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EGR Connection Tubes Page 1 of 4

011-025 EGR Connection Tubes

Remove

Remove the capscrews


from the support brace that
attaches the tube to the
cylinder head, if applicable.

Remove the two V-band


clamps, tube, and gaskets.

Discard the gaskets.

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EGR Connection Tubes Page 2 of 4

Inspect for Reuse

Inspect the tube for cracks,


restrictions, plugging, and
damage.

Inspect the V-band clamps


for signs of overextension.
The band must not be bent
or damaged.

Inspect the V-band clamp


threads for damage.

Replace the V-band clamp


if damage is found.

Install

Before installing the V-band


clamp, coat the clamping
surface with high
temperature anti-seize

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EGR Connection Tubes Page 3 of 4

compound.

Place new gaskets onto the


tube.

Position the tube, gasket,


and V-band clamp on the
cooler and intake cover
marmon flange
connections. Check for
proper alignment.

Loosely install the


capscrews for the tube
support brace.

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EGR Connection Tubes Page 4 of 4

CAUTION

Do not force the tube to fit


the intake cover or EGR
cooler marmon flanges.
Force fitting the tube will
result in undesirable stress
in the tube and possible
tube failure.

If the tube does not align


correctly, loosen the four air
intake connection capscrews
and reposition the air intake
connection to allow for proper
alignment.

Tighten the V-band clamp.

Torque
Value: 11 n.m [100 in-lb]

Tighten the support brace


capscrews.

Torque
Value: 24 n.m [212 in-lb]

Tighten the air intake


connection capscrews, if
loosened.

Torque
Value: 24 n.m [212 in-lb]

Operate the engine and check


for exhaust or boost leaks.

Last Modified: 07-Mar-2013

Copyright © 2000-2010 Cummins Inc. All rights reserved.

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