OW-483 Procedure Qualification Records (PQR)

(See QW-200.2 Section IX ASME Boiler & Pressure Vessel Code.-2007)

Company Name : Aditya High Vacuum Pvt Ltd
Procedure Qualification Record No.: PQR No.005 Date: 01.03.2019
Welding Process(es) : Gas Tungsten Arc Welding (GTAW) Type : Manual

Joints (QW-402)

Groove Design of Test Coupon

Base Metals fOW-403)
P No.8 Group No.I to P No.8 Group
No.i Specification Type and Grade
SA240Tvoe304 to SA240TvDe 304
Thickness of Test Coupon : 10 mm
Diameter of Test Coupon : NA
Others : NA
Postweld Heat Treatment(OW-407)
Temperature NA Time NA
Gas fOW-408)
Gas Mixture Flow Rate
Shielding Argon 99.9% 8-101pm
Trailing NA NA NA
Backing NA NA NA

Filler Metal tOW-404) Electrical Characteristics (OW-409)

SFA Specification :!9 Current : DC
AWS Classification : ER 308L Electrode: Negative
Filler Metal F No. 6 Amperes : 220 Volts 26
A Number 8 Tungsten Electrode Type & Size EWTh2
Size of filler Metal : 3.15mm Mode of Metal Transfer : NA

Position fOW-405) Technique tOW-4101

Position of Groove 1G Travel speed range: 90 mm/min max.
Weld Progression Down hand String or Weave Bead : Stringer
Others NA Multiple or single pass : Multiple Gas Cup
Size : 8mm Electrode wire speed range :
NA
Pre Heat tOW-4061 Single or Multiple Electrode : Single
Preheat temp. Min. 16 °.C Stick Out: NA
Interpass Temp. 125 ° C max. Oscillation : NA
Others. NA Others: NA

For,
Aditya High Vacuum Pvt Ltd

Anand Makasana
Engineer
 QW-483 (Back)
Tensile Test (QW-151)
Specimen Width in Thickness in Area in Ultimate Ultimate Type of
No. mm mm sq.mm Total Load Tensile Failure &
KN Strength Location
MPa

12.54 10.00 95.88 88.42 586.12 Outside

1
weld

Guided Bend Tests (QW-160)

Bent to 180 Degrees Former Dia.: 4t= 20mm
Type Result
Root Bend RB1 Satisfactory
Root Bend RB2 Satisfactory
Face Bend FBI Satisfactory
Face Bend FB2 Satisfactory
Toughness Tests (QW-170)
Visual Examination: : NA
: Visual Examination conducted on both sides of
Fillet Weld Tests: welded Test Coupon and found Satisfactory:
Liquid Penetrant Examination: NA.
Welders Name:
Mr. Sunil Patil Welder I.D. :W- 2

We certify that the statements in this record are correct and that the test welds were
prepared welded and tested in accordance with requirements of Section IX of the
ASME Code.

For,
Aditya High Vacuum Pvt Ltd

Anand Makasana
Engineer
Parameters Recorded During Actual Welding of Test Coupon
Date: 01.03.2019
WPS No. 002 Dated: 01.03.2019 Test Coupon: 10 mm thk. SA 240 TP 304
Welders Name: Mr. Sunil Patil Welder ld.: W=2 Welding Process: GTAW-
Manual Welding Position: 1G. Down hand Bevel Angle: 35 °

Layer Process Filler Diameter Current Amperes Volts Travel

Metal Polarity Speed
mm/min
1 * pass GTAW ER308L 3.15mm DCEN 220 26 90
2nd pass GTAW ER308L 3.15mm DCEN 220 26 90
3rd pass GTAW ER308L 3.15mm DCEN 220 26 90

For,
Aditya High Vacuum Pvt Ltd

Anand Makasana
Engineer