Académique Documents
Professionnel Documents
Culture Documents
March 2019
1. About JCMA
8. Grand Summery
2.Established
• August, 1950
3.Objectives
• To mechanize the construction industry and contribute to
improvement of human life through national economic
development under the joint jurisdiction of the Ministry of
Economics, Trade and Industry (METI) and the Ministry of Land,
Infrastructure and Transport (MLIT) of Japan
Hydraulic
fluid
Diesel
Fuel
Engine Oil
Engine
Grease
Coolant
Swing Motor
Oil
Final Drive
Oil
JAMA Engine Oil Seminar 2019 8
3. Lubricants for Construction Machinery ; Hydraulic Fluid
3.1 Example of Hydraulic Components
Swing Motor
Center Joint
Hydraulic
Cylinders
Control Valve
Travel
Pilot Valve
Front Pilot
Valve Piston
Pump
Hydraulic
Motor
Copper Transfer on
Cavitation and Wear of
Mating Rocker-Cam
Corroded Cylinder Block Cylinder Bore
JAMA Engine Oil Seminar 2019 12
3. Lubricants for Construction Machinery ; Hydraulic Fluid
3.5 Trouble Examples caused by Hydraulic Fluid
Failure Examples of Piston Pump Test (2)
3.6.1 Classifications
• HK categorized single grade • HKB categorized low temperature
and multi grade and high temperature application
(Viscosity Index is different) (Low temp. performance is different)
LCM Standards adds Piston Pump Test Rig with high pressure same as actual
hydraulic System because current ISO does not required such test methods
Hydraulic
fluid
Diesel
Fuel
Engine Oil
Engine
Grease
Coolant
Boom foot
Pin (Abrasion wear)
Squeaking noise
caused by Pin-Bushing wear
Arm top
Heavy abrasion
[Image photograph]
Preventable by
using right grease
New parts
[Image photograph] Grease groove disappeared
by abrasion
JIS K0420-71
Notification
•Test Data
•Physical Property Submitters
JCMA Hydraulic
(Oil Marketer)
Fluid Standards
Written Consent (OEM)
Implementation Panel
(Additive Co.)
On-File Notice
H023ABC456
File HK
Release List End Users Logo Mark
JAMA Engine Oil Seminar 2019 27
6. Summary of JCMA Standards for Construction Machinery
6.1 Performance
JCMA’s hydraulic fluid and grease standards have been
developed for satisfying a severe operating conditions of
construction machinery
Criteria of the standards are based on a required level of
construction equipment manufacturers
6.2 Advantages by the use of JCMA standards
Clarify performance requirements of hydraulic fluid and
grease for construction machinery during field
maintenance
Enable end users to easily recognize proper lubricants
through the On-File System
Prevent troubles caused by the use of low quality
lubricants
Overall =
V*HM
Optimum
Operating
Range
Viscosity
High frictional losses
JAMA Engine Oil Seminar 2019 33
7. Development of High Efficiency Hydraulic Fluid Standard
7.4 High Efficiency from Hydraulic Fluid
Two Oils Meeting the ISO 46 Viscosity Requirements
10000
HM Oil
Maximum Start-up Viscosity
1000
Kinematic Viscosity, mm²s
5.0
TOW
Minimum Operating Temperature Maximum Operating Temperature
3.0
-20 -10 0 20 40 50 60 70 80 90
Temperature, °C
The higher the oil’s viscosity index, the more the pump efficiency
can be maintained.=High efficiency
However, since the high viscosity index oil contains viscosity index
improver, it is necessary to pay attention to the JAMA
shear
Enginestability.
Oil Seminar 2019 34
7. Development of High Efficiency Hydraulic Fluid Standard
7.5 Summary of High Efficiency Hydraulic Fluid Standard