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Journal of the European Ceramic Society 37 (2017) 4123–4128

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Journal of the European Ceramic Society


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Full Length Article

Annealing induced discoloration of transparent YAG ceramics using


divalent additives in solid-state reaction sintering
Tianyuan Zhou a,b,c , Le Zhang c,e,f,∗ , Farida A. Selim e , Rong Sun d , Chingping Wong f ,
Hao Chen c , Qitu Zhang a,b,∗∗
a
College of Materials Science and Engineering, Nanjing Tech University, Nanjing, 210009, PR China
b
Jiangsu Collaborative Innovation Center for Advanced Inorganic Function Composites, Nanjing Tech University, Nanjing, 210009, PR China
c
School of Physics and Electronics Engineering, Jiangsu Normal University, Xuzhou, 221116, PR China
d
Guangdong Provincial Key Laboratory of Materials for High Density Electronic Packaging, Shenzhen Institutes of Advanced Technology, Chinese Academy
of Sciences, Shenzhen, 518055, PR China
e
Center for Photochemical Sciences, Department of Physics and Astronomy, Bowling Green State University, Bowling Green, 43403, USA
f
School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, 30332, USA

a r t i c l e i n f o a b s t r a c t

Article history: Tetraethyl orthosilicate (TEOS) was commonly served as a sintering additive to promote the densification
Received 19 January 2017 of transparent Y3 Al5 O12 (YAG) ceramics. However, Si4+ that decomposed from TEOS would restrain the
Received in revised form 14 May 2017 conversion of dopants into a higher valence state (e.g., Cr3+ → Cr4+ ). In this study, by using divalent sinter-
Accepted 15 May 2017
ing additives (CaO and MgO), the colorless and highly transparent YAG ceramics (T = 84.6%, at 1064 nm)
Available online 22 May 2017
were obtained after vacuum sintering at 1840 ◦ C for 8 h and without subsequent annealing in air. An
absorption peak centered at ∼320 nm was observed before annealing, and it extended to ∼550 nm after
Keywords:
annealing at 1450 ◦ C for 10 h in air. A discoloration phenomenon occurred and more scattering centers
Transparent ceramics
Annealing
were observed with the formation of new [Mg/Ca2+ F+ ] color centers. Air annealing did not improve the
YAG optical quality of the as-fabricated YAG ceramics with divalent dopants as sintering additives, owing to
Sintering additives the formation of scattering centers.
Optical property © 2017 Elsevier Ltd. All rights reserved.

1. Introduction owing to its excellent physical and chemical properties, as well as


its high transparency [13,14].
Solid state lasers are widely used in many fields such as med- In order to fabricate transparent YAG ceramics with high opti-
ical application, military, and scientific research, and there is an cal quality, a fully dense and a pore-free microstructure must be
urgent need to develop novel laser gain medium for the further required, and tetraethyl orthosilicate (TEOS) is commonly served
advancement of solid state lasers [1–3]. It is commonly recog- as a sintering additive to promote the densification of YAG ceram-
nized that transparent ceramic material is a promising laser gain ics [15,16]. Upon heating, TEOS decomposes into SiO2 which reacts
medium for solid-state lasers, due to its relatively ease in fabrica- with YAG matrix according to the YAG-SiO2 phase diagram, to form
tion and good uniformity as well the possibility of large size, which a liquid phase at ∼1400 ◦ C [17]. In this case, a liquid phase diffusion
is almost impossible with its single crystal counterpart [4,5]. With mechanism is dominated during sintering, and the densification
the development of transparent ceramic technology, various kinds rate of ceramics is accordingly accelerated. However, for some spe-
of transparent ceramics for solid-state lasers have been developed cific ion (e.g., Yb3+ or Cr4+ ) doped YAG ceramics, their conversion
[6–12]. Among them, transparent yttrium aluminum garnet (YAG) into a higher valence states (such as Cr3+ → Cr4+ ) would dramati-
ceramic is the most widely adopted solid-state laser gain medium, cally inhibited by TEOS (Si4+ ), which would have a negative effects
on their laser applications [7,18–20].
Even though researchers have taken efforts to investigate the
effect of reducing or eliminating silicon in YAG transparent ceram-
∗ Corresponding author at: School of Physics and Electronics Engineering, Jiangsu ics [21,22], only a handful of them have reported the development
Normal University, Xuzhou, 221116, PR China. of YAG ceramics with high transparency. In the present study, we
∗∗ Corresponding author at: College of Materials Science and Engineering, Nanjing obtained high quality transparent YAG ceramics at a fixed amount
Tech University, Nanjing, 210009, PR China. of divalent dopants as additives in solid state reaction sintering.
E-mail addresses: zhangle@jsnu.edu.cn (L. Zhang), ngdzqt@163.com (Q. Zhang).

http://dx.doi.org/10.1016/j.jeurceramsoc.2017.05.030
0955-2219/© 2017 Elsevier Ltd. All rights reserved.
4124 T. Zhou et al. / Journal of the European Ceramic Society 37 (2017) 4123–4128

The densification process, as well as the microstructure proper-


ties of the as-prepared ceramics, were investigated. However, it is
expected that the vacancy formation mechanism would inevitably
take place, if divalent ions substitute the original cations in YAG
lattice. For this reason, we fabricated vacuum sintered ceramics
with and without air annealing, in order to investigate the effect
of vacancy mechanism on the optical properties of YAG ceramics.
Considering all of these above, the theoretical and experimental
support to achieving high valence state doping in YAG transparent
ceramics was provided in the present study.

2. Materials and experimental details

2.1. Fabrication of YAG transparent ceramics

Commercially available ␣- Al2 O3 (99.999% purity, Sumitomo


Fig. 1. Sintering trajectory for YAG ceramics sintered between 1540 ◦ C and 1780 ◦ C
Chemicals, Tokyo, Japan) and Y2 O3 (99.99%, Alfa Aesar, Ward Hill, for 4 h.
America) were selected as the raw materials, they were weighted
precisely using an analytical balance to form Y3 Al5 O12 . Divalent
dopants CaO (99.999% purity, Alfa Aesar, Ward Hill, America) and arrangement with adjustable slit width, and the scanning speed
MgO (99.999% purity, Alfa Aesar, Ward Hill, America) powders were was 600 nm/min.
adopted as sintering additives. All the powders that applied in this
work were ultra-high purity powders, and their impurity content 3. Results and discussion
(e.g. Si and Fe) were less than 15 ppm. In this work, the molar ratio
of Ca and Mg were 0.04 mol% and 0.16 mol% according to Al3+ con- Fig. 1 shows the average grain sizes and the relative densi-
tent, respectively, which was based on our optimized experimental ties of YAG ceramics vacuum sintered between 1540 ◦ C to 1780 ◦ C
results [23]. for 4 h. The average grain sizes were confirmed by calculating the
These powder mixtures were mixed with anhydrous alcohol in average grain diameters of at least 200 grains obtained from the
a nylon ball milling jar, and then ball milled for 12 h using agate SEM images. It could be seen that both the average grain sizes and
balls (>99.9 purity) with a diameter of 5 mm to obtain powders the relative densities of the ceramics increased with the increase
with uniform size distribution. During our process, a planetary ball of sintering temperature. At the beginning, the relative densi-
milling method was adopted, and the mass ratio of powder: milling ties of ceramics increased quickly when the sintering temperature
medium was 1: 2. The milled slurry was dried in an oven at 55 ◦ C was lower than 1660 ◦ C, but changed slightly if further increase
for 1 day and then sieved through a 100 mesh screen. The sieved the sintering temperature. The grain growth of ceramics domi-
powders were then uniaxially pressed at 20 MPa in a stainless steel nated at temperatures higher than 1620 ◦ C. Besides, the average
mold with a diameter of 16 mm, followed by cold isostatic pressed grain size was only 3.6 ␮m, even though the sintering temperature
(CIPed) at 200 MPa to obtain green bodies with a relative density was reached up to 1780 ◦ C. Accordingly, it was clear that divalent
of ∼56%. The CIPed pellets were calcined in a muffle furnace at dopants could effectively inhibit the grain growth of YAG ceramic
800 ◦ C for 4 h in air to remove the volatile organic residues, and during sintering.
then vacuum sintered between 1540 ◦ C to 1780 ◦ C for 4 h to check In a previous study, G. L. Messing et al. [24] investigated the rela-
their microstructure evolution during vacuum sintering. The CIPed tionship between grain growth and densification in SiO2 doped YAG
pellets were also sintered at 1840 ◦ C for 8 h to evaluate the optical ceramics. They found that the activation energies for densification
qualities of the fabricated ceramics. The sintering process was car- and grain growth were 235 kJ/mol and 946 kJ/mol, respectively,
ried out using a tungsten mesh heated vacuum furnace (KZG-110F, and they suggested that the difference in the activation energy is
Shanghai Chenrong Electrical Furnace Co., Ltd., Shanghai, China) responsible for the fine microstructure of their as-fabricated ceram-
under 10−4 Pa. The applied heating rate and the cooling rate was ics. In the current study, the average grain size was only 3.6 ␮m,
3 ◦ C/min and 10 ◦ C/min, respectively. Air annealing was carried out after the ceramics were sintered at 1780 ◦ C for 4 h. Therefore, the
at 1450 ◦ C for 10 h to further expect to improve their optical qual- activation energy difference between grain growth and densifi-
ities after vacuum sintering. Finally, all samples were grinded and cation in the divalent dopant system is one possible reason with
mirror polished on both surfaces using diamond slurry, and the respect to the inhibition of grain growth while promoting the den-
thicknesses of all samples after mirror polishing were kept at 3 mm. sification of YAG ceramics. Besides, a portion of divalent dopants
were segregated at grain boundaries as solutes, which could result
in a drag on grain boundaries of YAG during sintering. In this case,
2.2. Characterizations the grain boundary mobility of YAG ceramics was decreased owing
to solute drag effect, and discontinuous grain growth was conse-
Densities of the sintered ceramics were evaluated by the quently inhibited [25].
Archimedes method. Microstructural investigation of the as- The fracture surfaces of YAG ceramics sintered between 1580 ◦ C
prepared ceramics was carried out by a scanning electron and 1780 ◦ C for 4 h are shown in Fig. 2. Obviously, the pore volume
microscope (SEM; JSM- 6510, JEOL, Kariya, Japan) and an optical of ceramics decreased with the increase of sintering temperature.
transmission microscope (Axio Scope. A1, Carl Zeiss, Oberkochen, At a sintering temperature of 1580 ◦ C, a large amount of residual
Germany). A UV–VIS-NIR spectrophotometer (Lambda 950, Perkin pores could be observed, and their morphologies were character-
Elmer, Waltham, MA, America) was used to measure the in-line ized by both continuous and isolated pores (Fig. 2(a)), indicating
transmittance of the mirror polished YAG ceramics with a scan- that the sample was at its intermediate stage of sintering. When the
ning range from 1500 nm to 200 nm. The measurements were sintering temperature reached 1620 ◦ C, the pore volume as well as
carried out at room temperature with a standard, dual light beam the pore size of the ceramics dramatically decreased, and the mor-
T. Zhou et al. / Journal of the European Ceramic Society 37 (2017) 4123–4128 4125

Fig. 2. SEM micrographs of the fracture surfaces of samples sintered at (a) 1580 ◦ C, (b) 1620 ◦ C, (c) 1660 ◦ C, (d) 1700 ◦ C, (e) 1740 ◦ C, (f) 1780 ◦ C for 4 h.

phology of pores was transformed into isolated pores (Fig. 2(b)). as sintering additive at the same transmission [26–28], even though
Then, the sample reached its final sintering stage. Residual pores a moderate amount of TEOS could also inhibit the grain growth
could hardly be detected when the sintering temperature was of YAG ceramics according to Maître’s report [29]. Consequently,
increased to 1660 ◦ C or higher. The average grain size of ceramic the results presented here indicate that adopting divalent dopants
dramatically increased when the further increase in sintering tem- as sintering additive is an effective approach for the inhibition of
peratures (Fig. 2(c–f)). grain growth while promoting the transmission of YAG transparent
Fig. 3 shows the SEM micrographs of the thermally etched sur- ceramic. The transmittance of the sample after air annealing was
face and fracture surface of the ceramics vacuum sintered at 1840 ◦ C not as high as that of the sample without annealing, and the absorp-
for 8 h, and the etching process was carried out at 1450 ◦ C for 2 h tion band in the UV–visible region extended to ∼550 nm, resulting
in air. It could be clearly seen that the sample exhibited a fully in the discoloration of sample.
dense microstructure, and there was no pores or secondary phase Generally, pressure induced oxygen vacancies associated with
observed. The average grain size of the ceramics after sintering was free electrons are easily generated during vacuum sintering accord-
5.3 ␮m, and its fracture mode was mainly characterized as trans- ing to Eq. (1), owing to the oxygen partial pressure difference
granular mold. between the ceramic interior and the chamber of vacuum furnace.
The photograph and the in-line transmission spectra of vac- As is depicted in Fig. 5 (a), these pressure induced oxygen vacancies
uum sintered samples with and without air annealing are shown were unstable. As a result, the F color centers were formed when
in Fig. 4. The vacuum sintered sample before air annealing was free electrons were captured by these oxygen vacancies according
highly transparent, and the words behind it could be clearly rec- to Eq. (2) and (3), which were quite unanimously considered as the
ognized by the naked eyes. The air-annealed sample was slightly cause of absorption and in the near UV region [30] (peak at 320 nm
hazy (especially at its central part), indicating a decrease in its trans- in Fig. 4):
parency. In addition, a discoloration phenomenon occurred in the
air-annealed sample, indicating that a new light absorption band 1
OO = VO + O2 ↑ +2e (1)
was formed. The transmittance of the sample at 1064 nm before 2
annealing was as high as 84.6%; it nearly reached the theoretical  
limit of YAG. More importantly, the average grain size at this trans- VO + e = VO F+ (2)
mission was only 5.3 ␮m (see Fig. 3). It was much smaller than that
of previously reported vacuum sintered YAG ceramics using TEOS VO + 2e = VX (3)
O (F)
4126 T. Zhou et al. / Journal of the European Ceramic Society 37 (2017) 4123–4128

Fig. 3. SEM micrographs of thermally etched surface (a) and fracture surface (b) of the YAG sample sintered at 1840 ◦ C for 8 h in vacuum.

In fact, YAG material was firstly discovered in the 1950s and


has been proved as an end member of a continuous solid-solution
between Y3 Al5 O12 and Mn3 Al2 Si3 O12 [31], and subsequent works
showed that Ca could be totally substituted for Mn to form
Ca3 Al2 Si3 O12 , owing to the small ionic radius difference between
Mn2+ (0.96 Å) and Ca2+ (1.12 Å) [32–34]. Similar to Mn2+ ion, Y3+
has an ionic radius of 1.019 Å that is coordinated by 8 O2− ions
to form a dodecahedron structure in YAG lattice. This means Ca2+
is ready to substitute Y3+ to form a discontinuous solid solution,
owing to the charge difference between Ca2+ and Y3+ . Also, it has
been proved that Mg2+ substitutes the octahedral Al3+ in YAG lat-
tice [19,25]. By introducing divalent dopants, a portion of divalent
ions could substitute the original cations in YAG lattice to generate
oxygen vacancies (named divalent ion induced oxygen vacancy),
which were given by Eqs. (4) and (5) [35]:

2CaO + 2YY + OO = 2Ca’Y + VO· · + Y2 O3 (4)

2MgO + 2AlAl + OO = 2Mg’Al + VO· · + Al2 O3 (5)

With respect to YAG transparent ceramics, the more oxygen Fig. 4. A photograph and in-line transmission spectra of vacuum sintered samples
vacancies that have been generated, the harder to generate addi- before and after annealing.
tional oxygen vacancies during sintering, because of the dynamic
equilibrium of [VO· · ] concentration. This implies that the presence of vacancy, Si4+ doping would generate more pressure induced oxy-
divalent ion induced oxygen vacancy would no doubt suppress the gen vacancies V..O under high temperature and vacuum atmosphere,
generation of pressure induced oxygen vacancy. Therefore, even see Fig. 5 (b).
though Ca2+ and Mg2+ dopant did not directly affect the PO2 accord- It is noteworthy to see that the color of the sample without air
ing to the Eq. (4) and (5), the presence of Ca2+ and Mg2+ would annealing was almost colorless. Zhang et al. [38] fabricated YAG
reduce the concentration of pressure induced oxygen vacancy (not transparent ceramics using TEOS as sintering additive, and the sam-
the total amount of [VO· · ]) indirectly, and thus driven the equilib- ple after vacuum sintering was grey, which was inconsistent with
rium (1) to the left. Consequently, the internal oxygen pressure the current study where divalent additives was used in the sinter-
of ceramics was thus affected. For the charge compensation pur- ing process. They regarded the gray tint was originated from the
pose, divalent ion induced oxygen vacancies are stable, and it was color centers generated during vacuum sintering. In fact, it was
much harder for them to capture free electrons to form color cen- not the case. As known, even though Si4+ could promote the for-
ters compared with the pressure induced vacancies. In this case, the mation of additional pressure induced oxygen vacancies (and the
amount of F-centers decreased by introducing divalent dopants. amount of F-centers increased as well) as mentioned, a grey tint
However, the formation of pressure induced color centers could required a uniform lowering of transmission (over the whole VIS
not be completely prevented by divalent ions, leading to the resid- region). It could not come from the advancement into VIS of color
ual absorption at the UV–vis region centered at ∼320 nm shown in center bands. Such bands, when advancing, produce first various
Fig. 4. Besides, HIP treatment has been proved to be an effective chromatic colors and then black. According to Zhang’s report, air
way to further eliminate such absorption [36]. annealing eliminated the cause of grey, as shown by the general
It has been quantitatively proved by Kuklja et al. that Si4+ incor- rise of transmission in VIS region. However, simultaneously the
poration in YAG lattice is associated with the formation of cation absorption edge shifted in a bathochrome sense. This could not hap-
vacancy and the antisite Si.Al defect according to this reaction [37]: pen under air annealing, if this process reduced the color centers
concentration, supposing centers were presented in as-fired spec-
5 1 · 1 1
2SiO2 + Al + YY = SiAl + V’’’ + Y3 Al5 O12 (6) imens. Therefore, air annealing affected other factors (e.g. Si0 , W0
6 Al 2 3 Y 6
impurities) which were the real causes of grey color, which was fur-
In this case, the presence of cation vacancies V’”
Y would likely ther confirmed by Adam’ results [39]. Consequently, the colorless
to accelerate the intrinsic thermal defects generation like Frenkel of ceramics in our work was more likely owing to the high purity
defect pair under high temperature, which would make oxygen of starting powders, but not the reduced amount of color centers.
ions in YAG lattice unstable. Compared with divalent ion doping, Fig. 6 is the optical transmission photo of the central part of
which would suppress the generation of pressure induced oxygen the vacuum sintered samples before and after annealing observed
T. Zhou et al. / Journal of the European Ceramic Society 37 (2017) 4123–4128 4127

Fig. 5. Schematic diagram of substitution process in YAG lattice by (a) divalent ion, (b) tetravalent ion during vacuum sintering.

Fig. 6. Optical transmission micrographs of vacuum sintered YAG samples and (a) before annealing, (b) annealed at 1450 ◦ C for 10 h in air.

under open polarizers. From Fig. 6 (a), it is evident that the vacuum 6
3+
sintered sample without air annealing exhibited a homogeneous Absorption of Fe ions
Residual absorption (cm )

and a pore-free structure after vacuum sintered at 1840 ◦ C for 8 h


-1

5
in vacuum, indicating its excellent optical quality. On the contrary,
optically inhomogeneous scattering centers could be observed
Absorption caused by
4
from the depth direction of the air annealed sample (Fig. 6 (b)), lead-
ing to the decrease of its transparency at the non-absorption band. Scatting loss and
3 Scatting loss
Therefore, it is clear that annealing under high temperature and color centers
oxygen enriched atmosphere has a negative effect on the optical
quality of YAG ceramics using divalent dopants as sintering addi- 2
tives. One possible reason is that under high temperature annealing
treatment, residual small nanopores or vacancy clusters are dif- 1
fused and then combined into big ones, even though they could
not be observed from the sample without air annealing, thanks to 0
their homogeneous distribution, small sizes, and loss of activity. 200 400 600 800 1000
In order to further investigate the discoloration phenomenon Wavelength (nm)
of the annealed sample, we made a comparison of the absorp-
Fig. 7. Absorption property of the sample vacuum sintered and then air annealed
tion properties of the vacuum sintered samples with and without
at 1450 ◦ C for 10 h in air.
annealing (i.e., the absorption coefficient of the sample after air
annealing minus that of before annealing). In Fig. 7, the residual
absorption from 550 to 1000 nm was caused by scattering cen- ions. As a result, a F+ color center was generated when a divalent
ters. Notably, a strong absorption band centered at ∼255 nm could ion induced oxygen vacancy lost one electron. Although Ca2+ and
be observed, corresponding to the absorption of oxidized trivalent Mg2+ were truly Ca,Y and Mg,Al , respectively, and charge compen-
Fe3+ ion [39,40], owing to Y2 O3 raw powder (rare earth) was hard sation is required, if they substitute the Y3+ or Al3+ cations in YAG
to purify. Besides that, another wide absorption band extended to lattice to promote charge balance. As a result, these F+ color centers
∼550 nm could also be observed. Lu et al. [36] observed the same were ready to combine with the nearby Ca2+ or Mg2+ that substi-
phenomenon in Yb doped YAG ceramics only using MgO as the tuted Y3+ or Al3+ sites to form new types of color centers [Mg2+ F+ ] or
sintering additive. One explanation is that the pressure induced [Ca2+ F+ ] in a form of trivalent, in order to compensate charge imbal-
oxygen vacancies are compensated by oxygen under high temper- ance when divalent dopants substitute the original cations in YAG
ature and oxygen enriched annealing atmosphere, and divalent ion lattice, leading to the discoloration of the sample after air anneal-
induced oxygen vacancies could not be eliminated by an annealing ing. In addition, color centers are acted as a kind of defect, and they
process, thanks to the stable charge state of the applied divalent would diffuse and couple with each other under high temperature
4128 T. Zhou et al. / Journal of the European Ceramic Society 37 (2017) 4123–4128

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