MC-monitoring SA

MMS-412 Datasheet

Falcon Monitoring solution

MMS-412 Endwinding monitoring

Roller bearing monitoring

FEATURES
• Combined protection and monitoring capabilities

• Robust, compact, self-contained Axial thrust position

• 2 dynamic channels and 1 phase reference
• Standalone operating modes Shaft & bearing vibration
• Synchronous and asynchronous acquisition modes
• Built-in analogue and digital output interfaces
• Modbus RTU fieldbus interface
Related applications
• Software configurable
• Embedded microSD card to record configuration and data Hydrogenerators
• Raw buffered outputs on BNC
• Embedded sensor power supply
Pumps, fan, cooling towers...
• Compatible with a wide range of sensor

Windturbines

Turbogenerators

Gas & steam turbines

DESCRIPTION

MMS-Falcon is a compact, high-performance condition monitoring and analysis system. This system
is composed by several acquisition and communication modules allowing to build a distributed archi-
tecture and offers a cost effective and high scalable solution.

The MMS-412 is a key element of MMS-Falcon system and is designed to perform on-line continu-
ous monitoring and protection of critical rotating machinery in a wide range of applications.
MMS-412 is a robust, compact and self-contained dual channel processing module. This module is
designed to perform the absolute bearing and relative shaft vibration, roller bearing and endwinding
monitoring. One channel for phase reference is also available for harmonic extraction and rotation
speed calculation. The module can be easily interfaced to the plant automation system using ana-
logue outputs both current loop 4..20mA and digital output. Additionally, the system is providing
measured values and status over serial fieldbus interface Modbus RTU.

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MMS-412 Datasheet

GLOBAL SPECIFICATION

POWER SUPPLY

Input voltage range +18..36VDC

Current consumption Typical 500mA (w/o digital outputs)

SENSOR CHANNELS

Number of channels 2 dynamic channel and 1 phase reference

Sensor power supply + 24V or – 24V, active current limitation, max 50mA
+ 24V for phase reference sensor

Sensor input conditioning mode +/- 24V (differential / single ended)

4mA constant current source (ICP®)
Passive 4..20mA current loop, internal 250Ω reading resistor

Phase reference sensor Digital or analogue (+ 24V)

PROCESSINGS

Integrator Single and double integration

Digital filters Software configurable frequency ranges:

• 1Hz..1kHz (4096 S/s)
• 10Hz..1kHz (4096 S/s)
• 1Hz..400Hz (1024 S/s)
• 10Hz..400Hz (1024 S/s)

Vibration Relative and absolute shaft, bearing vibration according to ISO-7919,

ISO-10816 and ISO-2959
Shaft thrust position

Endwinding Broadband and harmonic extraction at 1x or 2x network frequency

Roller bearing Absolute bearing vibration according to ISO-10816, bandpass filter

10Hz..1kHz, 2nd order Butterworth
Rolling-bearing using BCU-method acc. to VDI-3832 and SPP (Shock
Pulse Peak based on MC-monitoring’s expertise)

Phase reference Rotating speed

SYNC signal (physical digital output) for multiple modules synchronisa-
tion

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MMS-412 Datasheet

GLOBAL SPECIFICATION

OUTPUTS
Engineering unit Acceleration, velocity and displacement (g, mm/s, µm)

Qualifier Peak, Peak to Peak, True RMS

Characteristic values Absolute vibration: mm/s True RMS or µm PkPk

Relative shaft vibration: µm PkPk, µm/mm Gap, Smax µm PkPk (dual
channel)
Axial thrust position: µm/mm Gap
Endwinding: µm PkPk, wideband, 1x and 2x network frequency
Roller bearing: mm/s True RMS and BCU

Analogue outputs 4x 4..20mA proportional to the measured value, scalable and software
configurable

Self check on analogue output 2mA = Sensor not OK, >20mA = Saturation

Digital outputs Software configurable 4x750mA source 0 to 24V, configurable polarity

and short circuit proof

Digital inputs Digital inputs for:

• Release latched alarm (AR)
• Alarm thresholds multiplier (TM)

BNC for diagnostic 3x 1:1 buffered raw signal output, 20kHz (–3dB)

Front panel LEDs 1x power on, 1x status

1x per channel (green: OK, orange: alarm, red: danger, bl-orange: sen-
sor not OK)

Digital interface 1x Modbus RTU

1x Slot for microSD card (data and event logging), default 4GB

ENVIRONMENTAL
Temperature range
Operation +0°C.. +70°C
Storage -20°C.. +85°C
EMC EM/IEC 61326-1

PHYSICAL
Mounting DIN 35mm rail mount, other mounting on request
Terminals Input and output via push-in terminals
Dimensions (LxHxD) [mm] 38x100x164.5
Net weigth 0.55Kg

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MMS-412 Datasheet

ORDERING INFORMATION

Ordering code: 20.412.001 Part type: MMS-412.vib

Description: Module for absolute and relative vibration monitoring and protection

Ordering code 20.412.002 Part type: MMS-412.ew

Description Module for endwinding monitoring and protection

Ordering code 20.412.003 Part type: MMS-412.bcu

Description Module for roller bearing condition monitoring and protection

ACCESSORIES

Part type MMS-990 / MMS-991 Ordering code 20.400.990 / 20.400.991

Description USB – RS485 adapter, integrated cable assembly of 1.8m / 5m (5.9 ft / 16.4 ft) for MMS
400 Falcon family configuration
Part type XMS-994 Ordering code 20.400.994
Description Serial to Ethernet Device Server,
Ethernet to RS-485 converter and Modbus Gateway

Part type MMS-992 Ordering code 20.400.992

Description MicroSD/SDHC USB 2.0 card reader
Post mortem, data retriever tool for MMS 400 Falcon family

Part type MMS-993 Ordering code 20.400.993

Description CD package with MCm Falcon Manager and User manual

MECHANICAL DRAWING

MC-monitoring Quality certifications LOCAL REPRESENTATIVE MC-monitoring SA

Route André Piller 19 | PO BOX 97
CH-1762 Givisiez | Switzerland
Phone : +41 58 411 54 00
Fax : +41 58 411 54 10
Mail : info@mc-monitoring.com
sales@mc-monitoring.com
Web : mc-monitoring.com

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