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8 5.1. INTRODUCTION
9 This chapter presents a survey of different techniques for internal curing, i.e. internal
10 sealing and internal water curing. Mitigation of water loss to the surroundings by means of
11 internal curing is addressed, however, the focus of the chapter is the use of internal curing
12 water to control self-desiccation and self-desiccation shrinkage during hydration [1,2].
13 This principle has been debated in the literature for several years [3] and has become
14 particularly relevant due to the increased use of high-performance concrete, HPC. Several
15 techniques may, potentially, be used to establish internal curing of concrete. In the following
16 some of these are presented and commented. Also techniques which at present are not
17 practical are presented in the chapter, since these may be the basis for useful further
18 development in this area. For internal water curing special emphasis is put on techniques with
19 proven applicability: use of saturated lightweight aggregate particles and superabsorbent
20 polymers.
21 A vast number of properties of the internal curing material and how it influences the
22 concrete are important for the use of internal curing techniques. These include water
23 absorption, uniformity and price of the internal curing material and its influence on other
24 properties e.g. concrete rheology. The chapter is not meant to give a full account of this, but
25 primarily to address the most relevant material properties with regard to internal curing.
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33 In relation to concrete the water reservoir may be formed either before or after the start of
34 mixing. If encapsulated, liquid water is added to the concrete as particles, they must be strong
35 enough to withstand the mixing process. If the formation of the water reservoir occurs after
36 mixing, it must be completed before setting. Finally, after setting the stored water must be
37 freely accessible for the cement hydration, which means the water must be
38 thermodynamically and kinetically available for the cementitious reactions. This is described
39 in more detail in Chapter 3 (Mechanisms of internal water curing).
40 Despite these partly conflicting demands, several techniques may, potentially, be used for
41 internal water curing. Instinctively, water-absorbing materials may be thought of as the sole
42 group of candidates for this purpose [4]. However, as will be shown other materials may also
43 be used. In general, the water reservoir may function based on several different physical or
44 chemical principles:
45 - chemically bound water, e.g. crystalline water in ettringite,
46 - physically adsorbed water, e.g. water in superabsorbent polymers,
47 - physically held water, e.g. capillary water in fine pores, and
48 - unbound water, e.g. encapsulated water.
49 In the following, examples of internal curing water are presented based on this
50 classification.
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134 Figure 5.1: Superabsorbent polymers are swellable substances which can absorb many times
135 their own weight of liquids by forming a gel. The absorbed liquid is not released even under
136 moderate pressure [12]. The picture shows a dry, collapsed and a swollen suspension polyme-
137 rized SAP particle.
138 A description of the use of SAP for internal water curing can be found in the literature
139 [2,13,15]. Compared with lightweight aggregate SAP has some peculiarities. SAP can be used
140 as a dry concrete admixture since it takes up water during the mixing process. Furthermore,
141 the use of SAP permits free design of the pore shape and the pore size distribution of the
142 hardening concrete, however, the pores introduced by the SAP in the concrete may preferably
143 be selected in the range 50-300 µm.
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149 used as general lightweight aggregates in concrete. The specific purpose of using them for
150 reservoirs of internal curing water has been researched experimentally for some years [16].
151 To act as an internal water reservoir an initially dry material will need water saturation. By
152 submersion, the porous particles will by themselves take up water, however, complete
153 saturation may take many hours or days since the air in the particles will delay the water
154 ingress [17]. An accelerated water uptake can be achieved by evacuating, boiling or by
155 applying a high pressure, however, from a production point of view these methods have
156 limitations.
157 If the dry material is added to the concrete mixer only partial saturation may be achieved.
158 In addition, particles of cementitious materials may be partly sucked into the pore structure of
159 the material together with the water. This will improve the bond with the surrounding paste
160 structure, but it will also to some extent offset the internal curing effect. This is due to
161 lengthening of the water transport path and due to reduction of the volume available for
162 storage of the internal curing water.
163 The primary mechanism responsible for holding the water in these materials is physical
164 capillary forces. As previously mentioned, only pore sizes above approximately 100 nm are
165 useful for storage of internal curing water. In smaller pores the water is held so tightly that it
166 is not available for the cementitious reactions.
167
168 5.3.3.1. Pumice
169 Pumice is a porous volcanic rock which resembles a sponge, see Figure 5.2. The porous
170 structure is formed by dissolved gases which are precipitated during the cooling as the lava
171 hurtles through the air. All types of magma may form pumice. The connectivity of the pore
172 structure may range from completely closed to completely open. A representative value for
173 the absorption of pumice is 0.27 kg/kg [18].
174
175 Figure 5.2: Left: 5 cm-size pumice stone particle. Smaller particles provide a more efficient
176 water curing. A wide range of pore sizes are seen. Right: For internal water curing mm-size
177 particles . Right: Scanning electron micrograph of a fracture surface of a pumice aggregate
178 particle. The open porosity of this aggregate has been measured to 40%.
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RILEM TC 196-ICC: State-of-the-Art Report – June 2007
204 Figure 5.3: Left: Cut cross section of a 1 cm-size Liapor particle. The skin zone of the particle
205 has a lower porosity than the core. Right: Scanning electron micrograph of a fracture surface
206 of Liapor showing numerous pores from µm-size and upwards. The total porosity has been
207 measured to be 45% whereas the open porosity is 40%.
208 Stalite is a brand name of another type of expanded argillaceous material (shale). It is
209 produced by processing crushed slate in rotary kilns at temperatures up to approximately
210 1150°C. During the heating, the rock becomes plastic and evolves gases which are entrapped
211 as small unconnected voids in the stone [21]. Compared with other lightweight aggregate,
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RILEM TC 196-ICC: State-of-the-Art Report – June 2007
212 Stalite has a relatively fine and less continuous pore system – some of the pore water is held
213 down to at least RH=70%. Consequently only a part of the water held in Stalite will be useful
214 for internal curing [6].
215
216 5.3.3.4. Diatomaceous earth
217 Diatomaceous earth originates from the skeletons of prehistoric single celled algae,
218 diatoms, which synthesized shells for themselves out of silica. When the diatoms died the
219 shells settled on the bottom of sea or lake beds and fossilized. The amorphous silica (opaline)
220 content in diatomites ranges from 25 to 100 per cent. The diatom particles have an average
221 size of 5-20 µm in diameter and, generally, exhibit either radial symmetry or line symmetry.
222 The open porosity of the diatoms depends on the type, but may be around 50-70% leading to a
223 water absorption of about 1 kg/kg, see Figure 5.4 [22,23].
224 Diatomaceous earth has multiple uses within e.g. filtration, drilling mud thickener,
225 chromatography, as catalyst carrier and insecticide. Diatomaceous earth has been tested in
226 relation to concrete technology. Diatoms are highly reactive towards lime owing to their high
227 content of amorphous silica and high specific surface area. However, the use of diatoms in
228 concrete is hampered by their particle shape which has an unfavourable effect on the paste
229 consistency and causes the water demand of concrete to increase [24,25]. Diatomaceous earth
230 has previously been suggested as a source of internal curing water [26].
231
232 Figure 5.4: Scanning electron micrograph of pennate (i.e. line symmetric) diatoms in a cement
233 paste matrix. The open porosity of these particles has been measured to 68% [22].
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259 Figure 5.5: Scanning electron micrograph of a microencapsulated ink embedded in a self-
260 copying paper.
261 Another example within concrete related materials is fly ash cenospheres. These are
262 hollow fly ash particles which are produced accidentally together with normal fly ash. If
263 water-filled, the capsule wall could have beneficial pozzolanic properties whereas the water
264 might serve as internal curing water. However, no method to induce the water into the
265 particles or to ensure its proper release when needed seems to be available.
266 Microencapsulated water is a delicate material with regard to internal water curing. The
267 capsule wall has to be both chemically and physically strong enough to remain intact until
268 setting. Thereafter it should allow the release of water.
269
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304 consequently the reduced water loss may to some extent be due to this rather than the
305 mechanisms given above.
306 Melbye [33] has also suggested an innovative technique for internal sealing. By adding a
307 paraffin emulsion to the concrete mixture, enhanced water proofing of the concrete was
308 achieved, and by adding a polyethylene oxide the water retention of the concrete was
309 improved. A combination of these two techniques is suggested to be especially useful to
310 prevent plastic shrinkage during shotcreting.
311 To describe the above principle the term “self-curing” has been suggested in the literature
312 [30]. However, this term is very broad – as mentioned by Mather [34] most concretes should
313 be considered self-curing. In order to indicate the physical and chemical mechanism the term
314 internal sealing is preferred.
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