, Description: N7A LL

Tanky 53 KL (T-05) 153
PT.RAPP
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*49.3376)/(16600*1.00-0.6*52.60)
= 0.1566 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*0.97)/(17100*1.00-0.6*52.60)
= 0.0030 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N7A LL.

Tanky 53 KL (T-05) 154
PT.RAPP
= min[ 0.260 , max( 0.2816 , 0.1875 ) ]
= 0.2596 in.
= max( ta, tb )
= max( 0.1280 , 0.2596 )
= 0.2596 in.
Weld Size Calculations, Description: N7A LL

Tanky 53 KL (T-05) 155
PT.RAPP
Nozzle Calcs. : N7B LH Nozl: 18 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N7B LH From : 20
Material SA-106 B
Diameter 2.0000 in.

Tanky 53 KL (T-05) 156
PT.RAPP
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
Tanky 53 KL (T-05) 157
PT.RAPP
|____________\|__|
Reinforcement CALCULATION, Description: N7B LH
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.50*49.3376)/(16600*1.00-0.6*50.50)
= 0.1504 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.50*0.97)/(17100*1.00-0.6*50.50)
= 0.0029 in.
Note:
Tanky 53 KL (T-05) 158
PT.RAPP
Taking a UG-36(c)(3)(a) exemption for nozzle: N7B LH.
----------------------------------------------------------------------
----------------------------------------------------------------------

Tanky 53 KL (T-05) 159
PT.RAPP
Weld Size Calculations, Description: N7B LH
Reinforcement CALCULATION, Description: N7B LH

Tanky 53 KL (T-05) 160
PT.RAPP
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.50*49.3376)/(16600*1.00-0.6*50.50)
= 0.1504 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.50*0.97)/(17100*1.00-0.6*50.50)
= 0.0029 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N7B LH.

Tanky 53 KL (T-05) 161
PT.RAPP
= min[ 0.260 , max( 0.2754 , 0.1875 ) ]
= 0.2596 in.
= max( ta, tb )
= max( 0.1279 , 0.2596 )
= 0.2596 in.
Weld Size Calculations, Description: N7B LH

Tanky 53 KL (T-05) 162
PT.RAPP
Nozzle Calcs. : N7C HH Nozl: 19 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N7C HH From : 20
Material SA-106 B
Diameter 2.0000 in.

Tanky 53 KL (T-05) 163
PT.RAPP
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
Tanky 53 KL (T-05) 164
PT.RAPP
|____________\|__|
Reinforcement CALCULATION, Description: N7C HH
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*49.3376)/(16600*1.00-0.6*50.00)
= 0.1489 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*0.97)/(17100*1.00-0.6*50.00)
= 0.0028 in.

Tanky 53 KL (T-05) 165
PT.RAPP
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (4.8834*0.1489*0.5+2*0.2190*0.1489*0.5*(1-1.00))
= 0.364 sq.in.
= 4.883 ( 1.00 * 0.2690 - 0.5 * 0.149 ) - 2 * 0.219
( 1.00 * 0.2690 - 0.5 * 0.1489 ) * ( 1 - 1.000 )
= 0.950 sq.in.
= ( 2 * 0.548 ) * ( 0.2190 - 0.0028 ) * 1.0000/sin( 26.0 )
= 0.540 sq.in.
Tanky 53 KL (T-05) 166
PT.RAPP
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.3750² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.141 sq.in.
----------------------------------------------------------------------
----------------------------------------------------------------------

Tanky 53 KL (T-05) 167
PT.RAPP
Weld Size Calculations, Description: N7C HH
Reinforcement CALCULATION, Description: N7C HH

Tanky 53 KL (T-05) 168
PT.RAPP
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*49.3376)/(16600*1.00-0.6*50.00)
= 0.1489 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (50.00*0.97)/(17100*1.00-0.6*50.00)
= 0.0028 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N7C HH.

Tanky 53 KL (T-05) 169
PT.RAPP
= min[ 0.260 , max( 0.2739 , 0.1875 ) ]
= 0.2596 in.
= max( ta, tb )
= max( 0.1278 , 0.2596 )
= 0.2596 in.
Weld Size Calculations, Description: N7C HH

Tanky 53 KL (T-05) 170
PT.RAPP
Nozzle Calcs. : N6 LT Nozl: 20 9:27am Mar 15,2019
INPUT VALUES, Nozzle Description: N6 LT From : 20
Material SA-106 B
Layout Angle -60.79 deg
Diameter 2.0000 in.

Tanky 53 KL (T-05) 171
PT.RAPP
| |
| |
| |
| |
____________/| |
| \ | |
| \ | |
Tanky 53 KL (T-05) 172
PT.RAPP
|____________\|__|
Reinforcement CALCULATION, Description: N6 LT
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*49.3376)/(16600*1.00-0.6*52.60)
= 0.1566 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*0.97)/(17100*1.00-0.6*52.60)
= 0.0030 in.

Tanky 53 KL (T-05) 173
PT.RAPP
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (4.0319*0.1566*0.5+2*0.2190*0.1566*0.5*(1-1.00))
= 0.316 sq.in.
= 4.032 ( 1.00 * 0.2690 - 0.5 * 0.157 ) - 2 * 0.219
( 1.00 * 0.2690 - 0.5 * 0.1566 ) * ( 1 - 1.000 )
= 0.769 sq.in.
= ( 2 * 0.548 ) * ( 0.2190 - 0.0030 ) * 1.0000/sin( 30.9 )
= 0.461 sq.in.
Tanky 53 KL (T-05) 174
PT.RAPP
= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.3750² * 1.0000 + ( 0.0000 )² * 1.0000
= 0.141 sq.in.
----------------------------------------------------------------------
----------------------------------------------------------------------

Tanky 53 KL (T-05) 175
PT.RAPP
Weld Size Calculations, Description: N6 LT
Reinforcement CALCULATION, Description: N6 LT

Tanky 53 KL (T-05) 176
PT.RAPP
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*49.3376)/(16600*1.00-0.6*52.60)
= 0.1566 in.
= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (52.60*0.97)/(17100*1.00-0.6*52.60)
= 0.0030 in.
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N6 LT.

Tanky 53 KL (T-05) 177
PT.RAPP
= min[ 0.260 , max( 0.2816 , 0.1875 ) ]
= 0.2596 in.
= max( ta, tb )
= max( 0.1280 , 0.2596 )
= 0.2596 in.
Weld Size Calculations, Description: N6 LT

Tanky 53 KL (T-05) 178
PT.RAPP
Nozzle Schedule : Step: 23 9:27am Mar 15,2019
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut
Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. in. in. in. in.
------------------------------------------------------------------------------
N4 2.000 160 WNF 2.375 0.344 - - 6.41
N7A LL 2.000 160 WNF 2.375 0.344 - - 9.16
N7B LH 2.000 160 WNF 2.375 0.344 - - 7.21
N7C HH 2.000 160 WNF 2.375 0.344 - - 10.07
N6 LT 2.000 160 WNF 2.375 0.344 - - 9.16
N5 (PSV) 3.000 160 WNF 3.500 0.438 6.38 0.375 6.43
N1 (Inlet) 4.000 80 WNF 4.500 0.337 28.00 0.375 7.45
N3 (drain) 4.000 80 WNF 4.500 0.337 28.00 0.375 6.45
N2 (Outlet) 10.000 40 WNF 10.750 0.365 28.00 0.375 14.49
MH 24.000 150 WNF 24.788 0.394 30.00 0.394 13.98
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Tanky 53 KL (T-05) 179
PT.RAPP
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
in. in. in. in. in.
------------------------------------------------------------------------------
N4 SA-106 B 0.394 0.375 - - -
N7A LL SA-106 B 0.394 0.375 - - -
N7B LH SA-106 B 0.394 0.375 - - -
N7C HH SA-106 B 0.394 0.375 - - -
N6 LT SA-106 B 0.394 0.375 - - -
N5 (PSV SA-106 B 0.394 0.375 0.250 0.375 -
N1 (Inl SA-106 B 0.394 0.375 0.250 0.375 -
N3 (dra SA-106 B 0.394 0.375 0.250 0.375 -
N2 (Out SA-106 B 0.394 0.375 0.250 0.375 -
MH SA-36 0.394 0.375 0.250 0.375 -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In
Nozzle From Datum Angle Outside Inside Component
ft. deg. in. in.
----------------------------------------------------------------------------
N4 0.820 90.00 6.00 0.00 shell
N7A LL 28.000 -60.79 6.00 0.00 shell
N7B LH 28.000 31.07 6.00 0.00 shell
N7C HH 28.000 65.95 6.00 0.00 shell
N6 LT 26.500 -60.79 6.00 0.00 shell
N5 (PSV) 3.937 90.00 6.00 0.00 shell
N1 (Inlet) 34.940 90.00 7.00 0.00 shell
N3 (drain) 35.000 270.00 6.00 0.00 shell
N2 (Outlet) 18.000 270.00 13.80 0.00 shell

Tanky 53 KL (T-05) 180
PT.RAPP
MH 18.000 90.00 12.00 0.00 shell

Tanky 53 KL (T-05) 181
PT.RAPP
Nozzle Summary : Step: 24 9:27am Mar 15,2019
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or
psig psig Path Stresses
---------------------------------------------------------------------------
MH 56.03 ... ... OK 0.274 OK Passed
N1 (Inlet) 57.08 ... ... OK 0.274 OK Passed
N2 (Outlet) 62.33 ... ... OK 0.282 OK Passed
N3 (drain) 54.30 ... ... OK 0.282 OK Passed
N4 87.42 ... ... OK 0.260 OK NoCalc[*]
N5 (PSV) 87.42 ... ... OK 0.274 OK NoCalc[*]
N7A LL 87.42 ... ... OK 0.260 OK Passed
N7A LL 87.42 ... ... OK 0.260 OK NoCalc[*]
N7B LH 87.42 ... ... OK 0.260 OK NoCalc[*]
N7B LH 87.42 ... ... OK 0.260 OK NoCalc[*]
N7C HH 87.42 ... ... OK 0.260 OK Passed
N7C HH 87.42 ... ... OK 0.260 OK NoCalc[*]
N6 LT 87.42 ... ... OK 0.260 OK Passed
N6 LT 87.42 ... ... OK 0.260 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 54.30 N3 (drain)
Min. Shell&Flgs 87.42 30 40 132.26
Computed Vessel M.A.W.P. 54.30 psig
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Tanky 53 KL (T-05) 182
PT.RAPP
Nozzle Summary : Step: 24 9:27am Mar 15,2019
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description X Coordinate, Layout Angle, Dia. Limit
20 MH 218.000 90.000 48.500
20 N1 (Inlet) 421.280 90.000 14.804
20 N2 (Outlet) 218.000 270.000 21.054
20 N3 (drain) 422.000 270.000 14.804
20 N4 11.843 90.000 3.874
20 N5 (PSV) 49.244 90.000 5.748
20 N7A LL 338.000 -60.794 3.874
20 N7B LH 338.000 31.068 3.874
20 N7C HH 338.000 65.949 3.874
20 N6 LT 320.000 -60.794 3.874
The nozzle spacing is computed by the following:
= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
No interference violations have been detected !

Tanky 53 KL (T-05) 183
PT.RAPP
MDMT Summary : Step: 25 9:27am Mar 15,2019
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*
Description MDMT MDMT MDMT ratio Thk
Notes °F °F °F in.
----------------------------------------------------------------------------
Left Head [10] A 18 -19 -20 0.628 0.394 1.000
Left Head [7] A 18 -19 -20 0.631 0.394 1.000
shell [8] A 18 -19 -20 0.632 0.394 1.000
Right Head [10] A 18 -19 -20 0.629 0.394 1.000
Right Head [7] A 18 -19 -20 0.632 0.394 1.000
MH [1] A 18 -31 -20 0.553 0.394 1.000
Nozzle Flg [4] -20 -155 0.136
N1 (Inlet) [1] B -20 -55 -20 0.553 0.375 1.000
Nozzle Flg [4] -20 -155 0.035
N2 (Outlet) [1] A 18 -25 -20 0.584 0.375 1.000
Nozzle Flg [4] -20 -155 0.082
N3 (drain) [1] A 18 -25 -20 0.584 0.375 1.000
Nozzle Flg [4] -20 -155 0.037
N4 [1] B -20 -155 0.016 0.301 1.000
Nozzle Flg [4] -20 -155 0.016
N5 (PSV) [1] A 18 -31 -20 0.553 0.375 1.000
Nozzle Flg [4] -20 -155 0.016
N7A LL [1] B -20 -155 0.017 0.301 1.000
Nozzle Flg [4] -20 -155 0.017
N7B LH [1] B -20 -155 0.016 0.301 1.000
Nozzle Flg [4] -20 -155 0.016
N7C HH [1] B -20 -155 0.016 0.301 1.000
Nozzle Flg [4] -20 -155 0.016
N6 LT [1] B -20 -155 0.017 0.301 1.000
Nozzle Flg [4] -20 -155 0.017

Tanky 53 KL (T-05) 184
PT.RAPP
MDMT Summary : Step: 25 9:27am Mar 15,2019
----------------------------------------------------------------------------
Required Minimum Design Metal Temperature -20 °F
Warmest Computed Minimum Design Metal Temperature -20 °F
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Tanky 53 KL (T-05) 185
PT.RAPP
Vessel Design Summary : Step: 26 9:27am Mar 15,2019
Diameter Spec : 98.425 in. ID
Vessel Design Length, Tangent to Tangent 36.09 ft.
Specified Datum Line Distance 0.17 ft.
Nozzle Material SA-106 B
Re-Pad Material SA-36
Re-Pad Material SA-516 70
Internal Design Temperature 104 °F
Internal Design Pressure 50.000 psig
External Design Temperature 200 °F
External Design Pressure 15.000 psig
Maximum Allowable Working Pressure 54.296 psig
External Max. Allowable Working Pressure 2.073 psig
Hydrostatic Test Pressure 70.585 psig
Required Minimum Design Metal Temperature -20 °F
Warmest Computed Minimum Design Metal Temperature -20 °F
Wind Design Code ASCE-95
Earthquake Design Code ASCE 7-2002
Element Pressures and MAWP: psig
Element Desc | Design Pres. | External | M.A.W.P | Corrosion
| + Stat. head | Pressure | | Allowance

Tanky 53 KL (T-05) 186
PT.RAPP
---------------------------------------------------------------------
Left Head 52.730 0.000 87.482 0.1250
shell 52.791 0.000 87.421 0.1250
Right Head 52.791 15.000 87.421 0.1250
Liquid Level: 7.57 ft. Dens.: 53.040 lb./cu.ft. Sp. Gr.: 0.850
Element "To" Elev Length Element Thk R e q d T h k Joint Eff
Type ft. ft. in. Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 0.00 0.167 0.394 0.281 0.188 1.00 1.00
Cylinder 35.76 35.761 0.394 0.282 No Calc 1.00 1.00
Ellipse 35.93 0.167 0.394 0.281 0.382 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 8.000 in.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 73.819 in.
Wear Pad Width 12.000 in.
Wear Pad Thickness 0.375 in.
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 26.606 in.
Baseplate Length 93.504 in.
Baseplate Thickness 1.000 in.
Baseplate Width 10.000 in.
Number of Ribs (including outside ribs) 5
Rib Thickness 0.375 in.
Web Thickness 0.375 in.
Height of Center Web 12.000 in.

Tanky 53 KL (T-05) 187
PT.RAPP
Summary of Maximum Saddle Loads, Operating Case :
Maximum Vertical Saddle Load 42459.32 lb.
Maximum Transverse Saddle Shear Load 4282.83 lb.
Maximum Longitudinal Saddle Shear Load 17131.32 lb.
Summary of Maximum Saddle Loads, Hydrotest Case :
Maximum Vertical Saddle Load 38608.40 lb.
Maximum Transverse Saddle Shear Load 0.00 lb.
Maximum Longitudinal Saddle Shear Load 0.00 lb.
Weights:
Fabricated - Bare W/O Removable Internals 23218.5 lbm
Shop Test - Fabricated + Water ( Full ) 151237.9 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 23218.5 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 23218.5 lbm
Empty - Fab. + Intls. + Details + Wghts. 23218.5 lbm
Operating - Empty + Operating Liquid (No CA) 128264.1 lbm
Field Test - Empty Weight + Water (Full) 151237.9 lbm

Tanky 53 KL Rev.1

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TANK CAP 53 KL (T-05)

Cover Sheet ............................................................................................................................................................. 3

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2013

Analysis Performed by : SPLM Licensed User

Job File : D: TANKY 53

Date of Analysis : Mar 15,2019 9:27am

PV Elite 2015 SP1, Feb. 2015

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2015

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 50.000 psig

Design Internal Temperature 104 °F

Type of Hydrotest UG-99(b)

Hydrotest Position Horizontal

Projection of Nozzle from Vessel Top 0.0000 in.

Projection of Nozzle from Vessel Bottom 0.0000 in.

Minimum Design Metal Temperature -20 °F

Type of Construction Welded

Special Service None

Degree of Radiography RT-2

Use Higher Longitudinal Stresses (Flag) Y

Select t for Internal Pressure (Flag) Y

Select t for External Pressure (Flag) N

Select t for Axial Stress (Flag) N

Select Location for Stiff. Rings (Flag) Y

Consider Vortex Shedding N

Perform a Corroded Hydrotest N

Is this a Heat Exchanger No

User Defined Hydro. Press. (Used if > 0) 0.0000 psig

User defined MAWP 0.0000 psig

User defined MAPnc 0.0000 psig

Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS

Load Case 3 NP+OW+WI+FW+BW

Load Case 4 NP+OW+EQ+FS+BS

Load Case 5 NP+HW+HI

Load Case 6 NP+HW+HE

Load Case 7 IP+OW+WI+FW+BW

Load Case 8 IP+OW+EQ+FS+BS

Load Case 9 EP+OW+WI+FW+BW

Load Case 10 EP+OW+EQ+FS+BS

Load Case 11 HP+HW+HI

Load Case 12 HP+HW+HE

Load Case 13 IP+WE+EW

Load Case 14 IP+WF+CW

Load Case 15 IP+VO+OW

Load Case 16 IP+VE+EW

Load Case 17 NP+VO+OW

Load Case 18 FS+BS+IP+OW

Load Case 19 FS+BS+EP+OW

Wind Design Code ASCE-7 95

Wind Load Reduction Scale Factor 1.0

Basic Wind Speed [V] 85.000 mile/hr

Surface Roughness Category C: Open Terrain

Importance Factor 1.0

Type of Surface Moderately Smooth

Base Elevation 0.0000 ft.

Percent Wind for Hydrotest 0.0

Using User defined Wind Press. Vs Elev. N