BASIC WORK STUDY OF SUDHA DAIRY

SUBMITTED TO: - SUBMITTED BY: -

Mr. Prabhat Kumar Abhinav Verma

Aman Raj

Anand Kumar

Vikas Bhindwar

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 CONTENTS

S. NO. TOPIC PAGE NO.

1 PREFACE 3

2 ACKNOWLEDGEMENT 4

3 AIM & Key Learning 5

4 Sudha Patna Dairy Project 6-7

5 Photo Gallery 7 - 17

6 Comparison 18 - 22

7 Specification 23

8 Flow Chart 23

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 PREFACE

SUDHA DAIRY PROJECT covers the working environment of a single

unit of the dairy project. It mainly aims at knowing the work
specifications of workers, their working conditions, infrastructure of
work place, and the fulfilment of basic essential amenities.

We have covered the Collection Centre, Filtration Centre, Chilling

Plant, Pasteurizing Plant, Packaging Plant, Storage System along with
Ghee Processing Plant, Butter Processing Plant under this project.
Working conditions, including work hours, ergonomics of furniture
and rest allowances etc. have been deeply viewed and documented.

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 ACKNOWLEDGEMENT

We would like to thank National Institute of Fashion Technology for

giving us the opportunity to take up this project on the Basic Work
Study of Sudha Dairy Project, Patna.
Foremost, we would like to thank my subject faculty, Mr. Prabhat
Kumar for giving their invaluable feedback and guidance on this
project throughout the semester. This could not have been achieved
without their support.
We also acknowledge with a deep sense of gratitude, the
encouragement and inspiration received from our faculty members
and special thanks to Mr. S K Singh (Managing Director, Sudha Dairy
Patna) & Mr. Dharmendra Kumar (AGM, Sudha Dairy Patna) for
providing me relevant information and giving me the permission to
analyse and to take some snaps of their dairy plant.

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AIM
A practical study about the working conditions in SUDHA PATNA
DAIRY.

KEY LEARNING

Process that is taken into consideration in this project are:

1) Milk Collection Centre

2) Milk Filtration Plant
3) Milk Chilling Plant
4) Milk Pasteurization Plant
5) Milk Testing Plant
6) Milk Packaging Plant
7) Milk Cold Storage Unit

Some other processing units, that we saw are: -

a) Lassi Processing Unit

b) Ghee Processing Plant
c) Ice Cream Processing Unit
d) Butter Processing Unit

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 SUDHA PATNA DAIRY PROJECT
(AN ISO 22000:2005 & HACCP (IS-15000) Certified Organisation)

ORGANISATION DETAILS:
Patna Dairy Project Vaishal Patliputra Dugdh Utpadak Sahkari Sangh
LTD. Feeder Balancing Dairy Complex, Phulwari Sharif, Patna-
801505

HISTORY:
The organization was started in year 1st October, 1981 through the
National Dairy Development Board (NDDB). NDDB handed over the
arrangements of Patna Dairy Project (PDP) to VPDUSS with effect
from 1st July, 1988. The daily average procurement of milk is about 3,
89,460 liters during 2017-2018 and is expected to reach 4.8 lakhs liters
of milk per day in commencing year.

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WORK CULTURE:
About 7,000 workers are employed in the plant in production and
around 100 as quality and safety officers. The organization not only
looks after the workers living conditions but also after the animals such
as cattle as well as the farmers economic conditions, etc. at the place
where they procure their raw materials.

DEPARTMENTS

Fig 1 & 2: Milk Collection Room

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Fig 3 & 4: Milk Collection Room

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Fig 5 & 6: Milk Chilling Room

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Fig 7 & 8: Milk Filtration Room

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Fig 9 & 10: Milk Pasteurization Room

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Fig 11 & 12: Butter Processing Room

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Fig 13 & 14: Ghee Processing Room

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Fig 15 & 16: Milk Packaging Room

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Fig 17 & 18: Milk Storage Room

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Fig 19 & 20: Lassi Processing Room

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Fig 21 & 22: Ice-Cream Processing Room

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COMPARISON BETWEEN STANDARDS ACCORDING TO
ILO AND REAL INDUSTRY SITE:

1. LIGHT

STANDARD INDUSTRY

10 tubes light are placed on the top

Use the right lighting device and
wall above each machine.
fixture.
500-650 lux per metre square.

No shadows
Avoid shadows.

2. TEMPERATURE

STANDARD INDUSTRY

Centralised AC was installed so that the products

A comfortable
are produced in cool temperature and doesn’t
temperature range will be
decompose.
from 20 to 25°C.

Temperature maintained:
Deviations from this
16-20 degree Celsius
temperature range inside
the work premises can
result in lower
productivity.

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3. FIRE

STANDARD INDUSTRY

Fire in your work area can ruin your Three fire emergency exits were
whole business and cause serious there.
injuries or even deaths.

4 cylinders of fire extinguisher were

Fire protection should always be a installed in each processing plant.
priority.

4. ERGONOMIC

STANDARD INDUSTRY

Create opportunities to change from Workers are employed for a

sitting/standing or from complete standing job.
standing/sitting working postures.

Provide appropriate work tables, No chairs are provided to sit.

chairs and stools.

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5. SANITARY FACILITY

STANDARD INDUSTRY

There should be a sufficient number of Two washrooms are provided

sanitary facilities on the premises and relatively on easily reachable
each should be conveniently located to distance along with hand wash
avoid long walks, waiting and facilities.
frustration.

Hygiene standards as per FSSAI

norms.

Hand sanitizers were provided to

the workers.

6. ACCIDENT PREVENTION

STANDARD INDUSTRY

Accidents can happen even if proper First-aid department is far away at

preventive measures are installed; so, first floor, hence any minor injuries
always be prepared for emergencies, such as cuts or burns can be treated.
like cuts and bruises, eye injuries,
burns, poisoning and electric shocks.

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Every enterprise, therefore, has to First-aid kit is provided along with
maintain a well-stocked first-aid box general medicines within the kit.
and assign at least one person from
Almost all safety parameters are
every shift to handle emergencies.
taken as per recommended by
factory act for dairy industry.

7. WALKING SPACE

STANDARD INDUSTRY

Inappropriate floor surfaces, or Floors are cleaned and maintained

poorly maintained floors, can be a daily to avoid any further accidents
major source of accidents, work because of the working conditions.
interruptions and product damage.

8. NOISE CONTROL

STANDARD INDUSTRY

Noise should be within the Noise level under guideline.

permissible limit.

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9. VIBRATION
STANDARD
According to ISO 10816 vibration
velocity (Vms) should be between 0.01-
1.80
10.BREAK FOR WORKERS
STANDARD
Jobs which are repetitive fast paced,
or demand close attention to quality
will be done much more productively
with frequent short breaks.
These breaks can also be an
opportunity to move around and
exercise.
INDUSTRY
Normal mechanical vibration.
Machines were operating at
nominal power above 15 kW and
speed between 120 r/min.
INDUSTRY
Breaks are provided for 5-10 min
after every 1 work hour.
Lunch break of 1 hour is provided to
each of them.
RO water is provided to all the
workers working there.
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MANPOWER SPECIFICATION
1. TOTAL MANPOWER IN PLANT: 1576
SPECIFICATION
2. HOURS SPEND ON MACHINE: Generally, 9 hours per shift.
3. WORKERS PAY: 600 INR/ day

WORKING HOURS SPECIFICATION

SPECIFICATION
1. Factory runs in 3 shifts
2. 8 hours per shift
3. 9am to 5pm, 5pm to 1am and 1am to 9am

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