UENR1261

Component Locations June 2010 FLUID POWER SYMBOLS

Part Machine Schematic BASIC COMPONENT SYMBOLS
Description
Number Location Location
MAIN AUX.
AIR COMPRESSOR 261-4881 1 A-78 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)
AUX. PUMP 250-6721 2 B-2
BRAKE COOLER (FRONT) 331-0301 3 F-7
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
BRAKE COOLER (REAR) 331-0301 4 F-7 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

BRAKE COOLER (REAR) 338-0301 5 F-6 VALVES

VALVE ENVELOPES VALVE PORTS
CAB HEATER SUPPLY LINE (HIGH ALTITUDE) 136-1953 6 B-6
CAB HEATER SUPPLY LINE (LOW ALTITUDE) 136-1953 7 B-6
TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
CORE AS. - CAB 267-3963 8 A-6 ONE POSITION THREE-WAY

DRAIN 129-0987 9 E-6, F-6 CONTROL VALVES CHECK VALVES

AB AB
DRAIN LINE 271-9102 10 D-6
DRAIN LINE 260-8448 11 D-6 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
LOADED CONTROLLED
DRAIN LINE 288-8970 12 A-6 SYMBOL

FLUID STORAGE RESERVOIRS

DRAIN LINE 293-6446 13 A-4
DRAIN VALVE (PART OF RADIATOR) 287-7301 14 B-3
ENGINE OIL COOLERS 306-4222 15 D-5 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

FLOW ORIFICE 292-3100 16 E-7

797F Off-Highway Truck

MEASUREMENT ROTATING SHAFTS
HOSE AS. 342-2790 17 B-4
JW PUMP 268-1844 18 A-5

Cooling System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
LINES GP - AIR 283-0591 19 B-5
(8) CORE AS. 267-3963 COMBINATION CONTROLS
POWERTRAIN COOLER 331-0302 20 F-5
RETURN LINE - CAB HEATER 136-1953 21 A-5 LAJ1-UP
SHUNT LINE 311-2188 22 C-5
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
SHUNT LINE 311-2189 23 C-2 or MANUAL and PILOT PILOT or MANUAL

SHUNT LINE 311-2187 24 E-3 MANUAL CONTROL SYMBOLS

SHUNT TANK 310-6863 25 F-3

STEERING COOLER 290-2729 26 F-5
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
THERMOSTAT 286-4571 27 E-1
PILOT CONTROL SYMBOLS
TUBE AS. RELEASED PRESSURE REMOTE SUPPLY PRESSURE
289-0308 28 A-4
TURBO (QTY 2) (HIGH ALTITUDE) 322-4725 29 D-7, D-6
TURBO (QTY 4) 343-5684 30 C-7, C-6 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
VENT LINE 338-0053 31 F-5
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
VENT LINE 293-0384 32 F-6
VENT LINE 293-0735 33 E-6
VENT LINE 293-0770 34 E-5 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

VENT LINE 339-7961 35 C-5 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
VENT LINE 260-8451 36 C-5
CAB (REAR) FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
VENT LINE 292-6850 37 F-4 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

VENT LINE 339-3257 38 E-3

UNIDIRECTIONAL UNIDIRECTIONAL
VENT LINE 291-2511 39 E-3
RADIATOR 335-8381 40 B-4 FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

© 2010 Caterpillar Printed in U.S.A.

All Rights Reserved
HEATER CORE AS.

(26) STEERING COOLER: 290-2729
(29) TURBO: 322-4725 (30) TURBO: 343-5684 (25) SHUNT TANK:
If Equipt:
High Altitude Arrangement
310-6863 Electrical Symbols Table
Hydraulic Symbols (Electrical)

(20) POWERTRAIN COOLER: 331-0302

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

UENR1261
Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
(4) REAR BRAKE This example indicates

24 Page,
wire 135 in harness "AG". Wire
COOLER: 331-0301 (15) ENGINE OIL Circuit Number Wire Color
(3) FRONT BRAKE Identification
(5) REAR BRAKE (1) AIR COMPRESSOR: 261-4881 COOLERS: 306-4222
COOLER: 338-0301 COOLER: 331-0301 325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
(18) JW PUMP: 268-1844 Wire Color
Wire
(27) THERMOSTAT: 286-4571
(40) RADIATOR: 335-8381
325-PK-14
B A
NOTE: (Items Not Shown) Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
AUX PUMP: 250-6721

ENGINE VIEWS
 7 6 5 4 3 2 1

(32) VENT LINE 293-0384

(9) DRAIN 129-0987

(25) SHUNT TANK

310-6863

(37) VENT LINE 292-6850

F (20) POWERTRAIN
COOLER: 331-0302
F
(4) REAR BRAKE
COOLER: 331-0301

(5) REAR BRAKE

COOLER: 338-0301 (31)VENT LINE 338-0053

(3) FRONT BRAKE

COOLER: 331-0301
(26) STEERING COOLER: 290-2729 (27) THERMOSTAT
286-4571

(33) VENT LINE 293-0735

(24) SHUNT LINE 311-2187

(38) VENT LINE 339-3257

(39) VENT LINE 291-2511

(9) DRAIN 129-0987

(16) FLOW ORIFICE (34) VENT LINE 293-0770

292-3100
E E

(10) DRAIN LINE 271-9102

(11) DRAIN LINE 260-8448

(29) TURBO (29) TURBO

322-4725 322-4725

HIGH ALTITUDE ARRANGEMENT

If Equipped

D D

(15) ENGINE OIL

COOLERS
306-4222

C175-20
ENGINE BLOCK

(22) SHUNT LINE 311-2188

(23) SHUNT LINE 311-2189

(Dimensions: 34 inches x 28 inches)

(35) VENT LINE

339-7961
(36) VENT LINE
260-8451
UENR1261

C C

(30) TURBO (30) TURBO (30) TURBO (30) TURBO

343-5684 343-5684 343-5684 343-5684
24 Page, Color,

STANDARD ARRANGEMENT
(19) LINES GP AIR 283-0591

(2) AUX PUMP

250-6721
B (14) DRAIN VALVE
287-7301
B
(40) RADIATOR
335-8381

(6) CAB HEATER SUPPLY LINE (HIGH ALTITUDE) 136-1953

(7) CAB HEATER SUPPLY LINE (LOW ALTITUDE) 136-1953 (17) HOSE AS. 342-2790
(Not pressent on on High Altitude arrangement.)

(13) DRAIN LINE 293-6446

NOTE:
SERVICE CENTER IS PRESENT ONLY FOR SERVICE GP:
272-5377 OR 293-7875.

(18) JW PUMP: 268-1844

COLOR DESCRIPTIONS
CAB HEATER CORE
(8) CORE AS. 267-3963 HOT FLOW
(1) AIR COMPRESSOR (28) TUBE AS. 289-0308 SERVICE CENTER
261-4881
A COOLED FLOW A
NOTE:
AIR COMPRESSOR IS PRESENT ONLY FOR
SERVICE CENTER NOTE:
STARTING AR. - AIR 272-3448 OR 272-3449 (21) CAB HEATER RETURN LINE 136-1953 STEEP GRADE CIRCUIT SHOWN WITH DASHED
LINES.

797F OFF HIGHWAY TRUCK COOLING SYSTEM SCHEMATIC

MEDIA NUMBER: UENR1261 (LOW and HIGH ALTITUDE)
(12) DRAIN LINE 288-8970 PART NUMBER: 272-3215, CHANGE: 01,
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

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