OPERATING INSTRUCTIONS

FOR

TYPE SY8 HYORAULIC STATION OF COAL CRUSHER

SHANXI ELECTRIC POWER EQUIPMENT FACTORY

 1. Designation of type are as follows:
S Y 8
Rate flow shown in integral part

Initial letter of Chinese phonetic alphabet for Hydraulic Station

Initial letter of Chinese phonetic alphabet for coal crusher

2. Applications
Type SY8 hydraulic station of coal crusher is a matched product of the HCS series
ring hammer coal crusher. It is used to actuate the hydraulic cylinders to open and
close the front and rear machine covers and reset the screen deck frame so as to be
convenient for inspection and repair of the coal crusher.
This hydraulic station can be also used for inspection and repair of other equipment
or where weights are necessary to be supported.
3. Technical specifications
Technical parameters of the hydraulic system of the hydraulic station and
performance of the activating cylinders are shown separately in Table 1 and Table 2.

Table 1 Technical Parameters of Hydraulic System

Items Unit Data Items Unit Data

Type Y100L-
Type CB-
6(V1)
Hydraulic FA10C-FL Electric
Power KW 1.5
pump Flow L/min 8.19 motor
Speed r/min 940
Pressure MPa 7.85
Voltage V 380
Flow L/min 6.825
System Effective tank area L 60±10
Pressure MPa 6.25
Pressure MPa 7～14
Grade
regulating #30
Relief scope Hydraulic machine
Oil kg
valve Nominal MPa oil oil
quantity
operating 57±9.5
used
pressure 7.5
 Table 2 Performance of Activating cylinders

HCSC (8) 8
HCSP-400
Types of coal crushers 10 HCSC6 KCSC 10
KCSQ-700
12 12
Cylinder set No. in the hydraulic Ⅲ Ⅰ Ⅰ Ⅱ Ⅰ Ⅱ
circuit diagram
Inner diameters of hydraulic cylinders mm 80(63) 80 100 125
Piston rod diameters mm 40(32) 45 55 70
Pushing end cm2 50.27(31.17) 50.27 78.54 122.72
Action area 2
Pulling end cm 37.70(23.13) 34.37 53.91 84.23
tf 3.14(1.95) 3.14 4.91 7.67
Actuating force Push on advancing stroke
KN 30.79(19.09) 30.79 48.11 75.17
of single
tf 2.36(1.45) 2.15 3.37 5.63
cylinder Pull on returning stroke
KN 23.09(14.17) 21.05 33.02 51.59

4. Construction and working principle

The hydraulic station is consisted of suction filter, gear pump, relief valve, hand
operated directional valve, one-way throttle valve, hose assembly, quick-release
couplings pressure meters and switches, oil pipes, oil tank air filters, etc.
When the gear pump is rotated by a AC electric motor through a claw coupling, the
pressure oil is brought into a relief valve where the normal pressure is indicated by a
pressure meter. A type M directional valve is used for changing the directions of
actuators (hydraulic cylinders) for their advancing and returning strokes. The one-way
throttle valve can change the working speed by means of restriction speed regulation.
The oil in the return line and remaining oil in the relief valve shall be collected and
returned to the oil tank through the discharging opening.
5. Operation and maintenance
5.1 In accordance with the hydraulic system diagram and Table 2 and the
construction of the hydraulic cylinders for actuating the coal crusher, the quick-
release couplings Ⅰand nylon washers shall be connected to the connections of the
hydraulic cylinders and the couplings of the line shall be checked for their reliability.
5.2 The electric motor for hydraulic pump shall be inspected for its correct rotating
direction. View from the shaft end, the motor shall be rotated clockwise.
5.3 Before starting the oil level of the tank shall be over the oil gauge. After starting
the oil level shall be in the oil gauge at a visible opposition. When the oil level can not
be found from the oil gauge, oil shall be supplemented in the tank, as shown in the
following figure.

Up
Oil level

L1=L/2±5mm
Down
 5.4 The electric motor shall be slowly rotated (or the motor is started repeatedly) to
unload the discharging pipe line so as to remove air in the pump body and the pipe
line.
5.5 When the electric motor is re-started after it stops, it shall be carried out after
one minute interval.
5.6 The pressure of relief valve shall be adjusted to 7.5MPa, when the more high
pressures are required, appropriate adjustment shall be made. It is now allowed to
exceed 14 MPa.
5.7 The viscosity of the working oil shall be from 17 centistoke to 38 centistoke
(2.5～5°E) #30 machine oil is recommended to use.
5.8 The normal oil temperature shall be from 10℃ to 60℃. When oil temperature
is below 0℃ at starting, the working oil shall be warmed up. The machine shall be
started when oil temperature reach 5℃.
5.9 Oil shall be filled to the oil tank from air filter, in which the strainer has a
filtration size of 120 meshes/inch.
5.10 The working oil shall be checked at regular intervals for its colour,
transparency, settling material, smell and so on. If the oil is deteriorated or polluted
badly, it shall be changed in time. As a rule, oil shall be changed once a year.
 6. Malfunctions and elimination

Ser.
Malfunctions Causes Elimination
No.
1. The valve body shall be
1. The relief valve is operated dismounted for inspection and
improperly. repair.
Although the oil pump is
2. There are no load in the 2. The hydraulic circuit shall be
1 discharged, but the operating
hydraulic circuit. inspected and loaded.
pressure can not be met
3. Oil leakage are found in the 3. The pipe line shall be
system inspected to prevent from
leakage.
There are pressure in the pump 1. The sealings in the pump may
1. The manufacturers shall be
but oil can not be discharged or be damaged.
brought into contact for repair.
2 the volume efficiency is cut 2. Sucked-in foreign material
2. Inspection shall be carried out
down. produce abnormal friction in the
to eliminate foreign material.
sliding part.
1. The oil pipe or hose with
bigger diameters shall be
replaced.
1. The suction line is too thin.
2. Cleaning and washing shall be
2. The filter at the suction inlet is
carried out.
blocked.
3. The suction line shall be filled
3. Air are sucked in the suction
with oil to find the improper
line or other parts.
positions.
4. There are air bubbles in the oil
4. The return oil line shall be
tank.
inspected to prevent from
3 Excessive noise are found 5. The oil level is too low in the
producing bubbles.
oil tank.
5. Oil shall be filled to the
6. The installation foundation is
specified level.
short of rigidness.
6. The rigidness of the installing
7. The speed and pressure exceed
foundation shall be improved.
the specified values.
7. The speed, pressure and oil
8. There is a big noise at the
circuit shall be inspected.
coupling.
8. The coupling shall be checked
for damage or excessive
misalignment.
4 Heating is produced in the oil 1. The volume efficiency is 1. Air shall be exhausted and
pump improper or air enter into the volume efficiency shall be
pump. improved.
2. The bearing is worn. 2. New bearing shall be replaced.
3. Viscosity of oil is too high, 3. Oil shall be changed or
 lubrication is improper and oil is
replaced.
polluted badly.

Performance Actuating cylinder sets

Type of coal Number of hydraulic Assembly drawing No.

Items Unit Data
crusher cylinder sets of hydraulic cylinders
Rate flow L/min 8.19
HCSP-400
Normal Mpa 7.5 Ⅰ HCSQ-700-01-00
HCSP-700
pressure
Power KW 1.5 HCSC6 ⅠⅡ HCSC6.9(2)
Speed r/min 940 HCSC8 HCSC8-09.00.00
Hydraulic #30machine ⅠⅡⅢ
HCSC12 HCSC12-11.00.00
oil oil
Tank filling L Notes: Ⅰ-Front cover cylinder Ⅱ-Rear cover cylinder Ⅲ-Reset cylinder
capacity The hydraulic station driving shall be provided according to the
type of coal crusher and the number of hydraulic cylinder sets.

Q=66L/min, Filtering area

Wenzhou Light-industry
12 EF1-25 Air filter 80cm2, Filtration value 1
Textile Machinery Plant
0.279mm
Cutting ring coupling G6 M14*1.5 Shanghai Hydraulic
11 JB1957-77 1
for pressure meter Attachment Plant
10 Y-60 Pressure meter P=0～16MPa 1 Yangquan Instruments Plant
Quick-release Dg=10mm, P=32MPa, Shanghai Hydraulic
9 Q/ZB275-77 2
coupling Q=40L/min Attachment Plant
Type A, lock joint form, Shanghai Hydraulic
8 JB1885-77 Hose assembly 2
13Ⅱ-3000,P=20MPa Attachment Plant
One-way throttle Dg=10mm, P=14MPa,
7 LDF-L10c 2 Yuci Hydraulics Plant
valve Q=25L/min
Hand operated Dg=10mm, P=31.5MPa, Shanghai First Hydraulic
6 34SM-B10H-T 1
directional valve Q=40L/min Plant
Dg=10mm, P=7～21MPa,
5 YF-B10H-y! Relief valve 1
Q=40L/min
P=14MPa, n=1800r/min,
4 CB-FA10c-FL Gear pump 1 Yuci Hydraulics Plant
q=11.27mt/r
N=1.5KW, n=940r/min,
3 Y100L-6(V1) Electric motor 1
U=380V
2 Wu-63*80-J Suction filter Dg=25mm,Q=63L, 1 Shanghai Gaohang
 Filtration valve 80um Hydraulics Plant
1 SY8.3 Oil tank Inside492*412*495 1
Ser.
Codes Names Specifications Q’ty Remarks
No.