Vous êtes sur la page 1sur 41

ZTZ

SND- ZTD RANGE


QTJ

NON-INTRUSIVE
INTELLECTUALIZED ELECTRIC
ACTUATORS

OPERATION
INSTRUCTION

CHANGZHOU POWER STATION AUXILIARY EQUIPMENT WORKS Ltd.


CONTENT PAGE

1. GENERAL DESCRIPTION OF ACTUATOR ························································································ 1

2. REPRESENTATION OF TYPE ·············································································································· 1

3. SERVICE ENVIRONMENT AND MAIN TECHNICAL PARAMETERS ··········································· 2

4. GENERAL SAFETY DESCRIPTIONS ·································································································· 3

5. TRANSPORTATION AND STORAGE ·································································································· 4

6. INSTALLATION AND CONNECTION ································································································ 4

6.1 ASSEMBLY BETWEEN ACTUATOR AND VALVE ····································································· 4

6.2 ELECTRICAL WIRING ·················································································································· 5

7. MANUAL AND ELECTRIC OPERATION ··························································································· 6

7.1 MANUAL OPERATION ·················································································································· 6

7.2 ELECTRIC OPERATION ················································································································ 6

7.3 LOCAL / REMOTE OPERATION ·································································································· 7

7.4 SITE VALVE POSITION INDICATION ························································································· 7

7.4.1 OPERATION INTERFACE ·········································································································· 7

7.4.2 DISPLAY OF VALVE OPEN AND CLOSE ················································································ 8

8. SETTING AND COMMISSIONING OF PARAMETERS ···································································· 8

8.1 SETTING AND COMMISSIONING METHODS OF PARAMETERS ········································ 8

8.2 ENTERING PAGE LAYOUT OF OPTION SETTING ·································································· 9

8.3 SETTING OF PARAMETERS ········································································································ 9

8.3.1 SETTING OF TRAVEL PARAMETERS ····················································································· 9

8.3.1.1 SETTING OF CLOSING POSITION LIMIT ·········································································· 10

8.3.1.2 SETTING OF OPENING POSITION LIMIT ······································································· 10

8.3.2 SETTING OF OPENING PROPORTION, AND 4~20mA ANALOG SIGNAL ······················ 11

8.3.3 SETTING OF TORQUE PARAMETERS··················································································· 11

8.3.3.1 SETTING OF TORQUE VALUE IN CLOSING DIRECTION ·············································· 11

8.3.3.2 SETTING OF TORQUE VALUE IN OPENING DIRECTION ·············································· 12

8.3.4 SETTING OF REMOTE CONTROL MODE ············································································ 12

8.3.5 SETTING OF DOUBLE SPEED (SLOW CLOSING) ······························································· 13

-I-
8.3.5.1 SETTING OF START POINT OF DOUBLE SPEED (SLOW CLOSING) ···························· 13

8.3.5.2 SETTING OF DUTY FACTOR OF DOUBLE SPEED (SLOW CLOSING) ························· 14

8.3.6 SETTING OF MID TRAVEL ······································································································ 14

8.3.6.1 SETTING OF MED 1 TRAVEL ······························································································· 15

8.3.6.2 SETTING OF MED 2 TRAVEL ······························································································· 15

8.3.7 OPTION OF LANGUAGE·········································································································· 15

8.3.8 SETTING OF PASSWORD········································································································· 16

8.3. 9 DEADBAND AND ESD(EMERGENT SELF-HOLD) ····························································· 17

8.3.10 SETTING OF MODBUS··········································································································· 18

8.3.11 PARAMETER INTERROGATING··························································································· 19

9. INFRARED SETTING TOOL (RC-01) ·································································································· 20

9.1 INTRODUCTION OF FUNCTION KEYS ··················································································· 20

9.2 USAGE ·········································································································································· 20

9.3 SETTING AND COMMISSIONING OF PARAMETERS ·························································· ·21

10. FIELDBUS CONTROL ························································································································ ·21

11. MAINTENANCE AND TROUBLESHOOTING ················································································· 21

11.1 MAINTENANCE ························································································································· 21

11.2 TROUBLE DISPLAY AND TROUBLESHOOTING ································································· 21

12. SCHEMATIC CIRCUIT DIAGRAM AND WIRING DIAGRAM ······················································· 23

APPENDIX:

APPENDIX A: STRUCTURE SKETCH DRAWING········································································· 25

APPENDIX B: OVERALL SIZE AND CONNECTION DIMENSIONS ·········································· 26

APPENDIX C : Communication protocol of MODBUS for SND Range··········································· 33

APPENDIX D : Communication protocol of PROFIBUS-DP for SND Range································ 35

-II-
1. GENERAL DESCRIPTION OF ACTUATOR
SND non-intrusive intellectualized electric modulating actuators are products of new generation
developed by cooperation on the basis of introducing the newest control technology from international.
SND non-intrusive intellectualized electric modulating actuators consist of three ranges: linear type,
multi-turn type and angular travel type (There are two structures for angular travel type: integral and
combined). They are suitable for industrial-process loop control systems and able to control gate valves,
globe valves, throttle valves, ball valves, butterfly valves and various modulating valves precisely. These
products are divided into two models depending on service environment: normal and explosion-proof.
Their general performance is conformed to the requirements of Standard JB/T 8219- Electrical Actuators
for Industrial-process Measurement and Control System. And the explosion-proof performance of
explosion-proof models is conformed to the requirements of Standard GB 3836.1- 2000 Electrical
Apparatus for Explosive Gas Atmospheres – Part Ⅰ: General Requirements, and Standard GB 3836.2-
2000 Electrical Apparatus for Explosive Gas Atmospheres – Part Ⅱ: Flameproof Enclosure “d”.
These actuators have following features: 1. non-intrusive, easy to commission; 2. precise and reliable
measurements of position limit and torque level; 3. providing double-speed (speed-changeable and slow
closing) functions 4. providing comprehensive data logging; 5. self-diagnostic and self-adapted functions; 6.
automatic phase-rotation-corrective function; 7. trouble-diagnostic function in operation; 8. network
transmission functions; 9. overheat-protection for electric motor; 10. transient reverse protection,
11. language option of page layout, 12.locked password function of control status.

2. REPRESENTATION OF TYPE
① ② — ③ / ④ — ⑤ ⑥ ⑦
SND-ZTZ : linear
Product SND-ZTD : multi-turn

Type SND-QTJ: integral angular travel
SND-DQTJ : combined angular travel
Output Torque Linear: output thrust N
② — Multi-turn and angular travel :
or thrust
output torque×10N•m
Output speed Linear: output speed mm/s
③ / Multi-turn and angular travel:
or rotate speed output speed r/min
Linear: travel mm
Travel or
④ — Multi-turn: Maximum revolutions
Max turns
Angular travel: 90ºin general, omitted
⑤ Start cycles cycles/h(less than100,320,630 or1200)
⑥ Signal range S: 4~20mA
⑦ Flameproof Flameproof : B, Common: without any letter

2.1 Example: SND-ZTZ 16000-1.5/40-320SB means an electric linear actuator with output thrust 16000 N,
output speed 1.5 mm/s, travel 40 mm, start cycles less than 320 cycles/hour, signal range 4~20mA,
flameproof model.
2.2 Connecting dimension of multi-turn type has two options of torque and thrust (see appendix B). For
representation of thrust option, letter “T” is added after ②, and torque option without any letter.
2.3 Linear type has two options: with bracket and without bracket . For with bracket option, letter “P” is

-1-
added after ⑦, and for without bracket, without any letter.

3. SERVICE ENVIRONMENT AND MAIN TECHNICAL PARAMETERS


3.1 Service environment
3.1.1 Power supply: 380 V ± 10%, 50 Hz ± 1% (For other specifications of voltage and frequency ,special
order is needed.)
3.1.2 Environmental temperature: -20~60ºC (- 40~ +70ºC available for special order)
3.1.3 Relative humidity: ≤95% (+25℃)
3.1.4 Signal: input : 4 ~ 20 mA DC ; output: 4 ~ 20 mA DC
3.1.5 Deadband : 0.5% ~ 9% adjustable
3.1.6 Duty: S5 (intermittent operation with electrical braking), minimum load held ratio 25%, maximum
times of operation is 1200 cycles/hour
3.1.7 Enclosure protection: IP68 (7 meters below water surface for 72 hours)
3.1.8 Flameproof mark: Exd Ι, ExdibⅡBT4 and ExdibⅡCT4, for hazardous zone with Class ⅡB ~ⅡC
explosive gases of temperature groups T1~T4.

Specifications and main technical parameters of SND—ZTZ Electric Linear Actuators

Type SND-ZTZ1 SND-ZTZ2


Output thrust (N) 4000 6300 10000 16000 25000
Rated torque (N·m) 30 40 50 80 150
Travel (mm) 80 ; 40 120 ; 60
Speed (mm/s) 1.5 mm/s (18r/min) 1.8 mm/s (18r/min)
Type YDTF3801-4I YDTF3802-4I YDTF3901-4Ⅱ
Modu-
Power 0.25 kW 0.37 kW 0.55 kW
lating
Rated &
motor Locked 0.62 , 2.5 1.22, 4.9 1.5 , 6.0
Current(A)

Specifications and main technical parameters of SND—ZTD Multi-turn Electric Actuators

Speed
Motor Max.
r/min Max.
dia. of Hand Weight
Type 18 24 rotat-ion
Power Rated & stem ratio (kg)
Type Locked Torque (rev)
(kW) Current(A) (mm)
(N·m)
5 YDTF3801-4I 0.25 0.62, 2.5 50 35
SND-ZTD 8 28 ≤1200 1
YDTF3802-4I 0.37 1.22, 4.9 80 60 30~35
10 YDTF3802-4Ⅱ 0.37 1.22, 4.9 100 75
SND-ZTD 20 40 ≤1200 1 40~50
YDTF3901-4Ⅱ 0.55 1.5, 6.0 200 150
30 YDTF3100L2-4Ⅲ 1.5 3.65, 14 300 250 100~130
SND-ZTD 45 50 ≤1200 2.8
YDTF3100L1-4Ⅲ 2.2 6.1, 24 450 300
60 YDTF3112L1--4Ⅲ 2.2 6.1, 24 600 450 120~170
SND-ZTD 90 60 ≤1200 4.3
YDTF3112L2--4Ⅲ 3.0 8.2, 40 900 600

-2-
Specifications and main technical parameters of SND-QTJ(integral)Electric Angular Actuators

Electrical motor Nominal Output Hand Worm Attached


Type Power Rated & torque Speed Oper Pair Reducer
Type Locked
(kW) Current(A) (N·m) (r/min) ratio ratio & ratio
SND-QTJ12.5 YDTF3802-12Ⅰ 0.06 0.51, 2 125 1 (15s) 82.9 93
SND-QTJ25 YDTF3802-12Ⅰ 0.06 0.51, 2 250 1 (15s) 82.9 93
SND-QTJ50 YDTF3633-4Ⅰ 0.12 0.39, 1.5 500 0.6 (25s) 401 93 No1 4.84
SND-QTJ100 YDTF3633-4Ⅰ 0.12 0.39, 1.5 1000 0.6 (25s) 401 93 No1 4.84
SND-QTJ200 YDTF3802-4Ⅰ 0.37 1.22, 4.9 2000 0.6 (25s) 414 93 No2 5.0
Specifications and main technical parameters of SND-DQTJ(combined)Electric Angular Actuators

Time for Reducer Power of Hand


Torque
Type 90 rotate Matched actuator motor Oper
(N·m) Type Ratio
(s) (kW) ratio
SND—DQTJ200 2000 47.5 SND—ZTD20—18 DJ2A 57 0.55 57
SND—DQTJ400 4000 45.8 SND—ZTD40—18 DJ3A 55 2.2 155
SND—DQTJ600 6000 45.8 SND—ZTD60—18 DJ3A 55 2.2 236
SND—DQTJ800 8000 48.3 SND—ZTD90—18 DJ4A 58 3.0 249
SND—DQTJ1000 10000 48.3 SND—ZTD90—18 DJ4A 58 3.0 249
Note: For flameproof model, the letter “B” is added to the end of the type. E.g. SND-DQTJ400B

4. GENERAL SAFETY DESCRIPTIONS


This manual instruction is guidance for users to install, adjust and inspect the intellectualized electric
modulating actuators of CHANGZHOU-SND Range correctly. Users shall read this manual carefully and
completely before operating.

Warning: Installation, adjustment and maintenance of valve must be performed by


qualified personnel and inspected by quality inspector of specialty.

Electrical connection, mechanical installation and maintenance of actuator shall accord with general
fitting and safety regulations, requirements specified by local authority and your factory as well as the
conditions and relevant technical datas included in this manual. Meanwhile, the operators shall use
protective articles (such as glasses, fatigue dress and gloves),tools, lifting and transportation facilities
properly.

Warning: If the electric actuator need to be installed in dangerous gas zone, you must
check whether flame-proof classification indicated in the name plate is conformed
to the environment.

In hazardous zone, electricity conductor or heat conductor is forbidden to contact the electric actuator.
Repair and maintenance shall be performed after the actuator power cut off , disassembled from the valve
and transferred to non-hazardous zone excepting special permission.
We ensure consumers a quality guarantee to every electric actuator we delivered. The expiration of

-3-
quality guarantee is one year since the date when the first consumer installed it, or 18 months since the
delivering. Between both guarantee expirations, the one of which the closing date comes first is valid.
Warranty void if misused, incorrect assembled, corroded, and changed or repaired without authorization, as
well as for the products or parts provided by other manufacturers. We should charge customers normally for
maintenance service due to improper installation, operation and maintenance.

5. TRANSPORTATION AND STORAGE


l Solid package is used for the transportation of electric actuators to the site of installation.
l Before delivering electric actuators are perfect and each unit is appended with test report and
conformity certificate. It is necessary to handle appropriately during transportation to hold the perfect
performance of actuators.
l Enclosure protection class of the actuator is IP68 and this enclosure can be kept only under correct
storing and site installation /connection.
l If the electric actuator cannot be installed immediately, it shall be kept in dry environment and placed
on wooden board with dustproof measure.
l If the actuator is stored outdoor, it shall be properly protected. It shall be prevented from damage due
to weather changing (covered with waterproof canvas or similar stuffs). The actuator should be placed
on wooden board or platform off the ground to avoid touching the ground directly.

6. INSTALLATION AND CONNECTION


6.1 Assembly between actuator and valve
l Before assembling, it is necessary to check if output shaft and flange
of the actuator is fit to the valve. A gap of 1~2 mm in axial direction
should be provided between the three-claw output shaft of the
actuator and the passive shaft. Joint surfaces of actuator and valve
should be cleaned.
l During assembling, you should lift the actuator with feasible
rope(see Fig 2). It is not permitted to lift the actuator and its
assemblies by binding them.
l Ensure that the actuator is aligned with the valve. Avoid knocking
and vibrating. Any application of other forces is not permitted.
l Fastening bolts (with spring washers) connecting actuator and valve
shall be of strength level 8.8 at least. They shall be tightened evenly
and in diagonal sequence. Fig 2
6.1.1 Assembly of thrust base
The actuator of thrust mode is a combination
of a thrust attachment and an actuator of torque
mode as shown in Fig 3. Before assembling with
valve, users or suppliers in package should
machine the valve stem nut according to the
parameters of the stem. Loosen the crew, remove
the attachment and take out the nut. When
reassembling, you should pay attention not to
omitting and damaging seal O-ring .
Maximum thrust force the actuators of thrust Fig 3
mode could stand and maximum stem diameter shall not be above relevant specifications, or may result in
parts damage.

-4-
6. 2 Electrical wiring
Before wiring, check if the voltage of power supply is conformed to the voltage indicated in name
plate of electric actuator. When wiring or adjusting, need to open the cover of the terminal chamber only.
Terminals are round plug and round socket style.

Open electric cover Take out steel plug

Fig 4 Fig 5
Loosen the four screws fixed on the cover with a hexagonal socket (Allen) wrench of 6 mm and then
pull out the terminal plug (see Fig 4).
Back off the gland nut on the cover; take out the steel plug in seal ring. Then put in the metal washer
and turn the gland nut on (see Fig 5).

Caution: Do not lever off the cover with screwdriver. Levering off with screwdriver will
damage O-ring and the certificated flame-proof joint surfaces.

Prompt: Cables with diameter of Φ15 or Φ19 mm is allowed to lead through the seal ring.

Disassembly of the Assembly of the terminal


terminal plug plug

Fig 6 Fig 7
Remove the terminal plug off the cover as shown in Fig 6 and connect the power and control wire,
insert the leads of cable into pins of terminal plug and then tighten screws to lock wiring ends according to
the schematic circuit diagram and wiring diagram presented in Chapter 12 of this manual.
Turn the terminal plug tight on the cover of terminal chamber and then plug it into the sockets on the
actuator, meanwhile pay attention to the gap direction as shown in Fig 7. Finally tighten the gland nut on
the cover of terminal chamber.
There is an earthing mark on actuator housing. It must be connected properly before turn on power
supply.

Caution: During installation, ensure that sealing of cable entry and terminal cover is in
good condition so that it can meet with the protection specifications.

-5-
Caution: Pay attention to the internal ground wiring when removing the terminal plug.
When power and control line leads are connected into the plug pins, the lead end
shall be covered with insulation sleeve.
Shielding cable shall be used for analog signal or digital signal and both ends of
shielding layer shall be earthed.

7. MANUAL AND ELECTRIC OPERATION


7.1 Manual operation

Manual/electric shift Handwheel operation

Fig 8 Fig 9
For SND-Z Range actuators, press down the manual/electric shift handle as shown in Fig 8 to make it
on manual operation position. (When the shift handle can not be pressed down, turn the handwheel a
little, then the handle may be pressed down. ) Undo the handle, it will turn back to original position.
Rotate the handwheel till it gets mesh with the shift. Then the valve can be operated by handwheel (See Fig
9). When electric energized, the shift mechanism will declutch and turn back to electric operation mode
automatically. And SND-Q Range actuators are provided with automatic clutch device, so no such shift
handle are provided.

7.2 Electric operation


Turn the red knob on OFF status and black knob on STOP status as
shown in Fig 10, and then turn on power supply. At this time, the
indication lamp of power supply on cover of terminal box lights, LCD is
backlit and comes forth OFF page layout.
The electric actuator is provided with the function of automatic phase
rotation correction. So it has no use for checking the phase sequence.
When the power supply is turned on, the electric actuator will test the
operating circuit automatically to ensure correct operation. If the
equipment is abnormal, the trouble status will present on local LCD and
the remote set point signal will start alarm. Fig 10

Caution: Before turning on the power supply, check if the power supply is conformed to
the nominal rating indicated in name plate on the actuator. Wrong power supply
input may destroy electronic elements permanently.

-6-
7.3 Local / remote operation

Fig 11 Local control Fig 12 Remote control


The red knob located on the bottom of the cover of terminal chamber is provided for the operating
selection of local control or remote control. Each operation mode may be padlocked.
Local operation: rotate the red knob clockwise to Local control position. The actuator is in local
operation mode at present. Then local operation of opening and closing can be carried out by black knob
adjacent. Rotating the black knob to STOP position, electric operation of the valve will stop.
Remote operation: rotate the red knob counter-clockwise to Remote control position. The actuator is in
remote operation mode at present and can only perform remote operating instruction. Then operation of
black knob for opening and closing is invalid.

7.4 Site valve position indication


7.4.1 Operation interface
[1] Infrared receiver
[2] Indication of control mode
[3] Reverse operation indication
[4]Valve position indication
[5] Graphic indication of valve
opening or closing status
[6] Indication of locked password
[7] Percentage indication of torque
[8] Red indicating lamp for valve opening
[9]Red knob
[10] Padlock and locking plate
[11] Yellow indicating lamp for power supply
[12] Black knob
[13] Green indicating lamp for valve seating Fig 13
[14] Display of over torque
[15] Display of motor overheat
[16] Display of power failure
[17] Monitoring for mechanical faults
[18] Display of power phase sequence
[19] LCD

-7-
7.4.2 Display of valve open and close
When valve is opening, the red lamp flashes; and when the valve reaches preset position, the red lamp
lights.
When the valve is closing, the green lamp flashes; and when the valve reaches preset position, the
green lamp lights.
During the course of opening or closing, LCD displays the status of valve opening or closing with
numeral percentage and graphic indication.
As soon as power supply is turned on, the backlight of LCD is illuminated. Opening proportion of
valve and alarming diagram of trouble status will appear on LCD.
When power supply is turned off, LCD gets dark and various output set point signals disappear. If
power supply is off and consumers still want to know relevant parameters and various output set point
signals on LCD, they need be provided with a standby DC uninterrupted power supply of 24 V, with power
more than 8 W.(for each unit)

8. SETTING AND COMMISSIONING OF PARAMETERS


8.1 Setting and commissioning adjustment methods of parameters
8.1.1 Without removing the cover of terminal chamber, there are two ways to set and commission
parameters.

Fig 14 Fig 15
You may simply, safely and fast set or commission various parameters such as torque level, travel
limit and control mode with RC-01 Infrared Setting Tool of Intrinsic Safety Type (as shown in Fig14), or by
the two knobs on electric cover (as shown in Fig 15). RC-01 Infrared Setting Tool of Intrinsic Safety Type
is more suitable to explosive hazardous area.

Prompt: After the completion of adjustment with RC-01, press “off key” and enter the page
layout of “OFF”, then the knobs can be manipulated.

8.1.2 All set data are recorded to data logger built in the actuator. Consumers may view all functions on
LCD window via the two knobs on electric cover or Infrared Setting Tool.
8.1.3 The procedure of setting and commissioning parameters are divided into two stages: enter page
layout of option setting at first, and then enter page layout of Parameter Setting or Parameter Interrogation.

Importance: in the course of setting and commissioning, the two knobs come up with
different effects on different page layout.

-8-
8.2 Entering page layout of option setting

Importance: instruction of functions of the knob


Entering page layout of Option Setting, ON and OFF of black knob makes
menu frame on page layout up shifting and downward shifting respectively.

Fig 16 Fig 17 Fig 18

On OFF or normal operating pages layout, make black knob on electric compartment cover at STOP
status and red knob at Setting status as shown in Fig 16, page layout of Option Setting comes up.
You can up shift or downward shift menu frame on page layout to select relevant setting by turning
black knob to ON or OFF position. Refer to Fig 17 and Fig 18.
When selection is finished, turn black knob to STOP status. Selected page layout will appear 3
seconds later, and relevant parameters setting may be performed.

Prompt: If the red knob is locked, it can be rotated only when the locking plate is removed.

8.3 Setting of parameters


8.3.1 Setting of travel parameters
When installation of actuator is finished, the actuator can be operated only after it is set in
accordance with valve travel requirement. Figures of the setting for position limit are
provided by absolute coding electronic limit controller and each setting of these figures is a
unique value among whole valve travel course.

-9-
8.3.1.1 Setting of closing position limit

Fig 19 Fig 20 Fig 21


Entering page layout of Position limit setting, turn black knob from STOP status as shown in Fig 19 to
CLOSE state as shown in Fig 20, the actuator will operate in closing direction. Meanwhile figures
indicating current proportion of opening will change continuously in the top portion of page layout and
prompt of “SET PARA...” (Please set parameters...) will appear in the bottom portion of page. As soon as it
reaches fully closed position the consumer approves, turn black knob to STOP status. It may also be
stopped by effect of torque control automatically and then turn red knob to Local Control status as shown
in Fig 21, and hold it for 3 seconds till “CL CONFIG” (Setting of closing position limit is finished) appears
in the bottom portion of page layout. At this time, figures indicating closing direction appears on layout
shall be identical to figures indicates current proportion of opening.

Prompt: during the course of setting, users may also turn black knob to operate actuator
opening or closing for proper setting of fully closed.

8.3.1.2 Setting of opening position limit

Fig 22 Fig 23 Fig 24


Entering layout of Position Limit Setting, turn black knob from STOP status as shown in Fig 22 to
OPEN status as shown in Fig 23, the actuator will operate in opening direction. Meanwhile figures
indicating current proportion of opening will change continuously in the top portion of page layout and
prompt of “SET PARA...” (Please set parameters...) will appear in the bottom portion of page layout. As
soon as it reaches fully opened position the consumer approves, turn black knob to STOP status and turn
red knob to Remote Control status as shown in Fig 24, and hold it for 3 seconds till “OP CONFIG” (Setting
of opening position limit is finished) appears on the bottom portion of page layout. At this time, figures
indicating opening appears on layout shall be the same as figures indicating current proportion of opening.

-10-
Prompt: during the course of setting, users may also turn black knob to operate actuator
opening or closing for proper setting of fully open.

When Position Limit Setting is finished, enter OFF page layout. For detailed operation, please see 7.2
Electric operation.

8.3.2 Setting of position and 4~20mA analog signal


when full open and full close position is set, any random position within whole travel will be
calculated by the actuator automatically, and percentage of position will appear on LCD to indicate local
valve position. If analog signal of 4~20 mA is sent out at the same time, setting of signal is also finished
automatically.
8.3.3 Setting of torque level.
Before leaving factory, torque controller of actuator has been set according to consumer’s ordering
requirement and set value is filled in certificate form of product quality. If there is not such requirement in
consumer’s order list, for SND-ZTZ and SND-ZTD, torque level in closing direction and in opening
direction is respectively set to 70% and 100% of nominal torque value in general; and for SND-QTJ and
SND-DQTJ, torque level both in closing direction and in opening direction are set to100% of nominal
torque value in general.
Consumers may adjust the set value in accordance with their actual requirement. Adjustable bounds of
torque value in opening direction is 80%~120% of nominal torque value, and that in closing direction is
30%~120%(for SND-ZTZ and SND-ZTD)or 80%~120% (for SND-QTJ and SND-DQTJ). Requirement
beyond such bounds should consult with us before ordering.

Importance: instruction of functions of the knob


On page layout of Torque Level Setting, Local Control and Remote Control of
red knob is used as affirmed key for setting of closing torque and setting of
opening torque respectively.

8.3.3.1 Setting of torque value in closing direction

Fig 25 Fig 26 Fig 27


Entering page layout of Torque Setting, turn black knob from STOP status as shown in Fig 25 to
CLOSED status as shown in Fig 26, torque level in closing direction may be set. A prompt of “SET
PARA…” (Please set parameters...) will appear in the bottom portion of the page. Setting value of closing
torque in the top portion of page layout decreases from 100% to 30% in continuous decrement of 1%. As
soon as it reaches the percentage of torque level in closing direction that the consumer approves, turn black

-11-
knob to STOP status and turn red knob to Local Control status as shown in Fig 27, and hold it for 3 seconds
till “CL CONFIG” (Setting of closing torque is finished) appears in the bottom portion of page layout, i.e.
the percentage of torque in closing direction has been set.

8.3.3.2 Setting of torque value in opening direction

Fig 28 Fig 29 Fig 30


Entering page layout of Torque Level Setting, turn black knob from STOP status as shown in Fig 28 to
OPEN status as shown in Fig 29, torque in opening direction may be set. A prompt of “SET PARA” (Please
set parameters…) will appear in the bottom portion of page layout. Setting value of opening torque on page
layout decreases from 120% to 80% in continuous decrement of 1%. As soon as it reaches the percentage of
torque level in opening direction that the consumer approves, turn black knob to STOP status and turn red
knob to Remote Control status as shown in Fig 30, and hold it for 3 seconds till “OP CONFIG” (Setting of
opening torque is finished) appears in the bottom portion of page layout, i.e. the percentage of torque level
in opening direction has been set.
When Torque Level Setting is finished, enter OFF page layout. For detailed operation, see 7.2 Electric
operation.

8.3.4 Setting of remote control mode


Before leaving factory, Remote Control Mode is set as long-distance analogue quantity. If users
select other remote control mode, it is needed to reset. There are 4 types of Remote Control Mode:
self-hold, clicking, analog quantity, Modbus.
l Self-hold action can carry out valve opening, closing and stopping control; control signal shall last for
500 ms.
l Clicking action can carry out valve opening and closing control; control signal shall last till it reaches
required position.
l Analogue quantity action can carry out receiving 4~ 20 mA DC analogue signal and operate valve to
the position corresponding to the analogue quantity.
Emergent Self-hold can override other kinds of control signal and enforce its implementation. This
signal will last till the valve reached preset position.
Emergent Self-hold is a kind of remote control signal but it does not appear in the page layout of
remote mode. It is always valid whenever the actuator is in any status among local operation, remote
control, off status and motor thermal protection status

-12-
Importance: instruction of functions of the knob
Entering the page layout of Remote Control, both OPEN and CLOSE of
black knob can make the symbol of “√” move up and down among all
selections circularly. Local Control or Remote Control of red knob can be
used as affirmed key for Remote Control mode.

Fig 31 Fig 32 Fig 33


Entering the layout of Remote Control Mode, A prompt of “SET PARA”(Please set parameters...) will
appear in the bottom portion of page layout as shown in Fig 32. Turn black knob to OPEN or CLOSE status,
the symbol of “√” will be able to shift among all options circularly. When it reaches the option that the
consumer confirms, turn black knob to STOP status, and turn red knob to Local Control Mode or Remote
Control Mode as shown in Fig 33 and hold it for 3 seconds, till “MODE CONFIG” (Setting of mode is
finished) appears in the bottom portion of page layout, i.e. Remote Control Mod has been set.

8.3.5 Setting of double speed (slow closing)


Before delivering actuators , Start Point of Slow Closing and Duty Factor are set as 0% and 100%
respectively (i.e. Double Speed function has not been started up). Start Point of Slow Closing means a
position approaching the seating of valve travel (≤20%) from which the operating speed comes slow. Duty
Factor means what the percentage of the specific cyclic duration (it is set as 5 seconds in this system) the
actual valve operating time accounts for. Duty Factor may be available from the relational expression: Duty
Factor (%) = total interval (s) × Start Point of Slow Closing (%) /required time of Slow Closing (s)

Importance: instruction of functions of the knob


Entering the page layout of Double Speed Config, CLOSE and OPEN of black
knob represents respectively set key for Start Point of Slow Closing and Duty
Factor. Local Control and Remote Control action of red knob is used as
confirmed key for Start Point of Slow Closing and Duty Factor respectively.

8.3.5.1 Setting of start point of double speed (slow closing)


Entering the page layout of 2 SPEED, turn black knob from STOP status as shown in Fig 34 to
CLOSE status as shown in Fig 35, a prompt of “SET PARA” (Please set parameters...) will appear in the
bottom portion of page layout. Figures representing Start Point of low speed will begin from 0%, and
increase to 20% in continuous increment of 1% circularly. As figures reaches the percentage that the

-13-
Fig 34 Fig 35 Fig 36
consumer confirms, turn black knob to STOP status, and turn red knob to Local Control Mode as shown in
Fig 36 and hold it for 3 seconds, till “START P CONFIG ” (Start Point is set) appears in the bottom portion
of page layout.

8.3.5.2 Setting of double speed (slow closing) duty factor

Fig 37 Fig 38 Fig 39


Entering the page layout of 2 SPEED, turn black knob from STOP status as shown in Fig 37 to OPEN
status as shown in Fig 38, a prompt of “SET PARA” (Please set parameters...) will appear in the bottom
portion of page layout. Setting figures representing Duty Factor will begin from 100%, and decrease to
10% in continuous decrement of 5% circularly. As figures reaches the percentage that the consumer
confirms, turn black knob to STOP status, and turn red knob to Remote Control Mode as shown in Fig 39
and hold it for 3 seconds, till “Duty CONFIG” (Duty Factor is set) appears in the bottom portion of page
layout.
When Setting of Slow Closing finished, enter the page layout of OFF. For detailed operation, see 7.2
Electric operation.

8.3.6 Setting of mid travel


Mid 1 and Mid 2 can be used as mid position in opening direction or closing direction, or used to
increase contact points in opening or closing course according to user’s requirement. Before dispatch, Mid
1 and Mid 2 of the actuator are respectively set to 0% and 100% of full travel. If consumers want to set mid
travel, please proceed as following.

Importance: instruction of the knob functions


Entering the page layout of MID POS, CLOSE and OPEN of black knob
represents respectively set key of Mid 1 and Mid 2. Local Control and Remote
Control of red knob is used as affirmed key of Mid 1 and Mid 2 respectively.

-14-
8.3.6.1 Setting of mid 1 travel
Entering the page layout of MID POS, turn black knob from STOP status as shown in Fig 40 to
CLOSE status as shown in Fig 41, a prompt of “SET PARA” (Please set parameters...) will appear in the
bottom portion of page layout. Figures representing Mid 1 will begin from 0%, and increase to 100% in
continuous increment of 1% circularly. As figures reaches the percentage that the consumer confirms, turn
black knob to STOP status, and turn red knob to Local Control Mode as shown in Fig 42 and hold it for 3
seconds, till “MID 1 CONFIG” (Mid 1 is set) appears in the bottom portion of page layout.

Fig 40 Fig 41 Fig 42


8.3.6.2 Setting of mid 2 travel
Entering page layout of MID POS, turn black knob from STOP status as shown in Fig 43 to OPEN
status as shown in Fig 44, a prompt of “SET PARA” (Please set parameters...) will appear in the bottom
portion of page layout. Figures representing Med 2 will begin from 100%, and decrease to 1% in
continuous decrement of 1% circularly. As figures reaches the percentage that the consumer confirms, turn
black knob to STOP status, and turn red knob to Remote Control Mode as shown in Fig 45 and hold it for 3
seconds, till “Mid 2 CONFIG” (Mid 2 is set) appears in the bottom portion of layout.

Fig 43 Fig 44 Fig 45


When Setting of Mid Travel is finished, enter the page layout of OFF. For detailed operation, see 7.2
Electric operation.

8.3.7 Option of language


In the page layout of LANGUAGE there are two options: English and Chinese. The default is simplified
Chinese. Entering the page layout of LANGUAGE (Option of language), a prompt of “SET PARA…
(Please set parameters...)” (as shown in Fig. 47) will appear on the bottom portion of page. Turning the
black knob to either OPEN or CLOSE status, the symbol “√” can be made move up and down between the
two options circularly. When the symbol shifts to the option the user confirmed, turn the black knob to

-15-
Fig 46 Fig 47 Fig 48
STOP status and turn the red knob to Local Control or Remote Control status as shown in Fig. 48 and hold
it for 3 seconds, till “Config” (setting has been configured) appears on the bottom portion of page, i.e.
Option of Language has been set.
When setting of Option of Language finished, enter the page of OFF. For detailed operation, please
see 7.2 ELECTRIC OPERATION.

Importance: instruction of functions of the knob


Entering the page of Option of Language, OPEN and CLOSE of black knob
both have the function to make the symbol “√” move up and down between the
options circularly and either Local Control or Remote Control of the red knob
has the function to confirm the option.

8.3.8 Setting of password config

Fig 49 Fig 50 Fig 51


Entering the page layout of PASSWORD via page layout of “Option setting”(as shown if Fig. 49), a
prompt of “SET PARA…” will appear on the bottom portion of the page (as shown in Fig. 50). Turning the
black knob to either OPEN or CLOSE status, current password digit will shift circularly from 0 to 9, each
shift in a interval of 1.2 seconds. When it shifts increasing to the figure required, turn the black knob to
STOP status. and it will save the selected figure. Then turn black knob to either OPEN or CLOSE status to
change to tens digit. Repeat above operation till the three-digit password is confirmed. Then turn the red
knob to Local Control or Remote Control status as shown in Fig. 51 to save the set password.
When setting of password is finished and the actuator is in any status among OFF, Local Control and
Remote Control, the function of password protection will start if the control status does not alternate in 3
minutes. If it is necessary to alternate control mode at this time, enter corresponding password. Entering

-16-
procedure is similar to the setting of password and the entering must be finished in 2 minutes or it will turn
back to original control mode.
The function of password protection is like the function of mechanical padlock. It does not react to the
red knob or black knob.
When setting of password finished, enter the page of OFF. For detailed operation, please see 7.2
ELECTRIC OPERATION.
Prompt: The default of password protection has not been started at factory. If it is necessary
to delete the password protection after it having started, enter “0 0 0” on the page of
PASSWORD via above procedure.

8.3.9 Deadband and ESD(Emergent self-hold)


8.3.9.1 Setting of deadband

Fig 52 Fig 53 Fig 54


Entering the page layout of DEAD ESD, a prompt of “SET PARA…” will appear on the bottom
portion of the page. Turning the black knob from STOP status(as shown in Fig. 52) to CLOSE status(as
shown in Fig. 53), the proportion of deadband on the page will increase from 0.5% to 9% circularly. When
it reaches the percentage user confirmed, turn the black knob to STOP status and turn the red knob to Local
Control status as shown in Fig. 54, and hold it for 3 seconds, till “DEAD CONFIG!” (setting has been
configured) appears on the bottom portion of page.
Default percentage of deadband before leaving factory is set to 3%.

8.3.9.2 Setting of ESD(Emergent self-hold)

Fig 55 Fig 56 Fig 57


Entering the page layout of ESD, a prompt of “SET PARA…” will appear on the bottom portion of the
page. Turning the black knob from STOP status(as shown in Fig. 55) to OPEN status(as shown in Fig. 56),
the parameters on the page of ESD will shift among HOLD, CLOSE, OPEN circularly. When it reaches the

-17-
option user confirmed, turn the black knob to STOP status and turn the red knob toRemote Control status as
shown in Fig. 57, and hold it for 3 seconds, till “ESD CONFIG!” (setting has been configured) appears on
the bottom portion of page.
Default setting of ESD before leaving factory is “HOLD”.
When setting of DEAD ESD finished, enter the page of OFF. For detailed operation, please see 7.2
ELECTRIC OPERATION.

8.3.10 Setting of Modbus


The actuator sustains Modbus RTU to carry out feedback and control of the status. Users can set the
address and baud rate of the communication according to requirements.
Importance: instruction of functions of the knob
Entering the page layout of “MODBUS SET”, both OPEN and CLOSE of
black knob have the function to set the address and baud rate respectively;
and Local Control or Remote Control of the red knob have the function to
confirm the option of the address and baud rate respectively.

8.3.10.1 Setting of address

Fig 58 Fig 59 Fig 60


Entering the page layout of MODBUS SET, turn the black knob from STOP status (as shown in Fig.
58) to CLOSE status (as shown in Fig. 59), a prompt of “CL SET ADD”(set address in close status) will
appear on the bottom portion of the page and figures of address will appear on the page increasing from 2
to 127 circularly. When the figure shifts to the option user confirmed, turn the black knob to STOP status
and the red knob to Local Control status as shown in Fig. 60, and hold it for 3 seconds, till “ADD
CONFIG!” (setting of address has been configured) appears on the bottom portion of page.

8.3.10.2 SETTING OF BAUD RATE

Fig 61 Fig 62 Fig 63

-18-
Entering the page layout of MODBUS SET, turn the black knob from STOP status (as shown in Fig.
58) to OPEN status (as shown in Fig. 59), a prompt of “OP SET b/s”(set baud rate in open status) will
appear on the bottom portion of the page and the options (four groups of baud rate are provided: 38400,
19200, 9600 and 4800, each including: O—Odd parity, E—Even parity, N—No parity) will appear on the
page layout circularly. When the baud rate required appears, turn the black knob to STOP status and turn
the red knob to Remote Control status (as shown in Fig. 60), and hold it for 3 seconds, till “b/s CONFIG!”
(setting of baud rate has been configured) appears on the bottom portion of page.
When setting of MODBUS finished, enter the page of OFF. For detailed operation, please see 7.2
ELECTRIC OPERATION.
Prompt: The actuator of standard model does not sustain the Modbus RTU. Fieldbus
communication function is as an option.
It is also possible to enter the setting menu of MODBUS in the actuator of standard
model, but the set parameters do not work.

8.3.11 Parameter interrogating

Importance: instruction of the knob functions


Entering page layout of Parameter Interrogating, shift of black knob between
CLOSE and STOP or between OPEN and STOP results in the shift among
pages layout of Parameter Interrogating.

Fig 64 Fig 65 Fig 66


Entering the page layout of Parameter Interrogating, turn black knob to CLOSE status, the first page
of the page layout of “PARA LST 1” will come out as shown in Fig 64. TC on the page represents rated
torque level in closing direction demarcated by manufacturer. TO represents rated torque level in opening
direction demarcated by manufacturer. LC represents set value of closing travel parameter. LO represents
set value of opening travel parameter. CT represents set value of closing torque. OT represents set value of
opening torque.
As black knob comes back to STOP status, turn it again to CLOSE status, the second page of “PARA
LST 2” will come out as shown in Fig 65. YKS on the page represents configured Remote Control Mode.
QS represents configured deadband value. PS represents set value of Start Point of Slow Closing. PZ
represents set value of Duty Factor. L1 represents set value of Mid 1. L2 represents set value of Mid 2.
As black knob comes back to STOP status, turn it to CLOSE status once more, the third page of
“PARA LST 3” will come out as shown in Fig 66. OT on the page represents cycles of valve operation. AI
represents input value of analogue quantity. PCT represents three max torque levels of valve operations in
closing direction. POT represents three max torque levels of valve operations in opening direction.

-19-
Return the black knob to STOP status, and turn it to CLOSE
status once again to change to page layout of “PARA LST 4” (as
shown in Fig. 67). “PASSWORD:” on the page represents whether the
function of password protection starts. “ESD:” represents Emergent
self-hold and “BIT/S:” represents baud rate of communication and
mode of parity check.
When Parameters Interrogating is finished, enter OFF page layout.
For detailed operation, see 7.2 Electric operation.
Fig67

Caution: After installation, commissioning and parameter setting, according to user’s


requirement, red knob may be locked in Local Control Mode or Remote Control
Mode with padlock to prevent from entering set parameter status accidentally and
resulting in damage of various set parameters.

9. INFRARED SETTING TOOL (RC-01)


Power supply of 3 V battery has been supplied and fit in Infrared Setting Tool (RC—01) before the
tool leaving factory. Valid operation range of Infrared Setting Tool is 0.75 m from actuator display window.
Note: Before commissioning with Infrared Setting Tool, must keep Black knob in Stop position and Red
knob in Off position.

Importance: instruction of the knob functions


First touch on the function keys of CLOSE, OPEN, AFFIRM 1, and AFFIRM 2
on Infrared Setting Tool transmits the command of the function key and the
second touch on them cancels the command of the function key.

When Torque Level Setting is finished, enter OFF page layout. For detailed operation, see 7.2 Electric
operation.

9.1 Introduction of function keys


(1) Closing key
(2) Opening key
(3) Confirming 1 key
(4) Confirming 2 key
(5) Setting key
(6) Off key
(7) Window of infrared transmitting

Fig 68
9.2 Usage
When the key is pressed down, the Infrared Setting Tool can send out relevant instruction to the
actuator via infrared pulse. So the Infrared Setting Tool must be operated within 0.75 m from display
window of actuator and aiming at the window.
When replacing battery, remove the cover on the back of the Infrared Setting Tool, and then proceed

-20-
the replacing.
9.3 Setting and commissioning of parameters
Turn black knob to STOP status and turn red knob to OFF status as
shown in Fig 69 then the Infrared Setting Tool may be used to set and
commission parameters.
Functions of Closing key and Opening key on the Tool are the same
of functions of Closing status and Opening status of black knob on the
actuator. Functions of Confirm 1 key, Confirm 2 key, Setting key and
Off key on the Tool are the same of functions of Local Control function,
Remote Control function, Setting function and Off function of red knob
on the actuator. So setting and commissioning method of parameters Fig 69
with the Infrared Setting Tool is identical with setting and commissioning
method of parameters described in Chapter 8.

Warning: When setting and commissioning of parameters with the Infrared Setting Tool is
finished, it is necessary to operate Off key on the Tool and enter OFF page layout at
first, then the knobs on actuator can be operated, or it will result in error of
operating procedure.

10. FIELDBUS CONTROL


Fieldbus communication of actuator is
Modbus communication. Control system of control
Modbus is as shown in Fig 70. mechanism
Modbus communication is a universal or master unit
actuator actuator actuator
language applied on electronic controller with
RS485 as interface, with twist pair as transfer
medium, and with standard ModbusRTU as
transport protocol. It supports semiduplex
multipoint serial communication.
Communication parameters such as equipment address, Fig 70
baud rate and check mode may be set and programmed in advance at site according to user’s requirement.
Communication distance is generally 200~1200 m (according to different baud rate), up to 20 km (need be
equipped with signal amplifier). 32 units of equipment can be connected to Modbus via a twist pair without
repeaters. At most 126 units of equipment can be connected to Modbus.

11. MAINTENANCE AND TROUBLESHOOTING


11.1 Maintenance
Each unit of equipment has been checked and tested entirely before dispatch. Installed, set and
commissioned in accordance with this manual, the actuator can carry out fault-free operation.
These actuators are of non-intrusive type. For routine inspection, the cover of controller on the actuator
shall not be opened. Because the control system is packaged in dry and clean environment and there is no
component within that needs local adjusting.
Routine maintenance includes followings:
• Check if bolts between valve and actuator are fastened.

-21-
• Ensure valve stem and drive bush clean and lubricated.
• Check if outer parts are damaged and replace them if damaged. Broken window glass shall be replaced
with entire assembly.
• Repaint the peeled area. For chemical corrosive or salt spray environment, remove rust before repainting.
• For electric actuators operating seldom, service schedule shall be programmed.

11.2 Trouble display and troubleshooting


If there is any trouble with the electric actuator, without the need for removing cover from actuator,
you can carry out trouble diagnosis rapidly via trouble display of LCD.

Actuator trouble display and troubleshooting:


1) When power supply is put on, LCD of actuator does not light
Check if 3 phase power supply is normal and conformed to the voltage on the nameplate. Please measure
phase voltage among terminals U, V, W.
2) Trouble of power supply

Symbol “ ” in the bottom portion of LCD changes into symbol “ ” and the middle strip flashes that

as indicates trouble of power supply. Please check the power supply.


3) Display of motor overheat

Symbol “ ” in the bottom portion of LCD changes into symbol “ ”,symbol of heat elimination
flashes indicating motor overheat. Stop actuator running and make the motor cooled. When the motor is
cooled, the thermostat embedded in motor windings will recover operation automatically.
4) Display of over torque

Symbol“ ” in the bottom portion of LCD changes into symbol“ ”,indicating valve jamming.

When this symbol flashes, the valve jams in operation and results in over torque. Please check if the set
percentage of torque value in opening direction and closing direction is proper.

5) Automatic phase-rotation-correction
When phase sequence is in error, the mark “ * ” will appear on the upper right quarter of LCD and the
function of phase rotation correction has already started so that the actuator is still operated normally. If the
function of phase rotation correction fails, LCD will display power supply failure (The display is the same
of Phase loss of power supply.) meanwhile the contact point of power supply failure will transmit remote
alarm signal. Please check power supply.

6) Monitoring of mechanical faults


If the actuator does not produce travel operation when receiving opening or closing instruction from
local control or remote control in 10 seconds, the monitor will transmit alarm signal and “E” will flash on
LCD. Please contact with the manufacturer.

-22-
12 SCHEMATIC CIRCUIT DIAGRAM AND WIRING DIAGRAM
12.1 Schematic circuit diagram and wiring diagram of electric actuator

Note: 1. What in dash line frame of this figure is for special order.
2. If there is no 380V ac input, user can provide backing power (24V dc) for LCD through terminal 1
and 2. Available of backing power or not, does not affect data access. Primary power and backing power
are exchangeable automatically.

-23-
12.2 Control mode
The actuator has three control modes: local control, remote control, and emergent self-hold.
12.2.1 Local control
When the red knob is located at Local position, the actuator can carry out functions of valve opening,
valve closing and stop via black knob.
12.2.2 Remote control
When the red knob is located at Remote position, the actuator can carry out actions of valve opening,
valve closing and stop via terminals.
Power supply of Remote Control for Action (1) and Action (2) is DC 24 V (built in), power supply
voltage of control signal is: Von>20 V, Voff<1.5 V. Following 3 kinds of Remote Control may be set via
setting functions:

12.2.3 Emergent self-hold


Emergent Self-hold can override other kinds of control signal (Whatever status the actuator is in) and
enforce its implementation (The action depends on presetting). This signal will last till the completion of
the action.

-24-
-25-
Appendix B: Overall size and connection dimensions
1. Overall size and connection dimensions of linear electric actuators
1.1 SND-ZTZ (without stand)

-26-
SND-ZTZ (with stand)

-27-
2. Overall size and connection dimensions of multi-turn electric actuators
2.1 Overall size

Overall size of SND-ZTD5~SND-ZTD45

Type L1 L2 L3 H1 H2 H3 H4 B2 B3 B4 D1 D2 D3
5
SND-ZTD 8 145,180 110 145 46 214 62 108 21 242 144 260 140 126
10
SND-ZTD 20 180,190 120 160 54 217 82 111 21 266 144 360 185 175
30
SND-ZTD 45 200~285 148 239 80 245 97 118 55 277 142 420 225 210

Overall size of SND-ZTD6090


Explanation:
1) In the figures SND-ZTD 58 and SND-ZTD 1020 are without hand-operating extension. For SND-ZTD 3045 , the
extension is a planet gears (ratio 2.829 ) and for SND-ZTD6090, the extension is a bevel gear mechanism (ratio
4.3 )
2) If protection of valve stem is needed, it’s length would be determined by users.
3) The thrust base in dashed frame is need for thrust mode electric actuator. It is not needed for torque
mode actuator.
4) For flameproof model, letter B is added after the type representation, e.g. SND-ZTD1020-18B.

-28-
2.2 Connection dimensions

CONNECTION DIMENSIONS OF CONNECTION DIMENSIONS OF


TORQUE MODE (JB 2920) THRUST MODE (ISO 5210 i.e. GB12222)

CONNECTION DIMENSIONS TABLE OF SND-ZTD ACTUATORS

TORQUE MODE (JB2920-81) THRUST MODE (ISO5210i.e.GB12222)


TYPE Frame D2 Flange D2
d1 d2 n-d D1 D h1 h f D D1 d1 n-d L f
size (H9) size (f8)
2 30 45 90 4-M10 120 140 2 8 4
SND-ZTD58 F10 126 102 70 T32 4-M10 40 3
2I 26 39 75 4-M8 95 140 2 6 4
3 46 58 125 4-M12 160 180 2 10 4
SND-ZTD1020 F14 175 140 100 T40 4-M16 50 4
3I 30 45 90 4-M10 120 180 2 8 4
SND-ZTD3050 4 52 72 150 4-M16 195 225 2 12 5 F16 210 165 130 T50 4-M20 80 5
5 62 82 180 4-M20 235 275 2 14 5
SND-ZTD6090 F25 300 254 200 T60 8-M16 114 5
5I 46 72 150 4-M16 195 230 2 12 5

Explanation:
1) For flameproof model, letter B is added after the type representation, e.g. SND-ZTD1020-18B;
2) I in frame size represents power station mode;
3) Screwed holes for mounting are distributed symmetrical and staggered to motor shaft axis;
4) Valid depth of screwed holes for mounting ≥ 1.8 times of nominal diameter of screw.

-29-
3. Overall size and connection dimensions of integral angular travel actuator

OVERALL SIZE AND CONNECTION DIMENSIONS TABLE OF SND-QTJ

d1 d2
TYPE L H H1 D D1 d3 d4 d5 h1 h2 h3 b
H9 F8
SND-QTJ12.5 180 137 0 0 0 22 35 65 M6 50 14 3 30 6
SND-QTJ25 180 122 0 0 0 28 55 90 M8 70 16 3 35 8
SND-QTJ50 145 104 132 210 155 42 70 125 M10 102 20 3 50 12
SND-QTJ100 145 104 132 210 155 50 85 150 M12 125 24 3 57 14
SND-QTJ200 180 104 139 285 196 60 100 175 M16 140 30 4 65 18
SND-QTJ300 180 104 159 380 246 80 130 210 M20 165 36 5 80 22

Explanation:
1) Integral angular travel actuator consists of worm gear pair and planet reducer. An additional reducer
(There are three additional reducer specifications: No 1, No 2, and No 3. ) is attached for actuators with
torque ≥ 500 N•m. SND-QTJ12.5 and QTJ25 need not additional reducer, so sizes of H1,D,D1 are 0.
2) Due to full automatic model of manual/electric shift, actuators of this range are provided with no
manual/electric shift handle.
3) For flame-proof model, “B” is added to the end of type representation. E.g. SND-QTJ100B.

-30-
4. Overall size and connection dimensions of angular travel electric actuator combination

Overall size and connection dimensions of SND-DQTJ100~DQTJ400

Type L1 L2 L3 L4 L5 L6 L7 H1 H2 H3 H4 H5 h
SND-DQTJ100 190 120 160 5 90 84 186 128 162 82 111 217 4
SND-DQTJ200 190 120 160 5 80 73 146 156 197 82 111 217 5
SND-DQTJ400 200 148 239 5 110 76 160 175 230 97 118 245 5
Type B1 B2 B3 B4 B5 B6 d(H9) D D1(f8) D2 D3 n-M b
SND-DQTJ100 60 100 162 67 144 266 60 360 100 140 175 4-M16 18
SND-DQTJ200 50 140 179 67 144 266 80 360 130 165 210 4-M20 22
SND-DQTJ400 59 170 203 89 142 277 100 420 200 254 300 8-M16 28

-31-
Overall size and connection dimensions of SND-DQTJ600~DQTJ1000

Type L L1 L2 L3 L4 L5 L6 L7 L8 H1 H2 H3 H4
SND-DQTJ600 326 285 158 220 5 110 76 160 310 175 230 118 302
800
SND-DQTJ1000 326 285 158 220 5 150 98 208 310 235 316 121 302

Type H5 B1 B2 B3 d(H9) D1(f8) D2 D3 D4 D5 h M b


SND-DQTJ600 425 59 170 203 100 200 254 300 460 275 5 M16 28
800
SND-DQTJ1000 425 84 213 277 120 230 298 350 460 275 5 M20 2-32

-32-
Appendix C: Communication Protocol Of MODBUS for SND Range

1 Characteristic
1.1 Mode of transmission: MODBUS RTU
1.2 Physical layer: RS485 (differential, half duplex)
1.3 Data transmission rate (Baud rate) bit/s: 38400, 19200 (default); 9600, 4800 optional
1.4 Unit address: 2~127
1.5 Data format
Coding 8 digit of binary system
Start bit 1 bit
Data bit 8 bit
Parity bit 1 bit (even, odd, no parity )
Stop bit 1 bit
Error checking CRC16
1.6 MODBUS function code supported by unit:
Function code Description Effect
03 Read Hold Register Obtain current binary value from one or more HR
04 Read Input Register Obtain current binary value from one or more IR
06 Write single register Load specific binary value into a single HR
16 Write multi register Load specific binary value into a series of HR

2 Data interchange address and definition


2.1 Input data:
① Control word for open , close, and stop Address: 150 (decimal system)
-- -- -- -- -- -- -- -- -- -- -- -- 3 2 1 0

Bit 0: Close instruction, 1= Run, 0= Stop


Bit 1: Open instruction, 1= Run, 0= Stop
Bit 2: Stop instruction, 1= Stop, 0= invalid
Bit 3: Emergent close instruction, 1= Run, 0= Stop

2 Control word for position set and run Address: 151 (decimal system)
15 14 -- -- -- -- -- -- -- 6 5 4 3 2 1 0
Bit 15: characteristic bit, shall be set as “0” when transmitting
Bit 14: characteristic bit, shall be set as “1” when transmitting
Bit 0~6: Set value for actuator position, range: 0~100%

2.2 Output data


① Status word for electric actuator Address: 160 (decimal system)
-- 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit 0: Signal of full close, 1= position of full close, 0= position of not full close
Bit 1: Signal of full open, 1= position of full open, 0= position of not full open
Bit 2: Alarm for power failure, 1= Alarm, 0= Normal
Bit 3: Alarm for motor overheat, 1= Alarm, 0= Normal
Bit 4: Relay monitor, 1= monitor action of relay, 0= monitor no action of relay
Bit 5: Signal of over torque in closing direction, 1= over toque closing, 0= not over torque closing
Bit 6: Signal of over torque in opening direction, 1= over toque opening, 0= not over torque opening
Bit 7: Signal of local operation, 1= actuator is in local operation status; 0= actuator isn’t in local
operation status
Bit 8: Signal of remote operation, 1= actuator is in remote operation status; 0= actuator isn’t in remote
operation status
Bit 9: If signal of remote closing is inputting (i.e. If Terminal ⑦ and ⑧ on actuator are on), 1= on, 0=
off
-33-
Bit 10: If signal of remote opening is inputting (i.e. If Terminal ⑦ and ⑨ on actuator are on), 1= on,
0= off
Bit 11: If signal of remote stop is inputting (i.e. If Terminal ⑦ and ⑩ on actuator are on), 1= on, 0=
off
Bit 12 If signal of remote emergent close is inputting (i.e. If Terminal ⑦ and ⑾ on actuator are on),
1= on, 0= off
Bit 13 : If signal of Mid 1 is outputting, 1= yes, 0= no
Bit 14 : If signal of Mid 2 is outputting, 1= yes, 0= no

② Status word for remote control mode Address: 161 (decimal system)
-- -- -- -- -- -- -- -- -- -- -- -- -- -- 1 0

Value set as“00”, remote self hold


Value set as“01”, remote inching
Value set as“10”, remote two wire control with On-opening style
Value set as“11”, remote two wire control with On-closing style

③ Position of actuator Address: 162 (decimal system)


-- -- -- -- -- -- 9 8 7 6 5 4 3 2 1 0

Bit 0~9: value of actuator position, range: 0~1000(0.0~100.0%)

④ Percent of torque Address: 163 (decimal system)


-- -- -- -- -- -- -- -- -- 6 5 4 3 2 1 0

Bit 0~6: Percent of torque, range: 0~100%

⑤ Times of actuator operation Address: 164 (decimal system)


15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Range: 0~65535

⑥ Times of actuator seating Address: 165 (decimal system)


15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Range: 0~65535
Note: Symbol of “--”means this bit is not used.

-34-
Appendix D: Communication Protocol Of PROFIBUS-DP for SND Range
1 General Description
1.1 Protocol PROFIBUS-DP/V0 confirms to Standard JB/T 10308.3—2005 Digital Data Communication
for Measurement and Control — Fieldbus for Use in Industrial System — Type 3: PROFIBUS
Specification (IEC61158 TYPE 3: 2002, MOD)
1.2 Standard PROFIBUS-DP drive interface is capable of automatically identifying the baud rates .
Maximum baud rate is 12 M.

2 Main Technical Characteristic


2.1 Mode of transmission: PROFIBUS-DP/V0
2.2 Physical layer: RS485 (differential, half duplex)
Network topology Linear bus, both ends connected to terminal resistance

Medium Shield, twisted pair copper cable, cable type A. Shield may be canceled
according to environment condition (EMC)
No. of station At most 32 each segment without relay and 126 with relay.
No. of relays At most 4 relays with signal refreshing between 2 sites.
Pin connector A, B and GND among 42-pin terminal connector of actuator
Data security HD = 4, parity check bit, start/end delimiter

Characteristic of Type A Cable:


Item Type of cable: A
Characteristic impedance/Ω 135~165
capacitance per unit length/(pF/m) ﹤30
Loop resistance(Ω/km) 110
Diameter of cable core/mm 0.64
Sectional area of cable core/mm2 ﹥0.34

3 Data transmission rate (Baud rate) bit/s:


Transmission Maximum length of Maximum extension of Remarks
rate of signal network segment /m network/m (with relays)
9.6 kbit/s 1200 6000

19.2 kbit/s 1200 6000

45.45 kbit/s 1200 6000

93.75 kbit/s 1200 6000

187.5 kbit/s 1000 5000

500 kbit/s 400 2000

1.5 Mbit/s 200 1000

3 Mbit/s 100 500

6 Mbit/s 100 500

12 Mbit/s 100 500 Optional

-35-
4 Equipment address: 1~124

5 Data format
5.1 Type of Message and Frame Format
Cycle time of bus information Tmc:
TMC = [Tsyn + Tidl +(2×9 + input data byte + output data byte)×11+TSDR]×Tbit×number of slave station
=[33+75+(2×9+ input data byte + output data byte) ×11+11] ×Tbit×number of slave station
TMC: Cycle time of bus information
Tsyn: synchronizing time
Tidl: Pitch time to resending from master station, representative value 75 Tbit
TSDR: Delay time of slave station, representative value 11 Tbit
Tbit: bit time
All data are transmitted without interface between single character. The protocol chip conforms to these
rules.
Provided with PROFIBUS-DP/V0 Protocol and via MS0 communication mode, SND Intellectualized
Electric Actuators are able to carry out periodic interchange of data between master station and slave
station. Message format provides transmission security of high level to be used for point to point logical
data transmission via SRD service, and for broadcast communication and multicast communication as well.
During broadcast communication, a master station transmits information to all other slave station teams or
to all stlave stations, and in the process of data interchange, the master station carries out global control of
set slave station teams via SDN, meanwhile there is no response.

5.2 Message Format of Electric Actuator (PROFIBUS-DP/V0)


SD LE LEr SDr DA SA FC DSAP SSAP DU FCS ED
68h ** ** 68h ** ** ** ** ** DATA ** 16h

Where:
SD Start delimiter, to distinguish diverse message formats
LE Data length, all length of subscriber data including DA, SA, FC, DSAP, SSAP, and DU
LEr Repeat of LE
SDr Repeat of SD
DA Destination address of transmission
SA Source address of starter of frame transmission
FC Range of function code, to identify type of frame
DU Range of user data, to place user data being carried
FCS Frame checking sequence
ED End delimiter
** automatic configuration data provided by master station system

5.3 Definition of User data Field and Data Interchange Format in Electric Actuator
(PROFIBUS-DP/V0) Protocol

Data Format Fetched by Slave Station and Input by Master Station


Message structure of master station request is as follows:
SD LE LEr SDr DA SA FC DSAP SSAP FCS ED
68h ** ** 68h ** ** ** 39h 3Eh ** 16h

Message structure of slave station response is as follows:


SD LE LEr SDr DA SA FC DSAP SSAP DU FCS ED
68h ** ** 68h ** ** ** 3Eh 3Eh 1 2 ** 16h

-36-
The communication is provided with input of 13 bytes and output of 4 bytes:

Serial No. of
Type Content
byte
1 msb Status word for electric
2 lsb actuator
3 msb Status word for remote control
4 lsb mode
5 msb
Travel of actuator
6 lsb
7 msb
Percentage of torque
8 lsb
9 msb
Operational times of actuator
10 lsb
Input
11 msb
content Seating times of actuator
12 lsb
BIT7 Hold
BIT6 Hold
BIT5 Hold
Status BIT4 Hold
13 of DP BIT3 Hold
module BIT2 Hold
BIT1 Hold
Communication status with
BIT0
electric actuator
1 Word of HO Control word for open run,
Output 2 Word of LO close run and stop
content 3 Word of HO Control word for travel set and
4 Word of LO run

Data output form Control Command of electric actuator within DU is as follows (2 word in total) :
(1) Control word for open run, close run and stop (write)
-- -- -- -- -- -- -- -- -- -- -- -- 3 2 1 0
Bit 0: Close instruction, 1= Run, 0= Stop
Bit 1: Open instruction, 1= Run, 0= Stop
Bit 2: Stop instruction, 1= Stop, 0= invalid
Bit 3: Emergent close instruction, 1= Run, 0= Stop

(2) Control word for Actuator travel set and run (write)
15 14 -- -- -- -- -- -- -- 6 5 4 3 2 1 0
Bit 15: Characteristic bit, shall be set as “0” when transmitting
Bit 14: Characteristic bit, shall be set as “1” when transmitting
Bit 0~6: Set value for actuator travel, range: 0~100%

5.4 Data Format Fetched by Master Station and Input by Slave Station
Message structure of master station request is as follows:
SD LE LEr SDr DA SA FC DSAP SSAP FCS ED
68h ** ** 68h ** ** ** 38h 3Eh ** 16h

Message structure of slave station response is as follows:


SD LE LEr SDr DA SA FC DSAP SSAP DU FCS ED
-37-
68h ** ** 68h ** ** ** 3Eh 38h 1~6 ** 16h

Data input sequence from State Feedback of electric actuator within DU is as follows (6 word in total):
(1) Status word for electric actuator (read)
-- 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit 0: Signal of full close, 1= position of full close, 0= position of negative full close
Bit 1: Signal of full open, 1= position of full open, 0= position of negative full open
Bit 2: Alarm for power failure, 1= Alarm, 0= Normal
Bit 3: Alarm for motor overheat, 1= Alarm, 0= Normal
Bit 4: Relay monitor, 1= monitor action of relay, 0= monitor no action of relay
Bit 5: Signal of over torque in closing direction, 1= over toque closing, 0= not over torque closing
Bit 6: Signal of over torque in opening direction, 1= over toque opening, 0= not over torque opening
Bit 7: Signal of local operation, 1= actuator is in local operation status; 0= actuator is in negative local
operation status
Bit 8: Signal of remote operation, 1= actuator is in remote operation status; 0= actuator is in negative
remote operation status
Bit 9: If signal of remote closing is inputting, 1= on, 0= off
Bit 10: If signal of remote opening is inputting, 1= on, 0= off
Bit 11: If signal of remote stop is inputting, 1= on, 0= off
Bit 12 If signal of remote emergent closeting is inputting, 1= on, 0= off
Bit 13 : If signal of Mid 1 is inputting, 1= yes, 0= no
Bit 14 : If signal of Mid 2 is inputting, 1= yes, 0= no

(2) Status word for remote control mode (read)


-- -- -- -- -- -- -- -- -- -- -- -- -- -- 1 0
Value set as“00”, remote self hold
Value set as“01”, remote inching
Value set as“10”, remote two wire control with On-opening style
Value set as“11”, remote two wire control with On-closing style

(3) Travel of actuator (read)


-- -- -- -- -- -- 9 8 7 6 5 4 3 2 1 0
Bit 0~9: Travel of actuator, range: 0~ 1000 (0.0~100.0%)
(4) Percentage of torque (read)
-- -- -- -- -- -- -- -- -- 6 5 4 3 2 1 0
Bit 0~6: Percent of torque, range: 0~100%
(5) Operation times of actuator (read)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit 0~15: Times of actuator operation, range: 0~65535
(6) Seating times of actuator(read)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit 0~15: Times of actuator seating, range: 0~65535
Note: Symbol of “--”means this bit is not used.

-38-

Vous aimerez peut-être aussi