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BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

SECTION BRM BODY REPAIR


B

E
CONTENTS
SERVICE DATA AND SPECIFICATIONS Engine Compartment ............................................... 2 F
(SDS) ............................................................. 2 Underbody ................................................................ 4
Passenger Compartment ......................................... 7
BODY ALIGNMENT ............................................ 2 Rear Body ...............................................................10 G
Description ................................................................ 2

BRM

BRM-1
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
BODY ALIGNMENT
Description INFOID:0000000006024210

• All dimensions indicated in the figures are actual.


• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check that there is no elongation, twisting, or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″X″, ″Y″
and ″Z″.
• ″Z″: Imaginary base line [200 mm (7.87 in) below datum line (″0Z″ at design plan)]

JSKIA0073GB

1. Vehicle center 2. Front axle center 3. Imaginary base line

Engine Compartment INFOID:0000000006024211

Measurement
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

BRM-2
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)

I
JSKIA1906GB

Unit: mm (in)
J
«The others»
Unit: mm (in)
Point Dimension Memo Point Dimension Memo Point Dimension Memo Point Dimension Memo
BRM
A-D 656 (25.83)* B-f 1418 (55.83)* D-d 1310 (51.57) J-k 938 (36.93)
A-E 657 (25.87)* B-G 689 (27.13)* E-e 1304 (51.34) j-K 930 (36.61)
A-G 612 (24.09)* B-g 1305 (51.38)* F-h 1158 (45.59)* K-k 915 (36.02) L
A-K 613 (24.13) B-h 1322 (52.05)* G-g 893 (35.16)
A-k 599 (23.58) C-c 1228 (48.35) G-h 894 (35.20)*
M
Measurement Points

BRM-3
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)

JSKIA1907ZZ

: Vehicle front

Unit: mm (in)

Point Material Point Material


Upper dash hole center of center positioning
A G, g, H, h Radiator core support side hole center φ7 (0.28)
mark 8×6 (0.31×0.24)
B, b Hood hinge installing hole center φ11 (0.43) J, K Front side member hole center φ14 (0.55)
C, c Front strut installing hole center φ12 (0.47) j, k Engine mounting bracket hole center φ11 (0.43)
D, d, E, e Front fender installing hole center φ7 (0.28) M, m Front bumper reinforcement installing bolt head
Hoodledge reinforcement hole center 13×10 Lower radiator core mounting bracket hole center
F, f N, n
(0.51×0.39) φ11 (0.43)

Underbody INFOID:0000000006024212

Measurement
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.
BRM-4
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)

BRM

JSKIA1908GB

P
Unit: mm (in)
: Vehicle front
: Vehicle left side

Measurement Points

BRM-5
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)

JSKIA1909ZZ

: Vehicle front

BRM-6
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
Coordinates Coordinates A
Points Remarks Points Remarks
X Y Z X Y Z
±493.6 −412.0 267.3 ±610.0 1872.5 232.8
A, a Hole φ11 (0.43) H, h Hole φ16 (0.63)
(±19.433) (−16.220) (10.524) (±24.016) (73.720) (9.165) B
J: Hole φ16 (0.63)
±452.0 −299.0 493.6 ±373.0 2155.0 413.0
B, b Hole φ16 (0.63) J, j j: Hole 18×16
(±17.795) (−11.772) (19.433) (±14.685) (84.842) (16.260)
(0.71×0.63) C
±432.9 −8.5 435.0 ±474.3 2285.1 384.4
C, c Hole φ13 (0.51) K, k Hole φ20 (0.79)
(±17.043) (−0.335) (17.126) (±18.673) (89.964) (15.134)
±387.5 219.5 258.2 ±475.5 2385.0 417.5 Hole 18×16 D
D, d Hole φ13 (0.51) M, m
(±15.256) (8.642) (10.165) (±18.720) (93.897) (16.437) (0.71×0.63)
±410.0 547.0 188.0 ±476.0 2700.0 427.5 Hole 18×16
E, e Hole φ16 (0.63) N, n
(±16.142) (21.535) (7.402) (±18.740) (106.299) (16.831) (0.71×0.63) E
±162.0 725.0 207.2 ±565.8 −2.2 881.9
F, f Hole φ12 (0.47) O, o Hole φ52 (2.05)
(±6.378) (28.543) (8.157) (±22.276) (−0.087) (34.720)
±155.0 1285.0 210.0 ±553.9 2489.3 740.2 F
G, g Hole φ20 (0.79) P, p Hole φ20 (0.79)
(±6.102) (50.590) (8.268) (±21.807) (98.004) (29.142)

Passenger Compartment INFOID:0000000006024214


G
Measurement
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle. H

BRM

JSKIA1910GB

Unit: mm (in)

«The others»

BRM-7
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
Point Dimension Memo Point Dimension Memo Point Dimension Memo Point Dimension Memo
E-e 1133 (44.61) J-j 1337 (52.64) P-p 1137 (44.76) T-N 771 (30.35)*
E-g 1568 (61.73)* K-k 1354 (53.31) P-r 1472 (57.95)* T-O 630 (24.80)*
E-h 1282 (50.47)* M-m 1196 (47.09) Q-q 1337 (52.64) T-P 1415 (55.71)*
E-k 1495 (58.86)* M-o 1489 (58.62)* R-r 1367 (53.82) T-Q 1149 (45.24)*
F-f 1339 (52.72) M-p 1352 (53.23)* S-E 1124 (44.25)* T-R 946 (37.24)*
F-j 1587 (62.48)* M-r 1530 (60.24)* S-F 919 (36.18)* U-W 1082 (42.60)*
G-g 1362 (53.62) N-n 1337 (52.64) S-G 764 (30.08)* U-X 1115 (43.90)*
G-h 1778 (70.00)* N-q 1484 (58.43)* S-H 1248 (49.13)* V-W 1133 (44.61)*
G-k 1597 (62.87)* O-o 1363 (53.66) S-J 989 (38.94)* V-X 1064 (41.89)*
H-h 1200 (47.24) O-p 1655 (65.16)* S-K 878 (34.57)*
H-k 1441 (56.73)* O-r 1457 (57.36)* T-M 1061 (41.77)*

Measurement Points

BRM-8
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)

BRM

L
JSKIA1911ZZ

: Vehicle front M

Unit: mm (in)

Point Material Point Material N


H, h, J, j, K, k,
Cowl top positioning mark of center positioning
A M, m, N, n, O, Center pillar indent
mark
o
O
B Roof flange end of center positioning mark P, p, Q, q, R, r Rear fender indent
Trans control reinforcement positioning mark of
C, c Outer side body joggle S
center positioning mark P
Front seat mounting bracket hole center φ12
D, d Outer side body indent T, t
(0.47)
Door hinge installing hole center
U, u, V, v, W,
E, e, F, f, G, g Front pillar indent U, u, V, v, X, x: φ12 (0.47)
w, X, x
W, w: φ9 (0.35)

BRM-9
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)
Rear Body INFOID:0000000006024215

Measurement
Dimensions marked with ″*″ indicate symmetrically identical dimensions on both the right and left hand of the
vehicle.

JSKIA1912GB

Unit: mm (in)

Measurement Points

BRM-10
BODY ALIGNMENT
< SERVICE DATA AND SPECIFICATIONS (SDS)

I
JSKIA1913ZZ

: Vehicle front J

Point Material Point Material


A Roof flange end of center positioning mark C, c, D, d Rear combination lamp base joggle BRM
Upper rear panel reinforcement indent of center
B, b Rear fender extension joggle E
positioning mark
L

BRM-11