330C L Excavator - 9 Engine PDF

330C L Excavator CYA00001-UP (MACHINE) POWERED BY C-9 Engine(SEBP3397 - 42) - Documentation
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Product: EXCAVATOR
Model: 330C L EXCAVATOR CYA
Configuration: 330C L Excavator CYA00001-UP (MACHINE) POWERED BY C-
9 Engine
Disassembly and Assembly

330C Excavator Machine Systems
Media Number -RENR5438-14 Publication Date -01/04/2010 Date Updated -13/04/2010

i03605962
Main Hydraulic Pump - Disassemble - Series II

SMCS - 5070-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 2
C 138-7573 Link Bracket 2
D 1U-8758 Pliers 1
E 1P-0520 Driver Group 1
126-7175 Push-Puller 1
5P-4808 Cap 2
6B-6684 Nut 2
126-7176 Forcing Screw 1
F 126-7177 Puller Leg 2
126-7181 Sliding plate 4
126-7182 Nut for the Forcing screw 1
126-7183 Crossblock 1
4C-5648 Threaded Adapter Gp 1

G 1P-1859 Retaining Ring Pliers 1
H 5F-7343 Puller Group 1
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Start By:
A. Remove the main hydraulic pump and the pump drive coupling. Refer to Disassembly and Assembly, "Main
Hydraulic Pump and Pump Drive Coupling- Remove".
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Failure to properly assemble parts or failure to follow established

procedures can lead to damage to the parts and assembly.
To avoid damage to parts, always identify and mark the parts so that
they can be installed into the same location. Never force parts during
assembly. Keep parts clean and lubricated.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will

reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always

plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component

exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is available to
analyze failures for piston pumps and motors. Refer to Special Publication, SEBD0641, "Analyzing Axial Piston

Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The installation of used
parts during reconditioning is acceptable. Reuse and salvage information is available on piston pumps. Refer to
Guideline for Reusable Parts and Salvage Operations, SEBF8032, "Piston Pumps and Motors". During
reconditioning, correct any conditions that might have caused the original failure.
1. Thoroughly clean the outside of the main hydraulic pump prior to disassembly.
Illustration 1 g00633959
2. Fasten the main hydraulic pump to Tooling (A) , as shown.
3. Remove drain plug (1) , and drain the oil from the main hydraulic pump into a suitable container for disposal.
4. Remove the socket head bolts that hold plate (2) in position.
5. Remove the plate and the O-ring seal from the main pump housing.
6. Remove socket head bolts (3) that hold pump control (4) in position.
7. Fasten Tooling (B) and a suitable lifting device to pump control (4) , as shown.
8. Remove pump control (4) from the main hydraulic pump. The weight of pump control (4) is approximately 48
kg (106 lb).

9. Perform the following steps in order to disassemble pump control (4) .
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The installation of
used parts during reconditioning is acceptable. Reuse and salvage information is available on piston pumps.
Refer to Guideline for Reusable Parts and Salvage Operations, SEBF8032, "Piston Pumps and Motors".
During reconditioning, correct any conditions that might have caused the original failure.
Note: The following procedure is written for the 345B excavator. The following procedure will work for the
320B through the 345B excavators. This procedure will not cover electrohydraulic machines.
a. Remove six socket head bolts (5) in order to remove pump control group (6) from pump control (4) .
b. Remove two bushings (10) that are for power shift pressure.
c. Remove both torque control pistons (11) from the two bushings (6) .
d. Remove two adjustment screws (7) .
e. Remove O-ring seal (12) from each adjustment screw (7) .
f. Remove four seats (13) , two springs (8) , and two negative flow control spools (9) .

g. Remove two O-ring seals (14) , two O-ring seals (15) and two dowels (16) from pump control group
(17) .
h. Remove two pins (21) and two horsepower control spools (20) .
i. Remove two springs (19) and two seats (18) .

Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
j. Remove plug (24) from the pump control group (17) .
k. Remove sensor (25) (Not Shown).
l. Remove the O-ring seal from plug (24) .
m. Remove seat (26) and ball (27) .
n. Use a tap in order to thread bushing (28) .
o. Screw an M6 bolt into bushing (28) in order to remove bushing (28) .
Note: The horsepower adjustment screw is under cap (22) .
p. Remove cap (22) in order to replace the screw and the nut that is under the cap.

ReferenceRefer to the Testing and Adjusting, "Pump Control (Output Flow) - Adjust" for the proper
adjustment.
q. While you retain pump control group (17) , loosen six socket head bolts (23) evenly in order to release
the spring force. Do not remove all of the socket head bolts at one time. Longer bolts will be needed to
retain pump control group (17) when you release spring force.
r. Remove pump control group (17) .
Assembled View
(17) Pump control group
(29) Pump head
Exploded View
s. Remove two seats (33) .
t. Remove two springs (30) .

u. Remove two springs (34) .
v. Remove two seats (31) .
w. Remove two springs (35) .
x. Remove two spring spacers (32) .
y. Remove eight socket head bolts (36) and two covers (37) from pump head (29) .
Note: The maximum displacement adjustment screw is under cap (38) . Remove cap (38) in order to
replace the screw and the nut that is underneath the cap.
Note: Refer to Testing and Adjusting, "Pump Control (Output Flow) - Adjust" for the proper
adjustment.
z. Remove plug (39) from each cover (40) . Replace the O-ring seal on each plug (39) .
aa. Remove O-ring seals (42) from each cover (40) . Replace all the O-ring seals (42) .
ab. Remove bolts (41) from the large piston.

ac. Remove two pistons (43) from the pump head (29) .
ad. Remove two rings (44) from each piston.
ae.
af. Remove two alignment pins (45) .
ag. Mark the positions of trunnions (46) prior to removing trunnions (46) from the large pistons in pump
head (29) . The rods must be installed in the same orientation.

ah. Raise the temperature of each trunnion (47) in order to loosen the adhesive. Raise the temperature of
each trunnion (47) to 120 °C (248 °F).
ai. Use an allen wrench in order to loosen socket head screw (48) in each large piston. It is not necessary to
completely remove the socket head screws.
aj. Remove trunnion (47) from the large pistons. This will permit removal of the large pistons from the
pump head.
Typical example
ak. Remove large pistons (49) from the pump head.

10. Remove dowels (50) from the main pump housing.
11. Remove port plate (51) from each pump rotating group.
Note: Port plates (51) are lapped to the barrel. Keep port plates (51) with each rotating group.
NOTICE
In order to ensure that each piston assembly is installed into its

original bore, identify and mark each piston assembly, retaining plate
and the barrel before removing the piston assembly.
To avoid damage to the barrel assembly parts, do not allow the parts to
separate from the assembly during removal or installation.
12. Remove cylinder barrel (52) from each rotating group.

13. Remove spacer (53) , and bevel spring washers (54) from the center bore of each cylinder barrel (52) .
14. Remove gasket (55) .
15. Remove socket head screws (56) from each retaining plate (57) .
16. Remove centering pin (58) and retaining plate (57) for each rotating group.

17. Remove pistons (59) for each rotating group.
18. Remove O-ring seals (60) from each piston (59) .
19. Make sure that pistons (59) have no pits. Pistons (59) must not have any scratches on the surface.
20. Install a M16 X 2.00 THD bolt (61) in the end of lower pump rotating group (62) .

21. Drive the lower pump rotating group upward until the lower pump rotating group rests loosely in the pump
housing.
22. Attach Tooling (C) and a suitable lifting device to the top of lower pump rotating group (62) in order to
completely remove the lower pump rotating group from the pump housing.
23. Remove plug (63) from the main pump housing.

24. Install a M10 X 1THD bolt (64) into the threaded hole.
25. Tighten bolt (64) in order to remove the upper pump rotating group from the main pump housing.
26. Remove the main pump housing from Tooling (A) and turn over the main pump housing.
27. Refasten the main pump housing to Tooling (A) .
28. Use Tooling (D) in order to remove retaining ring (65) .
29. Remove shim (66) from the pump housing.

Cross section of main pump
30. Use Tooling (E) and a suitable hammer in order to remove the lip seal (67) .

31. Remove bolts (69) .
32. Remove pilot pump (68) from the main pump housing.
33. Remove O-ring seals (70) from the pilot pump.
34. Fasten Tooling (F) to shaft (72) .

35. Remove shaft (72) and bearing (71) from the pump housing.
36. Use a suitable press in order to remove bearing (71) from shaft (72) .
37. Use a 4 mm (0.2 inch) socket head capscrew in order to remove key (73) from shaft (72) .

38. Remove gear (74) from the main pump housing. Slide the gear to the center of the housing and remove the
gear from the top of the housing.
Note: The gear is not symmetrical. Make sure that you mark the gear orientation.
39. Use a pry bar in order to remove bearing (75) .
Disassembly Procedure for the Lower Pump Rotating Group
Cross section view of the lower pump rotating group.
(A) Dimension that is determined by shim (80) during the assembly
(76) Retaining ring
(77) Bearing assembly

(79) Plate
(80) Shim
Cross section view of bearing assembly (78) .
(78a) Bearing cone
(78b) Spacer
(78c) Bearing cup
(78d) Bearing spacer
(78e) Bearing cone
(78f) Bearing cup
1. Disassemble the lower pump rotating group, as follows.

2. Use Tooling (G) in order to remove retaining ring (76) from the lower pump rotating group.
3. Remove plate (79) .
4. Use Tooling (H) and a suitable press in order to remove bearing assembly (77) , shim (80) , and bearing
assembly (78) from the shaft.
5. Place Tooling (H) on the outer edge of the bearing cup (78`c) .

Note: Do not push on the bearing cage.
6. Remove spacer (78b) .
7. Use Tooling (H) and a suitable press in order to remove bearing cone (78a) from the shaft.
Disassembly Procedure for the Upper Pump Rotating Group

Cross section view of the upper pump rotating group.
(A) Dimension that is determined by shim (41) during the assembly
(80) Retaining ring
(83) Plate
(84) Shim

Cross section view of bearing assembly (82) .
(82a) Bearing cone
(82b) Spacer
(82c) Bearing cup
(82d) Bearing spacer
(82e) Bearing cone
(82f) Bearing cup
1. Disassemble the upper pump rotating group, as follows.

2. Use Tooling (G) in order to remove retaining (80) from the shaft.
3. Remove plate (83) from the shaft.
4. Use Tooling (H) and a suitable press in order to remove bearing assembly (81) , shim (84) , and bearing
assembly (82) from the shaft.
5. Place Tooling (H) on the outer edge of bearing cup (82c) , as shown.
Note: Do not push on the bearing cage.

6. Remove spacer (82b) .
7. Use Tooling (H) and a suitable press in order to remove bearing cone (82a) from the shaft.
Copyright 1993 - 2017 Caterpillar Inc. Thu Jun 22 06:33:09 EST 2017
All Rights Reserved.
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330C L Excavator CYA00001-UP (MACHINE) POWERED BY C-9 Engine(SEBP3397 - 42) - Documentation

Disassembly and Assembly

Main Hydraulic Pump - Disassemble - Series II

Tool Part Number Part Description Qty

A 1P-2420 Transmission Repair Stand 1

B 138-7575 Link Bracket 2

C 138-7573 Link Bracket 2

D 1U-8758 Pliers 1

E 1P-0520 Driver Group 1

126-7175 Push-Puller 1

5P-4808 Cap 2

6B-6684 Nut 2

126-7176 Forcing Screw 1

F 126-7177 Puller Leg 2

126-7181 Sliding plate 4

126-7182 Nut for the Forcing screw 1

126-7183 Crossblock 1

4C-5648 Threaded Adapter Gp 1

H 5F-7343 Puller Group 1

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Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service

Dispose of all fluids according to local regulations and mandates.

Failure to properly assemble parts or failure to follow established

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will

To prevent contaminants from entering the hydraulic system, always

Clean the hydraulic system properly after any major component

https://127.0.0.1/...web/sisweb/mediasearch/mediaheaderinfoframeset.jsp&calledpage=/sisweb/sisweb/techdoc/techdoc_print_page.jsp[22/06/2017 06:34:06 a.m.]

Pump and Motor Failures".

2. Fasten the main hydraulic pump to Tooling (A) , as shown.

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9. Perform the following steps in order to disassemble pump control (4) .

d. Remove two adjustment screws (7) .

e. Remove O-ring seal (12) from each adjustment screw (7) .

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i. Remove two springs (19) and two seats (18) .

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Spring force will be released when covers are removed.

Be prepared to hold spring loaded covers as the bolts are loosened.

j. Remove plug (24) from the pump control group (17) .

k. Remove sensor (25) (Not Shown).

l. Remove the O-ring seal from plug (24) .

m. Remove seat (26) and ball (27) .

n. Use a tap in order to thread bushing (28) .

o. Screw an M6 bolt into bushing (28) in order to remove bushing (28) .

Note: The horsepower adjustment screw is under cap (22) .

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r. Remove pump control group (17) .

(17) Pump control group

(29) Pump head

s. Remove two seats (33) .

t. Remove two springs (30) .

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u. Remove two springs (34) .

v. Remove two seats (31) .

w. Remove two springs (35) .

x. Remove two spring spacers (32) .

ab. Remove bolts (41) from the large piston.

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ad. Remove two rings (44) from each piston.

af. Remove two alignment pins (45) .

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